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Indian Standard
RECOMMENDED
PARTV
CURRENT CABLES
RATINGS
CABLES
FOR
0
BUREAU
MANAK
Cop_vright 1969
INDIAN STANDARDS
ZAFAR MARC3
OF
BHAVAN,
Cr 4
February I969
IS:3961 (Part
V)-1968
Indian Standard
RECOMMENDED
PART V
CURRENT CABLES
LIGHT
RATINGS
DUTY
FOR
PVC iNSULATED
CABLES
Members SERI S. D. BAWA SRR! . H. PATEL ( Ab7lU&) SHRI P. I(. BHARUCHA SHRI A. C. MODY ( Ahma&) SHRI M. R. BEAT SHRI B. C. AMIN ( Ahrnalt ) SERI D. P. BHATIA Gujarat Insurance Bombay Electricity Association Suburban Board, Baroh of India, Bombay Ltd, Bombay
Electric
Supply
Directorate General of Supplies and Disposals ( Inspection Wing ) ( Ministry of Works, Housing and SUPPY )
Directorate of Technical Development & Production (Air) Fo OF~R S. V. BAEARKAR ( A&m& ) Directorate General of Mines Safety (Ministry of SARI H. K. BHA~ACHARJEE Labour, Employment & Rehabilitation ) SHRI N. K. SE?4 ( Alternote ) Central Public Works Department SHRI S. K. BAATTACRARYA SURVEYOR OF WORXE II ( ELECTRICAL ) ( Alicmatt ) Elect~~u~~pcctor to the Governmentof West Bingal, SERI N. N. CHAKRABOHTI Wo SRRI K. V. &AURAL SHRI M. L. DONQRE Federation of Electricity Undertakings of India, Bombay Bombay Electric Supply & Transport Undertaking, Bombay
SHRI AVTAR S~ma ( Alhmtc ) Naval Headquarters CUR N. G. FADNAVIE Indian Cable Co Ltd, Calcutta SERI A. K. KAHALI SHRI N. V. RAMAN ( Alkrna:r) SHRI S. K. KANJILAL Railway Board ( Ministry of Railways ) SHRI S. T. UDESHIE ( Alternate ) Indian Posts and Telegraphs Department SHRI D. M. LAM Transport and Communications ) DIVISIONAL ENQINEER TELEGRAPHS (c) ( Al&mute)
( Ministry of
( Continued on pazc 2 )
BUREAU
MANAK
OF
BHAVAN,
INDIAN
STANDARDS
ZAFAR MARG
for Current
Ratings
32:Pj
Aluminium Industries Ltd, Kundara SARI P. M. JOSEW SHHI S. I<X78HNdM001tTHY ( Ahn~te j Indian Cable Co Ltd. Calcutta CAR1 A. K. KAHALI S1lHI _s.v. R.4xnAs ( .4fternatc ) Ltd, Bombay San7 P. Ii. S.~~I(.~~~ANAHAY.\Z.~~ ;\sian Cables Corporation CabI? Corporation of India Ltd, Bombay DB P. S. Sn~a
Indian Standard
RECOMMENDED
PART V
CURRENT CABLES
LIGHT
RATINGS
DUTY
FOR
PVC INSULATED
CABLES
0.
0.1 This Indian
FOREWORD
Standard (Part V) was adopted by the Indian Standards Institution on 29 November 1968, after the draft finalized by the Conductors and Cable Sectional Committee had been approved by the Electrotechnical Division Council.
0.2 The values of current ratings have been based on the IEE Wiring The IEE values have been plotted Regulations ( 14th Edition) 1966. against the nominal area and values for metric nominal area obtained from the graph. For certain marginal sizes, extra polation was required to get the values. 0.2.1 The current ratings for aluminium conductored cables of sizes 1.5 to 16 mm ( both inclusive ) given in Tables 6 and 7 have been computed by applying a factor 0.78 to the corresponding current ratings for copper conductored cables given in Tables 1 and 3 because IEE tdbles do not provide the values of current ratings of aluminium conductored cables of sizes below 19 mm?. This factor 0.78 was arrived at by taking the average of the aluminium to copper ratios of current ratings given for unarmoured single and multi-core cables conforming to IS : 1554 (Part I )-1964*. 0.2.2 The excess current protection new ambient temperature of 40C. factors have been altered to suit the
0.3 The rating factors specified shall be used to modify the current ratings in respect of ambient-temperature, class of excess current protection and grouping. 0.4 This is one of the series of Indian Standards on recommended ratings for various types of cables. Others in the series are: IS : 3961 ( Part I )-1967 Part I Paper-insulated IS: 3961 (Part II)-1967 Part II PVC insulated Recommended lead-sheathed current cables ratings current
for cables:
Recommended current ratings for cables: and PVC sheathed heavy duty cables
*Specification for PVC insulated ( heavy duty ) electric cables: Part I For working voltages up to and including 1 100volts ( rmised ). 3
0.5 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result ofa test, shall be rounded off in accordance with IS : 2-1960*. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
1. SCOPE 1.1 This standard (Part V) covers recommended current ratings for both the copper conductored as well as aluminium conductored PVC insulated cables and copper conductored flexible cords covered by IS : 694 ( Part I )1964t and IS: 694 (Part II)-1964: respectively.
2. BASIC
ASSUMPTIONS
ratings given assumptions: air temperature in Tables 1 to 7 in the standard 40C 70C 650C cm/W are based
OF INSTALLATION
are for the methods of
3.1 The
installation
current ratings given in this standard as given in the following table: Type of Installation a) Bunched and enclosed in a conduit or trunking
Method of Installation
bj
*Rules for rounding off numerical values ( raised ). +Specification f?r PVC, insulated cables ( for voltages up to 1 100 volts ):Part I \Gth copper conductors ( rcumd ). $Specification for PVC insulated cables ( for voltages up to 1 100 volts ):Part II With aluminium conductors ( revised ).
.-
i) 2 cables, single-phase ac or dc ii) 3 or 4 cables, threephase ac Clipped direct to a i) 2 cables, single-phase surface or on a cable ac or dc bunched and ii) 3 or 4 cables, threetray, unenclosed phase ac
IS:3961 Type
(Part
V)-1968
of
Cable
Method of Inslallation ii Flat or vertical (2 cables, single-phase ac or dc, or 3 or 4 cables, three-phase ) Ii) Trefoil (3 cables, threephase ) (with i) One twin-cable or without ECCi, single-phase ac or dc ii) One three-or four-core cable, three-phase i) One twin-cable (with or without ECC), single-phase ac or dc ii) One three-or four-core cable, three-phase (with i) One twin-cable or without ECC), single-phase ac or dc ii) One three-or four-core cable, three-phase
b)
cl
Defined
conditions
4. RATING
FACTORS
4.1 For Ambient Temperature-The current ratings for cables given in the Tables 1 to 7 are based on an ambient air temperature of 40C. Where the ambient air temperature differs from this value, the appropriate rating factor given in Table 8 shall be applied. 4.2 For Excess Current ProtectionCables insulated with some thermoplastic materials (for example PVC) may sustain serious damage when subjected, even for relatively short periods, to temperatures which are Thereapp;.eciably higher than thorn permissible for continuous operation. fore the current ratings of cables insulated with PVC are determined not only by the maximum conductor temperature admissible for continuous running, but also by the temperature likely to be attained under conditions of excess-current. In the tables relating to these types of cable, therefore, the tabulated ratings are related to the class of excess-current protection afforded for the cables. For the purpose of this standard the following classes of excesscurrent protection shall apply. 4.2.1 Close Excess-Current Protection -Excess-current will operate within four hours at 1.5 times the designed 5 protection which load current of the
IS : 3961 ( Part V ) - 1968 circuit whictt include: it protects. Devices affordin? close exrCsS-cllrrent a lilsillx
factor not
protection
exceeding
1)) Miniature
and moulded-case
c) Circuit-breakers set to operate at an overload times the dtlsigned load current of the circuit.
4.2.2 Co~rse &cP.s.r-&r.rerzt l%tection - Excess-cllrwnt protection \vhich \,.ill not operate tvithin fhur hottrs at 1.5 times the designed load current of the circuit which it protects. Devices affording coarse excess-current protect&r1 include: a) Fuses other than those described tion above. under close exrcss-rurrent type electric
filsrs
protec-
complying
The heading to eat,h table concerned states whether the tabulated ratings relate to close or coarse excess-current prc,tection. \\here the class 0~ excess-current protection CO be used differs from that stated in the heading to the table, the appropriate rating factor given in Table 8 shall be applied. 4.3 For Groups -The current ratings given in the various tables are fok single circuits OIll\. For groups, the appropriate rating factor given in lai,Je 8 shall be ailplied. 4.4 For Defined Conditions-The tables headed defined conditions defined brlow: 4.4.1 a) Two or three single-core cables are installed one above the other, fixed to the vertical surface of a wall or open cable trench as follows, the distance between the wall and the surface of the cable being 25 mm in each instance. current ratings in the columns of the apply to cables run under the conditions
1) Cables
2)
in which the conductor cross-sectional area does not t%xceed 185 mm* are installed at a distance between centres of twice the overall diameter of the cable.
Cables in which the conductor cross-sec?ional area exceeds 185 mm2 are installed at a distance between centres of 90 mm. ratings for two cables may be applied with safety in instances where such cables are installed in horizontal formation on
3) The
*Specification for HRC cartridge fuse links up to 650 vrslts. tSpecilication for carriers and bases used in rewirablc ype electric fuses up to 650 volts ( mid ) . 6
(Part
V)-1966
above, or
as indicated
b)
Three single-core cables are jnstalled in trefoil formation, fixed to the vertical surface of a wall or open cable trench, the cables touching throughout and the distance between the wall and the surfate of the nearest cable being 25 mm; or alternatively, three single-core cables are installed in trefoil formation and laid on a non-metallic floor, the mbles touching each other and the floor throughout. The cables are assumed to be remote Crete, other than the cable supports. trom iron: steel, or ferrocon-
4.4.2 Multi-Core CablesCab&s of all types other than single-core cables are installed singly fixed to the vertical surface of a wall or open cable trench, the distance between the surface of the cable and the wall being 25 mm in every instance. For cables spaced by distances less than those described above, the current ratings in the columns headed clipped direct to a surface should be applied.
TABLE 1 SINGLE CERCUIT CURRENT RATINGS FOR SINGLE-CORE PVC INSULATED SHEATHED AND UNSHEATHED COPPER CONDUCTORED CABLES OF SIZE 1 TO 50 mm8 ACCORDING TO IS : 694 ( PART I )-1964 ( CABLES PROVIDED WITH COARSE EXCESS-CURRENT PROTECTION ) ( Clnuscs 0.2.1, 2.1 and 4.1 ) NOMINAL CROSSSECTIOYAL AREA NUMBER AND maME1'ER OF WIRES @JSCHED ANDENCLOYEDIN COND~ITORTRUNKIN~ CLIPPED DIRECT TO A SUR. FACEORON A C.~BLETRAY, BUNCHED AND UNENCLOSED ------"-------7 2 Cables,Single-3 or 4Cables, Phaseac or dc 3-Phase ac (5) A 12 16 22 37 (6) A 12 15 20
r-----*-----7
(1)
(2)
1;:2 l/l40 111+30 i j2.24 112.80 7/140 :1::::
(3) A 11 13 18
20
25 35
::
29
ss
ii
61 78 ._
7j2.50
;; 19/1,80 cables 120 91 ( for voltages *PVC insulated ( wised ) .
2l
1g up to 1 100 V ):Part
ZA
copper
1% conductors
protection,
(3) mm*
70 95 120 150 185 240 300 4aO
mm
19/2*24 191250 3712.06 37/2=24 3712% 6112.24 61/2+0 61/3.00
lS:3!m _ _~
(Part V)-l!J68
TABLE 3 SINGLE CIRCUIT CURRENT RATING *Oik TWIN AND MULTICORE PVC INSULATED SHEATAND UNSIiEATHED~COPPER CONDUCTORED CABLES OF SIZE 1 TO 39 mm ACCORDING TO IS : 694( PART I )-19642 ( CABLES PROVIDED WITH COARSE EXCESS-CURRENT PROTECTION ) (Clausrs0.2.1,2.1 and4.1)
CLIPPED DIRECT TO A SURFACE OR ON A CABLE TRAY AND UNENCLOSZD DEFINED CONDITXONB
NOUINAL CRose-
NUXBER
AND DIAMETER OF WIRES
&ECTIOLYAL AREA
I-------? ---7 t--T OneOne-Twin One Three &e>!&e ThreeCablewith or Four- Cable with or FourTwin or Without Core Cable or Without Core Earth Cable, Earth with or Cable, Continuity ThreeContinuity ThreeWithout Conductor, Conductor, Phase Phase Earth SingleContinuity SinglePhase ac Phase ac Conductor, or dc Singleor dc Phase ac or dc
Three-
(1) mm I
(2)
(3) A 10 13 17 22 28 39 53 59 72 91
(4) A 9 11 15 20 25 34 46 51 63 82
(5) A 12 16 20 27 34 44 61 69 88 116
(6) A 10 14 18 24 so 39 55 60 77 102
I With
(7)
(8)
A
mm l/1*12 l/l+l l/1-80 112.24 112.80 7/140 711.70 712.24 7/Z-50 19/1*80
1.5 2.5 4 6 10 16 25 35 50
a2 101
71 87 111
conductots
122
copper
For close
in Table 8.
NUMmCR
AND
CLIPPED Dmscr
IrACEORON ---
TlONAL AREA
DIAMETER Oy WIRES
DEFINED CONDITIONS
-h---_?r-------Ac----_?
One TwinOne Three-or Four-Core Cable, Single-Phase Cable, Thmac or dc Phase (3) A 155 :Ip, 250 290 340 390 475 (4) A :: E 250 295 345 425
One TwinOne ThreeCable, Siugleor FourPhase ac or Core Cable, dc ThreePhase (5) A :: 260 295 340 390 455 550 (6) A 170 200 235 265 300 350 E
ittsulatcd cables (for voltages up to 1 100 V ):Part I With copper conductors coarse excess-currentprotection, zccrating factor in Table 8.
NOTE -For
TABLE 5 CURRENT RATXNGS FOR COPPER CONDUCTORED FLEXIBLE CORDS INSULATED WITH PVC ACCORDING TO IS r6!M (PART 1).1964*
(Ckrusac2.1ond4.1)
NOMINAL CUOS~&C~IONAL ABEAOFCONDUCN)B
NUXEEB AN$K~AXETER
or
(1)
&ma 950 0.75 ::g 250 4.00 *PVC ( rcDLcll) . inrulatcd cabla
(2)
mm 16/@20 24jO.20 3210.20 481020 SO/o*20 l-28/0*20
,I,
10
IS:3961
(Put
V).l96s
TAllLe 6 SINGLE CXRCUIT CURRENT RATINGS FOR SINGLE-CORE PVC INSULATED SHEATHED AND UNSHEATHED AL-M CONDUCTORED CABLES OF SIZE 1.5 TO 625 mm* ACCORDING TO IS t 694 (PART II)-1SW ( CABLES PROVIDED WITH CLOSE EXCESS-CURRENT PROTECTK~N ) ( Cfuuscs0.2.1, 2.1 and 4.1 )
NOMJNAL NUMBER AND CROSS- DIAMETER of SECTIOWIRES NAL AREA
BUNCHED AND
ENCLOSEDIN CONDUIT OR TRIJNKINO
y-2w---7
DESXN~D CONDITIONS
F-7
2 Cables, SinglcPhase ac or dc
3 or 4 Cables, ThreePhase ac
2 Cables, SinglcPhase ac or dc
3 or 4 Cables, ThreePhase ac
Flat or
Trefoil
!I)
(2)
mm
(3)
A
(4) A 11 15 19 24 33 46 58 71 89 110 -
(5) A 16 21 27 35 48 65 84 105 125 150 185 210 240 280 325 380 460 535 630
(6)
A 14 19 25 32 43 58 74 90 115 135 165 190 215 250 295 340 415 485 570
(8)
mm* 1.5 2-5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 625
l/l40 l/l*80 l/2*24 l/2%0 ll3= 711.70 712.24 7/q50 7/3*oO 1912.24 19/2+50 37/2*06 3712.24 3712.50 3713-00 61/2-50 61/3*00 911265 91/3*00
12 17 23 29 40 54 69 83 105 125 -
165 205 235 215 320 380 455 540 625 705
145 175 210 240 275 325 385 460 530 595
xsr3!m
(partV)-1968
TABLE 7 SINGLE CIRCUIT CURRENT RATINGS FOR TWIN AND MULTI-CORE PVC INSULATED SHEATHED ALUMINIUM CONDUCTORED CABLES OF SIZE 155 TO 300 mm ACCORDING TO IS : 694 ( PART II )-MM* ( CABLES PROVIDED WITH CLOSE EXCESS-CURRENT PROTECTION ( Clmscs 02.1, 2.1 and 4.1 )
ENCLOSED INCONNOYI~AL NUMBER CLIPPED DIRECT TO AND DIAME- DUIT OR TRUNKIN~ A SURFAOEORONA CaoasCABLE TRAY. AND SECTIO- TER OB WIREa NAL AREA UNENCLO& --_-__ ----_-__ TwinThree-or Twin3 or 4 Cable. Four-Core Cable. Core Sinnle~ Cable, Single: Cable, ThreePha& ac Phase ac ThreePhase ac or dc or dc Phase ac
I
(1) mm8
(2)
mm l/140 l/1.80 112.24 l/2-80 113.55 7/l-76 -
(3) A 12 16 21 27 37 50 57 69 a7
(4) A 10 14 19 24 32 44 49 61 78 -
(5) A 15 19
(6) A 1s 17
(7) A -
(8)
A -
78 94
712.24 7j2.50 7/sao 1912.24 19/250 3712.06 3712.24 37/2*50 37poo 61/2*50
*PVC insulated cables ( for voltages up to 1 100 V ):Part II With aluminium condu
). For close excess-current protection, see rating factor in Table 8.
12
TABLE
RATING
FACTORS
FOR
PROTECTION, CABLES
AMBIENT
TEMPERATURE
a) For Class of Excess-Current Protection I) Rating 2) Rating factor factor close excess-current coarse excess-current protection protection 1.23 0.81
25
30
35
40
45
50
55
60
65
1) Rating factor fw cables Cables having coarse 1 @I excess-current protection Cables having close I.22 excess-current protection 2) RatingfactarJIcxiblc cards -
i 36
1.15 1.09
0.97
091
0.67 0.57 -
046 04 -
0.95
rating
factor factor,
is derived temperature.
Q =
Q is the rating
NOTE 2 -The
rating
factor
is derived
where 2-e is the limiting excess-current temperature, and A is the ambient temperature ( for PVC cables, c) For croups For groups w of circuits unenclosed, between the single-circuit circuit is:
dTizJ__ RC Rc is the limiting temperature-rise under Re is assumed to be 90%). from the formula Q =
excess-current
conditions,
ratings
1) the horizontal
clearance
diameter
of an individual circuit,
cable; except
of an
individtial
2) the vertical
clearance
between
circuits
of circuits exceed 4, they are installed in a horizontal plane. In all other cases, unless a more precise 3) if the number evaluation of current rating has been made based on experimental work or calculated data the following factors are applicable: Number of circuits ( pairs of cables, singlephasr ac or dc 3 cables per circuit, or 4 where neutral, one is the 3-phase ac ) Single1 core cables factor Twin i and multicore 2 3 4 5 6 8 10 12 14 16* 18* 208
0.80
0.69
0.62
0.59
0.55
o-51
048
0.43
0.41
0.39
0.38
0.36
Rating
@80
0.70
0.65
0.60
0.57
o-52
048
0.45
o-43
0.41
0.39
0.38
case of single-core
cables,
not applicable
to 3 phase.
BUREAU
OF INDIAN STANDARDS
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