Repair substantiation for R.OAEZ.

000465-ER01

BOLT DATA Shear Bolt Material : Titanium Alloy : : : : : : : : : 0.75 * 0.58 * d / 4 =

2

Reference 1

d A FoS u(bolt) y(bolt) a(bolt) u(bolt) y(bolt) a(bolt) I

= Shear Bolt Dia = Lug Hole Dia = Area along shear plane = Factor of Safety = Ultimate Tensile Strength = Yield Tensile Strength = Allowable Tensile Strength (Working Tensile strength) = Ultimate Shear Strength = Yield Shear Strength = Allowable Shear Strength (Working Shear strength) = Moment of Inertia of Bolt Circular Area

9.50 mm 70.88 mm2 1.50 896.32 Mpa 827.37 Mpa

u(bolt) u(bolt) y(bolt)

/ FoS =

597.55 Mpa 672.24 Mpa 479.88 Mpa 448.16 Mpa 399.82 mm4

( Reference 1) = ( Reference 1) =

u (bolt)

/ FoS =

* r4/4 =

LUG DATA Lug Material : Aluminum Alloy 4046 : : : : : (D - t 2 ) / 2 = = 4.87 mm 10.33 mm 18.65 mm 4.16 mm 37.50 mm 1.50 : : : : : : 0.75 * 0.58 * 240.00 Mpa 140.00 Mpa

t1 t2 D g w FoS u(lug) y(lug) a(lug) u(lug) y(lug) a(lug) Abr

= Thickness of the Lug =

Hold Open Rod Support End Fitting

= Distance between the lugs = Clearance between the Lugs = Width of the Lug = Factor of Safety = Ultimate Tensile Strength = Yield Tensile Strength = Allowable Tensile Strength (Working Tensile strength) = Ultimate Shear Strength = Yield Shear Strength = Allowable Shear Strength (Working Shear strength)

u(lug) u(lug) y(lug)

/ FoS =

160.00 Mpa 180.00 Mpa 81.20 Mpa 120.00 Mpa 46.27 mm2

( Reference 1) = ( Reference 1) =

u(lug)

/ FoS = d * t1 =

= Projected area where bearing pressure is applied

T/R LOAD DATA

W P

= Weight of the Thrust Reverser = Load on the Hold Open Rod Support Fitting

: : 9.81 * (W/3)=

791 Kgs 2586.57 N = 2.59 KN

MODES OF FAILURE 1) Failure by Shearing of Bolt 2) Failure by Bolt Bending 3) Failure by Tension or Compression through Bolt Hole 4) Failure by Shearing of the Lug 5) Failure by Bearing Stress

1)

FAILURE BY SHEARING OF BOLT Since the bolt shear loading condition is Double shear, it can be assumed that Load acting on each plane of shear is 1/2 the total load Maximum shear across the Shear Bolt Maximum shear across the Shear Bolt

Reference 2

= =

P ( Reference 2) 2A

18.246 N/mm2 18.25 Mpa

Since < a(bolt) (18.25 Mpa < 448.16 Mpa) The Design is considered to be safe

2)

FAILURE BY BOLT BENDING

Reference 3
Analysis and Design of Flight Vehicle Structure - EF Bruhn Chapter D1.10

Bending moment distance

t1/ 2 + t2/ 4 + g ( Reference 3) =

9.1775 mm 11.87 N-m

Bending moment "M" = Bending Stress "b" =

r /I

56.38 N/mm2 56.38 Mpa

It is a general assumption that the allowable bending stress is 1/2 times the allowable normal stress Allowable Bending Stress "b(a)(bolt)" = 298.77 N/mm2 298.77 Mpa Since b <

b(a)(bolt) (56.38 Mpa < 298.77 Mpa) The Design is considered to be safe

3)

FAILURE BY TENSION OR COMPRESSION OF BOLT HOLE

Reference 4
Analysis and Design of Flight Vehicle Structure - EF Bruhn Chapter D1.10

Ultimate Tensile Strength u = P/A Hence the maximum design load the lugcan take in tension or compression is

P max = a(lug) * A Pmax = a(lug) * (w-d) * t =

21817.60 N 21.82 KN

The maximum design load the lug can take in tension or compression is

Since the maximum design load the bolt hole could withstand Pmax

> P, the actual load (21.82 KN > 2.59 KN) The Design is considered to be safe

4)

FAILURE BY SHEARING OF LUG

Reference 5
Analysis and Design of Flight Vehicle Structure - EF Bruhn Chapter D1.10

Ultimate Shear Strength u = P/A Hence the maximum design shear load, the lug can take is

P max = a(lug) * A P
max =

a(lug) * (w-d) * t * 2 =
=

32726.40 N 32.73 KN

The maximum load the bolt can take in tension or compression is Since the maximum shear load the Lug could withstand P max

> P, the actual load (32.73 KN > 2.59 KN) The Design is considered to be safe

5)

FAILURE BY BEARING STRESS

Reference 6
Analysis and Design of Flight Vehicle Structure - EF Bruhn Chapter D1.10

Bearing Stress br =

P/Abr = =

27.95 N/mm2 27.95 Mpa

Since br <

a(lug) (27.95 Mpa < 160 Mpa) The Design is considered to be safe

Page 1 of 4

Repair substantiation for R.OAEZ.000465-ER01

Page 2 of 4

Metal Cast iron Wrought iron Commercially pure iron, annealed Hot-rolled Cold-rolled Structural steel, ordinary Low-alloy, high-strength Steel, SAE 1300, annealed Quenched, drawn 1,300F Drawn 1,000F Drawn 700F Drawn 400F Steel, SAE 4340, annealed Quenched, drawn 1,300F Drawn 1,000F Drawn 700F Drawn 400F Cold-rolled steel, SAE 1112 Stainless steel, 18-S Steel castings, heat-treated Aluminum, pure, rolled Aluminum-copper alloys, cast Wrought , heat-treated Aluminum die castings Aluminum alloy 17ST Aluminum alloy 51ST Copper, annealed Copper, hard-drawn Brasses, various Phosphor bronze Tobin bronze, rolled Magnesium alloys, various Monel 400, Ni-Cu alloy Molybdenum, rolled Silver, cast , annealed Titanium 64 alloy, annealed Ductile iron, grade 80-55-06 Alloy Steel AISI AiSi Mg10 Titanium Alloy 17-4PH Steel Aluminum Alloy 4046

Tensile strength Yield strength Tensile strength Yield strength 1000psi 1000psi psi psi 40 24 40000 24000 50 30 50000 30000 42 19 42000 19000 48 30 48000 30000 100 95 100000 95000 57.5 35 57500 35000 77.5 60 77500 60000 70 40 70000 40000 100 80 100000 80000 130 110 130000 110000 200 180 200000 180000 240 210 240000 210000 80 45 80000 45000 130 110 130000 110000 190 170 190000 170000 240 215 240000 215000 290 260 290000 260000 84 76 84000 76000 90 32.5 90000 32500 92.5 45 92500 45000 18 13 18000 13000 21 14 21000 14000 45 30 45000 30000 30 30000 0 56 34 56000 34000 48 40 48000 40000 32 5 32000 5000 68 60 68000 60000 80 44 80000 44000 85 85000 0 63 41 63000 41000 33 21 33000 21000 79 30 79000 30000 100 75 100000 75000 18 8 18000 8000 130 120 130000 120000 80 55 80000 55000

Tensile strength Yield strength in MPa in MPa 275.8 165.5 344.7 206.8 289.6 131.0 330.9 206.8 689.5 655.0 396.4 241.3 534.3 413.7 482.6 275.8 689.5 551.6 896.3 758.4 1379.0 1241.1 1654.7 1447.9 551.6 310.3 896.3 758.4 1310.0 1172.1 1654.7 1482.4 1999.5 1792.6 579.2 524.0 620.5 224.1 637.8 310.3 124.1 89.6 144.8 96.5 310.3 206.8 206.8 0.0 386.1 234.4 330.9 275.8 220.6 34.5 468.8 413.7 551.6 303.4 586.1 0.0 434.4 282.7 227.5 144.8 544.7 206.8 689.5 517.1 124.1 55.2 896.3 827.4 551.6 379.2 655.0 417.0 896.3 240.0 827.4 140.0