Professional Documents
Culture Documents
No.
3604_1
Date
11Mar13
EN102043.1
Customer
P.O.
RPVALVES
63036
P.O.item
DWG
DF
Job/item
TAG
Materialdescription
Type
Trunnionballvalve
Operator
Gear
Sourservice
YES
3604
VDS
Size
Class
Flange
Bodymaterial
Qty
14"
ASME300
RF
ASTMA182F316
YES
API6D
complianttoNACEMR0175ed.
Antistatic
design
Firesafe
designto
2002
Serialnos.presentedtothetestings:
API607BS6755p.2ISO
10497:2004API6FA
DF:3604001001002
ThefollowingtestingswerecarriedoutinaccordancetoITPno.:
3604/ITP
Test
Result
Visualcheck
satisfactory
f
y
Dimensionalcheck
satisfactory
NDTs:
seedetailsonpage2
satisfactory
Medium
Pressure
Time
(bar)
(minutes)
Highpressureshelltest
Water
75
15
Hi h
Highpressureseatstest
t t t
W t
Water
55
Lowpressureseatstest
Air
Noleak
satisfactory
Noleak
satisfactory
Noleak
satisfactory
FunctionaltestunderDp
Water
50
satisfactory
Doubleblockandbleed
Water
55
Noleak
satisfactory
Pressuretest:
Remarks:
ConformitytopressureEquipmentDirective97/23/EC:
Yes
PEDCategory:
II
Wedeclarethatthevalvesarefullyincompliancewiththerequirementof:
PressureEquipmentDirective97/23/ECModuleHcertificaten.RPS0160456/01;
Notifiedbody:0038Lloyd'sRegisterVerificationLTD,71FenchurchStreet,London,EC3M4BS(UK)
di
i
/ /
/
h i ld i
b
/
ATEXdirective94/9/ECII,2G/DTechnicaldossiernumber:AT01/04
DLGSn.17,27/01/2010
Referencetoharmonizedstandards:EN134631/EN134635
Formaterialsofconstructionrefertorelevant"Materialscertificateslist"andgeneralassemblydrawing.
BysigningthiscertificatetheClientsrepresentativesconfirmthefullcomplianceofthevalvesandactuatorstestresultstotheProject
requirements.
Issuedelectronicallyand
CUSTOMERREPRESENTATIVES
CUSTOMERREPRESENTATIVES
controlledbyQCdepartment
page1of2
Dwg
pos
Component
Material
Heat
Certificate
BODY
ASTM A182
F316
50193
44380
CLOSURES
ASTM A182
F316
255003
9062/11
STEM
ASTM A182
FXM19
250174
MEST851542
BALL
ASTM A182
F316
1210
8867/11
SEAT RING
ASTM A182
F316
270051
123088/2
24
GLAND
FLANGE
ASTM A182
F316
001990
2010087692
14
BODY STUDS
ASTM A193
B8M
837781 - 957654872503
15
BODY NUTS
ASTM A194
GR.8M
472360 - 318501
41621 - 317
PO number:
PO item:
ITEM:
Serial number:
MT
PT
UT
1
3604001001-002
Issued electronically and controlled by Q.C department. The certificates and reports listed in the table above and attached hereafter
have been checked and accepted by Q.C department. By signing this certificate the Clients representatives confirm the full
compliance of the valves and actuators test results to the Project requirements.
PMI
3.1
DELLA FOGLIA S.R.L.
21050 - MARNATE
N 44380
19/12/2011
(VA)
OA/2011-1691
111253
Colata
Fornitore
Cast
Saggio
Manufacturer
Coule
Test Essai
Costructeur
Schmelze
Test N
Stahlwerk
Nr
50193
5136
%C
%Mn
%Si
%P
%S
0.030
Saggio
Test
Essai
Test
N.
5136
Min
Max
%Cr
%Mo
%V
%Cu
%Nb
%Ti
Min
Max
%Ni
Dim
mm
Lungh.
Lenght
Lounguer
Laenge
mm
Temp
C
12.5
50
20
2.00
1.00
0.045
0.030
10.0
16.0
2.00
15.0
18.0
3.00
%B
%N
0,0710
0.10
Snerv.
Rottura
Allungam.
Contraz.
Durezza
Yield
Tensile
Elongation
Reduction
Hardness
Fluage
Rupture
Allong
Contract
Duret
Streck-0.2grenze Zugfestigkeit Dehnng A Einschnrung Haerte HB
N/mm
N/mm
%
Z%
min-max
265
541
64.2
81.6
170
485
30
50
171-171
%Al
PREN
%Ca
%Sn
%Sb
%As H2 ppm
(A06)
(A07)
(A01)
(A05)
(A08)
CUSTOMER :
COGNE DISTRIBUZIONE ITALIA SRL
CUSTOMER'S ORDER :
OdA: IT72 4900026703
MANUFACTURER'S WORKS .:
AOSTA, VIA PARAVERA 16 - ITALY
PRODUCER OF THE DOC:
QUALITY DEPARTMENT
MANUFACTURER'S WORKS ORDER NO: 50320926 /50 (A04) MARK OF THE MANUFACTURER : COGNE
THE CERTIFIED PRODUCTS ARE COMPLYING TO THE PURCHASE ORDER
____________________________________________________________________________________________________________________________________
INTERNAL SPEC. :
STOCKBARREW2
TECHNICAL RULE .:
AD2000
(B01) PRODUCT :
9277
SPE ROUGHPEELED
ROUND BARS TOLERANCE :
+ 1,500 - 0,0000
(B03) SURFACE FINISH :
1X Hot Finished
(B04) PRODUCT DELIVERY CONDITION:
RS SOLUTION ANNEALED
(B09) PRODUCT DIMENSIONS (mm):
180,000
(B10) LENGTH (mm)
04000 /06000
(B02) GRADE :
AISI 316/316L EN1.4401/4404 INTERNAL GRADE :
F316L IMCO
(B07) IDENTIFICATION HEAT NO:
001990
(B07) IDENTIFICATION LOT NO.:
669840
(B06) MARKING OF THE PRODUCT .:
1.4401
TEST PIECE N. :
984
___________________________________________________________________________________________________________________________________
THE PRODUCT IS CONFORMING TO THE CONTRACT AGREEMENT AND TO THE RULE AD2000-MERKBLATT W0/W2.
REFERENCE NORMS: EN 10088-3(05), EN 10272(08), ASTM A276(08), ASTM A479(08), ASTM A193(09) B8M CLASS1D, ASME SA276(10), ASME
SA479(10), AMS 5653F, AMS 5648K, ISO15156-3/NACE MR0175(09), NACE MR0103(07), NORSOK MDSS01Rev.3
REFERENCE NORMS FOR CHEMICAL COMPOSITION AND MECHANICAL PROPERIES: ASTM A182(10), ASME SA182(10).
REFERENCE NORMS FOR CHEMICAL COMPOSITION ONLY: EN 10222-5, ASTM A484, ASTM A403, ASTM A314, AMS-QQ-S-763B.
ASTM A484 DOES NOT APPLY FOR SIZE AND LENGTH TOLERANCES.
STEELMAKING AEF + AOD
HOT ROLLED
REDUCTION RATIO
12,9
(C71) CHEMICAL COMPOSITION - LADLE ANALYSIS ACCORDING ASTME1019-A751-E1086-E415
Control lot No. - Weight :020000388898 86.000 KG
ELEMENTS
C
Si
Mn
P
S
N
Cr
Mo
Ni
Cu
OBTAINED
0,026
0,35
1,20
0,033
0,022
0,090
16,56
2,04
10,16
0,37
ELEMENTS
Co
OBTAINED
0,09
____________________________________________________________________________________________________________________________________
HARDNESS TEST IN AS DELIVERED CONDITION
Control lot No. - Weight :020000390090 49.520 KG
SPECIFICATION
ENISO6506
HARDNESS TEST
HB TESTING METHOD : 10/3000
OBTAINED
178
____________________________________________________________________________________________________________________________________
IMPACT TEST IN AS DELIVERY CONDITION
Control lot No. - Weight :020000390090 49.520 KG
SPECIFICATION
EN 10045
(C02) DIRECTION OF THE TEST PIECE: T
(C40) TYPE OF TEST PIECE
KV
(C03) TEST TEMPERATURE C
20
MEASUREMENT UNIT
J
OBTAINED
158
159
158
157
162
157
160
159
155
158
162
160
____________________________________________________________________________________________________________________________________
49.520 KG
EN-ISO6892-1
RM
MPA
A5
Z
RP1
%
%
MPA
5.0 D
OBTAINED
601
319
54,6
72,1
366
607
329
57,3
72,1
364
610
324
58,3
74,8
358
598
329
58,2
70,9
369
____________________________________________________________________________________________________________________________________
MEASUREMENT UNIT
TENSILE TEST
Control lot No. - Weight
SPECIFICATION
:020000390090
RP02
MPA
49.520 KG
ASTMA370-E8
AL2B
%
4,0 D
OBTAINED
87
46
73,8
59,7
89
47
74,5
62,4
87
47
73,8
61,0
87
47
73,8
62,6
____________________________________________________________________________________________________________________________________
MEASUREMENT UNIT
RMB
KSI
ZB
%
Officina Meccanica
Test certificate
COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666
Conform EN 10204-3.1
Date
Date
: 21/01/2013
Pag.: 01
: 25/01/2013
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :
Quantity
Chemical composition:
Product Description
Required Value
Min:
Heat Nr.
Max:
% C
% Mn
0,080
2,000
% Si
1,000
% Cr
% Ni
% Mo
16,000
10,000
2,000
18,000
14,000
3,000
% S
% P
0,030
0,045
Finish
Pos.
872503
0,022
1,540
0,500
16,930
11,050
2,040
0,026
0,028
0002
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :
Mechanical requirements:
R
515 min
Quantity
Product Description
Heat Nr.
Rs
A %
205 min
30 min
R.Tens.Str.
Rs.Yeld Str.
A %
N/mm2(MPa)
N/mm2 (MPa)
Elongation
Z %
Hardness Test
50 min
HB - max
Z.Y.
223
Reduction
872503
560
286
56,4
76,0
175-
Certificate nr : 99-13050
date : 14/06/1999
del : 25/01/2013
Quality Control
GIUSEPPE COLOMBO
Inspection Agency
Officina Meccanica
Test certificate
COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666
Conform EN 10204-3.1
Date
Date
: 21/01/2013
Pag.: 01
: 06/02/2013
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :
Quantity
Chemical composition:
Product Description
Required Value
Min:
Heat Nr.
Max:
% C
% Mn
0,080
2,000
% Si
1,000
% Cr
% Ni
% Mo
16,000
10,000
2,000
18,000
14,000
3,000
% S
% P
0,030
0,045
Finish
Pos.
957654
0,021
1,620
0,360
16,500
10,000
2,000
0,028
0,032
0003
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :
Mechanical requirements:
R
515 min
Quantity
Product Description
Heat Nr.
Rs
A %
205 min
30 min
R.Tens.Str.
Rs.Yeld Str.
A %
N/mm2(MPa)
N/mm2 (MPa)
Elongation
Z %
Hardness Test
50 min
HB - max
Z.Y.
223
Reduction
957654
668
511
41,0
70,0
212-
Certificate nr : 609453
date : 08/05/2008
del : 06/02/2013
Quality Control
GIUSEPPE COLOMBO
Inspection Agency
Officina Meccanica
Test certificate
COLOMBO MAGNO Srl - Via Umbria n. 9 - 20025 Legnano (MI) - Tel. 0331/407024 - 407025 - Fax 0331/404666
Conform EN 10204-3.1
Date
Date
: 21/01/2013
Pag.: 01
: 25/01/2013
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :
Quantity
Chemical composition:
Product Description
Required Value
Min:
Heat Nr.
Max:
% C
0,080
% Mn
2,000
% Si
1,000
% Cr
% Ni
% Mo
16,000
10,000
2,000
18,000
14,000
3,000
% S
% P
0,030
0,045
Finish
Pos.
318501
0,019
1,690
0,370
16,600
10,100
2,030
0,029
0,034
0001
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Material :
Mechanical requirements:
HB
Quantity
Product Description
Heat Nr.
126-300
318501
213-236
Certificate nr : 54277
date : 21/02/2012
del : 25/01/2013
Quality Control
GIUSEPPE COLOMBO
Inspection Agency