Mounting Instructions

Artnr. 0492 00192 00-0002(B)

HBNER GmbH Heinrich-Hertz-Str. 2 D-34123 Kassel Tel. +49 (561) 95 95-5 00 Fax +49 (561) 95 95-5 43

G_00192B.doc

Exchange of Metal-Rubber Bearing at the Articulation System HNGK 9.2, HNG 16.5, HNGK 19.5
Mounting Preparation
Prior to exchange the metal-rubber bearings the articulation system and the folding bellows have to be completely separated from the front car. Caution: Support the articulation against tilting!

Equipment for replacement of the metal-rubber bearing, see figure 1

Mounting and extraction equipment for metal-rubber bearing compl. item 01 - 11 ...HBNER part no. 0422 01769 00 Pos. 01 Hydraulic hand pump ................................................. 0422 01770 00 02 Cylinder ...................................................................... 0422 01773 00 03 Quick coupling socket............................................... 0422 02745 00 04 Quick coupling fitting................................................... 0422 01772 00 05 Hose for extraction device .......................................... 0422 01771 00 06 Clamping device (see appendix) ................................ 0452 96142 00 07 Thrust piece ............................................................... 0452 96161 00 08 Sleeve (see appendix) ............................................... 0452 96148 00 09 Extension 100 mm ............................................. 0456 00149 00 10 Distance piece 50 mm ............................................. 0452 00650 00 0003 11 Distance piece 20 mm ............................................. 0452 00650 00 0004 12 Nippers for retaining rings inside Connect the pump (figure 1/1) to the cylinder (figure 1/2): For this it is necessary to replace the screw connection (figure 1/A) though the quick coupling socket (figure 1/3). Screw the hose (figure 1/5 ) to the pump (figure 1/1) and the quick coupling fitting (figure 1/4) and couple to the cylinder (figure 1/2).

2 6 8 7 5 4 3 A

1 9 10 11

12 Figure 1

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Mounting Instructions
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Mounting sequence:
1. Removal of metal-rubber bearing. Remove 1 retaining ring (figure 2/1) and 1 supporting washer (figure 2/2) right and left of the bearing by means of the nippers (figure 2/3).

1 1

Figure 2

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Mounting Instructions
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Insert the sleeve (figure 3/1) into the bore of the casting. Position the thrust piece (figure 3/2) as counter piece into the other bore of the casting aligned with the retaining ring and, if necessary, align distance pieces and extension (figure 3/3) with the cylinder (figure 3/4) of the hydraulic hand pump. Use the hydraulic hand pump (figure 3/5) in order to press the metal-rubber bearing (figure 3/6) out of its provision.

3 5 Figure 3

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Mounting Instructions
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2.

Insertion of metal-rubber bearing. Prestress the metal-rubber bearing (figure 4/2) by means of the clamping device (figure 4/1) and insert into the bore of the casting. (The slot has to stay vertically.) Insert 1 supporting ring and 1 retaining ring (figure 4/3;4) on the right side of the bore of the bearing. The clamping device (figure 4/1) should be slightly relaxed. bevel

Figure 4 Align the sleeve (figure 5/1) so that it fits to the circumference of the metal-rubber bearing and place the thrust piece (figure 5/2) as a counter piece into the bore of the casting aligned with the retaining ring. Place the cylinder of the hydraulic hand pump (figure 5/3) between thrust piece and sleeve. Use the hydraulic hand pump (figure 6/4) for driving the metal-rubber bearing (figure 5/5) into its provision.

4 Figure 5 3. Fasten the articulation system to front car. See bolt torques in the respective valid Mounting Instruction for each articulation type.

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Appendix
G_00192B.doc

Sleeve (Thrust piece)

98,8 mm 80 mm

70 mm 80 mm

Clamping device
M12 x 180

12 mm

69 mm
10 0 m m

13 mm

30 mm

116 mm 141 mm

69 mm
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2 mm