Centrifugal Pump Field Test Procedure (Suction & Discharge Gauge Measurement)

Manufacturer / Model # / etc Job Name Date Motor Serial Number Pump Serial Number Time of Day Ambient Temp Motor Temp Vibration (in/sec peak to peak) Pump Flow (GPM) Suction Gauge Head (ft) Suction Piping ID (in) Discharge Gauge Head (ft) Gauge to Gauge Distance (ft) Discharge Elbow Friction (ft) Discharge Elbow ID (in) Suction Velocity (fps) Suction Hv (ft) Discharge Velocity (fps) Discharge Hv (ft) TDH (ft) Motor - 3 Phase Voltage - Phase a to b Voltage - Phase b to c Voltage - Phase c to a Amperage - Phase a Amperage - Phase b Amperage - Phase c Motor Efficiency (0.XX) Motor or Measured PF (0.XX) KW Meter Reading (KW) Average Voltage Average Amperage Motor HP @ Test Point Hydraulic HP @ 100% Eff Pump Efficiency @ Test Point 463 459 460 5 5 5 91.0% 81.0% 460.7 5.0 3.9 0.0 0.0% 463 459 460 11 11 10 91.0% 81.0% 460.7 10.7 8.4 4.8 57.2% 463 459 460 14 13 13 91.0% 81.0% 460.7 13.3 10.5 7.1 67.4% 463 459 460 16 16 16 91.0% 81.0% 460.7 16.0 12.6 9.0 71.2% 463 459 460 19 19 18 91.0% 81.0% 460.7 18.7 14.7 11.1 75.3% 463 459 460 20 20 19 91.0% 81.0% 460.7 19.7 15.5 11.5 74.4% 0 2.0 5.0 99.0 2.0 0.0 4.0 0.0 0.0 0.0 0.0 99.0 200 2.0 5.0 95.0 2.0 0.0 4.0 3.3 0.2 5.1 0.4 95.2 300 2.0 5.0 93.0 2.0 0.0 4.0 4.9 0.4 7.7 0.9 93.5 400 2.0 5.0 88.0 2.0 0.0 4.0 6.5 0.7 10.2 1.6 89.0 550 2.0 5.0 78.0 2.0 0.0 4.0 9.0 1.3 14.0 3.1 79.8 600 2.0 5.0 74.0 2.0 0.0 4.0 9.8 1.5 15.3 3.6 76.2 Cornell 3YL - 4 X 3 - 1725 RPM - 10" Trim 8/13/2010 Witness 6666 Specific Gravity 666666 Q Measurement Method 12:00 PM 70F F F 265F F F Charles Rangel 1.10 Water Temp Large Bucket & Stopwatch F F F F Printing - Set to landscape @ 75% of full size Entered Data Calculated Results F Calculations: TDH = (Hd + GG + Fd + Hvd - Hs - Hvs) Where Hd = discharge gauge pressure GG = vertical distance between gauges Fd = friction in the discharge elbow Hvd= velocity head at the discharge Hs = suction gauge pressure Hvs= velocity head at the suction Velocity (V) = (Q * 0.4085) / ID2 Where Q= Flow ID = pipe inner diameter 0.4085 conversion constant Velocity Head (Hv) = V2 / 2g Where V= flow velocity g= gravitational constant BHP @ Test Point = (1.732 * Va * Aa * E * PF) / 746 Where Va = average voltage Aa = average amperage E= motor efficiency PF = power factor 1.732 wye /delta constant 746 watts / hp @ 100% Hydraulic HP = (Q * H) / 3960 Where Q= flow H= head 3960 conversion constant Pump Eff = Hydraulic HP / BHP

F F

Bellevue WA - Moses Lake WA - Canby OR

Additional Information
Notes

Signatures: Terry Aki Doug Fir

Test Curve
120

0, 99.0 100

200, 95.2

300, 93.5 400, 89.0

80

550, 79.8 600, 76.2

Head In ft

60
Test Curve

40

20

0 0 100 200 300 GPM 400 500 600 700

Submersible Wastewater Pump Field Test Procedure (Discharge Gauge Measurement)

Manufacturer / Model # / etc Job Name Date: Motor Serial Number Pump Serial Number Time of Day Ambient Temperature Motor Temperature Vibration (in/sec peak to peak) Pump Flow (GPM) Discharge Gauge to Waterline (ft) Discharge Gauge Head (ft) Friction Pump to Gauge (ft) Discharge Pipe ID (in) Discharge Velocity (fps) Velocity Head (Hv in ft) TDH (ft) Motor - 3 Phase Voltage - Phase a to b Voltage - Phase b to c Voltage - Phase c to a Amperage - Phase a Amperage - Phase b Amperage - Phase c Motor Efficiency (0.XX) Motor or Measured PF (0.XX) KW Meter Reading (KW) Average Voltage Average Amperage Motor HP @ Test Point Hydraulic HP @ 100% Eff Pump Efficiency @ Test Point 463 459 460 62 62 63 80.0% 83.0% 460.7 62.3 44.3 32.5 73.4% 463 459 460 61 61 62 80.0% 83.0% 460.7 61.3 43.6 31.6 72.5% 463 459 460 58 57 57 80.0% 83.0% 460.7 57.3 40.7 30.3 74.3% 463 459 460 57 57 57 80.0% 83.0% 460.7 57.0 40.5 29.5 72.9% BHP @ Test Point = (1.732 * Va * Aa * E * PF) / 746 Where Va = average voltage Aa = average amperage E= motor efficiency PF = power factor 1.732 wye /delta constant 746 watts / hp Hydraulic HP = (Q * H) / 3960 Where Q= flow H= head 3960 conversion constant Pump Eff = Hydraulic HP / BHP 1200 10.0 91.0 3.4 6.0 13.6 2.9 107.3 1200 10.0 88.0 3.4 6.0 13.6 2.9 104.3 1000 10.0 105.0 2.8 6.0 11.3 2.0 119.8 1000 10.0 102.0 2.8 6.0 11.3 2.0 116.8 Velocity (V) = (Q * 0.4085) / ID2 Where Q= Flow ID = pipe inner diameter 0.4085 conversion constant Velocity Head (Hv) = V2 / 2g Where V= flow velocity g= gravitational constant Hydromatic S4L - 1750 RPM - 11.88" Trim 8/13/2010 123456 654321 9:00 AM F F Witness SG & Water Temp Q Measurement F F Maxine Waters 1.0 Visual - Poop Pieces / min F F Printing - Set to landscape @ 75% of full size Entered Data Calculated Results F Calculations: TDH = Hd + GW + F + Hv Where Hd = discharge gauge pressure GW = vertical distance between the gauge and wet well level F= friction in the discharge piping from pump to gauge Hv= discharge pipe velocity head

F F

Bellevue WA - Moses Lake WA - Canby OR

Additional Information
Notes

Signatures: Terry Aki Doug Fir

Test Points
122

120

1000, 119.8

118 1000, 116.8 116

114

Head In ft

112

Test Curve
110

108 1200, 107.3

106
1200, 104.3

104

102 950 1000 1050 1100 GPM 1150 1200 1250

Vertical Turbine Pump Field Test Procedure (Discharge Gauge Measurement)

Manufacturer / Model # / etc Job Name Date Motor Serial Number Pump Serial Number Time of Day Ambient Temperature Motor Temperature Stuffing Box Temperature Lwr Motor Bearing Temperature Vibration (in/sec peak to peak) Pump Flow (GPM) Discharge Gauge to Waterline (ft) Discharge Gauge Head (ft) Friction Loss (Column & Elbow ft) Discharge Elbow (Pipe) ID Discharge Velocity (fps) Velocity Head (Hv in ft) TDH (ft) Motor - 3 Phase Voltage - Phase a to b Voltage - Phase b to c Voltage - Phase c to a Amperage - Phase a to b Amperage - Phase b to c Amperage - Phase c to a Motor Efficiency (0.XX) Motor or Measured PF (0.XX) KW Meter Reading (KW) Shaft Losses /100 ft (HP) Shaft Length (ft) Average Voltage Average Amperage Motor HP @ Test Point Total Shaft HP Loss Test Point HP Less Shaft Losses Hydraulic HP @ 100% Eff Pump Efficiency @ Test Point 463 459 460 69 69 69 90.0% 80.0% 3.0 6 460.7 69.0 53.1 0.2 53.0 38.0 71.7% 463 459 460 67 67 67 90.0% 80.0% 3.0 6 460.7 67.0 51.6 0.2 51.4 40.8 79.1% 463 459 460 62 62 62 90.0% 80.0% 3.0 6 460.7 62.0 47.7 0.2 47.6 41.0 85.8% 463 459 460 58 58 58 90.0% 80.0% 3.0 6 460.7 58.0 44.7 0.2 44.5 38.6 86.4% 463 459 460 50 50 50 90.0% 80.0% 3.0 6 460.7 50.0 38.5 0.2 38.3 35.1 91.2% 7000 8.5 12.0 0.6 24.0 5.0 0.4 21.5 8000 8.5 10.5 0.7 24.0 5.7 0.5 20.2 9000 8.5 8.0 0.9 24.0 6.4 0.6 18.0 10000 8.5 5.0 1.0 24.0 7.1 0.8 15.3 11000 8.5 2.0 1.2 24.0 7.8 0.9 12.6 Morrison MP-18-03-MH 890 RPM 17.7" Trim 8/13/2010 Witness 6666 Specific Gravity 666666 Q Measurement Method 12:00 PM 70F F F 265F F F F F F F F F Rod Blagojevich 1.10 Water Temp Grand Jury F F F F F F F F Printing - Set to landscape @ 75% of full size Entered Data Calculated Results F Calculations: TDH = Hd + GW + F + Hv Where Hd = discharge gauge pressure GW = vertical distance between the gauge and water level F= friction in column and elbow Hv= velocity head at the gauge Velocity (V) = (Q * 0.4085) / ID2 Where Q= Flow ID = pipe inner diameter 0.4085 conversion constant Velocity Head (Hv) = V2 / 2g Where V= flow velocity g= gravitational constant BHP @ Test Point = (1.732 * Va * Aa * E * PF) / 746 Where Va = average voltage Aa = average amperage E= motor efficiency PF = power factor 1.732 wye /delta constant 746 watts / hp Hydraulic HP = (Q * H) / 3960 Where Q= flow H= head 3960 conversion constant Pump Eff = Hydraulic HP / BHP (less shaft losses) 0.0 0.0 0.0 0.0 0.0 0.0 #DIV/0!

F F F F

Bellevue WA - Moses Lake WA - Canby OR

Additional Information
Notes

Signatures: Terry Aki Doug Fir

Test Curve
25 7000, 21.5 8000, 20.2
20 9000, 18.0

10000, 15.3
15

Head In ft

11000, 12.6 Test Curve 10

0 0 2000 4000 6000 8000 10000 12000

GPM

Instructions Field Test Instructions These field test templates are designed for universal usage and may require changes to meet certain test specifications. They are divided into three separate installation categories - - Above ground centrifugals, Submersible centrifugals, and Vertical Turbines. The Above Ground and Turbine spread sheets provide for multiple tests at the same operating point or single tests at multiple operating points. In the latter case, a test curve is generated on page 3 if the test points for increasing flow are entered from left to right. The Submersible spread sheet creates a scatter chart on page 3 for single or multiple test points. Page 2 is reserved for notes, observations or test data not shown on page 1. The data necessary to perform the calculations are self explanatory and the required units are shown to the left of the cells. The equations used to calculate the results are shown on the right side of the spread sheet. The test point HP is calculated using average amperage and voltage. If you would rather use a KW meter, enter the readings in the KW cells and replace the "Motor HP @ Test Point" equation with the following equation ((KW x eff x PF) / 746)). KW, motor eff and PF are all entered values and their cell locations are entered into this equation. It is assumed that the suction and discharge gauges will be located at the centerlines. If they are substantially above or below, correct the actual gauge readings before entering the test data. When printing, set the view to "landscape" and reduce the page size to 75% of full size. Joe Evans 9/1/2010