Subjective Exercise ( THIS ONLY A SPOT QUESTION !!!!

GRADE 3
What you know about Millscale? Explain in detail? What you know about Anodes in corrosion triangle? What happen to the Anodes? What you understand a term of THIXOTROPIC PAINTS? And its function in a paint formula? What is the related of Degree of Cleanliness to the painting/coating system life? During impinges between abrasives to the substrate, what happen to the dry abrassive? Explains what you know about expendable and recycleable abrassive? Name of pigment used in primer coat? List down? What you know about an Epoxy paint? Properties of epoxy? What you know about Suspension and Solution? What you understand a term of Non-reversible and Convertible? Explain on what you know about Water Bourne Coating? Why we used this type of paint in our industries? Equipment of measuring a Viscosity of paints? List down and How its working? Used of wet film thickness name Eccentric Wheel ? Methodes measuring Dry Film Thickness? List all instrument? What you understand a term of OPACITY? Methodes to measure opacity?

GRADE 2
Function of Electrolyte and where its come from? What is Millscale? What you know about Millscale, explains? What is Relative humidity? Paint system for wheather galvanised steel? Surface preparation? Methodes of application? Paint used and Dry Film Thickness? Visual inspection on Hand and power tool cleaning? Appearance? Name of a paint additives and property of each additives? Name of paint contains with Laminar Pigments? Function of Laminar Pigment? What is Dispersion and Suspension? Paint dry by Cheamical curing ( part A+B )? What you understand about Induction periods? Preparation or procedure for recoating/repainting on ditched pipeline? Duty of client inspector during final inspection? Function of Hot Dip Galvanising in the steel substrate? Calculation for Ltr/m2 Calculation of paint Density? Weight Volume=? What you know about Electrostatic spray application? Calculation WFT=VolumeArea

Multiple Exercise

GRADE 2 Dew point defination? Means of ' ENGINEERS ' for National Grid Transco? What New Galvanised surface have? Means of COMPLIANT? pH value for Distilled Water? Code number for Paint Testing In British Standard? Dry Films Thickness ( DFT ) required for 2 preffered painting system in SPA1e PA10? ( Waterbourne and Solvent based ) Codes number for colour coding of pipe in British Standard? TSA and IZS should be used in which condition? Substrate which not dealt with SPA6 PA 10? What material which Cathodes release into Electrolyte during corrosion process? Names of gases which contain in Aerobic Condition? Pigments used for Opacity in paint? Names generic paint which contains with Laminar Pigment? Milling process in paint manufacture which NOT a Direct Charge Mill? Names of equipment for paint testing which using Glass Bead? Function of Rust Inhibitive pigment in primer paint? Voltage setting for Wet Sponge pinhole detector on paint dft 265? Why we used Reversible Tip for Airless spray equipment?

GRADE 3

National Grid Transco Specification found in which PA? Duration/Periods for Short Term Protection in PA10? Material used to remove oil, grease and salt prior to blast or paint? Expendable abrassive can recycle again or not? Methodes used to measure Blasting Profile? Paint can applied at which Relative Condition %? Dft/Wft can measure in which condition? Safety codes for Blasting Safety and PPE? Paint overlapping between new and old paint in mm unit? Over coating time can checked in which document? Paint system for substrate in service temprature of 340c? mathodes used for applying paint in a Damp Surface? Electrolyte, anodes and cathodes, which one will corrodes? Preassure at nozzel for blasting measure in which units and what is ideal preassure used? Formula For Density calculation? Function of Barrier in paint system? Test name to determine presence of soluble salt? Site safety, whos responsibility?

In the actual exam, the question is: 20 question of Multiplechoice & 15 question Narrative for grade 3 plus 20 other question of multichoice & 15 question narrative for grade 2 paper. And oral/practical too. Practical exam: Banana Gauge, Dial micrometer and replica tape/testex tape, Whryling hygrometer, density cup, Hegman Grind gauge, Ford flow cup, dew point & relative humidity calculator,identification of abrasive and their usage, eccentric wheel/rim, wet comb gauge and etc. Duration of exam: 08:00hrs till 17:00hrs.