Professional Documents
Culture Documents
T H E
F U T U R E
Contents
Introduction
Pumps
High pressure axial piston pumps Medium pressure axial piston pumps
Motors
Radial piston motors Axial piston motors
Mobile Valves
Multiple control valves Pilot valves
Industrial Valves
Directional valves Check valves Pressure valves Flow valves Sandwich valves Logic elements
Introduction
With over 80 years experience, Kawasaki is a world leader in the design and manufacture of hydraulic equipment. Renowned for efficiency, quality and controllability, its range of products continually provide reliable, fluid power for mobile, industrial, marine and other engineering applications. From concept through to application, supply and support, Kawasaki successfully delivers the complete hydraulic solution. Preferred Product Catalogue The Preferred Product Catalogue has been designed to provide the technical specifications of some of our most commonly used products. Please contact our sales team with any queries or orders you may have. How to contact us: Tel: +44 (0) 1752 364 394 Fax: +44 (0) 1752 364 816 E-Mail: sales@kpm-uk.co.uk Web site: http://www.kpm-uk.co.uk Worldwide Cover Kawasakis hydraulic components and systems are continually expanding on a global scale with a worldwide distribution network, and production sites in Japan (Nishi-Kobe Works) and England (Kawasaki Precision Machinery (UK) Ltd) together with the sales & service bases in Japan, England and USA.
Plymouth, England
Nishi-Kobe, Japan
Pumps
High pressure mobile axial piston pump K3VS
Features High efficiency High power density Large self priming capability Long life Low noise Wide range of control options. High reliability High performance Model K3VS Capacity (cc/rev) Rated pressure (bar) Peak pressure (bar) Max self prime speed (r/min) Maximum boosted speed (r/min) Rated torque (Nm) Mass (kg) 63 63 350 400 112 112 350 400 140 140 350 400 2150 2500 1120 86 180 180 350 400 1950 2300 1120 86 280 280 350 400 1600 2000 1950 140 Description K3V pumps are high pressure open loop axial piston pumps designed specifically for the earth moving and construction industries where in excess of 700,000 units have been supplied. The vast number of control options provide the facility for a variety of horsepower controls along with negative and positive flow, load sensing, pressure cut off and electrical control. All of the above are available individually or as virtually any combination to produce a totally comprehensive control package.
Model K3VDT Capacity (cc/rev) Rated pressure (bar) Peak pressure (bar) Max self prime speed (r/min) Maximum boosted speed (r/min) Rated torque (Nm) Mass (kg)
63DT 112DT 140DT 180DT 280DT 2x63 2x112 2x140 2x180 2x280 350 350 350 350 350 400 400 400 400 400 2600 2350 3250 2700 343 588 81 125 2150 2500 1120 160 1950 2300 1120 160 1600 2000 1950 270
350
400 405 1800 2300 160
350
400 510 1,500 2000 300
Motors
Fixed displacement radial piston motor Staffa, series HMB
Features High performance High reliability Good cavitation tolerance Alternative fluid capability Energised piston seal Large variety of porting options Double lip shaft seal Speed and positioning control options High starting and running torque Wide range of displacements available Model Capacity (cc/rev) Rated torque (Nm) Rated speed (r/min) Rated power (kW) Rated pressure (bar) Model Capacity (cc/rev) Rated torque (Nm) Rated speed (r/min) Rated power (kW) Rated pressure (bar) Model Capacity (cc/rev) Rated torque (Nm) Rated speed (r/min) Rated power (kW) Rated pressure (bar) 10 188 577 500 25 207 100 1639 6075 250 110 250 325 5310 19850 100 140 250 30 45 60 442 740 983 1357 2737 3625 450 400 300 42 60 80 207 250 250 125 150 200 2050 2470 3080 7665 9238 11517 220 220 175 100 115 130 250 250 250 400 700 6800 11600 25250 36057 120 100 190 240 250 210 80 1344 4975 300 100 250 270 4310 15947 125 140 250 Staffa motors provide consistent, controlled acceleration of loads, ensuring smooth, steady, low speed operation. The only fully hydrostatically balanced design in the industry. Modular design concept enables the motor to be continuously adapted to changing customer needs. This concept also allows product availability and service to be matched to market requirements. Description The Staffa HMB high torque, low speed, fixed displacement, radial piston motor is designed for rigorous industrial applications.
high high high high high low low low low low high high high high high low low low low low
The MX series motors have proved extremely reliable in numerous applications including Industrial vehicles, construction equipment, marine and industrial machinery.
Model Capacity (cc/rev) Rated pressure (bar) Max pressure (bar) Max speed (r/min) Rated torque (Nm)
125 200 280 400 530 800 125 195 270 384 533 800 300 300 300 300 300 300 350 350 350 350 350 350 2200 1900 1700 1500 1400 1200 588 910 1280 1800 2490 3750
Mobile valves
Control valve KMX
Features Negative control system Diversified multiple functions Excellent controllability Compact Swing priority function Straight travel function High pressure boost and confluence functions Model Rated flow (L/min) Max pressure (bar) Mass (kgf) 13 130 350 95 15 240 350 130 32 360 350 300 Main and pilot circuits are incorporated in the semimonobloc housing providing customer specific functions. Straight line travel, swing priority, and delicate inching operations are all achievable within this highly flexible, compact energy efficient valve block. Description KMX series multiple control valves are high pressure semimonobloc type valves, specifically designed to control excavator actuators.
Control valve MW
Features Conventional open centre bypass Diversified multiple functions Excellent controllability: a delicate inching operation is possible Compactness High pressure boost and confluence functions Operational mode: manual and hydraulic pilot operations. Increased efficiency: a combination of a remote control valve and a variable displacement pump attains an energy saving circuit. Model Rated flow (L/min) Max pressure (bar) Mass (kgf) 25 28 240 350 350 350 75 4 sections126 4 sections Description The MW series high pressure, multiple valves are of a sectional type. They include integral relief valves, load check and service relief valves. They are reputed as high quality control valves for mobile equipment and are often used in crane applications. These multiple valves have three kinds of sections of parallel, series and tandem circuits. Accordingly, they are applicable to many hydraulic circuits. When necessary, a flow control of one valve section independent of other sections is possible by inserting a pressure compensation valve.
Industrial valves
Directional spool valve DE6
Features High durability Oil immersed wet pin AC & DC solenoid with removable coil Manual override as standard Various voltage solenoid available Large variety of spool configurations available. P port throttle option available Various fluid capabilities Description
Nominal size Qmax (L/min) Pmax (bar) 6 60 315
Description Type DE6 series 20 Directional Spool Valves are solenoid operated directional spool valves that are used to control (start, stop and direction) fluid flow.
Description Type DE10 series 20 Directional Spool Valves are solenoid operated directional spool valves that are used to control (start, stop and direction) fluid flow.
Description Type DEH16 valves are 3/ 4 way directional spool valves with a spring centring control spool. These valves are electro-hydraulic directional spool valves that are used to control (start, stop, and direction) fluid flow.
Description
Check valve C
Features In-line threaded connection or angled sub plate versions High durability 6 cracking pressure options Leak free enclosure in one direction Various fluid capabilities Description Threaded connections only Threaded connections only Subplate & threaded connections Threaded connections only Subplate & threaded connections Threaded connections only Subplate & threaded connections Subplate mounting only Subplate mounting only Subplate mounting only Subplate & threaded connections Subplate & threaded connections Subplate & threaded connections
Nominal size Qmax (L/min) Pmax (bar)
Description Type C series 10 check valves are direct acting valves that allow free flow in one direction and block any reverse direction flow.
15 35 50 120 200 300 400 700 1100 1800 3000 4400 6400
315 315 315 315 315 315 315 315 315 315 315 315 315
Check valve CH
Features Sub-plate mounting and threaded connections Shock-free directional control Internal or external drain port Various fluid capabilities Description Threaded connections only Threaded connections only Subplate & threaded connections Threaded connections only Subplate & threaded connections Threaded connections only Subplate & threaded connections Subplate mounting only Subplate mounting only Subplate mounting only Subplate & threaded connections Subplate & threaded connections Subplate & threaded connections
Nominal size Qmax (L/min) Pmax (bar)
Description Type CH series 10 Check valves are pilot operated valves that may be hydraulic operated to permit reverse flow. Valves may be supplied with or without drain ports. These valves are used to isolate a hydraulic circuit under pressure.
15 35 50 120 200 300 400 700 1100 1800 3000 4400 6400
315 315 315 315 315 315 315 315 315 315 315 315 315
Description Type RD Series 10 Pressure relief valves are direct operated, seat type, relief valves, used to prevent sudden pressure increases and to support the load within a hydraulic system. The valves primarily comprise a body, spring, poppet with damping spool (pressure stages 25 to 400 bar), (or ball pressure stage 630 bar size 10 only) and an adjustment element that facilitates setting system pressures.
Cartridge valve & threaded connections Cartridge valve & threaded connections Subplate mounting, cartridge valve & threaded connections Cartridge valve & threaded connections Subplate mounting, cartridge valve & threaded connections Cartridge valve & threaded connections Subplate mounting, cartridge valve & threaded connections
6 8 10 15 20 25 30
Description Type RB and RBE series 10 Pressure relief valves are balance piston, seat type, relief valves that are used: To control the maximum pressure within a hydraulic circuit, preventing overload. To control by loading/unloading hydraulic circuit pressure. Description
Subplate mounted Subplate mounted Subplate mounted Nominal size Qmax (L/min) 10 20 30 200 400 600 Pmax (bar) 315 315 315
3 adjustment methods 2 pressure ratings Low internal pressure Various fluid capabilities Suitable for installation in manifolds Solenoid operating unloading via a built on directional spool valve.
Description Type PRD6P Pressure Reducing Valve is a direct operated valve of the 3 way design ie with pressure relief function on the reduced pressure side. The valve is used to reduce the pressure on a section of a circuit.
Description
Pmax (bar)
Description
Type PRB series 10 pressure reducing valves are balanced piston, pilot operated reducing valves that are used to reduce pressure in a hydraulic circuit. Type PRB series 10 pressure reducing valves will maintain the specified secondary side pressure even when the primary side pressures fluctuate.
Brake valve B
Features Quick response Minimal internal leakage Chatter resistant mechanism Stable operation 4 circuit configurations Description Type B series 10 brake valves primarily comprise housing, direct acting relief valve, check valve and throttle valve.
Description
Subplate & threaded connections Subplate & threaded connections Subplate & threaded connections Subplate & threaded connections Subplate & threaded connections
Nominal size Qmax (L/min) Pmax (bar) 10 15 20 25 30 110 230 230 330 330 315 315 315 315 315
Description
Subplate mounted only Subplate & threaded connections Subplate mounted only Subplate & threaded connections Subplate mounted only Subplate & threaded connections
Nominal size Qmax (L/min) Pmax (bar) 6 10 15 20 25 30 45 110 230 230 330 330 315 315 315 315 315 315
Description
Subplate mounted Subplate mounted Subplate mounted Subplate mounted
Nominal size Qmax (L/min) Pmax (bar) 15 25 40 63 120 240 500 1200 250 250 250 250
Description Type T series 10 throttle valves and type TC throttle check valves are pressure and viscosity dependent throttle check valves. The valves throttle the flow in one direction and allows free flow in the reverse direction.
Description Type FJC series 10 Flow Control Valves are used to maintain a constant flow independent of pressure and temperature. These valves do not have the options of external closing and check valves.
Description
Sandwich type Sandwich type
Description Type Sandwich S-2RB series 10 Pressure Relief Valves are pilot controlled valves of sandwich plate design. The valves provide pressure limitation within a hydraulic system.
Description Type S- PRD series 10 pressure reducing valves are direct acting valves of sandwich plate design, that provide pressure reduction with a pressure relief function on the secondary side.
Description Type Sandwich S-2TC series 10 valves are double throttle /check valves of sandwich plate design. The valves provide pressure limitation to the main or pilot flow of one or two actuators. The valves limit the flow in one direction and allow free flow in the other.
Logic Elements
Logic elements KLD
Features Installation to DIN 244342 Porting patterns to DIN 244342 Poppet with and without damping Two area ratios 5 different springs available Description Logic KLD type valves provide a reliable and cost effective method of controlling high pressures and flows. The complimentary LU range of control covers provide various control options which can be integrated into the cover or provide the ability to mount additional secondary valves. Description
Cartridge Type Cartridge Type Cartridge Type Cartridge Type Cartridge Type Cartridge Type Cartridge Type Cartridge Type Nominal size Qmax (L/min) Pmax (bar) 16 25 32 40 50 63 80 100 180 450 680 1200 2100 3000 5200 8200 420 420 420 420 420 420 420 420
Control caps LU
A range of mountable control caps are available for the logic elements.
KHI Tokyo Precision Machinery Division World Trade Centre Building 4-1 Hamamatsu -cho 2-chome Minato-Ku, Tokyo, Japan Tel: +81 3 3435 6862 Fax: +81 3 3435 2023 www.khi.co.jp
Kawasaki Precision Machinery (UK) Ltd, Ernesettle, Plymouth, Devon PL5 2SA, UK. Tel: +44 1752 364 394 Fax: +44 1752 364 816 E-mail: sales@kpm-uk.co.uk www.kpm-uk.co.uk
Kawasaki Motors Corp., U.S.A Precision Machinery Division 5080, 36th St. S.E. Grand Rapids, MI 49512, U.S.A. Tel: +1 616 975-3105 Fax: +1 616 975-3103 www.kawasakipmd.com