Pour Analysis of TG Raft No

Observations and recommendations
One layer of Pour is 267.44 M 3 considering that the layer of 350

1
mm is maintained through out the pour.
The completion time for placement of one layer of concrete has

exceeded even up to 10 Hours which clearly implies that poured
2
concrete is set before the consecutive layer is laid thereupon and
cold joints formation has taken place.
The SD and CoV values of CCS shall be obtained at the age of 28

3 days and the results shall convey only CCS of the concrete
poured and not the cold joint formation in the raft.
The cold joint formation in the raft can be detected by appropriate

4
NDT.
5 Epoxy grout is suggested.
6 Approriate NDT is suggested.
A separate meeting with reputed Design and Engineering

7 consultant involved in R and D works is suggested if not agreed
upon the observation made by FQA , APL, Mundra.
T G Raft Unit No.5 Pour analysis, Grade of concrete M30
Individual Concrete produced in M3 at Cummulative Concrete produced in M3 of the Cummulative
production point of the Hour Hour from production point Individual
Cummulative average in M / Hour
3
Hourly Details
Concrete in
Concrete in M3
Date Location of Pour Concrete M3 of the
upto the Hour
Production BP 1 BP 1A BP 3 BP 1A BP 3 Hour from all
Recording Cummulative BP 2 GDC BP 1 Simplex BP 2 GDC from all BP(s) Hourly BP Hourly for
location Simplex Simplex SEPCO III Simplex SEPCO III BP(s) wise all BP (s)
Time in Hours Hours of pour
28-Jul-08 TG Raft Unit No.5 BP 1 Not started 0 0 Not Started
BP 1A Not started 0 0 Not Started
BP 2 11:40 Started 0 0 Started
BP 3 11:30 Started 0 0 0 0 Started
BP 1 Not started 0 0 Not Started
BP 2 12:30 1.00 21 21 21.00
BP 3 12:30 1.00 42 42 63 63 42.00 63.00
BP 1 Not started 0 0
BP 2 13:30 2.00 12 33 16.50
BP 3 13:30 2.00 36 78 48 111 39.00 55.50
BP 1 Not started 0 0
BP 2 14:30 3.00 10 43 14.33
BP 3 14:30 3.00 12 90 22 133 30.00 44.33
BP 1 15:30 Started 6 6
BP 2 15:30 4.00 6 49 12.25

BP 3 15:30 4.00 30 120 42 175 30.00 43.75
BP 1 16:30 1.00 15 21 15.00
BP 2 16:30 5.00 25 74 14.80
BP 3 16:30 5.00 30 150 70 245 30.00 49.00
BP 1 17:30 2.00 10 31 15.50
BP 2 17:30 6.00 24 98 16.33
BP 3 17:30 6.00 12 162 46 291 27.00 48.50
BP 1 18:30 3.00 10 41 13.67
BP 2 18:30 7.00 16 114 16.29
BP 3 18:30 7.00 26 188 52 343 26.86 49.00
BP 1 19:30 4.00 5 46 11.50
BP 2 19:30 8.00 18 132 16.50
BP 3 19:30 8.00 24 212 47 390 26.50 48.75
BP 1 20:30 5.00 17 63 12.60
BP 2 20:30 9.00 6 138 15.33
BP 3 20:30 9.00 12 224 35 425 24.89 47.22
BP 1 21:30 6.00 12 75 12.50
BP 2 21:30 10.00 12 150 15.00
BP 3 21:30 10.00 36 260 60 485 26.00 48.50

BP 1 22:30 7.00 12 87 12.43
BP 1A Not started 0 Not Started
BP 2 22:30 11.00 6 156 14.18
BP 3 22:30 11.00 6 266 24 509 24.18 46.27
BP 1 23:30 8.00 24 111 13.88
BP 2 23:30 12.00 18 174 14.50
BP 3 23:30 12.00 16 282 58 567 23.50 47.25
29-Jul-08 BP 1 0:30 9.00 8 119 13.22
BP 2 0:30 13.00 6 180 13.85
BP 3 0:30 13.00 0 282 14 581 21.69 44.69
BP 1 1:30 10.00 8 127 12.70
BP 2 1:30 14.00 6 186 13.29
BP 3 1:30 14.00 6 288 20 601 20.57 42.93
BP 1 2:30 11.00 8 135 12.27
BP 2 2:30 15.00 6 192 12.80
BP 3 2:30 15.00 30 318 44 645 21.20 43.00
BP 1 3:30 12.00 12 147 12.25
BP 2 3:30 16.00 6 198 12.38
BP 3 3:30 16.00 12 330 30 675 20.63 42.19
BP 1 4:30 13.00 4 151 11.62

BP 2 4:30 17.00 24 222 13.06
BP 3 4:30 17.00 12 342 40 715 20.12 42.06
BP 1 5:30 14.00 4 155 11.07
BP 2 5:30 18.00 18 240 13.33
BP 3 5:30 18.00 0 342 22 737 19.00 40.94
BP 1 6:30 15.00 12 167 11.13
BP 2 6:30 19.00 18 258 13.58
BP 3 6:30 19.00 12 354 42 779 18.63 41.00
BP 1 7:30 16.00 12 179 11.19
BP 2 7:30 20.00 6 264 13.20
BP 3 7:30 20.00 12 366 30 809 18.30 40.45
BP 1 8:30 17.00 7 186 10.94
BP 2 8:30 21.00 6 270 12.86
BP 3 8:30 21.00 0 366 13 822 17.43 39.14
BP 1 9:30 18.00 8 194 10.78
BP 2 9:30 22.00 18 288 13.09
BP 3 9:30 22.00 6 372 32 854 16.91 38.82
BP 1 19.00 0 194 10.21

BP 2 10:30 23.00 24 312 13.57
BP 3 10:30 23.00 30 402 54 908 17.48 39.48
BP 1 11:30 20.00 0 194 9.70
BP 2 11:30 24.00 7 319 13.29
BP 3 11:30 24.00 12 414 19 927 17.25 38.63
BP 1 12:30 21.00 0 194 9.24
BP 2 12:30 25.00 6 325 13.00
BP 3 12:30 25.00 18 432 24 951 17.28 38.04
BP 1 13:30 22.00 0 194 8.82
BP 2 13:30 26.00 0 325 12.50
BP 3 13:30 26.00 0 432 0 951 16.62 36.58
BP 1 14:30 23.00 0 194 8.43
BP 2 14:30 27.00 0 325 12.04
BP 3 14:30 27.00 18 450 18 969 16.67 35.89
BP 1 15:30 24.00 0 194 8.08
BP 2 15:30 28.00 6 331 11.82
BP 3 15:30 28.00 12 462 18 987 16.50 35.25
BP 1 25.00 0 194 7.76
BP 2 16:30 29.00 2 333 11.48

BP 3 16:30 29.00 2 464 4 991 16.00 34.17
BP 1 17:30 26.00 0 194 7.46
BP 2 17:30 30.00 2 335 11.17
BP 3 17:30 30.00 2 466 4 995 15.53 33.17
BP 1 18:30 27.00 0 194 7.19
BP 2 18:30 31.00 22 357 11.52
BP 3 18:30 31.00 6 472 28 1023 15.23 33.00
BP 1 19:30 28.00 0 194 6.93
BP 2 19:30 32.00 24 381 11.91
BP 3 19:30 32.00 18 490 42 1065 15.31 33.28
BP 1 20:30 29.00 0 194 6.69
BP 2 20:30 33.00 12 393 11.91
BP 3 20:30 33.00 6 496 18 1083 15.03 32.82
BP 1 21:30 30.00 0 194 6.47
BP 2 21:30 34.00 0 393 11.56
BP 3 21:30 34.00 32 528 32 1115 15.53 32.79
BP 1 22:30 31.00 3 197 6.35
BP 2 22:30 35.00 0 393 11.23
BP 3 22:30 35.00 30 558 33 1148 15.94 32.80

30-Jul-08 BP 1 23:30 32.00 21 218 6.81
BP 2 23:30 36.00 18 411 11.42
BP 3 23:30 36.00 18 576 57 1205 16.00 33.47
BP 1 0:30 33.00 20 238 7.21
BP 2 0:30 37.00 18 429 11.59
BP 3 0:30 37.00 24 600 62 1267 16.22 34.24
BP 1 1:30 34.00 26 264 7.76
BP 2 1:30 38.00 18 447 11.76
BP 3 1:30 38.00 18 618 62 1329 16.26 34.97
BP 1 2:30 35.00 20 284 8.11
BP 1A Not started 0.00 0 Not Started
BP 2 2:30 39.00 24 471 12.08
BP 3 2:30 39.00 18 636 62 1391 16.31 35.67
BP 1 3:30 36.00 20 304 8.44
BP 2 3:30 40.00 12 483 12.08
BP 3 3:30 40.00 18 654 50 1441 16.35 36.03
BP 1 4:30 37.00 20 324 8.76
BP 2 4:30 41.00 12 495 12.07
BP 3 4:30 41.00 12 666 44 1485 16.24 36.22
BP 1 5:30 38.00 8 332 8.74

BP 2 5:30 42.00 12 507 12.07
BP 3 5:30 42.00 0 666 20 1505 15.86 35.83
BP 1 6:30 39.00 4 336 8.62
BP 2 6:30 43.00 12 519 12.07
BP 3 6:30 43.00 12 678 28 1533 15.77 35.65
BP 1 7:30 40.00 8 344 8.60
BP 1A Not started 0.00 0 0 Not Started
BP 2 7:30 44.00 6 525 11.93
BP 3 7:30 44.00 24 702 38 1571 15.95 35.70
BP 1 8:30 41.00 8 352 8.59
BP 2 8:30 45.00 12 537 11.93
BP 3 8:30 45.00 12 714 32 1603 15.87 35.62
BP 1 42.00 0 352 8.38
BP 2 9:30 46.00 0 537 11.67
BP 3 9:30 46.00 0 714 0 1603 15.52 34.85
BP 1 43.00 10 362 8.42
BP 2 10:30 47.00 12 549 11.68
BP 3 10:30 47.00 12 726 34 1637 15.45 34.83
BP 1 44.00 14 376 8.55

BP 2 11:30 48.00 30 579 12.06
BP 3 11:30 48.00 18 744 62 1699 15.50 35.40
BP 1 45.00 13 389 8.64
BP 2 12:30 49.00 24 579 11.82
BP 3 12:30 49.00 30 744 13 1712 15.18 34.94
BP 1 46.00 4 393 8.54
BP 2 13:30 50.00 30 609 12.18
BP 3 13:30 50.00 18 762 52 1764 15.24 35.28
BP 1 47.00 0 393 8.36
BP 2 14:30 51.00 0 609 11.94
BP 3 14:30 51.00 6 768 6 1770 15.06 34.71
BP 1 48.00 15 408 8.50
BP 2 15:30 52.00 24 633 12.17
BP 3 15:30 52.00 18 786 57 1827 15.12 35.13
BP 1 49.00 5 413 8.43
BP 2 16:30 53.00 18 651 12.28
BP 3 16:30 53.00 18 804 41 1868 15.17 35.25
BP 1 50.00 10 423 8.46
30-Jul-08 Started BP 1A 17:30 1.00 14 14 14.00
BP 2 17:30 54.00 6 657 12.17

BP 3 17:30 54.00 12 816 42 1910 15.11 35.37
BP 1 51.00 10 433 8.49
BP 1A 18:30 2.00 6 20 3.00
BP 2 18:30 55.00 0 657 11.95
BP 3 18:30 55.00 30 846 46 1956 15.38 35.56
BP 1 52.00 0 433 8.33
BP 1A 19:30 3.00 0 20 0.00
BP 2 19:30 56.00 0 657 11.73
BP 3 19:30 56.00 12 858 12 1968 15.32 35.14
BP 1 4.00 0 433 108.25
BP 1A 20:30 19.00 0 20 0.00
BP 2 20:30 57.00 0 657 11.53
BP 3 20:30 57.00 24 882 24 1992 15.47 34.95
BP 1 54.00 0 433 8.02
BP 1A 21:30 5.00 0 20 0.00
BP 2 21:30 58.00 0 657 11.33
BP 3 21:30 58.00 24 906 24 2016 15.62 34.76
BP 1 55.00 0 433 7.87
BP 1A 21:30 6.00 5 25 0.83
BP 2 22;30 59.00 0 657 11.14
BP 3 21:30 59.00 24 930 29 2045 15.76 34.66
BP 1 56.00 0 433 7.73
BP 1A 23:30 7.00 5 30 0.71
BP 2 23:30 60.00 0 657 10.95
BP 3 23:30 60.00 6 936 11 2056 15.60 34.27

31-Jul-08 BP 1 57.00 0 433 7.60
BP 1A 0:30 8.00 20 50 2.50
BP 2 0:30 61.00 0 657 10.77
BP 3 0:30 61.00 6 942 26 2082 15.44 34.13
BP 1 57.00 0 433 7.60
BP 1A 1:30 9.00 9 59 1.00
BP 2 1:30 62.00 0 657 10.60
BP 3 1:30 62.00 12 954 21 2103 15.39 33.92
BP 1 57.00 15 448 7.86
BP 1A 2:30 10.00 9 68 0.90
BP 2 2:30 63.00 0 657 10.43
BP 3 2:30 63.00 0 954 24 2127 15.14 33.76
BP 1 57.00 10 458 8.04
BP 1A 3:30 11.00 0 68 0.00
BP 2 3:30 64.00 0 657 10.27
BP 3 3:30 64.00 0 954 10 2137 14.91 33.39
BP 1 57.00 15 473 8.30
BP 1A 4:30 12.00 0 68 0.00
BP 2 4:30 65.00 0 657 10.11
BP 3 4:30 65.00 0 954 15 2152 14.68 33.11
BP 1 57.00 8 481 8.44
BP 1A 5:30 13.00 0 68 0.00
BP 2 5:30 66.00 24 681 10.32
BP 3 5:30 66.00 0 954 32 2184 14.45 33.09
BP 1 57.00 0 481 8.44

BP 1A 6:30 14.00 9 77 0.64
BP 2 6:30 67.00 0 681 10.16
BP 3 6:30 67.00 12 966 21 2205 14.42 32.91
BP 1 57.00 0 481 8.44
BP 1A 7:30 15.00 3 80 0.20
BP 2 7:30 68.00 0 681 10.01
BP 3 7:30 68.00 10.5 976.5 13.5 2218.5 14.36 32.63

Verified by FQ
Representative
GDC
SEPCO III
APL - FQA
0:00
Analysis of Pour of TG Raft Unit No.5
70
65
60
Cummulative average Concrete per Hour
55
50
45
40
35
Hour of the pour
30 Average per Hour
25
20
15
10
0
RRRR RRRR RRRR RRRR RRRR RRRR RRRR RRR RRRR RRRR RRRR RRRR RRRR RRRR RRRR RRRR RRRR R
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Hour of pour
he pour
per Hour
Hour of the pour Average per Hour
1 63.00
2 55.50
3 44.33
4 43.75
5 49.00
6 48.50
7 49.00
8 48.75
9 47.22
10 48.50
11 46.27
12 47.25
13 44.69
14 42.93
15 43.00
16 42.19
17 42.06
18 40.94
19 41.00
20 40.45
21 39.14
22 38.82
23 39.48
24 38.63
25 38.04
26 36.58
27 35.89
28 35.25
29 34.17
30 33.17
31 33.00
32 33.28
33 32.82
34 32.79
35 32.80
36 33.47
37 34.24
38 34.97
39 35.67
40 36.03
41 36.22
42 35.83
43 35.65
44 35.70
45 35.62
46 34.85
47 34.83
48 35.40
49 34.94
50 35.28
51 34.71
52 35.13
53 35.25
54 35.37
55 35.56
56 35.14
57 44.33
58 34.76
59 34.66
60 34.27
61 34.13
62 33.92
63 33.76
64 33.39
65 33.11
66 33.09
67 32.91
68 32.63

Pour Analysis of TG Raft No

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Pour Analysis of TG Raft No

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Observations and recommendations

One layer of Pour is 267.44 M 3 considering that the layer of 350

The completion time for placement of one layer of concrete has

The SD and CoV values of CCS shall be obtained at the age of 28

The cold joint formation in the raft can be detected by appropriate

5 Epoxy grout is suggested.

6 Approriate NDT is suggested.

A separate meeting with reputed Design and Engineering

28-Jul-08 TG Raft Unit No.5 BP 1 Not started 0 0 Not Started

BP 1A Not started 0 0 Not Started

BP 2 11:40 Started 0 0 Started

BP 3 11:30 Started 0 0 0 0 Started

BP 1 Not started 0 0 Not Started

BP 1A Not started 0 0 Not Started

BP 2 12:30 1.00 21 21 21.00

BP 3 12:30 1.00 42 42 63 63 42.00 63.00

BP 1A Not started 0 0 Not Started

BP 2 13:30 2.00 12 33 16.50

BP 3 13:30 2.00 36 78 48 111 39.00 55.50

BP 1A Not started 0 0 Not Started

BP 2 14:30 3.00 10 43 14.33

BP 3 14:30 3.00 12 90 22 133 30.00 44.33

BP 1A Not started 0 0 Not Started

BP 2 15:30 4.00 6 49 12.25

BP 1 16:30 1.00 15 21 15.00

BP 1A Not started 0 0 Not Started

BP 2 16:30 5.00 25 74 14.80

BP 3 16:30 5.00 30 150 70 245 30.00 49.00

BP 1 17:30 2.00 10 31 15.50

BP 1A Not started 0 0 Not Started

BP 2 17:30 6.00 24 98 16.33

BP 3 17:30 6.00 12 162 46 291 27.00 48.50

BP 1 18:30 3.00 10 41 13.67

BP 1A Not started 0 0 Not Started

BP 2 18:30 7.00 16 114 16.29

BP 3 18:30 7.00 26 188 52 343 26.86 49.00

BP 1 19:30 4.00 5 46 11.50

BP 1A Not started 0 0 Not Started

BP 2 19:30 8.00 18 132 16.50

BP 3 19:30 8.00 24 212 47 390 26.50 48.75

BP 1 20:30 5.00 17 63 12.60

BP 1A Not started 0 0 Not Started

BP 2 20:30 9.00 6 138 15.33

BP 3 20:30 9.00 12 224 35 425 24.89 47.22

BP 1 21:30 6.00 12 75 12.50

BP 1A Not started 0 0 Not Started

BP 2 21:30 10.00 12 150 15.00

BP 3 21:30 10.00 36 260 60 485 26.00 48.50

BP 1A Not started 0 Not Started

BP 2 22:30 11.00 6 156 14.18

BP 3 22:30 11.00 6 266 24 509 24.18 46.27

BP 1 23:30 8.00 24 111 13.88

BP 1A Not started 0 Not Started

BP 2 23:30 12.00 18 174 14.50

BP 3 23:30 12.00 16 282 58 567 23.50 47.25

29-Jul-08 BP 1 0:30 9.00 8 119 13.22

BP 1A Not started 0 0 Not Started

BP 2 0:30 13.00 6 180 13.85

BP 3 0:30 13.00 0 282 14 581 21.69 44.69

BP 1 1:30 10.00 8 127 12.70

BP 1A Not started 0 0 Not Started

BP 2 1:30 14.00 6 186 13.29

BP 3 1:30 14.00 6 288 20 601 20.57 42.93