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Culture Documents
ITEM
1 2 3 4 5 6 7 PUMP GP. HYDRAULIC TANK TANK GROUP COOLER FILTER HMU STEER CYLINDER FRONT LIFT CYLINDERS ST PL/IT TILT CYLINDERS ST PL/IT MP BUCKET CYL.(OPT) STABILIZER CYLINDERS LH RH BOOM CYLINDER STICK CYL. SWING CYL. 214-5097 228-3509 228-3505 200-7128 192-3884 185-1839 N/A 262-7049 262-7050 268-9049(S) 210-7076 210-7081(S) 278-1971 210-7087(S) 210-7097(S) VALVE PILOT 2-BANK 223-4713 223-4715 226-0420 245-8780 162-3960 304-5696 TEMP SENSOR 134-0404 231-2615 190-3085
NAME
PART NUMBER
267-2755 297-1233 297-1232 HYDRAULIC COOLER 226-9747 210-6240
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED) 2-SECTION PUMP PUMP: VARIABLE and PRESSURE COMPENSATED
2-3
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
6
11A
VALVE ENVELOPES
VALVES
VALVE PORTS
8A 8B
ONE POSITION
TWO POSITION
THREE POSITION
TWO-WAY
THREE-WAY
FOUR-WAY
9A 9B 10
29
5
AB P T NORMAL POSITION
CONTROL VALVES
AB
CHECK VALVES
P T SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
11
VENTED
PRESSURIZED
MEASUREMENT
ROTATING SHAFTS
BUCKET CYL. E-STICK CYL (OPT). VALVE PILOT-BODY LEVER W/DTNT & SWTCH (OPT) ACCUMULATOR RIDE CNTRL VALVE (OPT) RIDE CNTRL ACCMLTR (OPT) RIDE CNTR PRES. SWTCH(OPT) TEMP. SENSOR (OPT) DIFF. PRES. SWITCH (OPT) COUPLER VALVE (See Volume 2) COUPLER CYLINDER (See Volume 2) LOADER VALVE (ST) 2 BANK 3 BANK
30 14 27
1 7
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
17
SOLENOID
SOLENOID or MANUAL
SERVO
THERMAL
DETENT
PUSH-PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
266-2552 266-2553 269-1080 269-1091 269-1092 269-1093 269-1079 LOADER VALVE (PL/IT) 266-2563 269-1081 269-1082 269-1083 BACKHOE VALVE (CP) 266-2556 266-2557 266-2558 269-1062 269-1064 269-1065 269-1063 269-1066 269-1061 269-1067 269-1059 269-1060 257-7724
SPRING LOADED GAS CHARGED
27
INLET SECTION LIFT SECTION TILT SECTION AUX SECTION OUTLET MANIFOLD 3 BANK
11B
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION
28
HYDRAULIC COMPONENTS
H A B C D E F G I J A B
FIXED DISPLACEMENT
UNIDIRECTIONAL
UNIDIRECTIONAL
29
8 BANK 29A 29B 29C 29D 29E 29F 29G 29H 29J 29K BOOM SECTION SWING SECTION BUCKET SECTION STICK SECTION E-STICK SECTION STABILIZER SECTION AUX SECTION OUTLET MANIFOLD INLET MANIFOLD PATTERN SWITCHING VALVE BACKHOE VALVES (COMMON) 30 31 32 33 34 35 VALVE GP - CUSHION RELIEF VALVE GP - PILOT (BACKHOE) VALVE GP - PILOT (LOADER) MANIFOLD - PILOT VALVE AS - SHUTTLE PRESSURE SENSOR
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
206-3685 (STD) 267-2758 267-2760 268-0094 N/A AESC HYDRAULIC PRESSURE SENSOR
The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.
C D
K M
SOS
Description
Pump Discharge Load Sense Pilot Pressure Oil Sampling
EIGHT BANK VALVE (PILOT OPERATED) (A) Outlet Manifold (B) Left Stabilizer Control Valve (C) Auxiliary Control Valve (D) Extendable Stick Control Valve (E) Bucket Control Valve (F) Swing Control Valve (G) Stick Control Valve (H) Boom Control Valve (I) Right Stabilizer Control Valve (J) Pilot On/Off Solenoid Valve (K) Inlet Manifold (L) A Ports (M) B Ports
Pressure Switch
Temperature Switch
Electrical Wire
33 14 33 13 16 15 29 18 11
22 29 28 23 27 5 21 20 19 2 8 9 7 4 10
For other bank valve configurations see RENR6487 (Specifications Manual).
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
BACKHOE VALVE
B
29
This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.
SOS
12 14
Loader Valve
Loader Valve
11
31 32 17 7 1 6 8 9 10 25 26
H G C J K L
Previous Standard
D E B A C D
Wire Wire Color
16 15
13
31
32 17
325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)
The 420E machines are equipped with hydraulically assisted master cylinders. The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters the master cylinder through the supply hose (C) and exits the master cylinder through the return hose (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder. The master cylinders can be removed from the machine from inside the operator's compartment.
T2
BOOSTED BRAKES
P A R N
THREE BANK VALVE (PILOT OPERATED)
12 14 33
The implement and steering pump on the 420E machines is similar to the "D" Series machines, but now includes a torque control solenoid (not visible). The torque control solenoid provides an additional pump setting. The implement and steering pump is located below the floor plate in the cab. The pump control valve (H) contains a torque control spool adjustment screw (B) and a flow compensator adjustment screw (A). The adjustment screws and the load sensing pressure tap (T2) are accessible from the cab.
T2 T2
B C F
B A
Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine. The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D). Two solenoids are now used on the "E" Series machines Ride Control System. The Ride Control System, on machines with the optional autoshift transmission, is controlled by the Machine ECM. The Machine ECM monitors the position of the ride control switch and determines when to operate the ride control system.
T1
Drain
T1
D E G
These illustrations show the implement and steering pump out of the machine. The following components are visible: Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G)
11
29 18 33
22 27 5 23 29 28
21 20 19
10 25 26
C E
View of mechanically controlled loader valve with floor plate removed.
The loader valve is accessed from below the floor plate. The loader control valve group contains:
Outlet manifold (A) Auxiliary control valve (B) Tilt control valve (C) Lift control valve (D) Inlet manifold (E) Load sensing relief valve (F) Solenoid for the B circuit (G) Solenoid for the A circuit (H) Makeup and relief valve (J) B pilot line port (K) A pilot line port (L) Priority Valve (M) Dead engine lower valve (N) A ports (P) B ports (R)
NOTE: 420E machines with a mechanically controlled loader valve or a pilot controlled loader valve use the same inlet manifold.
ECM
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
COMPONENT LOCATIONS
LOADER VALVE
27 28
RIDE CONTROL 16
17 18
30 Page,
Harness identification code This example indicates wire 135 in harness "AG".
The stabilizers (C) are used to raise and lower the machine. Sideshift and center pivot machines use the same type of control valves to operate the stabilizers.
Temp Sensor
Transducer (Fluid)
Generator
Electric Motor
UENR0231 VOL 1 of 2
Sideshift machines feature a boom (A) that can be shifted to different positions along a frame (B). Lock pistons (D) are used to lock the boom to the frame rails. Lock piston solenoids, located on the backhoe valve outlet manifold, actuate the lock pistons.
14 11B
F
15 33
12
16 11A
13
F
LEFT BRAKE PEDAL
30
30H
BACKHOE VALVE
RIGHT BRAKE PEDAL TO REAR AXLE RIGHT WHEEL BRAKE
BS
BT
18
STAB RH
BOOM
STICK
SWING
BUCKET
E-STICK
AUX.
STAB LH
32A
32B
30G
32C 32F
32D
30J
32E
32B
30K
20
STABILIZER JOYSTICK LEFT JOYSTICK RIGHT JOYSTICK
21
19
27A
UENR0231 VOL 1 of 2
T3
17C 17A
34
34
C
27B
DEL
LIFT
8A
9A
36
T2
27C
TILT
30 Page,
22
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SOS
T1
27D
AUX.
23
10
LOADER VALVE
6 27 27E
IMPLEMENT AND STEERING PUMP CIRCUIT PILOT OIL CIRCUIT BOOSTED BRAKE OIL CIRCUIT LOAD SENSE CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEERING CYLINDER CIRCUIT LIFT CYLINDER CIRCUIT TILT CYLINDER CIRCUIT AUXILIARY CIRCUIT (LOADER VALVE) STABILIZER CYLINDER CIRCUIT BOOM CYLINDER CIRCUIT STICK CYLINDER CIRCUIT SWING CYLINDER CIRCUIT BUCKET CYLINDER CIRCUIT E-STICK CYLINDER CIRCUIT AUXILIARY CIRCUIT (BACKHOE VALVE)
PUMP
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure
3
A
2
HMU
YY
Air Line
CALLOUTS
7A
52
TANK
THIS SCHEMATIC IS FOR THE 420E AND 430E BACKHOE LOADER (SINGLE TILT) HYDRAULIC SYSTEM
VOLUME 1 of 2: SINGLE TILT PART NUMBER: 297-5426, CHANGE: 01, VERSION: S
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
COMPONENT LIST
ITEM
1 2 3 4 5 6 7 PUMP GP. HYDRAULIC TANK TANK GROUP COOLER FILTER HMU STEER CYLINDER FRONT LIFT CYLINDERS ST PL/IT TILT CYLINDERS ST PL/IT MP BUCKET CYL.(OPT) STABILIZER CYLINDERS LH RH BOOM CYLINDER STICK CYL. SWING CYL. 214-5097 228-3509 228-3505 200-7128 192-3884 185-1839 N/A 262-7049 262-7050 268-9049(S) 210-7076 210-7081(S) 278-1971 210-7087(S) 210-7097(S) VALVE PILOT 2-BANK 223-4713 223-4715 226-0420 245-8780 162-3960 304-5696 TEMP SENSOR 134-0404 231-2615 190-3085
NAME
PART NUMBER
267-2755 297-1233 297-1232 HYDRAULIC COOLER 226-9747 210-6240
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED) 2-SECTION PUMP PUMP: VARIABLE and PRESSURE COMPENSATED
2-3
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
6
11A
VALVE ENVELOPES
VALVES
VALVE PORTS
8A 8B
ONE POSITION
TWO POSITION
THREE POSITION
TWO-WAY
THREE-WAY
FOUR-WAY
9A 9B 10
29
5
AB P T NORMAL POSITION
CONTROL VALVES
AB
CHECK VALVES
P T SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
11
VENTED
PRESSURIZED
MEASUREMENT
ROTATING SHAFTS
BUCKET CYL. E-STICK CYL (OPT). VALVE PILOT-BODY LEVER W/DTNT & SWTCH (OPT) ACCUMULATOR RIDE CNTRL VALVE (OPT) RIDE CNTRL ACCMLTR (OPT) RIDE CNTR PRES. SWTCH(OPT) TEMP. SENSOR (OPT) DIFF. PRES. SWITCH (OPT) COUPLER VALVE (See Volume 2) COUPLER CYLINDER (See Volume 2) LOADER VALVE (ST) 2 BANK 3 BANK
30 14 27
1 7
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
17
SOLENOID
SOLENOID or MANUAL
SERVO
THERMAL
DETENT
PUSH-PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
266-2552 266-2553 269-1080 269-1091 269-1092 269-1093 269-1079 LOADER VALVE (PL/IT) 266-2563 269-1081 269-1082 269-1083 BACKHOE VALVE (CP) 266-2556 266-2557 266-2558 269-1062 269-1064 269-1065 269-1063 269-1066 269-1061 269-1067 269-1059 269-1060 257-7724
SPRING LOADED GAS CHARGED
27
INLET SECTION LIFT SECTION TILT SECTION AUX SECTION OUTLET MANIFOLD 3 BANK
11B
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION
28
HYDRAULIC COMPONENTS
H A B C D E F G I J A B
FIXED DISPLACEMENT
UNIDIRECTIONAL
UNIDIRECTIONAL
29
8 BANK 29A 29B 29C 29D 29E 29F 29G 29H 29J 29K BOOM SECTION SWING SECTION BUCKET SECTION STICK SECTION E-STICK SECTION STABILIZER SECTION AUX SECTION OUTLET MANIFOLD INLET MANIFOLD PATTERN SWITCHING VALVE BACKHOE VALVES (COMMON) 30 31 32 33 34 35 VALVE GP - CUSHION RELIEF VALVE GP - PILOT (BACKHOE) VALVE GP - PILOT (LOADER) MANIFOLD - PILOT VALVE AS - SHUTTLE PRESSURE SENSOR
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
Printed in U.S.A.
206-3685 (STD) 267-2758 267-2760 268-0094 N/A AESC HYDRAULIC PRESSURE SENSOR
The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.
K M
SOS
Description
Pump Discharge Load Sense Pilot Pressure Oil Sampling
Pressure Switch
Temperature Switch
Electrical Wire
33 14 30 13 16 15 29 18 11
22 29 28 23 27 5 21 20 19 2 8 9 7 4 10
For other bank valve configurations see RENR6487 (Specifications Manual).
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
BACKHOE VALVE
B
29
This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.
SOS
12 14
Loader Valve
Loader Valve
11
31 32 17 7 1 6 8 9 10 25 26
H G C J K L
Previous Standard
D E B A C D
Wire Wire Color
16 15
13
31
32 17
325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)
The 420E machines are equipped with hydraulically assisted master cylinders. The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters the master cylinder through the supply hose (C) and exits the master cylinder through the return hose (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder. The master cylinders can be removed from the machine from inside the operator's compartment.
T2
BOOSTED BRAKES
P A R N
THREE BANK VALVE (PILOT OPERATED)
12 14 33
The implement and steering pump on the 420E machines is similar to the "D" Series machines, but now includes a torque control solenoid (not visible). The torque control solenoid provides an additional pump setting. The implement and steering pump is located below the floor plate in the cab. The pump control valve (H) contains a torque control spool adjustment screw (B) and a flow compensator adjustment screw (A). The adjustment screws and the load sensing pressure tap (T2) are accessible from the cab.
T2 T2
B C F
B A
Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine. The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D). Two solenoids are now used on the "E" Series machines Ride Control System. The Ride Control System, on machines with the optional autoshift transmission, is controlled by the Machine ECM. The Machine ECM monitors the position of the ride control switch and determines when to operate the ride control system.
T1
Drain
T1
D E G
These illustrations show the implement and steering pump out of the machine. The following components are visible: Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G)
11
29 18 33
22 27 5 23 29 28
21 20 19
10 25 26
C E
View of mechanically controlled loader valve with floor plate removed.
The loader valve is accessed from below the floor plate. The loader control valve group contains:
Outlet manifold (A) Auxiliary control valve (B) Tilt control valve (C) Lift control valve (D) Inlet manifold (E) Load sensing relief valve (F) Solenoid for the B circuit (G) Solenoid for the A circuit (H) Makeup and relief valve (J) B pilot line port (K) A pilot line port (L) Priority Valve (M) Dead engine lower valve (N) A ports (P) B ports (R)
NOTE: 420E machines with a mechanically controlled loader valve or a pilot controlled loader valve use the same inlet manifold.
ECM
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
COMPONENT LOCATIONS
LOADER VALVE
27 28
RIDE CONTROL 16
17 18
30 Page,
Harness identification code This example indicates wire 135 in harness "AG".
The stabilizers (C) are used to raise and lower the machine. Sideshift and center pivot machines use the same type of control valves to operate the stabilizers.
Temp Sensor
Transducer (Fluid)
Generator
Electric Motor
UENR0231 VOL 2 of 2
Sideshift machines feature a boom (A) that can be shifted to different positions along a frame (B). Lock pistons (D) are used to lock the boom to the frame rails. Lock piston solenoids, located on the backhoe valve outlet manifold, actuate the lock pistons.
14 11B
F
TO REAR AXLE
12
13
33
15
16 11A
LEFT BRAKE PEDAL
TO REAR AXLE
30
30H
BACKHOE VALVE
BS
BT
18
STAB RH
BOOM
STICK
SWING
BUCKET
E-STICK
AUX.
STAB LH
32A
32B
30G
32C 32F
32D
30J
32E
32B
30K
20
STABILIZER JOYSTICK LEFT JOYSTICK RIGHT JOYSTICK
21
19
27A
UENR0231 VOL 2 of 2
T3
17C 17B 17A
C
34
34
C
DEL
LIFT
8B
28B
LOADER JOYSTICK 35
9B
36
T2
FLOAT
RTD
30 Page,
TILT
28C
22
SOS
10
T1
5 23
AUX.
28B
LOADER VALVE
4 6 27E
28 25
PUMP
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure
26
A
3 2
HMU
FRONT STEER CYL.
YY
CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter Components by number
52
7A
TANK
THIS SCHEMATIC IS FOR THE 420E AND 430E BACKHOE LOADER (PARALLEL LIFT) HYDRAULIC SYSTEM
VOLUME 2 of 2: PARALLEL LIFT PART NUMBER: 297-5426, CHANGE: 01, VERSION: S
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.