Method Statemnet For 11kV Cable SAT

Contract :
Sharjah International Airport New Runway at 250m Separation Civil Works & Airside Systems Package
Client :
Sharjah Airport Authority PO Box 8 Sharjah, UAE
MSS : SN-003
Date 04.04.2013
Engineer : Halcrow International Partnership PO Box 673 Sharjah, UAE
Contractor : Lane-National Contracting J.V.
METHOD STATEMENT SUBMITTAL

We hereby submit the following for your review and approval / comments. Subject : 11kV 11kV Power Cable Pre-Commissioning tests (SAT)
Attached Documents : Including method statement + Site test reports + Risk Assessment + Catalougue
Other Remarks :
Date reply required by : 07/04/2013 For Contractor :
Engineer's Reply : Approved Approved as Noted Rejected Submission Not Required Resubmission Required (Tick as appropriate)
Remarks :
For the Engineer :
Date :
INDEX
METHOD STATEMENT FOR PRE-COMMISSIONING OF POWER CABLES TEST REPORTS RISK ASSESSMENT ELSEWEDY ELECTRIC POWER CABLE CATALOGUE
METHOD STATEMENT FOR PRE-COMMISSIONING Of POWER CABLES
Client
Consultant
Main Contractor
Electrical Subcontractor
SIA
Halcrow
LANE-NCTC JV
SCAN Electromechanical
SHARJAH INTERNATIONAL AIRPORT NEW RUNWAY at 250m SEPARATION Method Statement for 11kV Cables Pre-Commissioning tests
0 Rev
01.04.2013 Date
Previous status
Issued for Approval Description
SCAN Prepared by Reviewed by
Halcrow Approved by
INDEX 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Scope Purpose References Responsibilities HSE Requirements Test Equipment & Tools Requirement Test Procedure Supervisory Requirements Program Waste Management And Housekeeping Environmental Issues In Case Of Emergency Records Attachments
Page 1
Rev-0
MSS-001-00
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
1. Scope
The purpose of this method statement is to identify The responsibility of each project and site personnel The safety requirements, The safe working procedures and
In order to perform Pre-Commissioning tests on 11kV Cables and associated works while fulfilling the safety and quality requirements.
2. Purpose
The purpose of this procedure is to define the inspection, testing method, and criteria for Pre-Commissioning tests on 11kV Cables to confirm as per requirements of project specification & SEWA Regulations to achieve completion of specified scope of work.
3. References
Manufacturer Instructions/ Manual. Approved Material Submittal. Approved Shop drawings Schematic Drawings/Diagrams
4. Responsibilities
Project Manager has the overall responsibility to ensure timely completion of the project and all construction activities executed safely and to the prescribed quality requirement thought out planning, coordination, and supervision of work.
MSS-001-00
Rev-0
Page 2
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
Project Coordinator shall assist Project Manager in any site duties in terms of coordination, execution and supervision of work. Shall ensure all approved drawing, specifications and instructions are available for the working party. Site Engineer is responsible for closely monitoring the site activities designated to him. Ensure all instructions are followed and all necessary work permits and safety documents are in place prior to the commencement of work. Shall keep daily record of the work, collect required activity information from the site supervisor and prepare respective report/ record for Engineer /client review and approval. HSE Officer is responsible for ensuring all construction activities comply with the project safety plan and client safety requirements. Shall formulate safety policy, identify and resolve safety issues, prepare safety inspection report, prepare risk assessment; conduct safety briefing and safety induction training. Shall coordination with the site engineer and subcontractors concerning the safe working procedures at site. Site Supervisor is responsible for the execution of work activities in a safely manner and strict compliance to the prescribed drawings and instructions. Skilled/Non Skilled manpower has a general responsibility to the safety at work and to keep the site tidy.
5. HSE REQUIREMENTS
All applicable work permits supported with necessary document shall be secured prior to the commencement of work. Site meeting shall be held prior to the commencement of work to establish the intentions of all parties involved. Tool box talk shall be carried out and necessary safety information shall be circulated and implemented. Ensure that the expiry date on the material is well within the date of use. There is an
inherent safety problem in testing the Cables that requires care and planning by the user of the test. Operator should wear Rubber Protective Gloves while handling connections. Recommended to use a Rubber Safety Mat while operating the test set.
MSS-001-00
Rev-0
Page 3
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
The Test Instruments and Test Leads should be maintained in a safe Condition. Adopt safest Test methods not to create Danger either for Operator or for the other Persons. Be Ensure that the Working area is Fully Protected during the HV test.
Key work members shall be given a method statement briefing, detailing the scope of works, emergency procedure, dangers, local hospitals etc. The HSE officer shall ensure that all work is carried out safely & that all plant / materials are sited and stored in a safe manner to avoid damage to persons or property. A risk assessment shall be conducted and safe manual handling techniques will be employed. No individual shall handle weights greater than 25kg. Mechanical assistance will be provided where appropriate if the materials or equipment cannot be safely moved. PPE shall he used by all operatives on site. These include the following PPE; Hard hat Safety Boots Hi-Visibility clothing Safety glasses or visor (where required) Cloves (where required) Ear protection (where required) Face mask (where required) High voltage Hand Gloves Care shall be taken to prevent dust at site. Care shall be taken to protect all existing structure and facilities.
MSS-001-00
Rev-0
Page 4
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
6. Test Equipment & Tools Requirement

Torque wrench (0-100NM) Insulation resistance Tester-5KV Megger Insulation resistance Tester-500V Megger for Phasing Check Digital Multimeter-Fluke DC High Voltage test kit Necessary additional tools & tackles as per the requirement
7. Test Procedure
PHYSICAL INSPECTION Checking of leveling and alignment of installed equipment. Checking of tightness of connections and fastenings, and use of proper tools. Checking proper grounding. Checking of continuity and agreement with wiring drawings of all current carrying connections, including bus connections and wiring Checking of physical integrity of major equipment and all instruments and components. Checking of proper equipment and cable identification. Checking of correct circuit fusing. Checking against the equipment specification for compliance of ratings of all major components, i.e. bus, circuit breaker, fuses, relays, etc. Checking of primary and secondary circuit electrical connections for tightness.
MSS-001-00
Rev-0
Page 5
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
PHASE IDENTIFICATION TEST Phase identification check with 500 V Megger, The Positive terminal of Megger is connected to one end of cable and the Negative terminal of Megger is connected to Ground. Another end of Cable is also connected to Ground. Now Megger is Switched ON, and it does not read the value. Then remove the Ground from another end of Cable, now the Megger reads some value. Again make the Ground, the Megger does not read the value. Similarly other Phases are also checked in this manner.
INSULATION RESISTANCE MEASUREMENT The Positive pole of the Megger is connected to the RED Phase of the Cable and the Negative pole to the YELLOW and BLUE Phase together with the Earth. The reading is taken after 1 Minute or when the readings are stabilized.
MSS-001-00
Rev-0
Page 6
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
DC High Voltage Test
Connect the control Cable between Test Leads and Earthing Cable, connect the Earthing Cable between earthing grid to control unit and HV unit.
Connect the HV test lead into the DC HV Kit output connector. Now connect the HV cable shield to Earth. Connect the other end of HV test lead to the Verify all the Connections and then Turn ON main switch. Now select the Range/Scale as per requirement, gradually increase the steps in such a way that charging current stabilize in each step till you reach the value Record the steps as shown in the test report. Carry out the Insulation Resistance test after HV test & record the value
MSS-001-00
Rev-0
Page 7
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
8. SUPERVISORY REQUIREMENTS
Work shall be supervised by SCAN competent person, who will be the document holder and will be on site during tile work period.
9. PROGRAM
Site activities are coordinated via regular consultation with LANE/Halcrow/SEWA and other suppliers representative as applicable.
10. WASTE MANAGEMENT AND HOUSEKEEPING

It is general responsibility for everyone on site to keep the work area tidy. Any general rubbish shall he disposed of into a general waste skip located on site and any waste classed as hazardous shall be disposed of into a separate skip. Daily housekeeping shall be carried out to ensure a good healthy working environment.
11. ENVIRONMENTAL ISSUES

No envisage environmental issues are predicted.
12. IN CASE OF EMERGENCY

If at any time it is considered unsafe to commence or continue with any activity to be undertaken under the scope of work, then work must not proceed. The Site Engineer shall consult with the Safety Officer who shall then reassess & advice before work can resume / continue.
MSS-001-00
Rev-0
Page 8
Client
Consultant
Main Contractor
SIA
Halcrow
LANE-NCTC JV
All accident, incident and near miss events must be reported to the Project Manager/ Coordinator who will conduct investigation. Preventive measure shall be identified to avoid recurrence. The following telephone number may find useful in case of emergency; Ambulance department: 998 Police : 999 Civil Defense (FIRE): 997 Electricity: 991 Water: 992 Sharjah Municipality: 993
Nearest Hospital (Kuwaiti Hospital) (06-5242111) Safety Officer (Mr. Khalid) 055- 4109060
It is required by law to report any fatal accident, accident involving injury, worker injure from work for more than 3 days, and certain work related diseases to the Labor Department of UAE.
13. Records
Inspection request duly signed by the Consultant/Main and Subcontractor. Signed-off Start up Commissioning reports certified by Specialist Supplier.
14. ATTACHMENTS
Test format for the activity. Risk Assessment and Check list sheet
MSS-001-00
Rev-0
Page 9
TEST REPORTS
Client
SITE TEST REPORT

PROJECT : SHARJAH INTERNATIONAL AIRPORT NEW RUNWAY at 250m SEPARATION
Main Contractor
Consultant
Substation Name : J-27
SS1
SS2
Page 1 of 2 Date :
Equipment under Test : 11kV Switchgear Manufacturer :
Bay No :
11kV CABLE PRE-COMMISSIONING (HiPOT) TEST

FEEDER / CIRCUIT NO: CABLE DETAILS AMBIENT TEMP : : CABLE TYPE CABLE ROUTE CABLE LENGTH : : :
PHASE IDENTIFICATION CHECKS
HUMIDITY
CIRCUIT
Length
RED-1
YELLOW-1
BLUE-1
Remote end earthed Red: earthed Yellow: open Blue: open Red: open Yellow: earthed Blue: open Red: open Yellow: open Blue: earthed
Meter reading
Status
INSULATION RESISTANCE TEST:
VOLTAGE APPLIED BETWEEN
DURATION IR VALUE BEFORE HV TEST
IR VALUE AFTER HV TEST
R (Y+ B + Earth) Y (R+ B + Earth) B (R+ Y + Earth)
Test equipment Used Instrument Name / model Instrument Serial No. Calibration Due Date
Tested Carried-out By SCAN/LNJV Test Witnessed & Approved by HALCROW Test Witnessed & Approved by SEWA
Signature Name Date
Client
SITE TEST REPORT

PROJECT : SHARJAH INTERNATIONAL AIRPORT NEW RUNWAY at 250m SEPARATION
Main Contractor
Consultant
Substation Name : J-27
SS1
SS2
Page 2 of 2 Date :
Equipment under Test : 11kV Switchgear Manufacturer :
Bay No :
11kV CABLE PRE-COMMISSIONING (HiPOT) TEST

HiPOT TEST: FEEDER / CIRCUIT NO CABLE DETAILS AMBIENT TEMP APPLIED VOLTAGE : : : : CABLE TYPE : CABLE ROUTE : HUMIDITY : TIME :
CALCULATION:- 11kv Cable- 11 (3) = 6.35 =6.35 4 (Uo) =25.40 KV RMS Voltage
PHASE
CABLE LENGTH 06 min
LEAKAGE CURRENT MEASURED IN mA 12 min 15 min 24 min 30 min
REMARKS
R Y B
Remarks:
Test equipment Used Instrument Name / model Instrument Serial No. Calibration Due Date
Tested Carried-out By SCAN/LNJV Test Witnessed & Approved by HALCROW Test Witnessed & Approved by SEWA
Signature Name Date
RISK ASSESSMENT
Client : SAA
Consultant : Halcrow
Main Contractor : LNJV
Department/ Section : MV Section Assessment Date: 08/12/2012 01/04/2012 Activity : Medium Voltage 11kV 11kV Switchgear tests. Cable Pre-commissioning HiPOT Tests Assessor HAZARD Zaheer Ahamed HAZARD EFFECT Severity Liklihood Risk Rtg Electric Shocks, Burns
Ref. No.
MINIMIZE RISK BY/CONTROL MEASURES
Control Measures existing/ to be implemented with target time for implementation
Residual Rsik after the control measures are in place Severity Liklihood Risk rtg
Injury to Person
High Voltage Electricution
Fatal Injury
All Electrical Equipments / Circuit are Tags / Display boards shall be to be treated alive and no work is to placed whereever necessasary be carried out on any part of Barricade the area & electrical equipment except for work equipment under test. permit availed circuit. Check for secure grounding Usage of High voltage hand gloves. connection Discharge rod connected Properly to Check high voltage handgloves Secure Grounding System for any damage before use & Barricade the area
Severity of Harm Fatal or Majar Injury Injury or illness Other injuries Signature
Severity Index Likelihood 3 Harm is certain or near certain 2 Harm is likely to occur 1 Harm is unlikely
Probability Index 3 2 1
Severity Index 1 2 3
1 L L M
2 L M H
3 M H H
ELSEWEDY ELECTRIC POWER CABLE CATALOGUE
2010
Power Cables
ELSEWEDY ELECTRIC IN BRIEF
Group History
Elsewedy Electric Serving Markets

Through our mission of existence; manufacturing and marketing safe energy products in order to exceed market expectations and positively contribute in developing our society & environment, Elsewedy Electric diversified and integrated portfolio allows serving & reaching our customers through four main markets: Energy & Infrastructure Industrial Building We are a Leading Integrated Energy Solutions Provider operating in 7 diversified energy sectors: Wires & Cables, Electrical products, Residential
Rapid Growth in Manufacturing Plant.. 2010 Due to the diversification in the company portfolio the company name has changed from Elsewedy Cables to Elsewedy Electric. Elsewedy Cables KSA, Doha Cables, Elsewedy Cables Ethiopia, Elsewedy Cables Yemen. Elsewedy cables Algeria, ECMEI, Iskraemeco, Elsewedy Electric Zambia, SWEG. Elsewedy Electric Syria, United Wires, Elsewedy Cables Egypt. Elsewedy Electric Ghana. Elsewedy Cables Syria. Itlasimea Elsewedy ( Currently Elsewedy SEDCO for Petroleum Services). Sudanese Egyptian Electrical Industries. Giad Elsewedy Cables. United Metals Sedco. United Industries Elastimold. Egytech Sedplast. Arab cables.
2009 2008 2007 2006 2005 2004 2003 2002 1998 1997 1996 1984
Elsewedy Electric Quality Policy

Quality & safety are uncompromised for Elsewedy Electric; the adopted policy assures maximum effectiveness & efficiency through all process systems, making sure that every aspect of the company activity is aligned to satisfy our objectives and customer expectations using the full potential of every person. The continuous monitoring of systems performance is essential and performed with the use of the most powerful diagnostic tools which contributed to the reliability of Elsewedy Electric Quality system that is based on the following worldwide approved Management Standards: Quality Management System (ISO 9001:2008) Quality Management System ISO / TS 16949:2002 (For Automotive Facilities) ISO 17025 (Competence of Testing & Calibration Laboratories) Environmental Management System (ISO 14001:2004) Occupational Health and Safety Assessment Series (OHSAS 18001:2007) Through credibility, customer loyalty, innovation, quality and human capital investment Elsewedy Electric will pursue its mission to become the world expert in the field.
Telecommunication, Transformers, Wind energy generation, Energy measurement & management, and Engineering & Contracting. The business has started as a trader in electrical equipments, moving on to a distributor for the only cables manufacturer, and has grown to be the leading in the field. Owing to a successful growth rate year after year and aligning with the expansion Strategy of the company our name has been changed from ELSEWEDY CABLES to ELSEWEDY ELECTRIC
Elsewedy Electric Worldwide Existence

Elsewedy Electric has more than 10,000 employees who are committed to excellence in serving customers needs through 23 industrial facilities located in 12 countries around the world, exporting our wide range of high quality and safe products to more than 110 countries worldwide guaranteeing our utmost customer satisfaction. Elsewedy Electric supplies approximately 56% of Egypts global market in the industrial sector ensuring a wide coverage worldwide. The groups turnover has been rapidly rising during the past few years to reach L.E. 11.5 billion in 2008; also the production capacity is the highest in the region, with 203 thousand tons/annum in 2009.
New companies every year with proven management track record of managing growth.
Power Cables Division
Group Structure
Wires & cabels
United Metals
Sedplast
Elsewedy Sedco Elastimold Elsewedy

Egyplast
Electrical Products
ECMEI Italsmea Elsewedy United Industries FGP Elsewedy Electric Ghana
United Wires
Egytech
Elsewedy Cables Egypt
United Industries
Elsewedy Transformers Egypt Sudanese Egyptian Electrical Industries Elsewedy Electrical Syria Elsewedy Electrical Zambia Elsewedy Electrical Nigeria
Giad Elsewedy Cables Elsewedy Cables Syria Elsewedy Cables KSA Elsewedy Cables Algeria Elsewedy Cables Ethiopia
Transformers
Index
1 General Information & Technical Data
page
07
Elsewedy Cables Yemen
Elsewedy Electric
Doha Cables
Engineering & Contracting
PSP Power System Projects
Libya Cables
Elsewedy Power Projects PVT Ltd. India
4
Slovenia
Medium Voltage Cables
75
Iskraemeco
Energy Measurement & Management
Iskramerilne naprave
Elsewedy for Wind Energy Generation (SWEG)
Malaysia
India
Wind Energy Generation
7 8 9
10
Type Test Approvals Certifications Elsewedy Cables Catalogues Elsewedy Cables Contacts
108 112 115 116
Siag Elsewedy Towers (SET)

United Industries Comcore
Egypt
Telecom
D d
2S d
r
18In
D d
Operating Voltage
(from 6/10 kV up to 18/30 kV)
Cable Construction
1. Conductor
Stranded, round and compacted Copper or Aluminium conductors, according to IEC 60228 - class 2.
2. Conductor Screen
An extruded layer of semi conducting material applied over the conductor as voltage stress control layer.
3. Insulation
An extruded layer of cross linked polyethylene (XLPE) is applied over the inner semi conductor with thickness as specified in IEC 60502.
4. Insulation Screen
An extruded layer of strippable or firmly bonded to the insulation. Conductor screen, XLPE insulation and insulation screen are applied at the same time using triple head extruder.
5. Metallic Screen
a. Copper Tape: an annealed Copper tape is applied helically with a suitable overlap. b. Copper Wire: helically applied and binded with a Copper tape to achieve electrical contact
6. Assembly
In case of three core cables, cores are assembled together with suitable lay length, non-hygroscopic filler is applied during assembly to fill spaces between cores then wrapped with suitable binder tape.
7. Bedding
in case of armoured cables an extruded layer of PVC or MDPE or LLDPE is applied as bedding.
8. Armouring
a. Steel Tape: double layers of steel tapes are applied helically. b. Steel Wire: galvanized steel wires are applied helically.
9. Sheath
An extruded layer of PVC is applied with thickness as specified in IEC 60502.
Option
Lead Sheath: Upon request a layer of lead is extruded over the bedding layer.
Armouring of Single Core Cable

1. Armouring by non-magnetic material either Aluminium Tape armouring or Aluminium Wire armouring to reduce the magnetic losses. 2. If it is required for single core cable to be armoured by steel wire armouring, the magnetic circuit around the single core cable should be interrupted by inserting insulated copper wires between the steel wires.
Copper Tape Binder
Conductor Inner Semiconductor
Copper Tape Binder Conductor Inner Semiconductor Insulation Outer Semiconductor Copper Wire Screen Bedding Sheath
Cu / PVC Insulated
Steel Wire Armouring
Insulation Outer Semiconductor Copper Wire Screen Bedding AL Wire Armouring Sheath
Medium Voltage Cables
System Designation for Medium Voltage Cable
6/10 (12) kV
You can order our product by giving the following information:

1. Cable code as per the catalogue. 2. If your required cable/conductor is out of our catalogue range, you can use the following codes to determine your cable.
Single & Three Cores Copper Conductors XLPE Insulated and PVC Sheathed Description
o o o
o o
o o
o o o
Conductor
C Copper A Aluminium D Copper+Swelling Powder B Tinned Copper
Code
12 13 14 15 16 17
mm2
25 35 50 70 95 120 150 185
Code mm2
20 30 40 50 60 70 80 81 240 300 400 500 630 800 1000 1200
Stranded circular compacted Copper conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape and PVC sheathed. Cables are produced according to IEC 60502 or BS 6622.
Application
These cables are generally suitable for direct burial or for installation on trays or in ducts.
Insulation
X XLPE
18 19
Nominal Max. Conductor Resistance Cross Operating Product - Code Sectional DC at AC at Capacitance Area 20 C 90 C
Inductance Trefoil Flat Trefoil A
Current Rating Laid in Ground Flat A Laid in Free Air Trefoil A Flat A Approx. Approx. Overall Weight Diameter mm kg/km
mm2
/km
/km
f/km
mh/km mh/km
Voltage
A 1.8/3 kV B 3.6/6 kV 2 6/10 kV 3 8.7/15 kV 4 12/20 kV 5 18/30 kV (3.6) kV (7.2) kV (12) (24) (36) kV kV kV (17.5) kV
CX2-T101-U12 CX2-T101-U13 CX2-T101-U14 CX2-T101-U15 CX2-T101-U16 CX2-T101-U17 CX2-T101-U18 CX2-T101-U19 CX2-T101-U20 CX2-T101-U30 CX2-T101-U40 CX2-T101-U50 CX2-T101-U60 CX2-T101-U70 CX2-T101-U80 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.9271 0.6683 0.4937 0.3420 0.2465 0.1956 0.1588 0.1272 0.0973 0.0781 0.0618 0.0490 0.0391 0.0319 0.0234 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.565 0.635 0.704 0.795 0.983
Single Core Cable

0.450 0.426 0.393 0.370 0.357 0.344 0.336 0.322 0.310 0.301 0.292 0.282 0.275 0.268 0.266 0.635 0.611 0.578 0.554 0.542 0.529 0.521 0.507 0.494 0.487 0.477 0.467 0.460 0.453 0.451 139 166 197 242 287 326 364 411 475 535 599 674 752 869 1084 145 174 206 252 299 339 375 422 484 542 591 659 728 979 1188 143 174 209 262 317 366 416 478 565 650 745 859 981 1160 1515 173 211 255 319 384 443 498 570 669 765 853 975 1103 1480 1864 20.0 21.1 22.5 24.3 25.5 26.9 28.7 30.4 33.0 35.8 38.6 42.2 45.9 50.8 61.2 665 770 905 1135 1390 1655 2015 2390 2950 3590 4510 5610 6940 9195 11105
Armouring
U Unarmoured L Lead N Lead Alloy A Steel Tape B Aluminium Tape W Steel Wire X Aluminium Wire C Lead+Steel Tape D Lead+Steel Wire G Galvanized Steel Tape O Steel Wire+Copper Wire H Steel Wire+Copper Wire+Lead T Lead+Aluminium Wire P Lead+Aluminium Tape
Conductor Type
T Stranded
Sheathing
1 Single Sheath A PVC+Flame Retardant X HDPE Z PVC+Anti Termite L LSHF M PVC+2.5 % Carbon Black S PVC+Flame Retardant +Low Smoke B PVC+Flame Retardant +Anti Termite
Three Core Cables

CX2-T103-U12 CX2-T103-U13 CX2-T103-U14 CX2-T103-U15 CX2-T103-U16 CX2-T103-U17 CX2-T103-U18 CX2-T103-U19 25 35 50 70 95 120 150 185 240 300 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.9271 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.403 0.382 0.351 0.330 0.316 0.309 0.302 0.290 0.280 0.271 140 167 197 241 286 325 364 410 475 535 141 171 206 257 309 356 405 463 546 626 37.7 40.3 43.5 47.2 50.0 53.6 56.9 60.9 66.3 71.9 1795 2150 2655 3390 4165 5140 5965 7210 9020 11095
No. of Cores
01 03 Single Core Three Cores
CX2-T103-U20 CX2-T103-U30
This data is applicable for 6.35 / 11 kV cables. The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
76
77
6/10 (12) kV
6/10 (12) kV
Single & Three Cores Aluminium Conductors, XLPE Insulated and PVC Sheathed Description
Stranded circular compacted Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape and PVC sheathed. Cables are produced according to IEC 60502 or BS 6622.
Three Cores Copper or Aluminium Conductors, XLPE Insulated, Steel Tape Armoured and PVC Sheathed Description
Stranded circular compacted Copper or Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic polypropylene fillers, wrapped with binder tape, covered with a layer of PVC compound as a bedding, steel tape armoured and PVC sheathed. Cables are produced according to IEC 60502.
Application
Application
Nominal Max. Conductor Resistance Cross Operating Sectional Product - Code DC at AC at Capacitance Area 20 C 90 C
Inductance Trefoil Flat
Current Rating Trefoil Flat Trefoil Flat Laid in Ground Laid in Free Air
Approx. Approx. Overall Weight Diameter Product - Code mm kg/km
mm2
/km
/km
f/km
mh/km mh/km
Nominal Cross Sectional Area
Max. Conductor Resistance DC at 20 C /km AC at 90 C /km
Operating Capacitance f/km
Currentm Rating Inductance Laid in ground A Laid in free air A
Approx. Overall Diameter mm
Approx. Weight kg/km
Single Core Cable

AX2-T101-U12 AX2-T101-U13 AX2-T101-U14 AX2-T101-U15 AX2-T101-U16 AX2-T101-U17 AX2-T101-U18 AX2-T101-U19 AX2-T101-U20 AX2-T101-U30 AX2-T101-U40 AX2-T101-U50 AX2-T101-U60 AX2-T101-U70 AX2-T101-U80 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0291 1.5390 1.1130 0.8220 0.5681 0.4105 0.3247 0.2645 0.2107 0.1610 0.1291 0.1009 0.0791 0.0621 0.0495 0.0376 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.565 0.635 0.704 0.795 0.983 0.450 0.426 0.393 0.370 0.357 0.344 0.336 0.322 0.310 0.301 0.292 0.282 0.275 0.268 0.266 0.635 0.611 0.578 0.554 0.542 0.529 0.521 0.507 0.494 0.487 0.477 0.467 0.460 0.453 0.451 108 129 153 188 222 254 283 321 372 421 478 544 617 715 862 113 135 160 196 233 265 295 333 385 433 483 545 612 786 937 111 135 162 204 246 284 324 373 443 511 593 693 803 954 1205 135 164 198 248 299 346 391 449 530 608 693 802 921 1188 1468 20.0 21.1 22.4 24.0 25.5 26.9 28.7 30.4 32.9 35.5 38.6 42.2 45.8 50.8 61.2 510 560 610 715 815 915 1115 1250 1475 1700 2120 2505 3000 3670 4755 AX2-T103-A12 AX2-T103-A13 AX2-T103-A14 108 129 153 187 222 253 283 320 371 420 110 133 160 200 240 277 314 361 427 491 37.7 40.3 42.9 46.5 50.0 53.2 56.9 60.9 66.1 71.3 1335 1530 1800 2100 2440 2780 3280 3790 4555 5360 AX2-T103-A15 AX2-T103-A16 AX2-T103-A17 AX2-T103-A18 AX2-T103-A19 AX2-T103-A20 AX2-T103-A30 CX2-T103-A12 CX2-T103-A13 CX2-T103-A14 CX2-T103-A15 CX2-T103-A16 CX2-T103-A17 CX2-T103-A18 CX2-T103-A19 CX2-T103-A20 CX2-T103-A30
mm2
mh/km
Three Cores, Copper Conductor Cables

25 35 50 70 95 120 150 185 240 300 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.9271 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.403 0.382 0.352 0.330 0.316 0.311 0.302 0.290 0.280 0.272 132 157 185 226 269 306 342 386 446 502 133 160 192 237 286 328 371 424 497 566 41.9 44.5 47.9 51.8 54.6 57.8 61.7 65.5 71.3 77.1 2625 3035 3625 4470 5305 6205 7290 8595 10595 12835
Three Cores, Aluminium Conductor Cables

25 35 50 70 95 120 150 185 240 300 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.5390 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.403 0.382 0.351 0.330 0.316 0.309 0.302 0.290 0.280 0.271 102 122 144 176 209 238 266 301 349 394 103 124 149 184 222 255 288 331 389 444 41.9 44.5 47.3 51.1 54.6 57.8 61.7 65.5 71.1 76.5 2165 2410 2760 3170 3585 3995 4605 5175 6120 7085
Three Core Cables

AX2-T103-U12 AX2-T103-U13 AX2-T103-U14 AX2-T103-U15 AX2-T103-U16 AX2-T103-U17 AX2-T103-U18 AX2-T103-U19 AX2-T103-U20 AX2-T103-U30 25 35 50 70 95 120 150 185 240 300 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.5390 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.403 0.382 0.351 0.330 0.316 0.309 0.302 0.290 0.280 0.271 -
This data is applicable for 6.35 / 11 kV cables The above data is approximate and subjected to manufacturing tolerance.
This data is applicable for 6.35 / 11 kV cables The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
78
79
6/10 (12) kV
8.7/15 (17.5) kV
Three Cores Copper or Aluminium Conductors, XLPE Insulated, Steel Wire Armoured and PVC Sheathed Description
Stranded circular compacted Copper or Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen,Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape, covered with a layer of PVC compound as a bedding, steel wire armoured and PVC sheathed. Cables are produced according to IEC 60502 or BS 6622.
Single & Three Cores Copper Conductors, XLPE Insulated and PVC Sheathed Description
Application
Application
Product - Code
Current Rating Trefoil Flat Laid in Ground Trefoil Flat Laid in Free Air Approx. Approx. Overall Weight Diameter mm kg/km
mm2
mh/km
mm2
/km
/km
f/km
mh/km mh/km
Single Core Cable Three Cores, Copper Conductor Cables

CX2-T103-W12 CX2-T103-W13 CX2-T103-W14 CX2-T103-W15 CX2-T103-W16 CX2-T103-W17 CX2-T103-W18 CX2-T103-W19 CX2-T103-W20 CX2-T103-W30 25 35 50 70 95 120 150 185 240 300 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.9271 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.403 0.382 0.352 0.330 0.316 0.311 0.302 0.290 0.280 0.272 133 158 187 227 269 305 340 381 436 485 136 164 195 241 289 331 372 423 494 556 45.1 47.7 51.1 55.0 57.8 61.4 64.9 68.9 76.6 82.2 3910 4410 5085 6000 6920 8090 9130 10630 13700 16165 CX3-T101-U12 CX3-T101-U13 CX3-T101-U14 CX3-T101-U15 CX3-T101-U16 CX3-T101-U17 CX3-T101-U18 CX3-T101-U19 CX3-T101-U20 CX3-T101-U30 CX3-T101-U40 CX3-T101-U50 106 127 152 188 225 259 291 332 391 442 45.1 47.7 50.5 54.3 57.8 61.0 64.9 68.9 76.4 81.6 3415 3750 4185 4705 5195 5725 6445 7160 9130 10315 CX3-T103-U12 CX3-T103-U13 CX3-T103-U14 CX3-T103-U15 CX3-T103-U16 CX3-T103-U17 CX3-T103-U18
This data is applicable for 6.35 / 11 kV cables The above data is approximate and subjected to manufacturing tolerance.
25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176
0.9271 0.6683 0.4937 0.3420 0.2465 0.1956 0.1588 0.1272 0.0973 0.0781 0.0618 0.0490 0.0391 0.0319 0.0234
0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.442 0.495 0.548 0.616 0.759
0.469 0.446 0.412 0.387 0.373 0.361 0.351 0.338 0.324 0.313 0.304 0.293 0.285 0.277 0.274
0.654 0.631 0.597 0.572 0.558 0.546 0.536 0.522 0.509 0.498 0.489 0.478 0.470 0.462 0.459
139 166 197 242 287 326 364 411 475 535 599 674 752 869 1084
145 174 206 252 299 339 375 422 484 542 591 659 728 979 1188
143 174 209 262 317 366 416 478 565 650 745 859 981 1160 1515
173 211 255 319 384 443 498 570 669 765 853 975 1103 1480 1864
22.0 23.3 24.7 26.5 27.7 29.3 30.9 32.8 35.4 38.0 41.0 44.6 48.3 53.2 63.6
729 846 999 1230 1479 1761 2111 2512 3083 3718 4661 5808 7127 9010 11341

AX2-T103-W12 AX2-T103-W13 AX2-T103-W14 AX2-T103-W15 AX2-T103-W16 AX2-T103-W17 AX2-T103-W18 AX2-T103-W19 AX2-T103-W20 AX2-T103-W30 25 35 50 70 95 120 150 185 240 300 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.5390 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.200 0.224 0.251 0.291 0.316 0.345 0.374 0.409 0.456 0.512 0.403 0.382 0.351 0.330 0.316 0.309 0.302 0.290 0.280 0.271 103 123 145 177 210 238 265 300 346 387
CX3-T101-U60 CX3-T101-U70 CX3-T101-U80
Three Core Cables

25 35 50 70 95 120 150 185 240 300 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.9271 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.431 0.408 0.376 0.354 0.340 0.329 0.320 0.308 0.295 0.288 140 167 197 241 286 325 364 410 475 535 141 171 206 257 309 356 405 463 546 626 42.9 45.5 48.3 52.3 55.1 58.4 62.0 65.9 71.0 76.9 2105 2485 2990 3725 4505 5410 6415 7685 9540 11590
CX3-T103-U19 CX3-T103-U20 CX3-T103-U30
The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
80
81
8.7/15 (17.5) kV
8.7/15 (17.5) kV
Stranded circular compacted Copper or Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape, covered with a layer of PVC compound as a bedding, steel tape armoured and PVC sheathed. Cables are produced according to IEC 60502.
Application
Application
Current Rating Laid in Ground Trefoil Flat Laid in Free Air Trefoil Flat Approx. Approx. Overall Weight Diameter Product - Code mm kg/km Nominal Cross Sectional Area Max. Conductor Resistance DC at 20 C /km AC at 90 C /km Currentm Rating Inductance Laid in ground A Laid in free air A Approx. Overall Diameter mm
mm2
/km
/km
f/km
mh/km mh/km
Single Core Cable

AX3-T101-U12 AX3-T101-U13 AX3-T101-U14 AX3-T101-U15 AX3-T101-U16 AX3-T101-U17 AX3-T101-U18 AX3-T101-U19 AX3-T101-U20 AX3-T101-U30 AX3-T101-U40 AX3-T101-U50 AX3-T101-U60 AX3-T101-U70 AX3-T101-U80 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0291 1.5390 1.1130 0.8220 0.5681 0.4105 0.3247 0.2645 0.2107 0.1610 0.1291 0.1009 0.0791 0.0621 0.0495 0.0376 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.442 0.495 0.548 0.616 0.759 0.469 0.446 0.412 0.387 0.373 0.361 0.351 0338 0.324 0.313 0.304 0.293 0.288 0.277 0.274 0.654 0.631 0.597 0.572 0.558 0.546 0.536 0.522 0.509 0.498 0.489 0.478 0.470 0.462 0.459 108 129 153 188 222 254 283 321 372 421 478 544 617 715 862 113 135 160 196 233 265 295 333 385 433 483 545 612 786 937 111 135 162 204 246 284 324 373 443 511 593 693 803 954 1205 135 164 198 248 299 346 391 449 530 608 693 802 921 1188 1468 22.0 23.3 24.6 26.2 27.7 29.3 30.9 32.8 35.3 37.7 41.0 44.6 48.2 53.2 63.6 575 635 700 800 905 1020 1215 1370 1595 1825 2270 2670 3180 3870 4990 AX3-T103-A12 AX3-T103-A13 AX3-T103-A14 108 129 153 187 222 253 283 320 371 420 110 133 160 200 240 277 314 361 427 491 42.5 45.1 47.6 51.3 54.7 58.0 61.6 65.7 70.4 76.0 1605 1815 2040 2375 2730 3120 3645 4205 4975 5775 AX3-T103-A15 AX3-T103-A16 AX3-T103-A17 AX3-T103-A18 AX3-T103-A19 AX3-T103-A20 AX3-T103-A30 CX3-T103-A12 CX3-T103-A13 CX3-T103-A14 CX3-T103-A15 CX3-T103-A16 CX3-T103-A17 CX3-T103-A18 CX3-T103-A19 CX3-T103-A20 CX3-T103-A30
mm2
mh/km

25 35 50 70 95 120 150 185 240 300 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.9271 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.431 0.408 0.376 0.354 0.340 0.330 0.320 0.308 0.296 0.288 140 167 197 241 286 325 364 410 475 535 141 171 206 257 309 356 405 463 546 626 47.3 49.7 52.7 56.7 59.9 63.4 67.0 70.9 76.2 83.7 3070 3475 4055 4875 5790 6790 7865 9220 11225 14265

25 35 50 70 95 120 150 185 240 300 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.5390 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.431 0.408 0.376 0.354 0.340 0.329 0.320 0.308 0.295 0.288 102 122 144 176 209 238 266 301 349 394 103 124 149 184 222 255 288 331 389 444 47.3 49.7 52.4 56.1 59.7 63.2 67.0 70.9 76.0 83.0 2610 2850 3160 3575 4040 4530 5180 5800 6755 8500
Three Core Cables

AX3-T103-U12 AX3-T103-U13 AX3-T103-U14 AX3-T103-U15 AX3-T103-U16 AX3-T103-U17 AX3-T103-U18 AX3-T103-U19 AX3-T103-U20 AX3-T103-U30 25 35 50 70 95 120 150 185 240 300 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.5390 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.431 0.408 0.376 0.354 0.340 0.329 0.320 0.308 0.295 0.288 -
The above data is approximate and subjected to manufacturing tolerance.
The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
82
83
8.7/15 (17.5) kV
12/20 (24) kV
Three Cores Copper or Aluminium XLPE Insulated, Steel Wire Armoured and PVC Sheathed Description
Stranded circular compacted Copper or Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape, covered with a layer of PVC compound as a bedding, steel wire armoured and PVC sheathed. Cables are produced according to IEC 60502 or BS 6622.
Application
Application
Product - Code
Current Rating Laid in Ground Trefoil Flat Laid in Free Air Trefoil Flat Approx. Approx. Overall Weight Diameter mm kg/km
mm2
/km
/km
f/km
mh/km mh/km
mm2
mh/km
Single Core Cable

CX4-T101-U13 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.6683 0.4937 0.3420 0.2465 0.1956 0.1588 0.1272 0.0973 0.0781 0.0618 0.0490 0.0391 0.0319 0.0234 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.373 0.417 0.460 0.516 0.633 0.463 0.428 0.403 0.389 0.376 0.365 0.350 0.335 0.325 0.313 0.302 0.293 0.285 0.281 0.648 0.613 0.588 0.573 0.561 0.550 0.535 0.520 0.510 0.498 0.487 0.478 0.470 0.466 166 197 242 287 326 364 411 475 535 599 674 752 869 1084 174 206 252 299 339 375 422 484 542 591 659 728 979 1188 174 209 262 317 366 416 478 565 650 745 859 981 1160 1515 211 255 319 384 443 498 570 669 765 853 975 1103 1480 1864 25.3 26.7 28.7 29.9 31.5 33.1 35.0 37.4 40.2 43.0 46.6 50.3 55.4 65.8 915 1070 1320 1575 1860 2220 2625 3185 3845 4780 5930 7265 9200 11570 CX4-T101-U14 CX4-T101-U15 CX4-T101-U16 CX4-T101-U17 CX4-T101-U18 CX4-T101-U19 CX4-T101-U20 CX4-T101-U30 CX4-T101-U40 CX4-T101-U50 CX4-T101-U60 CX4-T101-U70

CX3-T103-W12 CX3-T103-W13 CX3-T103-W14 CX3-T103-W15 CX3-T103-W16 CX3-T103-W17 CX3-T103-W18 CX3-T103-W19 CX3-T103-W20 CX3-T103-W30 25 35 50 70 95 120 150 185 240 300 0.7270 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.9271 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.431 0.408 0.376 0.354 0.340 0.330 0.320 0.308 0.296 0.288 133 158 187 227 269 305 340 381 436 485 136 164 195 241 289 331 372 423 494 556 50.5 52.9 55.9 59.9 63.1 66.6 72.3 76.2 81.5 87.6 4530 5010 5715 6650 7655 8765 10935 12450 14735 17230

AX3-T103-W12 AX3-T103-W13 AX3-T103-W14 AX3-T103-W15 AX3-T103-W16 AX3-T103-W17 AX3-T103-W18 AX3-T103-W19 AX3-T103-W20 AX3-T103-W30 25 35 50 70 95 120 150 185 240 300 1.2000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.5390 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.165 0.183 0.204 0.234 0.253 0.275 0.297 0.324 0.360 0.402 0.431 0.408 0.376 0.354 0.340 0.329 0.320 0.308 0.295 0.288 103 123 145 177 210 238 265 300 346 387 106 127 152 188 225 259 291 332 391 442 50.5 52.9 55.6 59.3 62.9 66.4 72.3 76.2 81.1 86.9 4030 4325 4715 5245 5825 6400 8095 8865 9850 11135
CX4-T101-U80
Three Core Cables

CX4-T103-U13 CX4-T103-U14 CX4-T103-U15 CX4-T103-U16 CX4-T103-U17 CX4-T103-U18 CX4-T103-U19 CX4-T103-U20 CX4-T103-U30 35 50 70 95 120 150 185 240 300 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.427 0.394 0.370 0.357 0.345 0.336 0.321 0.308 0.299 167 197 241 286 325 364 410 475 535 171 206 257 309 356 405 463 546 626 49.5 52.8 56.9 59.7 63.1 66.7 70.2 75.6 81.6 2745 3255 4035 4865 5800 6835 8110 9960 12085
The above data is approximate and subjected to manufacturing tolerance.
This data is applicable for 12.7/22kV cables. The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
84
85
12/20 (24) kV
12/20 (24) kV
Stranded circular compacted Copper or Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape, covered with a layer of PVC compound as a bedding, steel tape armoured and PVC sheathed. Cables are produced according to IEC 60502.
Application
Application
Current Rating Laid in Ground Trefoil Flat Laid in Free Air Trefoil Flat Approx. Approx. Overall Weight Diameter Product - Code mm kg/km Nominal Cross Sectional Area Max. Conductor Resistance DC at 20 C /km AC at 90 C /km Currentm Rating Inductance Laid in ground A Laid in free air A Approx. Overall Diameter mm
mm2
/km
/km
f/km
mh/km mh/km
Single Core Cable

AX4-T101-U13 AX4-T101-U14 AX4-T101-U15 AX4-T101-U16 AX4-T101-U17 AX4-T101-U18 AX4-T101-U19 AX4-T101-U20 AX4-T101-U30 AX4-T101-U40 AX4-T101-U50 AX4-T101-U60 AX4-T101-U70 AX4-T101-U80 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0291 1.1130 0.8220 0.5681 0.4105 0.3247 0.2645 0.2107 0.1610 0.1291 0.1009 0.0791 0.0621 0.0495 0.0376 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.373 0.417 0.460 0.516 0.633 0.463 0.428 0.403 0.389 0.376 0.365 0.350 0.335 0.325 0.313 0.302 0.293 0.285 0.281 0.648 0.613 0.588 0.573 0.561 0.550 0.535 0.520 0.510 0.498 0.487 0.478 0.470 0.466 129 153 188 222 254 283 321 372 421 478 544 617 715 862 135 160 196 233 265 295 333 385 433 483 545 612 786 937 135 162 204 246 284 324 373 443 511 593 693 803 954 1205 164 198 248 299 346 391 449 530 608 693 802 921 1188 1468 25.3 26.6 28.4 29.9 31.5 33.1 35.0 37.3 39.9 43.0 46.6 50.2 55.4 65.8 705 775 890 1000 1125 1320 1475 1700 1945 2390 2800 3325 4060 5220 AX4-T103-A13 AX4-T103-A14 AX4-T103-A15 129 153 187 222 253 283 320 371 420 133 160 200 240 277 314 361 427 491 48.9 52.0 55.6 59.1 62.3 65.9 70.0 75.2 80.3 2050 2295 2650 3060 3470 4025 4605 5420 6175 AX4-T103-A16 AX4-T103-A17 AX4-T103-A18 AX4-T103-A19 AX4-T103-A20 AX4-T103-A30 CX4-T103-A13 CX4-T103-A14 CX4-T103-A15 CX4-T103-A16 CX4-T103-A17 CX4-T103-A18 CX4-T103-A19 CX4-T103-A20 CX4-T103-A30
mm2
mh/km

35 50 70 95 120 150 185 240 300 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.427 0.394 0.370 0.357 0.345 0.336 0.321 0.308 0.299 167 197 241 286 325 364 410 475 535 171 206 257 309 356 405 463 546 626 54.1 57.6 61.6 64.7 67.9 71.5 75.4 82.4 88.4 3875 4490 5360 6290 7265 8380 9810 12590 14920

35 50 70 95 120 150 185 240 300 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.427 0.394 0.370 0.357 0.345 0.336 0.321 0.308 0.299 122 144 176 209 238 266 301 349 394 124 149 184 222 255 288 331 389 444 54.1 57.2 60.8 64.5 68.1 71.7 75.4 82.1 87.9 3250 3570 4010 4535 5085 5730 6390 8110 9180
Three Core Cables

AX4-T103-U13 AX4-T103-U14 AX4-T103-U15 AX4-T103-U16 AX4-T103-U17 AX4-T103-U18 AX4-T103-U19 AX4-T103-U20 AX4-T103-U30 35 50 70 95 120 150 185 240 300 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.427 0.394 0.370 0.357 0.345 0.336 0.321 0.308 0.299 -
This data is applicable for 12.7/22kV cables. The above data is approximate and subjected to manufacturing tolerance.
This data is applicable for 12.7/22kV cables. The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
86
Power Cables Division 87
12/20 (24) kV
18/30 (36) kV
Application
Application
Product - Code
Current Rating Laid in Ground Trefoil Flat Laid in Free Air Trefoil Flat Approx. Approx. Overall Weight Diameter mm kg/km
mm2
mh/km
mm2
/km
/km
f/km
mh/km mh/km
Single Core Cable Three Cores, Copper Conductor Cables

CX4-T103-W13 CX4-T103-W14 CX4-T103-W15 CX4-T103-W16 CX4-T103-W17 CX4-T103-W18 CX4-T103-W19 CX4-T103-W20 CX4-T103-W30 35 50 70 95 120 150 185 240 300 0.5240 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.6684 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.427 0.394 0.370 0.357 0.345 0.336 0.321 0.308 0.299 158 187 227 269 305 340 381 436 485 164 195 241 289 331 372 423 494 556 57.3 60.8 64.9 67.9 73.2 76.8 80.5 86.3 92.5 5560 6295 7280 8300 10350 11670 13225 15515 18095 CX5-T101-U14 CX5-T101-U15 CX5-T101-U16 CX5-T101-U17 CX5-T101-U18 CX5-T101-U19 CX5-T101-U20 CX5-T101-U30 CX5-T101-U40 CX5-T101-U50 CX5-T101-U60 127 152 188 225 259 291 332 391 442 57.3 60.4 64.0 67.7 73.2 76.8 81.1 86.0 91.8 4870 5270 5820 6460 8045 8815 9675 10775 12050 CX5-T103-U14 CX5-T103-U15 CX5-T103-U16 CX5-T103-U17 CX5-T103-U18 CX5-T103-U19 CX5-T103-U20 CX5-T103-U30 50 70 95 120 150 185 240 300 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 CX5-T101-U70 CX5-T101-U80 50 70 95 120 150 185 240 300 400 500 630 800 1000 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0176 0.4937 0.3420 0.2465 0.1956 0.1588 0.1272 0.0973 0.0781 0.0618 0.0490 0.0391 0.0319 0.0234 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 0.275 0.306 0.336 0.374 0.455 0.465 0.436 0.422 0.406 0.395 0.378 0.362 0.350 0.337 0.324 0.313 0.303 0.297 0.649 0.621 0.607 0.591 0.580 0.563 0.547 0.535 0.522 0.509 0.498 0.488 0.481 197 242 287 326 364 411 475 535 599 674 752 869 1084 206 252 299 339 375 422 484 542 591 659 728 979 1188 209 262 317 366 416 478 565 650 745 859 981 1160 1515 255 319 384 443 498 570 669 765 853 975 1103 1480 1864 32.1 33.9 35.3 36.7 38.5 40.2 42.8 45.6 48.4 52.0 55.7 60.6 71.2 1325 1575 1855 2140 2525 2930 3540 4225 5165 6350 7715 9660 12135

AX4-T103-W13 AX4-T103-W14 AX4-T103-W15 AX4-T103-W16 AX4-T103-W17 AX4-T103-W18 AX4-T103-W19 AX4-T103-W20 AX4-T103-W30 35 50 70 95 120 150 185 240 300 0.8680 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 1.1130 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.159 0.177 0.202 0.217 0.236 0.254 0.276 0.305 0.340 0.427 0.394 0.370 0.357 0.345 0.336 0.321 0.308 0.299 123 145 177 210 238 265 300 346 387
Three Core Cables

0.436 0.410 0.395 0.381 0.368 0.353 0.338 0.327 197 241 286 325 364 410 475 535 206 257 309 356 405 463 546 626 63.0 67.1 69.9 73.1 76.3 82.2 85.8 91.8 3990 4835 5705 6645 7645 9385 10865 13115
This data is applicable for 12.7/22kV cables. The above data is approximate and subjected to manufacturing tolerance.
This data is applicable for 19/33 kV cables The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
88
89
18/30 (36) kV
18/30 (36) kV
Stranded circular compacted Copper or Aluminium conductor, semiconducting layer as conductor screen, XLPE insulated, semiconducting layer as non metallic insulation screen, Copper tape or wire as metallic insulation screen, three cores assembled together with non hygroscopic Polypropylene fillers, wrapped with binder tape, covered with a layer of PVC compound as a bedding, steel Tape armoured and PVC sheathed. Cables are produced according to IEC 60502.
Application
Application
Current Rating Laid in Ground Trefoil Flat Laid in Free Air Trefoil Flat Approx. Approx. Overall Weight Diameter mm kg/km Product - Code
mm2
/km
/km
f/km
mh/km mh/km
mm2
mh/km
Single Core Cable

AX5-T101-U14 AX5-T101-U15 AX5-T101-U16 AX5-T101-U17 AX5-T101-U18 AX5-T101-U19 AX5-T101-U20 AX5-T101-U30 AX5-T101-U40 AX5-T101-U50 AX5-T101-U60 AX5-T101-U70 AX5-T101-U80 50 70 95 120 150 185 240 300 400 500 630 800 1000 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0291 0.8220 0.5681 0.4105 0.3247 0.2645 0.2107 0.1610 0.1291 0.1009 0.0791 0.0621 0.0495 0.0376 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 0.275 0.306 0.336 0.374 0.455 0.465 0.436 0.422 0.406 0.395 0.378 0.362 0.350 0.337 0.324 0.313 0.303 0.297 0.649 0.621 0.607 0.591 0.580 0.563 0.547 0.535 0.522 0.509 0.498 0.488 0.481 153 188 222 254 283 321 372 421 478 544 617 715 862 160 196 233 265 295 333 385 433 483 545 612 786 937 162 204 246 284 324 373 443 511 593 693 803 954 1205 198 248 299 346 391 449 530 608 693 802 921 1188 1468 32.0 33.6 35.3 36.7 38.5 40.2 42.7 45.3 48.4 52.0 55.6 60.6 71.2 1025 1140 1270 1400 1630 1790 2050 2320 2775 3215 3765 4515 5790 AX5-T103-A14 AX5-T103-A15 AX5-T103-A16 AX5-T103-A17 AX5-T103-A18 153 187 222 253 283 320 371 420 160 200 240 277 314 361 427 491 62.8 66.4 69.9 73.1 76.3 80.4 85.5 91.1 3095 3525 3985 4435 4960 5555 6390 7350 AX5-T103-A19 AX5-T103-A20 AX5-T103-A30 50 70 95 120 150 185 240 300 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 CX5-T103-A14 CX5-T103-A15 CX5-T103-A16 CX5-T103-A17 CX5-T103-A18 CX5-T103-A19 CX5-T103-A20 CX5-T103-A30 50 70 95 120 150 185 240 300 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601

0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.138 0.156 0.167 0.180 0.192 0.208 0.229 0.252 0.436 0.410 0.395 0.381 0.368 0.353 0.338 0.327 185 226 269 306 342 386 446 502 192 237 286 328 371 424 497 566 69.4 73.7 76.7 81.3 84.7 88.6 94.4 100.4 5730 6725 7705 9720 10680 12120 14310 16790

0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 0.436 0.410 0.395 0.381 0.368 0.353 0.338 0.327 144 176 209 238 266 301 349 394 149 184 222 255 288 331 389 444 69.2 73.0 76.7 81.3 84.7 88.6 94.1 99.7 4830 5395 5980 7310 7995 8700 9820 11000
Three Core Cables

AX5-T103-U14 AX5-T103-U15 AX5-T103-U16 AX5-T103-U17 AX5-T103-U18 AX5-T103-U19 AX5-T103-U20 AX5-T103-U30 50 70 95 120 150 185 240 300 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 0.436 0.410 0.395 0.381 0.368 0.353 0.338 0.327 -
This data is applicable for 19/33 kV cables The above data is approximate and subjected to manufacturing tolerance.
This data is applicable for 19/33 kV cables The ampacity for single core sizes 800 & 1000mm2 was based on a single end bonding. The above data is approximate and subjected to manufacturing tolerance.
90
91
18/30 (36) kV
Application
Product - Code
mm2
mh/km

CX5-T103-W14 CX5-T103-W15 CX5-T103-W16 CX5-T103-W17 CX5-T103-W18 CX5-T103-W19 CX5-T103-W20 CX5-T103-W30 50 70 95 120 150 185 240 300 0.3870 0.2680 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.4938 0.3423 0.2469 0.1961 0.1595 0.1282 0.0986 0.0799 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 0.436 0.410 0.395 0.381 0.368 0.353 0.338 0.327 187 227 269 305 340 381 436 485 195 241 289 331 372 423 494 556 74.7 78.8 81.8 85.2 88.4 92.5 98.3 104.5 8910 10025 11175 12500 13595 15255 17665 20405

AX5-T103-W14 AX5-T103-W15 AX5-T103-W16 AX5-T103-W17 AX5-T103-W18 AX5-T103-W19 AX5-T103-W20 AX5-T103-W30 50 70 95 120 150 185 240 300 0.6410 0.4430 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.8220 0.5683 0.4107 0.3250 0.2649 0.2114 0.1618 0.1302 0.138 0.156 0.167 0.180 0.192 0.208 0.228 0.252 0.436 0.410 0.395 0.381 0.368 0.353 0.338 0.327 145 177 210 238 265 300 346 387 152 188 225 259 291 332 391 442 74.3 78.3 81.8 85.2 88.6 92.5 98.0 103.8 7810 8560 9265 9995 10800 11615 12880 14300
This data is applicable for 19/33 kV cables The above data is approximate and subjected to manufacturing tolerance.
92
Type Test Approvals
108
109
Type Test Approvals
Cables Clarification Sheet

Rated Voltage
450/750 V 6/10 kV (6.35/11 kV) 38/66 kV 0.6/1 kV 8.7/15 kV 76/132 kV 1.8/3 kV (1.9/3.3 kV) 12/20 kV (12.7/22kV) 127/220 kV 3.6/6 kV (3.8/6.6kV) 18/30 kV (19/33 kV)
C.S.A = Copper Aluminium Solid Solid Stranded Stranded
Conductor
mm2 Flexible Milliken
Insulation
PVC PVC - F.R XLPE
Short Circuit Current = Copper Wire Copper Tape
Copper Screen
kA
Copper (Tape + Wire)
Metallic Sheath
Lead Lead Alloy Aluminum
Armour
Steel Aluminum Tape Tape Galvanized Tape Wire Galvanized Wire
Sheathing (Overall Jacket)

PVC LLDPE PVC - F.R MDPE HDPE Other .... LSHF
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Systems Certificates
Products Certificates
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Products Certificates
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Winding Wires Catalogue

- Enameled Copper Wires - Paper Insulated Flat Wires - Plain Copper Wires - Tinned Copper Wires - Bare Copper Wires - Welding Wires
Low Smoke Halogen Free (LSHF) Catalogue

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Elsewedy Cables Contacts

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Method Statemnet For 11kV Cable SAT

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Method Statemnet For 11kV Cable SAT

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Contract :

Engineer : Halcrow International Partnership PO Box 673 Sharjah, UAE

Contractor : Lane-National Contracting J.V.

METHOD STATEMENT SUBMITTAL

Date reply required by : 07/04/2013 For Contractor :

For the Engineer :

METHOD STATEMENT FOR PRE-COMMISSIONING Of POWER CABLES

Issued for Approval Description

SCAN Prepared by Reviewed by

6. Test Equipment & Tools Requirement

DC High Voltage Test

10. WASTE MANAGEMENT AND HOUSEKEEPING

11. ENVIRONMENTAL ISSUES

12. IN CASE OF EMERGENCY

SITE TEST REPORT

Substation Name : J-27

Equipment under Test : 11kV Switchgear Manufacturer :

11kV CABLE PRE-COMMISSIONING (HiPOT) TEST

PHASE IDENTIFICATION CHECKS

INSULATION RESISTANCE TEST:

VOLTAGE APPLIED BETWEEN

DURATION IR VALUE BEFORE HV TEST

IR VALUE AFTER HV TEST

R (Y+ B + Earth) Y (R+ B + Earth) B (R+ Y + Earth)

Signature Name Date

SITE TEST REPORT

Substation Name : J-27

Equipment under Test : 11kV Switchgear Manufacturer :

11kV CABLE PRE-COMMISSIONING (HiPOT) TEST

CABLE LENGTH 06 min

LEAKAGE CURRENT MEASURED IN mA 12 min 15 min 24 min 30 min

Signature Name Date

Main Contractor : LNJV

MINIMIZE RISK BY/CONTROL MEASURES

Control Measures existing/ to be implemented with target time for implementation

High Voltage Electricution

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System Designation for Medium Voltage Cable

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Inductance Trefoil Flat Trefoil A