PREXTHERM RSW

High efficiency steel pressurised boilers

Requisiti di qualit per la saldatura certificati

UNI EN ISO 3834

PREXTHERM RSW

> > > Heating division

> PREXTHERM RSW

TOP RELIABILITY AND PERFORMANCES

Prextherm RSW range consists in pressurised boilers with reversal flame technology. The historical experience of Ferroli Group in the design and production of steel boilers enabled the development of a solid and reliable appliance, featuring as well performances at the top of its category.

> PREXTHERM RSW RANGE

RSW QUADRA RANGE | mod. 921890 18 models output from 92 to 1890 kW

RSW TONDA RANGE | mod. 23606000 7 models output from 2360 to 6000 kW

The technical features which have been privileged in the project are:
> The careful design of the boiler body geometry, to ensure an optimum ratio between the combustion volumes and the heat exchange surfaces. > The choice of materials used, in order to grant quality and long-lasting operation. > 6 bars maximum operation for a high thermal efficiency. > Prextherm RSW can be supplied with a thermostatic control board or an evolved one, equipped with EBM system (Efficient Boiler Management), featuring a controller for the boiler and the circuits management.

PREXTHERM RSW

> > > Heating division

> TECHNICAL FEATURES

>T  he tube bundle have been positioned above the combustion chamber, in order flues evacuation occurs through a hot environment, thus preventing the formation of condensate. >T  he burner is not aligned with the combustion chamber, but has been moved downwards. This choice helps the reversal of the flame, reduces the pressure drop on the flue gas side and as a consequence extends the operating range of the generator. >T  he combustion chamber is completely cooled (even in the back side); this implies a greater heat exchange surface and improves a uniform distribution of the thermal load onto combustion chambers walls. >T  he boiler body is fully insulated with a 80 mm thick layer of glass wool, which is externally lined by a sturdy layer of tearproof material. >A  deflector has been positioned close to the circuit return connection. It improves circulation of colder water coming from the circuit towards the lower side of the boiler. This solution permits a uniform distribution of heating carrier fluid on the whole heating exchange surface of the boiler, combining the maximum heating exchange along with the minimum stress on the materials.

PRODUCT PLUS - OPERATING PRINCIPLES

> THERMAL EXCHANGE
In order to increase thermal exchange between flues and system water, RSW combustion occurs in a cylindrical furnace with closed bottom, where the flame is reversed towards the burner door, thus remaining for a longer time inside the generator.

> SYSTEM RETURN WATER DIAGRAM

> FLUES PASSES DIAGRAM

New turbulators have been studied specifically for Prextherm RSW. Besides improving flues thermal exchange, they grant smaller pressure drops than other solutions.

PREXTHERM RSW

> > > Heating division

> TECHNICAL FEATURES

PRODUCT PLUS
Boilers front door has been conceived with a new system for locking and centering mechanism, particularly solid in its construction. In this way high temperature flues outflows are prevented to occur, avoiding future consequences such as materials burning and deformations over time. The thread of doors hinge allows a micrometric adjustment which can be made in a very simple way, even by a single operator. The flue pipes protrudes from the rear plate by a few millimetres in order to increase the temperature near the welding. This prevents the formation of condensate and the consequent corrosion of the materials.

> The whole range of Prextherm RSW boilers can be combined with an economiser made in AISI 316 stainless steel. This device, after connection to the boilers flues outlet and the hydraulic circuit return, enables an efficiency rise until 5%.

> FRONT DOOR Front door has been studied with a reversible opening, both righthand or left-hand. The purpose is improving flexibility in positioning the generator in the boiler room and moreover helping inspection and maintenance operation on the boilers combustion chamber. Besides sealing the combustion chamber, the door is an integral part of the flues path. Special attention has been focused on the insulation, so as to guarantee the smallest heat loss and maximum resistance to high temperatures. Up to RSW 940 burner is lined by a double layer insulation: the fist in prefab fiber and the second in carbwool. On larger models the front door is insulated by refractory cement.

PREXTHERM RSW

> > > Heating division

> CONTROLS

EVOLVED / BASIC CONTROL BOARD

Prextherm RSW is supplied either with a thermostatic control panel or with an evolved version, featuring EBM system (Efficient Boiler Management), i.e. an electronic controller for a customisable management of the boiler and circuit

> EBM / EVOLVED

> PRODUCT PLUS - Handles single stage, two stages, modulating burners - Outside temperature compensation - Manages high temperature or mixed circuits - Handles domestic hot water production through storage tank, included legionella function - Manages modular operation of generators via bus - Heating and DHW planning, daily or weekly - Settable relays and probes connections, enabling numerous functions - Boiler and circuit protection function - Diagnostics on operation of burner and circuit components

COMPONENTS DESCRIPTION
EBM CONTROL BOARD (includes electronic controller and display interface, outdoor probe, NTC flow sensor, NTC return sensor) Optionals: MASTER KIT (NTC cascade flow sensor) for modular installations TANK PROBE KIT (NTC bulb probe; 6 meters length)

> BASIC / THERMOSTATIC

> INCLUDES: 1 Pump ON switch 2 Burner ON switch 3 Boiler ON switch 4 Test button 5 Safety button with manual reset 6 Boiler water temperature 7 Boiler ON LED 8 1st stage burner LED 9 2nd stage burner LED 10 Burner lockout LED 11 Safety pressure switch LED 12 2nd stage control thermostat TR1 13 1st stage control thermostat TR1 14 Housing for optional temperature controller (not supplied)

> PRODUCT PLUS - Compatible with one or two stages burners - Display interface and LED diagnostics showing operating status and anomalies - Pre-arrangement for connection of an electronic controller (optional) - Simple adjustment and parameters reading, even for unskilful users

PREXTHERM RSW

> > > Heating division

> PREXTHERM RSW 921890

DIMENSIONS - TECHNICAL DATA
A 6 T1-T3-T2 F N 13 T3 O 10 T1 15 I B E P 9 T2 7 3 14 8 2 T5 T5 1 T1-T3-T2
D

11 12

T6

M G

T4
L

T4 4 5

16 17

L1

KEY 1 Boiler body 2 Front door 3 Rear flues chamber 4 Jacket 5 Jacket frame 6 Control board 7 Turbulators 8 Data label 9 Return connection label 10 Flow connection label 11 Front door label 12 Burner door label 13 Check label 14 Sheath 15 Operating thermostats 16 Front door hinges 17 Wooden pallet T1 System flow T2 System return T3 Expantion tank connection T4 Boiler drain T5 Chimney stack T6 Burner connection

MODEL Heat Output Heat Input Water content Efficiency at Pn max Efficiency at Pn min Efficiency at 30% Pn max Max operating pressure Pressure drop water side Pressure drop flue gas side Flue gas flow-rate max Net empty weight A Dimensions B C D E F G H I L L1 M N O P Q R System flow System return Safety pipe connection Boiler drain Flues stack T1 T2 T3 T4 T5 gas light oil t 10C t 20C Tm 70C Tm 70C Tm 50C min max min max kW kW kW kW dm3 % % % bar t mbar t mbar t mbar kg/h kg/h kg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm DN DN DN DN mm

92 60 92 64,3 99,5 120 92,48 93,33 93,95 8 2 0,5 150 159 260 760 764 866 130 152 515 395 1046 100 121 925 147 150 250 700 740 2 2 1 1/4 3/4 200

107 70 107 75 116 120 92 93,20 93,65 11 2 0,7 175 186 350 760 764 856 130 152 515 395 1046 100 121 925 147 150 250 700 740 2 2 1 1/4 3/4 200

152 100 152 107,3 165 185 92,30 94,30 94,50 20 5 1,2 249 264 440 810 1014 911 130 152 545 420 1296 100 121 980 167 230 350 750 990 2 1/2 2 1/2 1 1/2 3/4 220

190 137 190 147,4 206 185 91,95 92,99 93,46 12 3 1,2 312 331 480 810 1014 911 130 152 545 420 1296 100 121 980 167 230 350 750 990 2 1/2 2 1/2 1 1/2 3/4 220

240 160 240 170,9 261 235 92,25 93,60 94,24 17 4 2,3 394 418 550 810 1264 911 130 152 545 420 1516 100 121 980 217 330 450 750 1240 2 1/2 2 1/2 1 1/2 3/4 220

300 196 300 209,5 326 300 92,05 93,50 94,12 40 9 3,3 492 522 590 950 1264 1031 150 152 630 495 1546 100 121 1100 217 330 450 890 1240 2 1/2 2 1/2 1 1/2 3/4 220

350 228 350 277,5 378 360 92,51 95,25 95,50 48 13 3,5 571 606 860 950 1514 1031 150 152 630 495 1816 100 121 1100 217 380 600 890 1490 2 1/2 2 1/2 1 1/2 3/4 220

399 260 399 364,5 432 365 92,30 93,70 94,19 43 16 4,4 652 692 970 950 1515 1031 150 152 630 485 1816 100 120 1100 218 380 600 890 1491 2 1/2 2 1/2 1 1/2 3/4 220

525 341 525 417 567 405 92,50 93,55 94,15 6 40 12 4,3 586 909 1250 1060 1516 1181 165 170 152 725 570 1838 100 120 1250 218 380 600 1000 1492 80 80 1 1/2 3/4 250

600 390 600 495 648 465 92,56 93,49 94,32 51 16 4,8 979 1039 1420 1060 1776 1181 170 152 725 570 2098 100 120 1250 218 440 700 1000 1752 80 80 2 3/4 250

720 468 720 502 777 735 92,71 93,30 93,60 32 10 4,5 1179 1252 1420 1260 1776 1331 170 212 815 615 2158 100 180 1400 228 440 700 1200 1752 100 100 2 3/4 350

820 533 820 566 881 735 93,10 94,20 94,40 40 18 5,6 1329 1411 1580 1260 1776 1331 170 212 815 615 2158 100 180 1400 218 440 700 1200 1752 100 100 2 1/2 3/4 350

940 611 940 651 1011 850 92,95 93,80 94,20 51 16 5,4 1523 1617 2650 1260 2016 1331 170 212 815 615 2398 100 180 1400 218 480 900 1200 1992 100 100 2 1/2 3/4 350

1060 689 1060 731 1140 1250 93,05 96,2 96,75 65 20 6 1720 1825 2650 1450 2018 1511 190 212 900 670 2420 90 178 1580 218 480 900 1390 1994 125 125 2 1/2 3/4 400

1250 813 1250 884 1359 1250 92 93,2 93,41 86 25 6,5 2050 2176 2850 1450 2018 1511 190 212 900 670 2420 90 178 1580 220 480 900 1390 1994 125 125 3 3/4 400

1480 962 1480 1046 1608 1500 92,03 93,48 93,68 110 32 6,5 2426 2576 2850 1530 2320 1661 190 212 1013 743 2722 120 199 1730 220 580 1100 1470 2296 150 150 3 1 1/2 450

1600 1040 1600 1158 1736 1500 92,15 93,55 93,8 110 32 6,8 2620 2781 2850 1530 2320 1661 190 212 1013 743 2722 120 199 1730 220 580 1100 1470 2296 150 150 100 1 1/2 450

1890 1229 1890 1336 2054 1630 92,01 93,51 93,76 100 29 7 3099 3290 2850 1530 2520 1661 190 212 1013 743 2722 120 199 1730 220 580 1200 1470 2496 150 150 100 1 1/2 450

In case of matching with heavy oil burner the indicated heat output has to be reduced around 10%

PREXTHERM RSW

> > > Heating division

PREXTHERM RSW 2360 6000

DIMENSIONS - TECHNICAL DATA

KEY 1 Boiler body 2 Front door 3 Rear flues chamber 5 Jacket frame 6 Control board 7 Turbulators 8 Data label 9 Return connection label 10 Flow connection label 11 Front door label 12 Burner door label 13 Check label 14 Sheath 15 Operating thermostats 16 Front door hinges 17 ID label T1 System flow T2 System return T3 Expantion tank connection T4 Boiler drain T5 Chimney stack T6 Burner connection

MODEL Heat Output Heat Input Water content Efficiency at Pn max Efficiency at Pn min Efficiency at 30% Pn max Max operating pressure Pressure drop water side Pressure drop flue gas side Flue gas flow-rate max Net empty weight A Dimensions B C D E F G H I L L1 M N O P Q R System flow System return Safety pipe connection Boiler drain Flues stack T1 T2 T3 T4 T5 gas light oil t 10C t 20C Tm 70C Tm 70C Tm 50C min max min max kW kW kW kW dm3 % % % bar t mbar t mbar t mbar kg/h kg/h kg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm DN DN DN DN mm

2360 1535 2360 1668 2565 2150 92 93,20 93,65 150 42 7,2 3870 4108 3900 1610 2772 1810 210 1005 860 3232

3000 1950 3000 2113 3250 2600 92,30 93,51 93,76 145 45 7,5 4904 5205 5300 1800 2976 2000 220 1100 940 3446

3600 2340 3600 2536 3900 2950 92,31 93,72 94,21 190 61 8,2 5884 6246 5800 1800 3346 2000 220 1100 940 3816

4000 2600 4000 2819 4334 4500 92,30 93,51 93,76 6 250 70 9,5 6539 6941 7500 1980 3596 2180 240 250 1190 960 4086 145 195

4500 2926 4500 3165 4868 4950 92,45 93,40 94,05 280 80 10,5 7344 7795 8000 1980 3946 2180 240 1190 960 4436

5000 3251 5000 3515 5407 6250 92,47 93,30 93,90 200 55 10,8 8158 8660 9600 2180 3948 2380 260 1290 1015 4458

6000 3902 6000 4215 6483 7000 92,55 93,50 94,35 215 65 12 9781 10383 11500 2180 4448 2380 260 1290 1015 4958

1950 662 650 1000 1000 150 150 100 1 1/2 450

2140 716 650 1150 1170 200 200 125 1 1/2 500

2140 786 650 1450 1170 200 200 125 1 1/2 500

2325 786 650 1700 1350 200 200 125 1 1/2 600

2325 786 650 2050 1350 200 200 125 1 1/2 600

2525 786 750 1950 1550 250 250 150 1 1/2 650

2525 786 750 2450 1550 250 250 150 1 1/2 650

In case of matching with heavy oil burner the indicated heat output has to be reduced around 10%

FERROLI

around the World

ITALY www.ferroli.it SPAIN www.ferroli.es FRANCE www.ferroli.fr UNITED KINGDOM www.ferroli.co.uk NETHERLANDS www.ferroli.nl GERMANY www.ferroli.de TURKEY www.ferroli.com.tr ROMANIA www.ferroli.ro POLAND www.ferroli.com.pl RUSSIA www.ferroli.ru UKRAINE www.ferroli.ua BELARUS www.ferroli.by CHINA www.ferroli.com.cn BALKANS www.ferroli.hr IRAN www.ferroli.ir VIETNAM www.ferroli.com.vn

Ferroli spa 37047 San Bonifacio (Verona) Italy Via Ritonda 78/A tel. +39.045.6139411 fax +39.045.6100233 www.ferroli.it e-mail: export@ferroli.it

WARNING FOR TRADERS: As part of its efforts to constantly improve its range of products, with the aim of increasing the level of Customer satisfaction, the Company stresses that the appearance, dimensions, technical data and accessories may be subject to variation. Consequently, ensure that the Customer is provided with updated documents.

12.2010