ABS/HT ABS PIPE, FITTING AND VALVE

presented by

Foursquare Technology Company Limited

INVIGOR INCORPORATION is Thailands leading manufacturer of ABS pipe and accessories since 1999. Invigor takes nearly one fifth of the energy to produce compared with metals products that has directly reducing in the gas emissions. From its first day of operation, Invigor has revolutionized the piping industry with superior quality and long service life of ABS piping system in Thailand and ASEAN. To ensure full satisfaction and confident of our customers, Invigor commited to provide compatible series of pipe, fittings and accessories that have maintained the production quality level at all times. The smartly-designed components have endowed Invigor piping system to be adaptable in many environments to meet the need of our customers. Invigor is also certified under ISO 9001:2008 Standard since October 20, 2009 and TIS 2357-2550. The products are now widely applied in fields of Central Air-conditioning System (including Chiller Water and Cooling Tower System), Drinking Water Supply System and etc. Our customers are typically Hospitals, Universities, varies Industrial Zones, State Enterprises, Commercial Buildings and Organizations.

COMPANY MISSION
INVIGOR is committed to provide high quality grade products and associated value-added services with competitive pricing, on-time delivery and professional technical service and support to meet our customers expectations.

COMPANY VISION
From the improvement of the health of our next generation of people, INVIGOR intend to be a partner to supply our customer with clean quality drinking water for consumption.

ISO 15493:2003 (E) Plastics piping systems for industrial application - Acrylonitrile - Butadiene - Styrene (ABS) Specification for components and the system - Metric series. ISO 9001:2008 TIS 2357-2550 Certificate No. TH09000562 Acrylonitrile - Butadiene - Styrene (ABS) Pressure Pipe Under License No. (3) 2003-1/2537

ABS Material
INTRODUCTION
Because of unique balance of properties, modern ABS materials are being used on an ever increasing scale for the manufacture of many industrial and domestic products. The material is very tough, elastic, has high impact strength, good chemical resistance and non toxic. These advantageous properties have attracted engineers in any industries to use ABS piping systems rather than traditional materials, which do no have these distinctive benefits. ABS piping systems are replacing many existing piping system which made from other inferior materials. The Invigor ABS system comprises a range of matched pressure piping and fittings, joined together by a wide variety of methods including cold solvent cement welding or our rubber ring joint system.

THE MATERIAL
Acrylonitrile - Butadiene - Styrene (ABS) identifies a family of engineering thermoplastics with a wide range of performance characteristics. This engineering thermoplastic material is alloyed to provide the optimum balance of properties suited to the selected end user. ACRYLONITRILE - ageing resistance, heat resistance and chemical resistance. BUTADIENE - high impact strength and low temperature property retention. STYRENE - luster, mould ability and rigidity.

A
Acrylonitrile
Ageing Resistance Heat Resistance Chemical Resistance

CH2 =CH CN

B
Butadiene
Low temperature property retention High impact strength

ABS

S
Styrene
Luster Mouldability Rigidity

H H H2C=C - C=CH2

HC=CH2

APPLICATIONS
1. Water supply and drainage piping system. 2. Pipeline for transporting the Drinking water. 3. Air conditioning piping system. 4. Cooling water and condenser piping system. 5. Pipeline for transporting the sea water. 6. Sewage piping system. 7. Fluid treatment. 8. Electrical piping system. 9. Piping system for swimming pool. 10. Pipeline for transporting liquid food. 11. Piping system for environmental system. 12. Chilled water piping system.

MATERIAL PROPERTIES
The outstanding properties of ABS are: 1. Corrosion Resistance The ABS pipe is made of high - molecular polymer with characteristics of corrosion resistance. The pipe shall not change the properties of its substance under any circumstance. Moreover, painting is not necessary thus easy maintenance. 2. Impact Resistance In the low temperature condition, the ABS pipe can bear the strong stroke without breaking off. 3. Pressure Resistance At 23 2 C, the ABS PN10 pipe under the continuous 2 working pressure of 38 kg/cm can stand for one hour without breaking off, changing shape, and leak. (Short-term hydrostatics test follows BS Standard) 4. Wide Range of working temperature The ABS pipe can withstand a wide range of working temperature between - 30 C ~ + 70 C 5. Energy Preservation The heat conduction factor of the ABS plastic pipe is 1/200 of the ordinary iron pipe. That is to say, the energy loss of the ABS pipe is 200 times less than the iron pipe. In this condition, the product can save tremendous cost in energy preservation. 6. High Fluidity The ABS pipe has a lustrous inner wall surface where it gets no stains. As a result, it is able to speed up the flow of fluid inside the pipe. 7. Non - toxicity The ABS pipe contains no heavy metal stabilizer. Therefore, no toxic heavy metal shall ooze out from the pipe to pollute the water. 8. Light Weight The weight of the ABS pipe is about 1/8 of that of the iron pipe and 5/6 of the PVC pipe. It is easy to assemble and transport. It is therefore able to save the time and cost of the installation. 9. Long Life Span In normal working environment, the ABS pipe can remain in perfect condition for at least 50 years.
Prope rty * U ltim a te te n s ile s tr e n g th ( s tr a in r a te 5 0 m m / m in ) A S T M D 6 3 8 T y p e I E lo n g a tio n a t b r e a k In s ta n ta n e o u s F le x u r a l m o d u lu s C o m p r e s s iv e s tr e n g th Iz o d im p a c t s tr e n g th ( n o tc h e d ) A S T M D 2 5 6 ( m e th o d A ) S p e c ific g r a v ity V ic a t s o fte n in g p o in t A S T M D 1 5 2 5 C o e f fic ie n t o f th e r m a l e x p a n s io n M a x im u m o p e r a tin g te m p e r a tu r e P o is s o n 's r a tio T h e r m a l c o n d u c tiv ity S e lf ig n itio n te m p e r a tu r e R e fe r e n c e Te m p e r a t u r e 20C 20C 20C 20C 23C S . I. U n it 40 M Pa 50% 2200 M Pa 42 M Pa 3 4 0 J / m n o tc h 1 .0 5 x 1 0 3 kg /m 95C 1 0 . 1 x 1 0 -5 m / m C 70C 0 .3 5 0 .2 W /m C 540C 1 . 3 B T U / f t 2 / in / F 1004F
3

O t h e r Un it s 5 8 0 0 lb f/ in 2 50% 3 1 9 0 7 2 lb f/ in 2 6 1 0 0 lb f/ in 2 6 . 4 ft lb / in n o tc h 6 5 . 5 x 1 0 - 3 lb / f t 3 20 3F 5 . 6 x 1 0 - 5 f t/ ft F 15 8F

Property * Specific heat Volume resistivity

Reference Temperature

S.I. Unit 1.47 KJ / Kgo C 3 . 5 x 10

16

Other Units 0.35 BTU/lbm/F cm.

3.20 @ 60 Hz Dielectric constant 3.12 @ 103 Hz 2.90 @ 106 Hz * Test pieces machined from moulded specimens yield to above mentioned typical properties

IMPACT STRENGTH
ABS is relatively ductile thermoplastics, which exhibits very high impact strength compared to other thermoplastics material particularly at low temperatures. It is for this reason ABS is used in demanding applications requiring exceptionally high impact strength material such as construction site safety helmets. As part of the INVIGOR quality assurance programs, sample lengths of pipe are routinely impact test at 0 C as required by: BS 5391 part 1 : 1976 for ABS pressure pipe. ABS is unique in retaining high levels of impact strength at sub zero temperatures and is significantly superior to most of the other material used in pie systems. The graph shows the relatively small reduction in impact strength of ABS between 20 C and 0 C compared with other thermoplastic material. ABS is a ductile material and mode of failure resembles that of soft copper. Failure is by ductile distortion tearing the localized nature minimizing the loss of pipe contents. In contrast, crack propagation and hazardous material fragmentation accompany the failure of brittle material.
25

20

PVC @ 20o C ABS @ 0o C ABS @ 20o C

Impact Energy (Kgm)

15

10

20

32

50

100

Pipe size (m.m.)

THERMAL EXPANSION
mild steel

Thermal expansion

All thermoplastics expand at a greater rate than metals as shown in diagram above. Expansion need not cause undue concern in design or installation of an ABS piping system provided that due recognition is taken at the design stage. The reduced flexural modulus of ABS over that of steel results in reduced loads on supports and equipment arising from thermal strains. The linear of thermal expansion of ABS is 10.1 x -5 10 m/m C

Typical 18/8 Stainless steel

copper

UPVC

ABS

PP

HDPE

10

11

12

13

14

15

Coefficient of expansion (x10-5) m/moC

TOXICITY AND TAINT

ABS pipe is free from heavy metal stabilizer such as lead which is often used in the processing of other thermoplastic materials. Therefore, there is no possibility of any toxic heavy metals substances being leached from the ABS pipe material into the fluid being conveyed by the pipe. INVIGOR ABS pipe and fitting complies with BS 5391 Part 1 : 1976, BS 5392 Part 1 : 1976 and ISO 15493 : 2003 and has been safely used for many years with drinking water, first grade distilled water for medical use, and many foods and beverages. ABS pipe is regarded as taint free and has been used for conveying drinking water, beer, soft drink, caramel, wine, sauces, chocolate, custard cream and other similar products. It is recommended that food and drink manufacturers test for taste tainting on their own product before installation commences.

RIGIDITY AND STIFFNESS

ABS is classified as a rigid thermoplastic over its working temperature range - 30 C to + 70 C. With increased temperature, pipe rigidity decreases thus necessitating more frequent support.

WEATHERING
INVIGOR ABS piping systems are suitable for external installation under extreme conditions without additional surface protection. When ABS products are exposed to the weather, they will suffer some minor degradation of the exposed surface. The degradation results in a reduction of surface gloss, and shift in surface colour to light grey. The degradation is confined to the exposed surface only. The effect of long term exposure to sunlight over prolonged periods has minimal effect on the physical properties of ABS system. Because of the relatively high flexural modulus of ABS, the stresses induced in a component while in service result in smaller strains, therefore minimizing the possibility of environmental stress cracking of the exposed surface. This resistance to failure is further improved by the inherently high impact strength of ABS, particularly at low temperatures, and the ability of the polymer to withstand long term heat exposure with little to physical properties.

CHEMICAL RESISTANCE
The information given on the following pages is based on the recommendations of the manufacturers of the material, field experience and subsequent test by INVIGOR. The chemical resistance information has been obtained from numerous sources and it is primarily based on plastic material test specimens that have been immersed in the chemical (not combination of chemicals) and on field experience. Under no circumstances is to be assumed that a mixture of individually acceptable chemicals may be safely used with ABS or any other products.

The effect of the combination of chemicals on the ABS components has to be assessed in conjunction with other factors that have a significant impact upon the life cycle of the system, i.e., temperature, internal pressure, flexural stresses, cyclic load, etc. Any chemical attack is increased when temperature or stress are increased or when temperature or stress are varied. It is the design engineers responsibility to assess the materials and the exposure under such conditions. Specific data on industrial chemical applications of ABS can be given by the Invigor organization.

CHEMICAL

FORMULA

WORKING TEMPERATURE 20oC 40oC 60oC -

CHEMICAL

FORMULA

WORKING TEMPERATURE 20oC 40oC x x 60oC x x

Acetamide

CH3CONH2 (5%) CH3COOH (0~10%)

x x x x x

x x x x x

Benzene Benzoic Acid Boric Acid Brake Fluids Brine Bromine (Gas + Liquid) Bromic Acid Butane Gas Butyric Acid Carbon Dioxide Carbon Disulphide Carbon Monoxide Carbon Tetrachloride Castor Oil

C 6H6 B6H5COOH H3BO3 NaCl . H2O (Saturated) Br2 BrBO3 C4H10 C 3H7COOH (20% aq.) CO2 (40% aq. soln.) CS2 (95% aq. soln.) CO CCl4 Cl2 (aq. soln.)

x x

x x x x x

Acetic Acid

CH3COOH (10~20%) CH3COOH (>20%)

Acetone Acetyl Chloride Allyl Amyl Alum Aluminium Chloride Aluminum Sulphate Ammonia Solution Ammonium Carbonate Ammonium Molybdate Ammonium Nitrate Ammonium Sulphate Ammonium Thiocyanate Amyl Acetate Aniline Aromatic Hydrocarbons Benzyl Butyl (Butanol) Barium Bromide Barium Carbonate Barium Chloride Barium Hydroxide Battery Acid Remarks:

CH3COCH3 CH3COCl CH2=CHCH2OH CH3(CH2)3CH2OH AL2(SO4)3K2SO4 . H2O AlCl3 Al2(SO4)3 NH4OH (35%) (NH4)2CO3 (NH4)6Mo7O24 . 4H2O NH4NO3 (NH4)2SO4 NH4SCN CH3COO(CH2)4CH3 C6H5NH2 C6H5CH2OH CH3(CH2)2CH2OH BaBr2 BaCO3 BaCl2 Ba(OH)2 H2SO4

x x x x x

x x x x x

x x x x x

x x x x

x x x x

x x x x

Chlorine

Cl2 (Gas Dry) Cl2 (Wet)

Chlorobenzene Chloroform Citric Acid

C 6H5Cl CHCl3 H3C 6H5O7 . H2O CrO3+H2O (0~10%) CrO3+H2O (25%)

x x

x x

Chromic Acid

Copper Chloride Copper Fluoride Copper Sulphate Cresols Creosote

CuCl2 CuF2 CuSO4 C6H4OHCH3 -

x x

x x

x x

: RESISTANT
x : NOT RECOMMENDED

: CONDITIONAL RESISTANCE
- : INDETERMINATION (NOT TEST)

** Chemicals do not show in this table, please contact Invigor for more information **

CHEMICAL

FORMULA

WORKING TEMPERATURE 20oC 40oC x x 60oC x x

CHEMICAL

FORMULA

WORKING TEMPERATURE 20oC 40oC 60oC

Cyclohexane Detergents Dextrose Dichloroethane Dichloromethane Diethylamine Diethyl Ether Ethylene Glycol

C6H12 C 6H12O6H12 CH2ClCH2Cl CHCl2 (C 2H5)2NH C2H5OC2H5 HOCH2CH2OH CH3CH2OH (40%) CH3CH2OH (95%)

x x

H2O2 (1%) Hydrogen Peroxide H2O2 (3%) H2O2 (5%) H2O2 (10% 30 vol) Iodine Solution in Kl I2

x x

x x x x

x x x x

x x x x Isopropyl Kerosene Ketones Lanolin Lead Acetate Linseed Oil Mesityl Oxide Methyl Cyclohexanone Methyl Ethyl Ketone Methyl Methacrylate Methyl (Methanol) Methylated Spirits Methane Methoxyethanol Methyl Acetate Milk Molasses

(CH3)2CHOH Pb(CH3OO)2 (CH3)2C=CHCOCH3 C6H9CH3O CH3COCH2CH3 CH2C(CH3)COOCH3 CH4 CH3OCH2CH2OH CH3OCH2OH (Commercial)

x x x

x x x

x x x

x x

x x

x x

Ethyl (Ethanol)

x x x x x x

x x x x x x

x x x x x x x x x x

Ferric Chloride Ferric Nitrate Ferrous Chloride Ferrous Sulphate Formaldehyde (Formalin) Formic Acid Freon Fruit Juices Furfuryl Gelatine Glucose Glycerine Hydrofluorosillicic Acid

FeCl3 Fe(NO3)3 FeCl2 FeSO4 (40% aq.) HCHO + H2O (10%) HCOOH (3%) C 4H3OCH2OH C 6H12O6 HOCH2- CHOH-CH2OH H2SiF6 HCl (0~10%)

x x

x x

x x

Nickel Sulphate NiSO4 (1%)

Hydrochloric Acid

HCl (10~30%) HCl (37%) HF (0~10%)

x Nitrogen N2 HNO3 (1%) Nitric Acid HNO3 (5%) HNO3 (20%) Oleic Acid C 8H17CO=CH-

x x

x x x x

x x x

Hydrofluoric Acid

HF (10~20%) HF (20%+)

Hydrogen Remarks:

H2

: RESISTANT
x : NOT RECOMMENDED

: CONDITIONAL RESISTANCE
- : INDETERMINATION (NOT TEST)

** Chemicals do not show in this table, please contact Invigor for more information **

CHEMICAL

FORMULA

WORKING TEMPERATURE 20oC 40oC x 60oC x

CHEMICAL

FORMULA

WORKING TEMPERATURE 20oC 40oC 60oC

Oxalic Acid Oxygen

HO2CCO2H O2 O2 (20PPM Solution)

x x x x

Sodium Persulphate Sodium Phosphate Sodium Salicylate Sodium Sulphate Sodium Sulphite Sodium Sulphide Vegetable Oils Vinegar Sodium Silicate Stannic Chloride

Na2S2O8 Na4P2O7 NaC 7H5O3 Na2SO4 Na2SO3 Na2S NaSiOI39 . H2O SnCl4 NaS2O4 SnCl2 SO2 H2SO4 (<30%)

x x

x -

x x x x

x x x x

Ozone

O2 (Saturated Solution) O2 (Gaseous)

Petrol Phenol Propane Pyridine Soap solutions (Aqueous) Sodium Acetates Sodium Borate
S odium H y drogen C arbonate S odium H y drogen S ulphate S odium H y drogen S ulphite

C 6H5OH C 3H8 C5H5N (Trace)

Sodium Thiosulphate

x x

Na(CH3COO) Na2B4O7 NaHCO3 NaHSO4 NaHSO3 Na2CrO4 NaCN Na4Fe(CN)4 NaF NaCO3 NaClO3 NaCl NaOH (Saturated) NaOCl (>3% available chlorine) NaI NaNO3 Na2O2 NaMnO4

Stannoous Chloride Sulphur Dioxide (Gas)

x x x

Sulphuric Acid

H2SO4 (30~50%) H2SO4 (>50%)

Sodium Chromate Sodium Cyanide Sodium Ferrocyanide Sodium Fluoride Sodium Carbonate Sodium Chlorate Sodium Chloride Sodium Hydroxide

Toluene Triethylene Glycol Trichloroethylene Triethanolamine Trichlorobenzene Turpentine Urine Uric Acid

C6H5CH3 C 6H14O4 Cl2C=CHCl3 N(CH2CH2OH)3 C 6H3Cl3 CO(NH)2COC 2CO(NH)2 H2O

x x x x

x x

x x

Sodium Hypochlorite

Water

Sodium Iodide Sodium Nitrate Sodium Peroxide Sodium Permanganate Remarks:

x x

x x

x x

Wines Xylene Zinc Orthophosphate Zinc Stearate

C 6H4(CH3)4 Zn3(PO4)2 Zn(C 18H35O2)2

x x

x x

: RESISTANT
x : NOT RECOMMENDED

: CONDITIONAL RESISTANCE
- : INDETERMINATION (NOT TEST)

** Chemicals do not show in this table, please contact Invigor for more information **

DESIGN INTRODUCTION
Thermoplastic pressure piping systems show considerable cost savings compared with traditional materials, particularly when chemical resistance, external coating, internal lining, resilience and installation time is taken into account. The modern engineer sees the many advantages that ABS systems bring to the end user. In applying design principles to the specific criteria of thermoplastic materials the engineer can take advantage of the database of case histories, modern industry standards and use the physical properties of the material.

SYSTEM SELECTION CRITERIA

A basic process specification for the piping system should be engineered. In many cases this can be a very informal study, but where the application of service is of a more critical nature, this should involve some careful research into the exact or anticipated process conditions. Some points to be considered are: - Operating temperature and pressure - Composition of piping system - Assumption of system design - Design to accommodate thermal expansion - External conditions

From this informations the following decision may be made: - Pipe material to be used - Diameter, pressure class and stiffness of pipe to be used - Jointing system, e.g., cold solvent cement welding. Rubber ring joints. Flanges, etc. - Supporting arrangements for pipes and valves - Trench design - Route details

VALVE SELECTION CRITERIA

The table below will assist with the selection of suitable thermoplastic valves.

Ball Size range Clean liquid Slurry Flow control Position indicator Vacuum proof Pressure surge behavior Sealing materials Max. pressure range @ 20 C Suitable for electric or pneumatic actuator End connection
o

Butterfly 63 mm. - 200 mm. Good Refer to Invigor Moderate Yes Yes Good EPDM 10 kg/cm Yes Wafer style
2

20 mm. - 110 mm. Good Refer to Invigor Off / On Yes Yes Good EPDM / PTFE 10 kg/cm Yes Socket, Thread
2

PRESSURE/TEMPERATURE DERATING
All thermoplastic piping system pressure ratings apply at the standard mid - wall temperature of 20 C. Where system are required to operate at higher continuous mid - wall temperatures, pressure ratings must be adjusted in accordance with the following graph. The pressure values for up to 50 C are for 50 years design life, whereas for 60 C and 70 C for 25 years design life and 10 years design life respectively.

PRESSURE LOSS CALCULATION PROCEDURE

Bend 90 Short Radius 0.004 0.002 0.002 0.001 0.011 0.042

Pressure drops due to friction may be determined for practical purposes using nomograms (flow charts). Absolute roughness for ABS pipe in operation, = 0.007 mm. The fluid pressure loss through fittings may be included in the overall system pressure loss by calculating the equivalent length of pipe equal to the pressure loss through individual fittings. The calculations of pressure loss in fitting are:

Bend 45 Short Radius Bend 90 Long Radius Bend 45 Long Radius Tee Through Tee Branch

LOSS IN STRAIGHT LENGTHS OF PIPE

The head loss in straight lengths of pipe can be calculated as follows: Hp = where: L = length of pipe, (m.) Hp = head loss, (m.) L v2 x d 2g

Ef = F x D where: Ef = equivalent length of straight pipe for fittings, (m.) F = fittings constant (see below column) D = fittings diameter, (mm.) To calculate the total pressure loss in the system, the equivalent straight pipe length for fittings is added to the total measured straight pipe length:

= Darcy friction factor, dimensionless

d = inside diameter of pipe, (m.)

ALTERNATIVE PROCEDURE
The above-mentioned method will provide a conservative selection of pipe diameter and class for an application. A more rigorous approach will become significant savings in the design of a pipe system.
Fittings Elbow 90 Elbow 45 F 0.017 0.009

v = mean velocity of media, (m/s) g = 9.81 m/s2, acceleration due to gravity The Darcy friction factor is dependent upon the Reynolds number, Re, and the relative roughness of the pipe surface, where d Re = vd

= density, (kg/m3)

= dynamic viscosity, (kg/m.s)

= absolute roughness, (mm.) = 0.003 mm, the absolute roughness for clean ABS pipe

Laminar flow in this type of flow Re < 2000 and the Darcy factor yields:

COEFFICIENT OF FRICTION FOR FITTINGS, Kf

Type of fitting Elbows 90o 1.2 0.35 Kf

= 64

Re

Turbulent flow the friction factor for Re > 2000 is calculated using the Colebrook White equation:

45o Bends Sweep 90o 45o 22o Tees

= - 2 log10

d 3.7

+ 2.51 Re

0.5 0.2 0.1

Head loss in fittings Hf = where

Kf x

v2 2g

Flow through Flow to branch Flow from branch Entries

0.6 1.8 1.5

Kf = NbendsKbends + NelbowsKelbows + NteesKtees + ......

where Kf = coefficient of friction for each type of fitting, show in the adjacent table N = number of fittings of each type

Square Protruding Slightly rounded Bellmouth Outlets (all) Sudden enlargements Inlet to outlet ratio 4:5 Inlet to outlet ratio 3:5

0.65 0.75 0.21 0.06 1.0

0.15 0.4 0.6 0.75 0.9

TOTAL HEAD LOSS

Inlet to outlet ratio 1:2 Inlet to outlet ratio 2:5 Inlet to outlet ratio 1:5

Using the head loss calculations above, the pressure drop in the pipeline is calculated using the formula:

Sudden contraction Inlet to outlet ratio 4:5 Inlet to outlet ratio 3:5 Inlet to outlet ratio 1:2 Inlet to outlet ratio 2:5 0.45 0.38 0.35 0.28 0.15

p = g (Hp + Hf), N/m2

Notes:

The Reynolds number range between 2000 and 4000

is called the critical zone. Flow in this zone is unstable, and this must be taken into account.

Inlet to outlet ratio 1:5 Valves fully open Gate Butterfly Ball Swing check Diaphragm

0.2 0.3 0.5 1.3 2.4

The methods shown above can be used with various

types of newtonian fluids.

FLOW DIAGRAM 1
Calculation for ABS pipe flow rate Flow Rate for Liquids Pressure drops due to friction can be determined for practical purposes using the flow diagram. The diagram is based on the Colebrook white formula for water at 10C using a hydraulic roughness factor K of 0.003 m.m.

The pressure drops at a given flow rate can be determined as follows: 1) Obtain the mean inside diameter (m.m.) of the pipe to be used by referring to the dimension table below:

SIZE
m.m. 20 25 32 40 50 63 75 90 110 125 160 200 250 315 355 400 450 inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18"

PN 20
thickness 2.30 2.80 3.60 4.50 5.60 7.10 8.40 10.10 12.30 14.00 17.90 22.40 27.90 35.20 inside dia. 15.40 19.40 24.80 31.00 38.80 48.80 58.20 69.80 85.40 97.00 124.20 155.20 194.20 244.60 -

PN 15
thickness 2.00 2.30 2.90 3.70 4.60 5.80 6.80 8.20 10.00 11.40 14.60 18.20 22.70 28.60 inside dia. 16.00 20.40 26.20 32.60 40.80 51.40 61.40 73.60 90.00 102.20 130.80 163.60 204.60 257.80 -

PN 12
thickness 2.00 2.40 3.00 3.70 4.70 5.60 6.70 8.10 9.20 11.80 14.70 18.40 23.20 inside dia. 21.00 27.20 34.00 42.60 53.60 63.80 76.60 93.80 106.60 136.40 170.60 213.20 268.60 -

PN 10
thickness 2.00 2.40 3.00 3.80 4.50 5.40 6.60 7.40 9.50 11.90 14.80 18.70 21.10 23.10 26.70 inside dia. 28.00 35.20 44.00 55.40 66.00 79.20 96.80 110.20 141.00 176.20 220.40 277.60 312.80 353.80 396.60

PN 6
thickness 2.00 2.00 2.50 2.90 3.50 4.20 4.80 6.20 7.70 9.60 12.10 13.60 15.30 17.20 inside dia. 36.00 46.00 58.00 69.20 83.00 101.60 115.40 147.60 184.60 230.80 290.80 327.80 369.40 415.60

2) Mark this inside diameter on Scale A 3) Mark the required flow rate in litres per second/litres per minute on Scale B 4) Draw a straight line connecting the points on Scales A and B and extend this to Scales C and D 5) The velocity of flow in metres per second (should not more that 1.5 m/s) is determined from the intersection with Scale C 6) The frictional head loss in metres per 100 metres of pipe can then be read off Scale D

2 in = 50.08 mm

2.75 m/s

3 l/s

CALCULATING EXPANSION/CONTRACTION
The expansion and contraction of plastic pipe is a function of the change in average temperature of the pipe wall. This temperature depends on internal and external environments temperatures and whether the environments are gaseous (air) or liquid. The most common case is pipe conveying liquid surround by air. 1. To calculate pipe mid wall temperature change ( T) apply the equation: T = 0.65 TL + 0.10 TA Therefore T = 0.65 (40-20) + 0.10 (25-5) i.e. T = (0.65 x 20) + (0.10 x 20) = 15 C

CALCULATION
The following simple equations may be used for calculation of expansion or contraction under these conditions: Symbols

Note: The common error when calculating T is to use extremes of temperatures, in this case 5 C for air and 40 C for contents. 35 C would then be used for T in the next calculation instead of the correct 15 C which would give more than double the true value. 2.To calculate expansion ( L)

TL = Maximum temperature change in pipe contents TA = Maximum temperature change of external air T = Change in average temperature of pipe wall = Change in length of pipework section under consideration = Coefficient of linear expansion of pipe material = Original length of pipe = For ABS is 10.1 x 10-5 m/m C

L=TxLx
Therefore L = 15 x 20 x 10.1 x 10-5 3. To calculate free leg length Using the value of L 2 draw a horizontal line on the graph from the vertical scale to meet the 3 inches or 90 mm. pipe gradient line. Drop a perpendicular from the intersection point to the horizontal scale. The figure obtained is the free leg length of loop required, which in this case is 1.03 m. A useful rule of thumb is that ABS pipes will expand (or contract) by 1 mm/metre/10 C change in pipe mid wall temperature. = 0.0303 m = 30.3 mm

To calculate pipe wall temperature change, use the equation: T = 0.65 TL + 0.10 TA Using value of T thus calculated, calculate expansion: L=TxLx

FLEXIBILITY
The length of unrestrained pipe (free leg length) required to accommodate expansion and contraction can be calculated from the graph below.

EXAMPLE
Determine the free leg length required to accommodate a change in length of 20 meters of 90 mm. diameter pipe work caused by an increase in contents temperature from 20 C to 40 C, with the external air temperature also increasing from 5 C to 25 C

EXPANSION BELLOWS
Axial expansion bellows may also be used in place of utilizing the nature flexibility of the ABS. These must be of a suitable design to answer correct operation with ABS pipework. Contact our Technical Support Department for further information.

Design of pipe support and guides

Unless it is considered that minimal pipe movement will accrue, pipe supports should be designed to provide lateral restraint and allow tree unrestricted axial pipe movement. Standard dropreds may not provide sufficient lateral restrains and the ABS pipe could start to snake. Invigor pipe clips are designed to meet these requirements. A suitable alternative would be steel saddle clips designed with a clearance between the pipe and the clip. All steel brackets in contact with the plastic pipe should be free of sharp edges to avoid damaging the pipe.
Size mm./inch

Support Support Support Distance Distance Distance (m) at 20oC (m) at 50oC (m) at 70oC
0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.8 1.9 2.0 2.1 2.2 2.3 2.5 2.7 2.9 3.1 3.3 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2.0 2.2 2.4 2.6 2.8 0.4 0.5 0.6 0.7 0.7 0.7 0.8 0.8 0.9 1.0 1.0 1.1 1.2 1.3 1.5 1.7 1.9 2.1 2.2 2.4

16mm (3/8") 20mm (1/2") 25mm (3/4") 32mm (1") 40mm (1 1/4") 50mm (1 1/2") 63mm (2") 75mm (2 1/2")

SUPPORT CENTRES
The recommended distance between supports for ABS pipe filled with water is given in the table below. This table is based on the thin rest wall pipe of each sizes. For size 1, 1 1/4, 1 1/2, 2 and 4 the support distance can be increased by 10% for PN16 pipe. Where the contents have a specific gravity greater than 1, the distance must be decreased by dividing the recommended centre distances by the specific gravity. The details shown are for horizontal pipes. For vertical pipes, support centres may be increased of 50%

90mm (3") 110mm (4") 125mm (5") 140mm (5 1/2") 160mm (6") 200mm (8") 225mm (9") 250mm (10") 280mm (11") 315mm (12") 355mm (14") 400mm (16")

INSTALLATION
Invigor ABS pipe systems are easy to install. It requires minimum trade skills and training of personnel for a successful installation. A complete certification package comprising training manual, Quality Assurance program, on site training and certification of personnel is available from Invigor.

Connecting ABS to other pipe system

There are several recommended methods of connecting other pipe systems directly to ABS pipe. - Elastomeric sealed sockets - Composite unions - Flanges - Threaded adaptors

COLD SOLVENT CEMENT WELDING

Correctly made joints using this technique are stronger than either pipe or fitting. The cold solvent cement welding of ABS is a welding process and not a gluing process. The solvent acts by temporarily dissolving the surfaces to be welded. When they are brought together, the two surfaces reconstitute into a single homogenous solid mass as the solvent quickly evaporates. Sustained axial loading of pipe in to the fitting is required to form a satisfactory joint. The axial loading for the welding is provided by ensuring that the two part being welded together have an interference fit.

SAFETY PRECAUTIONS
The following requirements are in addition to any government safety legislation or established company work practices: - Ensure to read safety precautions on ABS cement and ABS cleaner containers.

- Work area must be well ventilated. - As cement and cleaner are flammable liquids, ensure work area is clear of falling sparks or other sources of ignition, e.g., smoking.

COLD SOLVENT CEMENT WELDING PROCEDURE

Pipe and Fittings

1
Cut pipe clean, square and remove burrs.

2
Using emery paper or coarse file chamfer the end of the pipe for easily joining.

3
Add witness marks at distance from the end of the pipe equal to the socket depth.

4
Prepare ABS Cleaner ** Work area must be well ventilated and clear of falling sparks or other sources of ignition.**

5
Using a clean brush, apply ABS cleaner to the socket and the pipe.

6
Stir ABS solvent cement before use.

For size 50 mm. (11/2) and above apply ABS solvent cement to the socket and the pipe. Sizes 40 mm. (11/4) and below apply ABS solvent cement to the pipe only.

Without delay, push the pipe in a smooth even motion, until the end of the socket reaches the witness mark, turn an angle of 15 and continue the exert axial load until the joints sets. (See the Holding time table)

Thoroughly wipe the excess ABS solvent cement from all around the socket mouth and where possible, from inside of the joint. ** Excess ABS solvent cement can adversely effect the joint.**

Saddle

1
Mark out the hole and the area covered by the Saddle on the pipe.

2
Drill the hole in pipe wall to suit the connection.

3
Lightly abrade the mating surface of the pipe with emery paper.

4
Clean the abraded surfaces of pipe and saddle using ABS cleaner.

Saddle

5
Using a clean brush, apply ABS solvent cement to the pipe area marked and to the saddle. It is important to apply ABS solvent cement quickly.

6
Position the saddle immediately, ensuring that the spigot locates in the hole in the pipe wall.

7
Clamp in place using worm drive belt without delay.

Thoroughly wipe excess ABS solvent cement from all around the socket mouth and, where possible, from inside of the joint. ** Excess ABS solvent cement can adversely effect the joint.**

Flange Stub

1
Add witness marks at distance from the end of the pipe equal to the socket depth.

2
Using a clean brush, apply ABS cleaner to the flange stub and the pipe.

3
Apply ABS solvent cement to the flange stub and the pipe.

Without delay, push the pipe in a smooth even motion until the end of the socket reaches the witness mark. Turn an angle of 15and thoroughly wipe excess ABS solvent cement from all around the socket mouth.

Loosely assemble backing ring. Ensure that backing ring and bolt holes align and that the backing ring faces are parellel. Tighten the bolts gradually in opposite direction to ensure even loading around the backing ring to avoid distortion. Ensure washers are used under both bolt head and nuts.

HOLDING TIME TABLE

SIZE
Pipe size (mm.) 20 - 50 63 - 200 225 - 400 Holding time

SOLVENT CEMENT USAGE* SOLVENT WELD JOINTS PER LITER** 600 400 300 180 120 100 80 50 40 30 20 15 10 5 4 3

One joint/cc.

mm.
10 - 60 sec 1 - 3 min 5 - 10 min

inch " " 1" 1 " 1 " 2" 2 " 3" 4" 5" 6" 8" 10" 12" 14" 16

20 25 32 40 50 63

1.67 2.50 3.33 5.56 8.33 10.00 12.50 20.00 25.00 33.33 50.00 66.67 100.00 200.00 250.00 333.33

Do not disturb joints for 30 minutes after joining.

Important notes on cold solvent cement welding Work in a well ventilated area, clear of hazards. Use only Invigor ABS solvent cement and ABS cleaner. PVC solvent cement and primer are not suitable for use with Invigor ABS pipe and fittings. Treat ABS cement and ABS cleaner with care, as they volatile flammable liquids. Close lids tightly after use. An indication of the number of joints likely to be made with Invigor ABS solvent cement when following the recommended procedure is as follows:

75 90 110 125 160 200 250 315 355 400

* The usage of cleaner is approximately 50% that of ABS cement. ** A socket counts as 2 joints, a tee as 3 joints, etc.

The usage of ABS cleaner is approximately 50% that of ABS solvent cement. ABS solvent cement shall be stirred thoroughly before use. If ABS solvent cement becomes thickened through evaporation of solvent or becomes contaminated, dispose cement safely and use a fresh tin.

Do not dilute ABS solvent cement with cleaner as it will destroy the properties of the solvent cement. Ensure there is no contamination to the ABS solvent cement joint from Foreign particles. ABS solvent cement may be removed from your hands with soap and water or industrial hand cleaning soaps.

Do not use ABS cleaner for removing ABS solvent cement from your skin. Pipe and socket must be dry for effective jointing. Use only clean cotton rags and clean brushes. Check alignment of fittings before making the joint. When using a lever winch, have everything ready before applying ABS solvent cement. In hot conditions shading of joining areas of pipe for a minimum of 1 hour before joining will enable easier joining. In hot or wet conditions a canopy over the joining area to prevent direct sunlight or precipitation on the joining process will enable easier joining. Ensure adequate ventilation. It is a good practice to leave the tension on the winch.

Test pressure above working pressure (1.5 times) shall only be applied 24 hours after joining. For sizes 20 ~ 200 mm. Test pressure above working pressure (1.5 times) shall only be applied 48 hours after joining. For sizes between 250 ~ 400 mm.

FLANGED JOINTS
Invigor manufactures two type of flanged joining systems - Full face flanges, available in sizes 20 mm. to 200 mm. (JIS 10K) - Stub flanges, available in sizes 63 mm. to 400 mm.

Stub flanges are the preferred type as they offer a more economical fitting and are easier to install than the full face style. Stub flanges assemblies have the same pressure rating as full face flanges assemblies. Backing ring must be used with stub flanges and are available in all standards drilling configuration. Gaskets must be used with flanges. ABS stub flanges and full face flanges assemblies may be bolted directly to other flanged pipe systems of the same flange drilling, i.e., JIS 10K, ANSI 150, etc. Flange bolt torque values for ABS pipes will not be as high as those commonly used on steel pipes systems. The recommended torque valves are suitable for the maximum pressure rating of ABS pipe system.

FLANGED JOINTS
RECOMMENDED BOLT TORQUES AND BOLT SIZES (ABS TO ABS FLANGE JIS 10K)
PIPE SIZE BOLT SIZE mm. 20 25 32 40 50 63 75 90 110 125 160 200 inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" M12 x 50 M12 x 50 M16 x 65 M16 x 65 M16 x 65 M16 x 70 M16 x 80 M16 x 80 M16 x 80 M20 x 90 M20 x 90 M20 x 100 7 10 14 13 16 22 25 33 25 34 42 63 4 4 4 4 4 4 4 8 8 8 8 12 TORQUE (N/m) BOLTS/FLANGE

Torque values are based upon the use of lubricated bolts complying with the relevant standards. Care should be taken with galvanized bolts as increased friction may be encountered.

Higher torque value may result in distortion of the flange face Standard butterfly valves may be placed between ABS stub flanges or full face flanges assemblies without modification. Valves should be checked for full and free movement prior to final tightening of flange bolts.

Care need to be exercised as the valve disc may interfere with the bore of the pipe. Spacers or special stub flanges can be provided.

BURIED PIPELINES
a) The excavation of the pipe trench: The pipe trench has to be excavated in accordance with the design drawings. The allowed bending deflection is as follows :Pipe/Socket Diameter (mm) Under 400 450~600 Over 700 b) The width and depth of the pipe trench: Unless there is any other regulation, the excavation has to be proceeded according to the required dimension of the pipe alley showing below. Based on the soil condition, the trench slope is sometimes needed so as to prevent the trench from collapsing. If there is gravel or solid mass of rock at the required depth of the trench, Additional more than 10 cm. of digging is needed. After this digging, it is necessary to backfill with sand or press firmly with sandy soil on the alley, and then the pipeline can be installed. (1) D: pipe outside diameter (cm) (2) W: excavation width (cm)
OD (mm.)
Under 125 150 - 300 350 and over

Maximum Allowed Bending Deflection 2.0 1.5 1.0

H (cm.)
100 100 120

B (cm.)
30 D + 15 D + 20

W (cm.)
B + 0.2 x (D + H + 10) B + 0.2 x (D + H + 10) B + 0.2 x (D + H + 10)

c) The depth of the backfill is not less than the length as follows: i 50 cm. under the walk way ii 70 cm. under the lane iii 100 cm. under the road iv 120 cm. under the major road d) The pipeline across the water way: Basically, the pipeline has to pass underneath the existing water duct. If the site condition does not allowed, it may go across from above. e) The backfill of the soil: i The soil for the backfill is basically not allowed to use waste or rock contained soil. It is necessary to fill at least 10 cm. of soil on the bed of pipe trench. ii The water remained in the pipe trench has to be removed before backfill starts. iii The backfill soil has to be consolidated in every 30 cm. depth. iv It is required to pressure test the whole piping system before backfill. f) Others: i Recommend to wash the pipeline after the installation. ii For the pipe which is erected vertically, it is required to be fixed by column or other measures. iii For the pipe that is exposed to the air, it is required to fixed by the iron plate or other measures in the junction spot or in every 3 meters of the pipe.

HYDROSTATIC PRESSURE TESTING

The test procedure outlined in BS Standard should be followed where installation must be pressure tested. Alternatively, the following procedure may be employed. Note: Testing must not be carried out until the following times have elapsed since completion of the last joint: Sizes 20 mm. - 200 mm. 24 hours Size 250 mm. - 400 mm. 48 hours For large installations split the system into sections for testing Fill section with clean ambient temperature water. Do not pressurize. Ensure no air is trapped in the system. Inspect system for leaks. Allow the system to maintain for one hour in order to allow temperature to stabilize and an equilibrium reached. If there are no leaks, remove any remaining air and increase pressure to 3 kg/cm2. Maintain at this pressure for

15 minutes and inspect for leaks. If pressure remains constant, increase pressure to recommended test pressure. Maintain pressure for a period not exceeding one hour. During this time pressure should hold almost constant. Recommended test pressure is 1.5 times of the operating pressure (but not over maximum pressure rating, PN, of each pipe), less the allowance for temperature/pressure derating at the current test temperature and maximum static head. Note: If extended times and required to achieve the test pressure either leakage is occurring or there is air trapped in the system. Inspect for leakage and if none apparent, reduce the pressure and check for trapped air which must be removed before the test can continue. When testing above ground lines, the Poissons effect may reduce the length of line. This may impose excessive load on bulk heads or equipment greater than the design. It is recommended that final closures are made after the hydrotest and in - service test.

ABS PIPE Size mm .

20 25 32 40 50 63 75 90 110 125 160 200 250 315 355 400 450

inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18"

PN20 PN15 PN12 PN10 PN6 WALL WALL WALL WALL WALL THICKNESS THICKNESS THICKNESS THICKNESS THICKNESS
2.3 2.8 3.6 4.5 5.6 7.1 8.4 10.1 12.3 14.0 17.9 22.4 27.9 35.2 2.0 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 14.6 18.2 22.7 28.6 2.0 2.4 3.0 3.7 4.7 5.6 6.7 8.1 9.2 11.8 14.7 18.4 23.2 2.0 2.4 3.0 3.8 4.5 5.4 6.6 7.4 9.5 11.9 14.8 18.7 21.1 23.7 26.7 2.0 2.5 2.9 3.5 4.2 4.8 6.2 7.7 9.6 12.1 13.6 15.3 17.2

Please contact us for more inform ation Standard pipe length for 20 - 110 m m. are 4.0 m . and 125 - 400 m m . are 5.0 m .

ABS PIPE RING SEAL TYPE Size mm.

90 110 125 160 200

A inch
3" 4" 5" 6" 8" 90 110 125 160 200

D
920.6 1120.6 1270.8 1641.0 2051.5

e1
182.0 202.0 202.0 253.0 303.0

e2
40 52 57 67 87

L
90 105 115 140 170

ABS PIPE SINGLE SOCKET TYPE Size mm.

50 63 75 90 110 125 160 200 250 315 355 400 450

A inch
1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 50 63 75 90 110 125 160 200 250 315 355 400 450

D
50.7 63.7 75.8 90.8 111 126 161 201 251 316 356 401 451.4

L
45 56 67 81 99 112 144 180 200 220 250 280 300

BALL VALVE
S ize d1 mm. 20 25 32 40 50 63 75 90 110 inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 20 25 32 40 50 63 75 90 110 20.3 25.3 32.3 40.4 50.4 63.5 75.5 90.6 110.6 14 20 25 30 36 47 60 77 101 30 38 45 54 62 77 92 106 135 83 95 106 114 130 147 204 229 300 70 88 100 100 109 134 178 224 276 16 19 22 26 31 38 44 51 61 62 78 93 98 115 135 160 190 233 43 54 65 67 78 89 105 124 148 38 49 57 63 75 92 110 133 170 d2 d3 D L L1 l H1 H2 W

DOUBLE UNION BALL VALVE

S ize d1 mm. 20 25 32 inch 1/2" 3/4" 1" 20 25 32 40 50 63 75 90 110 20.3 25.3 32.3 40.4 50.4 63.5 75.5 90.6 110.6 13 18 23 30 38 48 60 69 100 16 19 22 26 31 38 44 51 61 45 55 66 81 96 119 136 156 224 31 37 44 54 65 78 91 107 145 111 130 145 165 171 200 275 300 328 60 73 78 87 92 112 135 156 176 78 92 100 110 121 180 239 278 48 58 65 76 88 119 129 176 26 33 38 42 58 68 78 112 d2 d3 l D1 D2 L1 L2 L3 H1 H2

40 1 1/4" 50 1 1/2" 63 90 110 2" 3" 4" 75 2 1/2"

147 107.5

BUTTERFLY VALVE JIS 10K

S ize D1 mm. 63 75 90 110 125 160 200 inch 2" 2 1/2" 3" 4" 5" 6" 8" 165 185 200 229 256 285 343 125 145 160 180 210 240 295 57 70 79 103 130 151 200 105 120 123 135 164 169 200 203 203 203 264 304 304 304 246 266 276 318 390 405 466 103 113 115 135 150 177 210 42 46 46 56 66 71 87 35 37 37 47 50 62 68 93 94 94 D2 D3 D4 L H1 H2 W1 W2 S3

n- e
JIS 10K

4 - 19 4 - 19 8 - 19

100 8 - 19 110 8 - 23 100 8 - 23 120 12 - 23

BALL CHECK VALVE

S ize d1 mm. 20 25 32 50 63 75 90 110 inch 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 20.1 25.1 32.1 50.1 63.1 75.1 90.1 110.1 20.3 25.3 32.3 50.3 63.3 75.3 90.3 110.4 13 20 25 40 50 70 77 102 16 19 22 31 38 44 51 61 81 106 118 153 176 263 263 320 50 62 72 97 107 155 155 225 d2 d3 l H D

PN10 REDUCING BUSH Size mm.

25x20 32x20 32x25 40x20 40x25 40x32 50x20 50x25 50x32 50x40 63x20 63x25 63x32 63x40 63x50 75x32 75x40 75x50 75x63 90x25 90x32 90x40 90x50 90x63 90x75 110x25 110x32 110x50 110x63 110x75 110x90 125x110 160x110 160x125 200x160 250x125 250x200 315x160 315x200 315x250 355x160 355x200 355x250 355x315 400x355

A inch
25 32 32 40 40 40 50 50 50 50 63 63 63 63 63 75 75 75 75 90 90 90 90 90 90 110 110 110 110 110 110 125 160 160 200

B
20 20 25 20 25 32 20 25 32 40 20 25 32 40 50 32 40 50 63 25 32 40 50 63 75 25 32 50 63 75 90 110 110 125 160

L
19 22 22 27 27 27 32 32 32 33 39 39 39 39 40 45 45 45 45 53 53 53 53 53 53 64 64 64 64 64 66 72 89 89 109

l
17 17 19 17 19 23 17 19 23 27 17 19 23 27 33 23 27 32 39 19 23 27 32 39 46 19 23 32 39 45 54 64 64 71 89

3/4"x1/2'' 1"x1/2" 1"x3/4" 1 1/4"x1/2" 1 1/4"x3/4" 1 1/4"x1" 1 1/2"x1/2" 1 1/2"x3/4" 1 1/2"x1" 1 1/2"x1 1/4" 2"x1/2" 2"x3/4" 2"x1" 2"x1 1/4" 2"x1 1/2" 2 1/2"x1" 2 1/2"x1 1/4" 2 1/2"x1 1/2" 2 1/2"x2" 3"x3/4" 3"x1" 3"x1 1/4" 3"x1 1/2" 3"x2" 3"x2 1/2" 4"x3/4" 4"x1" 4"x1 1/2" 4"x2" 4"x2 1/2" 4"x3" 5"x4" 6"x4" 6"x5" 8"x6" 10"x5" 10"x8" 12"x6" 12"x8" 12"x10 14"x6" 14"x8" 14"x10" 14"x12" 16"x14"

Other sizes are available please contact us for more information

ABS SOLVENT CEMENT & ABS CLEANER Description

A BS S O LV E N T C E M E N T A BS C LE A N E R

Small (liter)
0.5 0.5

Large (liter)
1 1

PN10 REDUCING TEE

SIZE mm.
25x20 32x25 40x25 40x32 50x25 50x32 50x40 63x25 63x32 63x50 75x25 75x32 75x40 75x50 75x63 90x32 90x50 90x63 90x75 110x25 110x32 110x40 110x63 110x90 125x90 125x110 160x110 160x125 200x110 200x160

PN10 REDUCING COUPLING

A B
24.5 29.5 29.5 36.5 29.5 36.5 45.5 29.5 36.5 56.7 29.5 36.5 45.5 56.7 71.5 36.5 56.7 71.5 84.7 29.5 36.5 45.5 71.5 101.7 101.7 124.2 124.2 141.2 124.2 180.5

L
67 82 99 99 119 119 119 147 147 147 173 173 173 173 173 205 205 205 205 249 249 249 249 249 279 279 353 353 437 437

L1
19 23 27 27 32 32 32 39 39 39 45 45 45 45 45 53 53 53 53 64 64 64 64 64 71 71 89 89 109 109

L2

SIZE mm. inch.

3/4"x1/2'' 1"x1/2" 1"x3/4" 1 1/4"x1/2" 1 1/4"x3/4" 1 1/4"x1" 1 1/2"x3/4" 1 1/2"x1" 1 1/2"x1 1/4" 2"x3/4" 2"x1" 2"x1 1/4" 2"x1 1/2" 2 1/2"x3/4" 2 1/2"x1" 2 1/2"x1 1/4" 2 1/2"x1 1/2" 2 1/2"x2" 3"x3/4" 3"x1" 3"x1 1/4" 3"x1 1/2" 3"x2" 3"x2 1/2" 4"x3/4" 4"x1" 4"x1 1/4" 4"x1 1/2" 4"x2" 4"x2 1/2" 4"x3" 5"x3" 5"x4" 6"x3" 6"x5" 8"x6" 10"x5" 10"x8" 12"x10" 14"x12" 16"x14"

inch.
3/4"x1/2" 1"x3/4" 1 1/4"x3/4" 1 1/4"x1" 1 1/2"x3/4" 1 1/2"x1" 1 1/2"x1 1/4" 2"x3/4" 2"x1" 2"x1 1/2" 2 1/2"x3/4 2 1/2"x1" 2 1/2"x1 1/4" 2 1/2"x1 1/2" 2 1/2"x2" 3"x1" 3"x1 1/2" 3"x2" 3"x2 1/2" 4"x3/4" 4"x1" 4"x1 1/4" 4"x2" 4"x3" 5"x3" 5"x4" 6"x4" 6"x5" 8"x4" 8"x6" 29.5 36.3 45.3 45.3 56.7 56.7 56.7 71.3 71.3 71.3 84.7 84.7 84.7 84.7 84.7 101.7 101.7 101.7 101.7 124.2 124.2 124.2 124.2 124.2 141.2 141.2 180.5 180.5 225.6 225.6 17 19 19 23 19 23 27 19 23 32 19 23 27 32 39 23 32 39 45 19 23 27 39 53 53 64 64 71 64 89

A
32 36.3 36.3 45.3 45.3 45.3 56.7 56.7 56.7 71.3 71.3 71.3 71.3 84.7 84.7 84.7 84.7 84.7 101.7 101.7 101.7 101.7 110 101.7 124.2 124.2 124.2 124.2 124.2 124.2 124.2 141.2 141.2 180.5 180.5 225.6 225.6

B
25 24 30 24.5 30.5 37.5 31.5 40 46.5 32.5 39.5 45.5 57.5 32.5 39.5 49.5 59.5 72.5 32.5 39.5 49.5 61.5 75 86.5 33.5 41.5 49.5 61.5 76.5 88.5 104.5 104.5 124.5 104.5 141.5 124.5 180.5

L
42 50 50.4 60 54.7 54.7 80.4 78 82 90.4 84.6 90.4 89 100.7 98.7 103 98 97 114 114.4 114 126.8 114 114.6 140 140.3 140 140 140 140 140 165 165 189 238 238 238

l1
19.3 23 23 27 23.7 23.8 44 41 44.3 45 40 45 45 50 46 52 49 45 53 53.7 53 61 55 54.3 64 64 64 64 63.3 64 66.2 71 71 89 89 109 109

l2
17.5 18 20.9 17 19 21.7 21.5 18.7 30.4 22.2 23.6 30 31.6 22 24 30 32 39 19 24.2 27 40.8 40.4 46.6 19 24 27 32 39.7 45 53.4 53 64 64 71 64 89

25x20 32x20 32x25 40x20 40x25 40x32 50x25 50x32 50x40 63x25 63x32 63x40 63x50 75x25 75x32 75x40 75x50 75x63 90x25 90x32 90x40 90x50 90x63 90x75 110x25 110x32 110x40 110x50 110x63 110x75 110x90 125x90 125x110 160x90 160x125 200x160 250x125 250x200 315x250 355x315 400x355

For bigger sizes, it is recommended to use ABS saddle.

Other sizes are available please contact us for more information

PN10 TEE Size mm.

20 25 32 40 50 63 75 90 110 125 160 200

A inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 24.8 29.8 36.3 45.3 56.7 71.3 84.7 101.7 124.2 141.2 180.5 225.6

L
58 67 82 99 119 147 173 205 249 279 353 437

l
17 19 23 27 32 39 45 53 64 71 89 109

D
29 34 41 49 60 74 86 103 125 139 177 219

Other sizes are available please contact us for more information

PN10 FLANGE STUB Size mm.
63 75 90 110 125 160 200 250 315

A inch
2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 100 120 130 155 180 210 263 325 380

B
55 65 72 85 89 100 136 162 178

D
15 16 18 20 24 26 28 30 28

E
50 56 65 76 79 87 115 150 164

Other sizes are available please contact us for more information

PN10 THREAD PLUG Size mm.
20 25

M inch
1/2" 3/4" 13 15.8

L
23 28

l
14 18.5

PN10 BLIND FLANGE JIS 10K

SIZE mm.
32 40 50 63 75 90 110 125 160 200

A inch.
1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 125 135 140 155 175 185 210 250 280 330

B
90 100 105 120 140 150 175 210 240 290

T
14 16 16 16 18 18 18 20 22 22

r
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

N-e
4 - 19 4 - 19 4 - 19 4 - 19 4 - 19 8 - 19 8 - 19 8 - 23 8 - 23 12 - 23

Other sizes are available please contact us for more information

PN10 CAP Size mm.

20 25 32 40 50 63 75 90 110 125 160 200

A inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 24.6 29.6 36.5 45.3 56.7 71.3 84.7 101.7 124.3 141.2 180.5 225.6

L
19 21 26 30 36 43 50 59 72 80 100 122

l
17 19 23 27 32 39 45 53 64 70 88 107

PN10 COUPLING Size mm.

20 25 32 40 50 63 75 90 110 125 160 200

A inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 24.9 30.9 39.6 49.6 61.4 73.5 86.9 104.8 125.9 140.3 180.5 225.6

A
35.8 41.5 48.3 51.8 68.3 83.4 95.1 112.4 135.3 159.1 185 222.5

l
16.5 19.6 22.9 24.2 31.8 39.7 45.9 53.5 63.3 74.6 88 107

PN10 90o ELBOW Size mm.

20 25 32 40 50 63 75 90 110 125 160 200

A inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 25.8 30.8 38.6 47 58.5 73 86 103.7 126.6 143.9 196 225.6

l
17.2 20.1 23.1 26.4 31 38.6 44.2 52 62 69.3 88.3 109

D
29 34 41 49 60 75 87 103 125 139 176 219

PN10 FEMALE ADAPTER Size mm.

20 25 32 40 50 63

A inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 24.8 29.8 40 49.5 59.7 73

l
17 19 25 27 33 41

L
37 41 50 60 70 84

d1
1/2" P T 3/4" P T 1" P T 1 1/4" P T 1 1/2" P T 2" P T

PN10 45o ELBOW Size mm.

20 25 32 40 50 63 75 90 110 125 160 200

A inch
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 24.6 31.7 40.3 49.7 61.8 72.5 92.6 111.4 134.6 141.9 195.3 225.6

l
17 17.4 24 28.3 33.4 38.4 46 52.8 64.7 70.3 88.6 109

PN10 FAUCET FITTING-90o ELBOW Size mm.

20 25 32

A inch
1/2" 3/4" 1" 24.8 29.8 39

l
17 19 23

d1
1/2" P T 3/4" P T 1" P T

PN10 GAUGE SOCKET

S ize L mm. 32 32 inch x 1/2" x 3/4" 32 32 8 8 20 20 40 40 32 32 25 25 1/2" 3/4" a

D1

D2

D3

D4

PN10 FIXTURE TEE

S ize A mm. 20 25 inch 1/2" 3/4" 25 30 20 25 25 31 30 31.5 62 67 16 18.5 1/2" 3/4" B C D L

PT

PN10 SADDLE Size mm.

250X160 250X200 315X160 315X200

A inch
10"X6" 10"X8" 12"X6" 12"X8" 221.25 243.1 253.75 275.6

B
180.5 225.6 180.5 225.6

L
353 437 353 437

l
89 109 89 109

Other sizes are available please contact us for more information Saddle is supplied with accessories

PN10 UNION
S ize d1 mm. 20 25 32 40 50 63 75 90 110 inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 20 25 32 40 50 63 75 90 110 20.3 25.3 32.3 40.4 50.4 63.5 75.5 90.6 110.6 16 19 22 26 31 38 44 51 61 13 18 23.5 30 39 49 63 75 100 31 37 45 54 65 78 91 107 145 46 55 66 82 98 120 139 155 225 54 62 69 85 87 95 114 126 160 d2 l d3 D1 D2 L

PN10 FLANGE JIS 10K

S ize A mm. 20 25 32 40 50 63 75 90 110 125 160 200 250 inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 31 35 45 53.5 61.3 78.2 93 105 132 144 187 225.6 95 100 125 135 140 155 175 185 210 250 280 330 70 75 90 100 105 120 140 150 175 210 240 290 4 - 15 4 - 15 4 - 19 4 - 19 4 - 19 4 - 19 4 - 19 8- 19 8- 19 8 - 23 8 - 23 12 - 23 35 40 47 50 61.3 75.8 81.7 74 95 120 112.1 200 18 20 25 30 31.8 63.1 69.7 53 62 84 91 124 D1 D2 N - d L

Other sizes are available please contact us for more information

PN10 MALE ADAPTER
S ize A mm. 20 25 32 40 50 63 75 90 110 inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 30 32 40 50 63 72.5 86 105 125 20 25 32 40 50 63 75 90 110 16.5 19 23 27 32 39 45 53 64 17 23 27 32 39 45 53 65 73 30 37 40 55 67 83 90 115 127.5 1/2" P T 3/4" P T 1" P T 1 1/4" P T 1 1/2" P T 2" P T 2 1/2" P T 3" P T 4" P T B1

l1

l2

d1

CLIP
SIZE mm.
20 25 32 40

A inch.
1/2" 3/4" 1" 1 1/4" 30 37 48.1 60.2

B
30 37 48.1 60.2

C
23.3 29 37 46

D
12.58 15.6 20 25.9

E
16.1 16.1 16.1 16.1

ABS WIRE Description

A BS WIRE

Length (m.)
1

Reverse Osmosis (R.O.) Piping System

PTT Public Company Limited / Map Ta Phut Industrial Estate, Rayong

BLCP Power Station / Map Ta Phut Industrial Estate Phase 2, Rayong

Piping System for transporting food and drinking water

CP Meiji Company Limited / Saraburi

Bank of Thailand / Bangkhunphrom

Piping System for Water Supply

Mitsubishi / Amata Nakorn Industrial Estate, Chonburi

Grand Sukhumvit by Sofitel / Bangkok

ITF Silom Palace / Bangkok

The Administrative Court of Thailand / Bangkok

Piping System for Water-Treatment Plant & Piping for Sprinkler System

Bangpakong Power Plant / Chachoengsao

San Miguel (Thailand) Company Limited / Amata City Industrial Estate

Piping System for Pretreatment Plant

Piping System for hot water drainage

Amata Power-Esco Service / Amata Nakorn Industrial Estate

The Catering Services of Thai Airway / Suwannabhumi Airport

Piping System for Chemical Transportation

China: Air-Conditioning Piping System

Kao Industrial (Thailand) / Samutprakarn

Tiang Zhen Da Xia Building / Shenzhen

Philippines: Water Consortium

Pakistan: Chilled Water System

Rio Verde Water consortium Inc. / Cagayan De Oro

Gulf Nishat Apparels Limited / Lahore

Piping System for Cooling - Condenser Water

Avery Dennison (Thailand) Company Limited / Eastern Seaboard Industrila Estate, Rayong

Central World Plaza / Bangkok

CY Frozen Food Company Limited / Samutsakorn

Krungthai Bank Public Company Limited / Bangkok

The Platinum Fashion Mall / Bangkok

Vipharam Hospital / Bangkok

Bangkok University / Rangsit Campus, Pathumthani

President Park, Sukhumvit Soi 24 / Bangkok

Foursquare Technology Company Limited

Tel: 02-938-1436