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MT 142

Screw Compressor with Steam Turbine Drive

Technical Description Compressed air generators which use available steam as their drive source are to be found in power stations and process plant. The fully practice-oriented MT 142 system enables comprehensive, professional-level courses in machinery and plant maintenance to be constructed. A small, single-stage steam turbine drives the oilinjection screw-type compressor via a clutch. A combined air and oil cooler reduces the final compression temperature of the air and ensures that the oil in the screw-type compressor does not exceed the permissible operating temperature. The system includes all the necessary safety devices and the instrumentation for displaying the measured values during operation. The electrical connections, with display and operator control elements, are of industrial design. Highly effective training can be achieved by assigning specific tasks to a small group of students working as a team. The diversity of possible tasks means exercises lasting several hours, or courses over a number of weeks, can be conducted. The comprehensive instructional material provides a description of all the components and of the complete system, including all drawings, and precisely sets out the assembly and maintenance operations involved. The compressed air generated can be used for operational purposes by adding a compressed air drier and a receiver (both available as accessories) to the system. Learning Objectives / Experiments - Familiarisation with an industrial compressed air system with screw-type compressor and steam turbine drive - Familiarisation with the design and functions of a wide range of system components - Reading and understanding engineering drawings, process diagrams, original documentation on the installed components, parts lists, spares lists - Planning and carrying out assembly and disassembly operations - Detecting and eliminating faults, errors and malfunctions - Following maintenance sequences - Commissioning and testing the system - Familiarisation with methods of plant/machinery condition monitoring

* Screw-type compressor, driven by a steam turbine1 * Complete maintenance course1 * Professional training for industrial maintenance personnel

G.U.N.T Gertebau GmbH, Fahrenberg 14, D-22885 Barsbttel, Phone +49 (40) 67 08 54-0, Fax +49 (40) 67 08 54-42, E-mail sales@gunt.de, Web http://www.gunt.de We reserve the right to modify our products without any notifications.

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MT 142

Screw Compressor with Steam Turbine Drive

Specification [1] Learning concept for maintenance and repair exercises on a screw-type compressor with steam turbine drive [2] Single-stage constant-pressure axial turbine [3] Screw-type compressor with oil injection for cooling, sealing and lubrication [4] Combination cooler for oil and air with axial fan [5] Connections: Fresh steam: flange DN40, Steam outlet: smooth fitting DN100, Water: 1/2" hose, Waste water: hose nozzle DN25, 230V, 50Hz, 1 phase, Compressed air to consumers: threaded fitting G1"a [6] The training system forms part of the GUNT assembly, maintenance and repair practice line Technical Data Single-stage constant-pressure difference axial turbine: - power output (max. / nominal): 9kW / 7.5kW - speed (max. / nominal): 3630rpm / 3000rpm - pressure (inlet / outlet): 5bar / 1.0bar - steam at nominal output: 5bar, 152C, approx. 394kg/h Screw-type compressor with oil injection: - delivery rate: 718ltr/min (at 10bar, 2940rpm) - power consumption: 5.8kW (at 10bar, 2940rpm) - max. operating pressure: 13bar - speed range: 1100...4620rpm Combination cooler for oil and compressed air: - power output: 4...7.5kW, operating pressure: 15bar, operating temperature: 120C - axial fan: power consumption: 115W, max. capacity: 1610m/h, max. differential pressure: 150Pa, speed: 2550rpm Instrumentation: - manometer: 3x 0...16bar, 1x 0...1bar, 1x 0...6bar - thermometer: 1x 0...80C, 2x 0...120C, 1x 0...160C, 1x 0...200C - speed measurement: 0...10000rpm Dimensions and Weight l x w x h : 1700 x 1500 x 1700 mm Weight : approx. 600 kg Connections 230V, 50Hz, 1 phase, Water supply: max. 0.5m/h Fresh steam: 3...5bar abs., max. 200C, 500kg/h, min. permissible steam quality: 0.9 Scope of Delivery 1 complete compressed air system with screw-type compressor and steam turbine drive 1 set of tools, jigs, standard and wearing parts 1 set of instructional material Order details 051.14200 MT 142 Screw Compressor with Steam Turbine Drive

1 steam turbine, 2 temperature and pressure displays, 3 water drain and vapour pipes, 4 oil and air cooler, 5 screw-type compressor, 6 steam feed pipe, 7 emergency stop valve, 8 switch cabinet with controls and displays

Sectional drawing of turbine: 1 woodward speed controller, 2 linkage to control valve, 3 speed control valve, 4 steam nozzle, 5 disk wheel, 6 split carbon glands with barrier steam, 7 shaft, 8 blades, 9 ball bearing, 10 oil reservoir, 11 oil ring lubrication, 12 bolt for quick coupling, 13 manual speed adjuster, 14 check valve for steam nozzle

System diagram: 1 cooling water, 2 air inlet, 3 compressed air, 4 fresh steam, 5 steam outlet, T turbine, C screw-type compressor

G.U.N.T Gertebau GmbH, Fahrenberg 14, D-22885 Barsbttel, Phone +49 (40) 67 08 54-0, Fax +49 (40) 67 08 54-42, E-mail sales@gunt.de, Web http://www.gunt.de We reserve the right to modify our products without any notifications.

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MT 142

Screw Compressor with Steam Turbine Drive

Available Accessories: Product no. Order text 051.14401 MT 144.01 Compressed Air Tank 051.14402 MT 144.02 Compressed Air Drier

G.U.N.T Gertebau GmbH, Fahrenberg 14, D-22885 Barsbttel, Phone +49 (40) 67 08 54-0, Fax +49 (40) 67 08 54-42, E-mail sales@gunt.de, Web http://www.gunt.de We reserve the right to modify our products without any notifications.