Manufacturing and Conformity Assessment Considerations for PIG LAUNCHER DN900/DN800 Class 600

Details

PED Refs. & Annex I ESRs

Art.1-1 Art.1-3 Art.1-2 & 3 Art.9 Annex II Annex III Annex III Ps = 70 bar N/A Vessel-part of piping Group 1 Natural gas 357000 barL B+F IV YES

Comments

Manufacturing AssessmentConformity

Selection of Conformity Assessment Module : e.g. Ps > 0,5 bar Exclusions Type of Pressure Equipment Fluid group 1or 2, or HP H2O / Steam Risk Category ~ PS.V or PS.DN Module Selection Application to Notified Body Procedures / Quality Plans Preparation of components Permanent joining NDT Heat Treatment Traceability Final Inspection Proof test Inspection of safety devices Marking and labelling Operating Instructions Materials Safe Handling

3.1 3.1.1 3.1.2 / 7.2 3.1.3 / 7.2 3.1.4 3.1.5 / 7.5 3.2.1 3.2.2 / 7.4 3.2.3 / 7.3 3.3 3.4 4 2.8 / 2.2.3.c

In technical file Flame cutting and beveling Welding according to WPS See Drawing for NDT plan N/A Marking of Heat No. Notified Body Pressure test: strength and leak test N/A See Drawing for Label example In technical file With PMA for non-listed materials N/A

SourceHazard

Design Considerations Internal Chambers and parts of Pressure Equipment Fluid

Type: e.g. explosive extremely flammable highly flammable flammable very toxic toxic oxidising harmful corrosive others 67/548/EEC material compatibility/resistance filling ratio venting and drainage physical properties e.g. weight density Pressure: e.g. heating exothermic reaction endothermic reaction explosion fire supply fault blocked discharge blow back from upstream equipment Resistance strength Stability buckling 2.1 / 2.4 / 4

2.6 2.9 2.5 2.2 2.2 5 2.2 2.10 2.11 2.12 2.9 2.5 2.2

No No No Yes No No No No No No No No No No No No No No Yes No No No No No

Yes / NoRelevant

Pressure Equipment Manufacturers Hazard Analysis Aide for PIG LAUNCHER DN900/DN800 Class 600 Hazard Prevention Measures Applied PED Warnings, Examples of Hazard and Consequence Annex I Special Operating and/or ESRs Inspection Procedures Eliminate Reduce Protection

Fire protection via hydrant network

Flush an interior with an inert gas (nitrogen) after opening the closure

Vacuum / external pressure: e.g. cooling closed valves jacket / limpet coils / panels Temperature: e.g. High over-heating, failure of neighboring equipment/components scale / fouling build-up distortion, creep, fracture, embrittlement, oxidation etc. Low Joule-Thompson effect; leakage, wrong decanting procedure embrittlement, brittle fracture, loss of ductility etc. Flow: e.g. Excessive / insufficient, high / low level carryover; over-heating etc. Transient conditions surge; noise; water hammer etc. fracture/fatigue Pulsations reciprocating machines fracture/fatigue Cavitation p wear Erosion wear Abrasion wear Fouling blockage Testing Media: e.g. Material compatibility/resistance Allowance for additional support mass Venting and draining Pneumatic additional considerations Machinery: e.g. Stirrers, shakers, rappers, paddles, pumps; vibration fatigue shock load fracture Supports local loads Baffles local loads fatigue Material compatibility Means of examination

2.2. 2.5 / 2.11 2.2.1/.3 4.1/ 4.2

No No No No

Fluid

2.2.1/.3 4.1 / 4.2 2.9 / 2.10

No No No

2.9/.10/.11 2.2.1/.3 6 2.5 2.2.1/.3 6 2.2.1/.3 4.1 2.7

No No No No No No No No No

4 2 2.9 3.2.2 / 7.4 2.2.1/.3

No No No No No

Equipment

4.1/4.2 2.4

No No

Accessory supports e.g. Trays, Downcomers, Deflectors, Anti-priming device, sieves, anti-vortex device Internal pipework penetrations leakage local loads fatigue Material compatibility Means of examination Cyclones; electrostatic devices: e.g. Supports local loads Electrical charge Short Circuit etc. material compatibility Penetrations leakage thermal shock fracture / fatigue Means of examination Sprays: e.g. injection points steam out vacuum high pressure material compatibility Penetrations leakage thermal shock fracture / fatigue Supports local loads means of examination

2.9 6 2.2.1/.3 4.1/4.2 2.4 2.2.1/.3

No No No No No No No No No No No No No No No

Equipment

4 6 2 2.4 2.2.1/3

No

2.4

No No

Heating/cooling: e.g. coils / panels freedom to expand leakage contamination fire/explosion electrical over-heating short circuit etc. Means of examination Penetrations leakage thermal shock fracture / fatigue Material compatibility

2.4 / 2.8 2.4 4.1/4.2

No No No No No No No

Equipment

Linings: e.g. Refractory / Brickwork glass / grp enamel other metal rubber freedom to expand additional loading leakage material compatibility means of examination

2.2.1/3 2.3 2.4 2.5 2.2.1/3

2.4

No No No No No No No No No No

Design Considerations External parts of Pressure Equipment Equipment

Mechanical Loads: e.g. self supports pipework / ductwork machinery access ways lifting devices local loads fracture fatigue material compatibility/resistance 2.2.1/3 2.5 / 2.11 No No No No No No No No No No

Thermal Loads: e.g. Heat transfer devices Fluid heating panels , limpets etc Fired heating solid, gas, oil Electrical heating immersion, strip Nuclear National Regulations thermal stresses Material compatibility / resistance Out of Doors: e.g. additional loads & considerations Wind loads Blast loads mining/quarrying Seismic loads dynamic mechanical load anchoring vibration etc. Fire/explosion: e.g. oil refinery / gas storage engulfment BLEVE Snow /ice loads > mass > wind area low temp. wind chill material compatibility etc. Rain loads > mass drainage material compatibility etc. Flooding raised platform anti-buoyancy anchors bunding etc Lightening fire damage earthing. Ambient temperature(s) Altitude see also wind load & temperature (process considerations)

2.2.1/.3 4

No No No No No No

Location

2.2.1/.3

No No No Yes X Adequate safe distance between components in the plant

2.12 2.2.1/.3

No No No No

2.2.1/.3

Yes No No

Earthing the pressure vessel in common system

Submerged: e.g. deep sea working external pressure material compatibility / resistance Buried: e.g. protection from fire, blast, solar radiation etc. geotechnical effects material compatibility / resistance Conducted / radiated heat Mounted on or part of dynamic structure e.g. tanker vehicle, moving platform acceleration forces wind forces Pressure Limiting e.g. + vacuum relief Relief Valves Safety Valves Bursting discs CSPRS safe discharge reseating roll-over protection fire conditions flaring alarms/indicators supports type approvals Temperature / flame monitoring: commensurate response time lockout Flow monitoring: level controls flow meters fail safe, self-diagnosis, redundancy System Type: e.g. Manual gauges Computer Control PLC Displays computer graphics Alarms / indicators Appropriate visual recognition Control room protection Software failure, hardware failure,

No No

No No No 2.3 2.9/.10/.11 No No No No Yes

No No

Protective Devices

Pressure warning device in Quick opening closure

No No No No No Yes No No No No No No X Indicative manometre

Control System