Khabat Thermal Power Plant Units 1&2 and Bazyan 400kV Substation

EPC/TURNKEY
BIDDING PACKAGE
Bidding No. :

PART 3 Volume III Appendices for Power Plant

CONTENTS
LIST OF ABBREVIATIONS VOLUME I 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. TECHNICAL SPECIFICATION

PROJECT DESCRIPTION PLANT DESIGN CRITERIA SCOPE OF WORK GENERAL REQUIREMENTS SITE DETAILS AND SAFETY REQUIREMENTS MECHANICAL PLANT AND SYSTEMS ELECTRICAL CONTROL, INSTRUMENTATION AND COMMUNICATIONS CIVIL WORKS QUALITY CONTROL, INSPECTION AND TESTING COMMISSIONING, START-UP AND TESTING

VOLUME II A. B. C1. C2. C3. C4. D.

SCHEDULES

Site Particulars Dates of Despatch, Delivery to Site and Completion Manufacturers Guarantee Particulars Mechanical Schedules Electrical Schedules Control and Instrumentation Schedules Suppliers of Materials, Manufacturers, Places of Manufacture Testing and Inspection E. Drawings and Documentation F. Variations from Specification G1. General Tests and Inspections G2. Tests in Manufacturers Works G3. Site Tests H. List of Spare Parts and Consumables J. List of Special Tools and Equipment VOLUME III APPENDICES 1. PLOT PLAN 2. GENERAL ARRANGEMENT 3. SYSBOL & LEGEND 4. FLOW DIAGRAM 5. SINGLE LINE DIAGRAM 6. CONTROL SYSTEM CONFIGURATION DRAWING 7. BASIC PLANT OPERATION SCHEME ON PCS

(i)

LIST OF ABBREVIATIONS
% C A ac AFFF AGI AGMA ANSI API ASME ASTM AVR AWS AWWA barg BCSA BMS BoP BS C&I C/H CCCW CCGT CCR CCTV CCW CD CD Rom CEMS CFD CO CPU Cr CT per cent degrees Celsius ampere alternating current aqueous film forming foam above ground installation American Gear Manufacturers Association American National Standards Institute American Petroleum Institute American Society of Mechanical Engineers American Society for Testing of Materials automatic voltage regulator American Welding Society American Water Works Association bar gauge British Construction Steelwork Association Building Management System balance of plant British Standards control and instrumentation (C/H ratio) closed circuit cooling water combined cycle gas turbine central control room closed circuit television closed cooling water compact disc compact disc read-only memory continuous emissions monitoring system Computational Fluid Dynamics carbon monoxide central processor unit chromium current transformer

( ii )

CV CV CW dB dB(A) dc DEH demin DFR DGP DLT EHV EMC EN EPA EPC EPR EWS FAT FCAW FD FGD FM GMAW GMT GPS GRP GSC GT GTAW H&S HAZID HAZOP HCFC HEI HMI

flow coefficient curriculum vitae circulating water decibel decibel (A weighted) direct current digital electro-hydraulic demineralization design flow rate data gathering panels digital linear type extra high voltage electromagnetic compatibility Euro Norme Environment Public Authority engineer, procure, construct ethylene propylene rubber engineers workstation Factory Acceptance Test flux-cored arc welding Fire Department flue gas desulphurization

gas metal arc welding Greenwich mean time global positioning system glass reinforced plastic gland steam condenser gas turbine gas tungsten arc welding health and safety hazard identification hazard and operability single hydrochlorofluorocarbon compound Heat Exchange Institute human machine interface

( iii )

HP HRSG HV HVAC Hz I/O I/P IBC IBM IEC IEEE IP IP IPB ISDN ISO kg KKS km kN kV kW LAeq

high pressure heat recovery steam generator high voltage heating ventilation and air-conditioning hertz input/output input intermediate bulk containers International Business Machines International Electrotechnical Commission Institute of Electrical and Electronics Engineers intermediate pressure International Protection isolated phase busbar integrated service digital network International Standards Organisation kilogram Kraftwerk Kennzeichen System kilometre kiloNewtons kilovolt kilowatt equivalent steady sound level in dB (a) containing the same acoustic energy as the actual fluctuating sound level over a given period

LAN lb LCV LP LSF lub LV m m m/s m2

local area network pound lower calorific value low pressure low smoke and fume lubrication low voltage metre metre metres per second metres squared

( iv )

m3 mA mb MCB MCC MCC MCR MED mg mg/l MI MIG mm mm2 MMA MOV MPI MSS MTBF MTTR MV MVA MVAr MVArh MW MWe MWh NB NDE NDT NFPA Nm3 NOx NPHR NPO NPSH

metres cubed milliampere millibar miniature circuit breaker motor control centre motor control centre maximum continuous rating multiple effect distillation milligram milligram per litre mineral insulated metal inert gas millimetre millimetre squared manual metal arc Motor Operated Valve Magnetic Particle Inspection Manufacturers Standard Society mean time between failure mean time to repair medium voltage megavolt ampere megavolt-ampere reactive megavolt-ampere hours megawatt megawatts electrical megawatt-hour nominal bore non-destructive examination non-destructive testing National Fire Protection Agency normal metres cubed oxides of nitrogen net plant heat rate net power output net positive suction head

(v)

O&M O/P O2 OCGT ONAF ONAN P&ID PA PABX PCS PD pH PLC PN ppm PSS PSTN PTFE PTZ PVC QC QCC QCR RH rms rpm RSO RTD SAW SCADA SF6 SFC SMACNA

operation and maintenance output oxygen open cycle gas turbine oil natural air forced oil natural air natural piping and instrumentation diagram public address private automatic branch exchange plant control system Pressure Directive index of acid concentration programmable logic controller nominal pressure parts per million power system stabilizer public switched telephone network polytetrafluoroethylene pan-tilt-zoom polyvinyl chloride Quality Control Quality Control Certificate Quality Control Record relative humidity root mean square revolutions per minute recurrent surge oscillogram resistance thermometer detector submerged arc welding Supervisory Control and Data Acquisition sulphur hexafluoride static frequency converter Sheet Metal and Air Conditioning Contractor National Association

SMAW SO2

shielded metal arc welding sulphur dioxide

( vi )

SOE SPN ST TEMA TEWAC TIG TPN TV UHF ULSS UPS UV V VCR VDE

sequence of events single phase neutral steam turbine Tubular Exchanger Manufacturers Association totally enclosed water cooled tungsten inert gas three phase neutral television ultra high frequency stainless steel uninterruptible power supply ultra violet volt video cassette recorder Verband Der Elektrotechnik Elektronik Informationstechnik e.V

VDU VOC VT VWO WB WHO WTP XLPE

visual display unit volatile organic compounds voltage transformer valve wide open World Bank World Health Organization water treatment plant cross linked polyethylene

( vii )

VOLUME III

APPENDICE

1.

PLOT PLAN

2.

GENERAL ARRANGEMENT

3.

SYSBOL & LEGEND

4.

FLOW DIAGRAM

5.

SINGLE LINE DIAGRAM

6.

CONTROL SYSTEM CONFIGURATION DRAWING

7.

BASIC PLANT OPERATION SCHEME ON PCS

(i)

FLOW DIAGRAM DRAWING LIST

IRAQI KURDISTAN KHABAT THERMAL POWER PLANT

TY
106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106 106

SUPPLIER-ID
9-402-M106-001 9-411-M106-001 9-441-M106-001 9-451-M106-001 0-461-M106-001 0-461-M106-002 0-462-M106-001 0-462-M106-002 0-463-M106-001 0-463-M106-002 9-464-M106-001 9-464-M106-002 0-432-M106-002 0-431-M106-001 9-470-H106-001 9-471-H106-001 9-471-H106-002 0-475-H106-001 0-475-H106-002 0-476-H106-001 0-476-H106-002 0-477-H106-001 9-479-H106-001 0-602-M106-001 0-602-M106-002 9-506-M106-001 9-561-M106-001 0-564-M106-001 0-572-M106-001 0-544-M106-001 0-610-M106-001 9-601-M106-001 0-611-H106-001 0-611-H106-002

REV
00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

DATE

TITLE

REMARK

09/10/29 FLOW DIAGRAM AIR & FLUE GAS SYSTEM 09/10/29 FLOW DIAGRAM ASH HANDLING SYSTEM 09/10/29 FLOW DIAGRAM MAIN AND REHEAT STEAM SYSTEM 09/10/29 FLOW DIAGRAM FEED WATER SYSTEM 09/10/29 FLOW DIAGRAM RAW WATER PRETREATMENT SYSTEM 09/10/29 FLOW DIAGRAM RAW WATER SUPPLY SYSTEM 09/10/29 FLOW DIAGRAM DEMINERALIZER MAKE-UP SYSTEM (1/2) 09/10/29 FLOW DIAGRAM DEMINERALIZER MAKE-UP SYSTEM (2/2) 09/10/29 FLOW DIAGRAM SERVICE WATER SYSTEM

09/10/29 FLOW DIAGRAM POTABLE WATER SYSTEM 09/10/29 FLOW DIAGRAM CHEMICAL FEED SYSTEM (1/2) 09/10/29 FLOW DIAGRAM CHEMICAL FEED SYSTEM (2/2) 09/10/29 FLOW DIAGRAM FUEL OIL SYSTEM 09/10/29 FLOW DIAGRAM LIGHT OIL SYSTEM 09/10/29 FLOW DIAGRAM ABSORBER & AUX. SYSTEM 09/10/29 FLOW DIAGRAM FGD FLUE GAS SYSTEM(1/2) 09/10/29 FLOW DIAGRAM FGD FLUE GAS SYSTEM(2/2) 09/10/29 FLOW DIAGRAM FGD WASTE WATER TREATMENT SYSTEM(1/2) 09/10/29 FLOW DIAGRAM FGD WASTE WATER TREATMENT SYSTEM(2/2) 09/10/29 FLOW DIAGRAM GYPSUM DEWATERING SYSTEM(1/2) 09/10/29 FLOW DIAGRAM GYPSUM DEWATERING SYSTEM(2/2) 09/10/29 FLOW DIAGRAM LIMESTONE SLURRY PREPARATION SYSTEM 09/10/29 FLOW DIAGRAM FGD MAKE UP WATER SYSTEM 09/10/29 FLOW DIAGRAM FUEL OIL HEATING STEAM SYSTEM (1/2) 09/10/29 FLOW DIAGRAM FUEL OIL HEATING STEAM SYSTEM (2/2) 09/10/29 FLOW DIAGRAM FEED WATER HEATER EXTRACTION STEAM & DRAINS SYSTEM

09/10/29 FLOW DIAGRAM CONDENSATE SYSTEM 09/10/29 FLOW DIAGRAM CONDENSER AIR REMOVAL SYSTEM 09/10/29 FLOW DIAGREAM CIRCULATING WATER SYSTEM 09/10/29 FLOW DIAGRAM CLOSED COOLING WATER SYSTEM 09/10/29 FLOW DIAGRAM SERVICE & INSTRUMENT AIR SYSTEM 09/10/29 FLOW DIAGRAM AUXILIARY STEAM SYSTEM 09/10/29 FLOW DIAGRAM WASTE WATER TREATMENT SYSTEM(1/2) 09/10/29 FLOW DIAGRAM WASTE WATER TREATMENT SYSTEM(2/2)

FLOW DIAGRAM DRAWING LIST

IRAQI KURDISTAN KHABAT THERMAL POWER PLANT

TY
106 106 106 106 106 106 106 105 105 105 105

SUPPLIER-ID
0-612-H106-001 0-613-H106-001 0-614-H106-001 0-651-M106-001 0-651-M106-002 0-672-M106-001 0-691-M106-001 0-033-M105-001 0-033-M105-002 0-033-M105-003 0-033-M105-004

REV
00 00 00 00 00 00 00 00 00 00 00

DATE

TITLE

REMARK

09/10/29 FLOW DIAGRAM WASTE WATER TRANSFER SYSTEM 09/10/29 FLOW DIAGRAM SEWAGE WATER TRANSFER SYSTEM 09/10/29 FLOW DIAGRAM SEWAGE WATER TREATMENT SYSTEM 09/10/29 FLOW DIAGRAM FIRE PROTECTION SYSTEM (1/2) 09/10/29 FLOW DIAGRAM FIRE PROTECTION SYSTEM (2/2) 09/10/29 FLOW DIAGRAM CONTROL BUILDING CHILLED WATER SYSTEM 09/10/29 FLOW DIAGRAM SERVICE GAS SUPPLY SYSTEM 09/10/29 INDEX, SYMBOL & LEGEND (1/4) 09/10/29 INDEX, SYMBOL & LEGEND (2/4) 09/10/29 INDEX, SYMBOL & LEGEND (3/4) 09/10/29 INDEX, SYMBOL & LEGEND (4/4)

Basic Plant Operation Scheme on PCS

NO PACKAGE NAME BOILER AND ITS AUXILIES SOOTBLOWER SYSTEM BOP SYSTEMS STEAM TURBINE AND ITS AUXILIES ELECTRICAL CONTROL SYSTEM ESP ASH HANDLING SYSTEM FGD SYSTEM WATER SAMPLING SYSTEM CPP SYSTEM CHEMICAL FEED SYSTEM WATER TREATMENT SYSTEM (Raw water pretreatment and Makeup demineralizer system ) WASTEWATER TREATMENT SYSTEM CTCS AIR COMPRESSOR SYSTEM HVAC CEMS, Metering WEATHER STATION CONDITION MONITORING SYSTEM AUX. BOILER BOILER TUBE LEAK DETECTION SYSTEM EMERGENCY DIESEL GENERATOR SYS FIRE PROTECTION SYSTEM CONTROL SYSTEM PCS PLC PCS TCS ECS PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC PLC FUNCTION ON PHYSICAL INTERFACE PCS(Note) with PCS M M M M M M M M M M M M M M M M M M M M C SC C SC SC SC SC SC SC Communication/HW(*) Communication/HW HW (*) Communication/HW(*) Communication/HW(*) Communication/HW(*) HW Communication Communication Communication Communication Communication Communication/HW(*) N/A HW HW Communication/HW Communication HW N/A HW OWS LOCATION CCR CCR CCR CCR CCR (*) If necessary (*) If necessary REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Note :

EP/ASH CONTROL ROOM (*) If necessary EP/ASH CONTROL ROOM (*) If necessary FGD CONTROL ROOM LOCAL W.T CONTROL ROOM W.T CONTROL ROOM W.T CONTROL ROOM W.T CONTROL ROOM LOCAL LOCAL LOCAL COMPUTER ROOM AUX. BOILER CONTROL ROOM COMPUTER ROOM LOCAL LOCAL Interfaced with ECS (*) If necessary W.T : WATER TREATMENT (*) If necessary

M : Monitoring, C : Control, SC : Supervisory Control, HW : Hardwired

Communication shall be dual redundant. Critical signals including protection interlock shall be interfaced to PCS with hardwired.