Professional Documents
Culture Documents
Noviembre 2006
Air pollution control systems & products for power & industrial applications A business driven by increasingly strict emissions regulations Serving new plants & retrofitting existing plants
Employs around 1000 air pollution control professionals Located in 13 countries around the world Dedicated R&D facilities 70 years experience in air pollution control
1996
Daneco
Italy
Our Locations
Oslo Vxj Helsinki Moscow Paris Milan Kobe Beijing
Butzbach Knoxville
Total: approx. 1000 employees ECS Corporate Headquarters + French Unit, Paris, France
Our Locations
Latin America
New Office Locations
Caracas
Mexico
Bogot
Santiago
ECS
LAM Headquarters
Industries we Serve
Aluminium Cement Glass Iron & Steel Industrial Incineration Plants Non-ferrous Pulp & Paper Power
Product Portfolio
In House technology:
Water-Cooled Hoods and Ducting Post-combustion Chambers Gas Coolers - forced-draft and natural-draft types Hot Quenching Towers Hoods for secondary emissions Cyclone & spark-arrestors - axial and vertical types Fabric Filters (FF) - pulse-jet and reverse-air types Electrostatic Precipitators (ESP) - dry and wet types Wet Scrubbers
Scope of Activities
Equipment and system supply: Supply of complete plants Supply of dedicated Products Turn-key installations of dedicated Products Modernisation and retrofit of existing installations
Scope of Activities
Services: Engineering service for complete plants and for dedicated Products Supervision service to erection, start-up and commissioning Post start-up services (i.e. spare parts, technical assistance, etc.)
Aceralia - Gijon, Spain - 2 ESPs for sinter primary gases 06 / 2004 Arcelor - Fos sur Mer, France - FDA for sinter primary gases 01 / 2004 Mechel, Chelyabinsk, Russia - 4 ESPs for sinter primary gases 01 / 2004 Gerdau-Cosigua, Brazil - EAF primary and secondary gases 11 / 2003 Gerdau-Sao Paolo, Brazil - EAF primary and secondary gases 11 / 2003 Outokumpu-Tornio, Finland - EAF primary and secondary gases 06 / 2003 Rautaruukki-Raahe, Finland - BOF and mixer secondary ventilation 05 / 2003 Concast-EASRCO, Egypt - EAF primary and secondary gases 03 / 2003
Selected references
Selected references
Henningsdorfer Elektrostahlwerke GERMANY EAF and LF (Primary & Secondary) start up 1992
Outokumpu Stainless Tornio Finland EAF (Primary & Secondary) LF (Primary) AOD (Primary & Secondary) start up 2003
Selected references
Elbe Stahlwerke GERMANY EAF and LF (Primary & Secondary) start up 1992
Selected references
Gerdau Piratini BRAZIL EAF and LF (Primary & Secondary) start up 1999
ALPA (Riva Group) FRANCE EAF (Primary & Secondary) start up 2000
Noviembre 2006
Pelletising plants Secondary ventilation for stock house Secondary ventilation for converter and mixer hall Blast Furnace cast house ventilation Coke pushing de-dusting Lime kiln de-dusting - Integrated Steel Plants -
Integrated steel plants - Sinter band Sinter band - primary and secondary gases Traditionally ESPs used for primary de-dusting and fabric filter for secondary de-dusting Proven technology - references
more than 50 ESPs in operation for sinter primary more than 70 installations (ESP and FF) of sinter secondary
ESP collecting efficiency strongly related to chloride content in dust - Integrated Steel Plants -
Integrated steel plants - sinter band ESP emission comparison - sinter primary gases
CST Brazil Production rate (ton/h) Gas flow (Nm3/h) ESP type ESP control Start up year Measured emission (mg/Nm3) Comments
680 1 230 000 3-field EPIC II 1997 < 30 Very low chloride content Dust bleed of
Belgium
310 500 000 4-field EPIC II 2002 < 100 Micropulse in 4th field
Integrated steel plants - Sinter band ESP performance improvements Reduce load of alkali chlorides to ESP
Reduce feed of raw materials with high Cl content to sinter band. Reduce re-circulation of ESP dust (dust bleed of)
Advanced energisation
Advanced ESP control technology (EPIC II) Power down rapping Semipulse Micropulse Technology
Integrated steel plants - Sinter band ALSTOM is forerunner in developing flue gas cleaning of sinter band primary gases
More stringent requirements for SOx, HCl, HF, Heavy Metals and Dioxins ALSTOM Research and Development Filosorption for dioxin removal - extensive pilot testing at site in Arcelor-Ougree site FDA/NID technology for dioxin and acid gases removal site testing, 1st installation start up in May 2005
Integrated steel plants - Sinter band FDA/NID - single unit operation to control HCl, HF, SOx, Heavy metals and Dioxin
TC
Acid gases and dioxin removal Lime and activated carbon as reagents Extremely low particulate emission Compact design with small footprint No effluent, dry end-product
Water Recirculation
Integrated steel plants - Pelletising Electrostatic precipitator (ESP) for de-dusting Low pressure drop (250 Pa) Low investment and maintenance cost even for large gas flows High availability >99%
Integrated steel plants - coke pushing Patented trav-l-vent technology for fume capturing
Excellent alternative when retrofitting the existing coke batteries Effective & efficient capture of fumes during door opening and pushing sequence Reduced air volume enables savings in Fabric Filter size Compliance with Authority Rules for coke pushing emission control
In house competence for effective fume capturing Complete system with in-house technology Movable TRAV-L-VENT fume capturing hood Spark arrestor Fabric Filter Opacity increase during pushing sequence maximum 20% Stack emission guarantee is 10 mg/Nm3
Integrated steel plants - coke pushing High efficiency dedusting - ALSTOM LKPB
Spark arrestors ensures reliable and safe operation Safety dampers for unexpected process situation ( green push ) Fabric filter design based on ALSTOM world class technology Pulse jet or reverse air fabric filters
Correct gas flow at each suction point Total gas flow (mixing of the gases from various sources) Control system - different process phases to be respected Selection of de-dusting equipment - ESP or FF
Aceralia - Gijon - 2 ESPs for sinter primary gases 06 / 2004 Arcelor - Fos sur Mer, France - NID for sinter primary gases 01 / 2004 Mechel, Chelyabinsk, Russia - 4 ESPs for sinter primary gases 01 / 2004 Rautaruukki-Raahe, Finland - BOF and mixer secondary ventilation 05 / 2003
COMPANHIA VALE DO RIO DOCE (CVRD) Location: So Luiz - MA, Brazil Gas flow : 2 365 000 Nm3/h ESP-type: 2 +1 ESP's, 3 field ESP-control: EPIC II Start up: 2002 Inlet dust concentration: 1 500 mg/Nm3 Guaranteed emission: 70 mg/Nm3
Two ESPS for windboxes and one for hood.
Noviembre 2006
W.C.D. length is highly dependent on cooling method downstream of the ducting (draft coolers vs. hot quenching tower)
Both up-flow & down-flow design available Up-flow design enables more efficient lay out >> savings in investment
WATER PEAK m3/h TEMPERAT. IN/OUT HQT DIAM./H RETENTION TIME HQT TYPE C mm sec
Safe operation
Spark arrestors and safety dampers
Optimised pressured drop (400 - 700 Pa) Efficient reduction of glowing particles Enables safe operation for FF Double safety dampers gives extra safety for FF operation
De-dusting
Fabric Filter - heart of the cleaning system
ALSTOM is the leading fabric filters supplier More than 200 fabric filter installations in Iron&Steel industry Both reverse air or pulse jet type fabric filter in product portfolio Patented OPTIPOW cleaning valve design for pulse jet FF EFFIC control system with broken bag detection Excellent reliability and availability
Noise enclosures
RESPECT: Noise limits of 85 dB(A) in working areas Noise limits of 45 dB(A) in facilities boundaries
Recent references
Gerdau-Cosigua, Brazil - EAF primary and secondary gases Gerdau-Sao Paolo, Brazil - EAF primary and secondary gases Outokumpu-Tornio, Finland - EAF primary and secondary gases Concast-EASRCO, Egypt - EAF primary and secondary gases De Acero-Saltillo, Mexico - EAF primary and secondary gases
Recent references
Outokumpu Stainless Tornio - Finland
EAF (150tons) Water cooled ducting Forced draft coolers Canopy hood Spark arrestor Fabric Filter AOD (150 tons) Water cooled ducting Forced draft coolers Canopy hood Spark arrestor Fabric Filter Ladle furnace Canopy hood Fabric Filter
Recent references
De Acero S.A. - Saltillo EAF (55 tons) primary and secondary gases Refurbishment of the existing flue gas treatment Start up 2003 Delivery consisted: New Hot Quenching tower - up-flow design Additional fabric filter - pulse jet type ID fans
Recent references
Gerdau - Sao Paolo EAF (100 tons) and LF primary and secondary gases Complete flue gas handling system consisting
Water Cooled ducting Hot Quenching tower - up-flow design Canopy hood for capturing secondary fumes Spark arrestor Reverse air type of fabric filter (700 000 m3 /h) ID fans (2 * 1200 kW) Stack
Start up 2005
Recent references
Gerdau - Cosigua EAF (170 tons) primary and secondary gases Rebuilding of existing flue gas treatment
Hot Quenching tower - up-flow design Spark arrestor Extension of existing Reverse air type of fabric filter
Start up 2005
www.environment.power.alstom.com
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