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Analysis
The roll force decreases with the speed
Prsentation n
Roll force
SEIZING
800
GOOD
600
400
THE OIL VISCOSITY AND THE OIL QUALITY LOWER THE CURVE
200
Speed of rotation
0 1 10 100 1000
Film dhuile
Working process
THE BACKUP ROLL
F= env 2000tonnes
Action plan
implementation of a standard to decante manually the water in the oil (no more seizing with this single operation in 2005) writing of operating modes monthly, analysis of the oil
putting up of temperature sensors on the oil circuit : -at the input of the bearings, to control viscosity
- at the output, to prevent seizing alarm and stop the mill if the temperature thresholds are exceeded
Too high temperature Bad viscosity of the oil Too low temprature No measurement of the temperature at the input of the bearing
13
SITUATION IN 2004
The oil film protects the bearing
Film dhuile
SUPERVISION DE LA REGULATION
EQUIPEMENT
Rv.
Vrificateur
Date Visa
01/08/2005
Equipe C Equipe C
MO Z3 003
Applicat ion du mode opratoire
MO Z3 007
Applicat ion du mode opratoire
Dcantati on du rservoir
Equipe C
MO Z3 008 MO Z3 004
Equipe C
Morgoil B SECURITE:
14
15
25
morgoils
2007 Objectives
0 seizing 0 stop total cost of the function : 0,045 /Ton
Eau & particules
10
Centrifugeuse
refroidissement
Pompe
17
The results
NUMBER OF SEIZING PER YEAR
10
2003
9 8
2004 2002
7 6 5 4 3 2 1 0
Analysis starting
2005
2006
2007
COST OF THE "BACKUP ROLL BEARINGS" FUNCTION (Spare parts and Morgoil oil)
0,2500
0,2100
divided by 10
0,1000
0,058
0,0500 0,0000
0,045 0,022
o Respect of the standards o Oil quality control o Maintenance of the filtration and decantation systems o Control of the oil temperatures
SITUATION 2004
19 heures darrt du laminoir en 8 grippages (sur cages 4 &5) 232 k ( 0,21 la tonne) de dpenses sur la fonction
OBJECTIFS 2007
ZERO GRIPPAGE
Film dhuile
Film dhuile
Roll force
1000
SEIZING
800
GOOD
600
400
THE OIL VISCOSITY AND THE OIL QUALITY LOWER THE CURVE
200
Speed of rotation
0 1 10 100 1000
Les filtres sont nettoys 1 fois par semaine quelque soit la masse de pollutions
Temprature trop haute Mauvaise viscosit de lhuile Temprature trop basse Pas de mesure des tempratures entres paliers
LES PROBLEMES
Pas de standards planifis, pas de modes opratoires permettant de sassurer que: o Les joints dappuis soient en bonnes tats
o Il ny a pas deau dans lhuile o Il ny a pas de particules dans lhuile
PLAN DACTIONS
A
Mettre en place des standards de dcantation manuelle Ecrire des modes opratoires
B C C
A
lafiab ilitp o u r lo ng tem ps
EQUIPEMENT
Rv.
Vrificateur
Date Visa
01/08/2005
N 1
Item
Mthode
Priodicit J S M X
Responsab le
Equipe C Equipe C
MO Z3 003
Application du mode opratoire
MO Z3 007
Application du mode opratoire
Dcantati on du rservoir
Equipe C
MO Z3 008
Application du mode opratoire
Dconsign ation
Equipe C
MO Z3 004
Morgoil B SECURITE:
SUPERVISION DE LA REGULATION
filtration AVANT
filtre Rgul pression
refroidissement
filtre
NETOYAGE DES PARTICULES EN MANUEL
Pompe
Centrifugeuse
refroidissement
Pompe
0,200
/T O N N E S
0,150
0,100
0,050
0,000
06
06
07
r- 0
-0
6 pt se -0 oc
s-0
20
20
a i-
nv
ar
av
ja
j.
j.
Ob
Ob
ju
in
t- 0
-0
PERTES GRIPPAGES EMPOISES D'APPUI 5 CAGES " Pdr / Arrts / Nettoyage filtres / huiles"
0,250 0,200 /T ON NES 0,150 0,100 0,050
janv -06 m ars -06 M OY, 2006 s ept-06 av r-06 fv r-06 juil-06
Baisse des pertes
changement normal des chemises pour usure changement normal des joints en prventif
0,000
REEL 2003 REEL 2004 REEL 2005
O BJ , 2007
aot-06
m ai-06
juin-06
oc t-06
0
6 02 03 04 05 -0 20 20 20
0
s -0
0
6 r -0
0
6 -0
0
6 -0 in
0
6 i l-
0
06
0
-0 pt se
0
6 t- 0
0
6
20
nv
ai
av
ar
ja
ju
oc
ju
o Respect of the standards o Oil quality control o Maintenance of the filtration and decantation systems o Control of the oil temperatures
PERSPECTIVES
Amliorer le montage des cylindres Amliorer ltanchit des paliers
2003
9 8 7 6 5 4 3 2 1 0
2004 2002
Analysis starting
2005
2006
2007
COST OF THE "BACKUP ROLL BEARINGS" FUNCTION (Spare parts and Morgoil oil)
0,2500
0,2100
divided by 10
0,1000
0,058
0,0500 0,0000
0,045 0,022
O ST