QUALIFICA1"ION REVIEW REPORT

,
[{] Renewal D New Authorization Application Number.
101902
j"''''11 'ttl "."".If,
D Rereview D Other Report Oate:
FebnltUY. 10, 2012
Part I General Infonnation
Applicant Details
Enter Company's
name and location
being reviewed.
Was Application or
Form 0 revised:
Requested
Authorization(s)
Indicate type of Certit
lcate(s) applied for:
Quality Program IS
applicable for'
(Company Name: ASME Idl!!ntlfklluon Number.
Unimit Engineering Public Company Limited 4J570
Division (If Applicable):
Shop Address:
1017-8 Mil. J Chonburi-Banbunl!-Pa-Yub Road, Nonllchak
City: county/District
Banbunll
State/Province:
Country: Postal Coae (ZIP):
Thailand 10170
Chonburi
[l] No DYes Revised & Enclosed: o"Application" D"Form 0" o"Application & Form 0"
___________________ ___________________ ___ _____
DA DE OM [l]S OPp
DH OHLW OHV DV DUV DUV3

DUM [{]U2 OU3 DRP DH(Cast)
Dr Ouo Orv Oro DPRO
[0 Shop Only o Field Only [l] Shop & Field Sites )
Certlflcate(l)
Prelently Held
Number(l) and
Expiration Date(s)
Dellgnator
S
U
U1
Certificate N
17636
17637
17638
Expiration Date
March 14,1012
March 14,2012
March 14. 2011
Dellgnator Certificate N Expiration Date
An extension to the Expiration Oate(s) was issued: o Yes [l]No Valid Until:
Remarks Indicate
New Additions,
Tenninations, or
Extensions
I
I
J l
I
ream Makeup
iTeam Leader: Jonathan T. J. Chen Organization: ASME
AIS: Cherdchai Sattayaphan Organization: ABS Boikr & Marine Il1Sllrtlllce Co.
Show Name and
AI: Chutchai Phromngam Organization: ABS Boikr & Marilre 111SIlrtIIIce Co.
Affiliation of each
J.A.:
Team Member
Observer:
Observer:
Order of Events
Activitv
Team Document and Manual Reliew
Entrance Meeting and Shop Tour
Manual Retiew Report
Implementation Demonstration
Implementation Demonstration
Team Closed Meeting
Exit Meeting
Organization:
Organization:
Organization:
Date
Feb. 09 11
Feb. 09,11
Feb. 09 11
Feb. 09,11
Feb. 10, 11
Feb. 10, 11
Feb. 10, 11
Duration (Hrs)
4 -Hrs.
1-Hrs.
0.5 -Hrs.
3.5 -Hrs.
7.5 -Hrs.
0.5 -Hrs.
1-Hrs.
Attendance List Ust of attendees is shown on the attached Attendance Sheet(s)
A115Form QRR01/0112011RO
Location
Hotel
On Site (Plmd & Ofjices)
On Site (Office)
On Site (OffICe)
On Site (Plant & Offices)
On Site (OfJke)
On Site (OffICe)
- - - -
------------- ----------------------------------------
-- - --- ---- --
---------------------------------------- -------------------
----------------------------------------- -------------------------------
---- -- - ----- - ------ - -- -- -
Part II - Administrative/QS QUALIFICA1"ION REVIEW REPORT
rCompany Name: ASME Identification Number:
Unimit Engineering Public Company Limited 43570
Previous Open
or Recurring
Deficiencies
Remarks Identify
previous deficiencies
that were either left
open in the previous
Joint Review or were
repeated during the
current Joint Review.
Explain corrective
action taken to close
deficiencies. Attach a
copy of previous and
current Forms ac
Inspection
Services
Remarks Enter any
information necessary
to explain Inspection
Services. An example
would be if coverage
by the AI or CI is not
considered adequate,
or if the Inspection
Service activities are
not performed.
Manual Review
Were any deficiencies identified during the previous Joint Review left open or were also found during this
Joint Review?
DNA (New Issue) DYes [Z] No (If "Yes" see Remarks)
The reviewteam has ,'erifiedthe effectiveness ofcorrective action taken for the deficiencies identified during the
DUV3
previous Joint Review. No recurrence ofsuch deficiencies was found during this Reliew.
AlA of Record: ABS Boiler and Marine Insurance Company
Type of 0 Full Tim=--0 Part Time [ ] No A. I. Required
Has an AlA other than the AlA of Record performed inspections?
___
If "Yes" Name of the other AlA:

If ''Yes'' does Manual address such use according to ASME Policy?

0yes DNo
(If "No" see Remarks)
If the applicant is operating under the Mass Production provisions of
the Code (such as UG-90(c)(2), and Appendix 35) have their
inspection and Quality Control procedures received acceptance by DYes
DNo [Z]NA
the AlA of Record, and the Legal Jurisdiction, or by an ASME
Designee?_________________
DH(Cast)
Duv
Applicant utilizes a Certified Individual
DUM DHV Dv DUD
(CI) for Certification of MDR under:
DPES DTD DTV
[Z] Not Applicable (No CI.)
Is coverage by AI or CI adequate? [Z] Yes D No (If "No" see Remarks)
Manual Presented to Tearn: Edition/Issue: 1 Revision: 24 Date: Dec. 29, 2011
.----------------------------- -- --- - -- -- ----
Was the Manual presented at the beginning of the Joint Review accepted by the Authorized Inspector?
DNA(NoAIA) [Z] Yes D No (If "No" see Remarks)
Was Manual Revised and Accepted by A. I. or ASME Designee? [Z]Yes DNo (If'No'seeRemarks)
Editionllssue: 2 Revision: 0 Date: Feb. 10,2012
ReView of the Manual IS against the applicable Construction Code requirements, WIth supplemental
information from the completed Guide for ASME Review Teams(A1.20). Indicate in Part IV of this report
the results of this review.
Remarks The second shop address has been listed in the Company Quality ManuaL
The Company Quality Manual includes controlsJeaturesfor Field Site
The Company Quality Manual includes controlsfeaturesforSection VIII-2 item construction activities.
I
l )
A1 15 Form ORR- 01/0112011-RO
--------- -- - -----
- ---- - -- ---- - -
Part III - Implementation QUALIFICATION REVIEW REPORT
[ Company Name: . ASME identifICation Number.
Unimit Engineering PubUc Company Limited 4J570
Description of
Implementation
Item (including
units of measure)
For Boiler and
Pressure Vessel
Programs
Remarks
Enter any other
information necessary
to explain the
demonstration item (i.e.
Code Cases, 831.1,
Earlier Code Ed. &
Addenda, How Code
knowledge established
to current Code or
when Applicant applies
for S, and U, or "T)
Description of
Implementation
Item for Pressure
Relief Device
Program
Remarks
Enter any other
information necessary
to explain the
demonstration item
Describe Vessel, Boiler or Part: TEST SEPARATOR, S-9930 (Named as per drawing)
____ A
_._---_...------_.._-_.__.......- .- --- . - - -.-- ..
-
Code Section, Edition, and if applicable, Addenda Section VIII Div. 1
Ed.
2010
Add.
11
-_._._.._-_.._........_.....__._.-
-----
._._-
-- ---
Design Pressure:
4585 kPa Design Temp.: 120 C MAWP:
4589 kPa
@
120 OC
--------_. ____ A
---- - --
MDMT:
10 C @
-----
--_.._..-._-_.._---_._--
4589
...
kPa
Extent of NDE:
lOO%,RT 1
----------------------------- ..__.__......_- ..
PWHT: Dyes [Z] No DNA
-_. ..._--------------_.__.-_. _
Overall Dimensions:Length
Component
SheU
2:1 elHpsoldal head
3500mm TLlTLx ID
--- -_.
..._..._--------.-._....
MAEWP: -
kPa
@ -
OC
-
-_.
-
..
...
-
Impact Testing: DYes [Z] No
_.
DNA
1400mm xOAL Iellgti 4727..
Class J(J() SA-105M DNSoo Maln Flange 16.5
SA-106M Gr.B 80 DN200 NouJes ScIuNWit
Class J(J(J SA-105M DNSO Long Neck Flanges 16.5
U drawing #: GA-0089-OS151789, Rev.02, Client Spec.PWGS-MEC-I0IIR0. Caklllatlon #:CA-tHJ89-0S1S17U.
For "U2" Demo., a Reactors Surge Drum, D-20oo, was designed in accordance willa Sec. VlIl-2,201MD.
Design PressureIMAWP: 6000Kpa, Design Temp.: 150OC, MDMT:15OC@60ooKpa, MAEWP:No. Joilfl CIIL A,
8.100% RT and 10%PT. CaL Do' 100%UTplus 10% PT. CaL C:100%RT. PTforedgepreparatioltfoulaell,
head and cut edgefor nozzle. PWHT; Yes, Impact Test, No. Lengtla:TL!TL8024x ID 2000mm, MtIiII. MateMl:
ShelVHead:SA-516M Gr. 485 x 42/37.4mm. Main Flange; SA-105M, Closs 600, BI6.5. UDSN 22SPD20fJ0-0l,
Rev.B and MDR # MD-U2-D2000, Rev.O. Both documents have been certified by RPEs respectively. C41a11t1do1t
report:CA-U2-001-D2000, Rev.O. througla the sojtware"COMPRESS BUILD 7200". Tlte COItIJHIIIy
demonstrated the capability ofproducing applicable calculations.
Device Manufacturer: N/A
Code Section, Edition, and if applicable, Addenda Ed. Add.
Device Type: Size:
Set Pressure: Test Medium:
[
]
Material Thickness - Class - Schedule
SA-Sl6M Gr.48S 28 ..
SA-Sl6M Gr. 485 Mill. 27 ..
General Team
Is there any addition information the Team feels is important for the ASME to consider?
Comments or
[ DYes [Z] No (If"Ves"seeRematts)
Concerns
Remarks r
Enter any information, I
general comments or I
concerns inclUding lack
of Team concurrence.
l
I
I
A115 Form ORR 01f0112011-RO
Part IV - Summary QUALIFICATION REVIEW REPORT
Company Name:
Unimit Engineering Public Company Limited
Shop Address:
1017-8 MIL 3 Chonburi-Banbun/:-Pa-Yub Road, Nongchak
ASME Identification Number.
43570
Elements marked "Yes" =Acceptable, "DFC" =Deficiency Found and Corrected, "No" =Deficiency Open, "NA" =Not Applicable.
Forms QS and QC detail elements marked "DFC" or "NO". Elements marked "NA" are explained in Comments below
MANUAL IMPLEMENTATION
N QUALITY SYSTEM ELEMENTS YES DFC NO NA QB N YES DFC NO NA QCN
1 General .{ 1 .{
2 Authority and Responsibility .{ .{
3
4
Organization
Drawings, Design Calculations and Specification Control
.{
.{ 2
.{
.{
,
5 Material Control .{ 3 .{ 2
6 Examination and Inspection Program .{ .{
7 Correction of Nonconformities .{ .{
8 Welding / Brazing .{ .{ 3
9 Nondestructive Examination .{ .{
10 Heat Treatment .{ .{
11 Calibration of Measurement and Test Equipment .{ .{
12 Record Retention .{ .{
13 Sample Forms .{ .{
14 Inspector or ASME Designated Organization .{ .{
15 Certified Individual .{ .{
16 Certifications (Methods other than written signature) .{ .{
N COMMENTS
I
Team Recommendation
[Z] Issue Certificate(s) with Scope(s) shown below,
D Issue Certificate(s) with Scope(s) shown below after acceptable Follow-Up Report (QCFR) is submitted within 30 days
by the; D AlA, D ADO or D ASME Designee
D Rereview or D Other:
List scope(s) to be used if Certificate(s) are issued: S-1, U-4, U1-3
Do differ from __.__._O Yes [Z] No ...__._..0.
Exit Meeting: The Applicant was advised of the deficiencies, if any, as noted on Form(s) QS and QC; the Team's
recommendation; the confidentiality of the Review; and their right to request reconsideration or an appeal. A copy of Part IV
__ .. __ __ to the Applicant. _ .__._.._._.
Team Consensus: We have reviewed this report along with any associated Forms QB or QC, and based upon this review,
D NA (No AlA Involved) [Z] A Team Consensus was reached and the AlA will not be issuing a Minority Report or,
t j) D A Team Consensus was not reached A will be issuing a Minority Report.
&4",
Feb. 10, 1011 Chutchai Phromngam 11813 A Feb. 10, 1012. Jonathan T. J. Chen
Date A.I..J9nature Nat'!. Bel # Endorsement Date Team Leader Signature Certificate' Expiration
7 . ASMEStaff
Feb. 10, 1011 Cherdchai Sattayaphan 11435 A & B Review: ----j
Date A.I.S. Signature Nal'l. Bel # Endorsement ASME Staff Signature Date
A1.15 Form QRR-0110112011-RO
FORMQB SUMMARY OF MANUAL DEFICIENCIES AND CORRECTIVE ACTION Page 1 of 1
Company Name: ASME Identification Number.
Unimit Engineering Public Company Limited 43570
J
Code Reference
N:
1
DESCRIPTION OF DEFICIENCY
Paragraph
Section I Editorial change.5 necessaryfor continuity, clarification ofmeaning, consistency ofassignment and
A-301 responsibilities.
Section VIII-I,
Appendix 10-1, (
Section VIII-2
Annex2.E.l
General
Code Reference
N: 2 DESCRIPTION OF DEFICIENCY
Paragraph
Section VIII-2
Annex 2.E.5,
Para. The Manual does not address that
2.2.2.3, 2.3.3.2 -any change made to information provided in User's Design Specification andlor Manufacturer's Design RefHJrt
shall be reconciled with RPE or QE who certified the original documents.
Para. 2.4.3.2 -User's Design Specification and Manufacturer's Design RefHJrt shaY be presented to AIfor review to verify the
certification.
Code Reference
N: 3 DESCRIPTION OF DEFICIENCY
Paragraph
Section VIII-2 The Manual does not address that
Annex 2.E. 6, any material substitutions by the Company are subject to approval ofthe user.
Para.2.3.2.2,
Code Reference
N: DESCRIPTION OF DEFICIENCY
Paragraph
CORRECTIVE ACTION
Prior to exit meeting the Review Team was presented with a revised QC Manual incorfHJrating the corrections for the above
deficiencies along with the discussed editorial modifications and clarifications. The Manual was reliewed by the Team and accepted
by the Authorized Inspector as: Edition 2, Rt!lision 0 dated February 10,2012.
f -Ikn -r. ~ . ~ l
~ n T. J. Chen ~ p o r t Date: February. 10, 2012
Team Leader Print Name & Signature
A 1 35 Form-QB-01101/2011 RO
FORMQC
IMPLEMENTATION DEFICIENCY AND CORRECTIVE ACTION
Company Name: ASME Identification Number:
Unimit Engineering Public Company Limited 43570
CODE REFERENCE
N:
QCM PARAGRAPH
1 DESCRIPTION OF DEFICIENCY
Manual, Section 3,
Para. 3.4.2
Section VIll-2,
Para. 6.3.1.1(b) &
(c)
STATUS
[Z]Closed
DOpen
per Company Manual requirements, the NDE requirements for the vessel are one part ofinformation described
in the manufacturing drawings.
The NDE requirements for aU categoryjoint welds of "Reactors Surge Drum" designed according to the Section
VIll-2 have been specified in the drawings respectively. However,
the NDE requirements for joints preparation of cut edges in base materials to be used in constructing such
drum are not available in the drawings.
CORRECTIVE ACTION TAKEN
1. A Nonconformity Report #NCR-U2-00l-fHJ2 was issued to affected personnel in accordance with the QC
System.
2. Revised the drawings to include NDE requirements for joints preparation of cut edges in base materials to be I
used in constructing "Reactors Surge Drum".
3. The revised drawings have been reviewed and approved by authorizedpersonneL
4. Re-training ofthe required NDE's and extent described in drawing to COl'f!r Code requirements to affected
personnel by QC Manager.
5. NCR was closed out and accepted by AI.
TEAM LEADER REMARKS
a. Re-training of Code and Manual requirements to affectedpersonnel was conducted by QC Manager under AI's guidance.
b. No impact on acceptance ofSection VIII-2 l'essel design demonstration regarding Code compliance.
c. The actions taken are considered satisfactory and sufficient to permil closure ofthe deficiency.
d. No additional actions are considered necessary.
I
I
I
I
I
P ,114:" r;
T. J. Chen Report Date: February. 10,2012
Team Leader Print Name & Signature
A1.36 Form-QC- 01/01120 11-RO
FORMQC
IMPLEMENTATION DEFICIENCY AND CORRECTIVE ACTION Page 2 of
Company Name: ASME Identification Number.
Unimit Engineering Public Company Limited 43570
I
I
CODE REFERENCE
QCM PARAGRAPH
N: 2 DESCRIPTION OF DEFICIENCY
Section VIII-I, per Company Manual requirements, "the material mill certificate shaU be checked by authorizedpersonnelfor
Appendix 10-5, compliance with the applicable Code Section, Material Specifu:ation and Purcha'ie Order requirements ".
Manual, Section 4,
Para. 4.5.1.3. The supplemental requirements ofmaximum value ofcarbon content and carbon equivalent (CE) have been
specified in Material Purchasing Specification " PS-PL-0089-1'' for steel plates and "PS-FG-0089-1"for forged I
Material
Purchasing
parts.
Evidences show that the material certifu:ates ofpurchased steel plates andforged flanges hal'e been reviewed by I
Specification
"PS-PL-0089-1 ",
authomed personneL Howel'er,
the maximum value ofcarbon content and carbon equivalent (CE) was noll'erifled per requirements ofMaterial I
"PS-FG-00891 " Purchasing Specification" PS-PL-0089-1"for plate and "PS-FG-0089-1"for forged parts.
STATUS CORRECTIVE ACTION TAKEN
[Z]Closed
DOpen
1. A Nonconformity Report #NCR-54-0089-003 was ifsued to affected personnel in accordance with the QC
System.
1. Calculated the CE and Re-verifled the value ofcarbon content and carbon eqllivalent (CE) per informotion
shown on miU certificates according to requirements ofMaterial Purchasing Specifu:ation respectively by
authomedpersonneL
3. The value ofcarbon content and carbon equivalent (CE) ofpurchased steel plates andforged flanges are
found acceptable per results ofre-verification.
4. Re-training ofthe receiving inspection requirements to be covered by Code section, material specification and
material purchasing specification to affected personnel by QC Manager.
5. NCR was closed out and accepted by AI.
TEAM LEADER REMARKS
a. Re-training of Code and Manual requirelllents to affected personnel was conducted by QC Manager under AI's guidance.
b. No impact on acceptance ofdemonstration items regarding Code compliance.
c. The actions taken are considered satisfactory and sufficient to permit closure ofthe deficiency.
d. No additional actions are considered neceS.'iary.
~ / A w n T ; ~ . ~
Jonathan T. J. Chen Report Date: February. 10,1011
Team Leader Print Name & Signature
A1 36 Form-QC- 01/0112011-RO
FORMQC
IMPLEMENTATION DEFICIENCY AND CORRECTIVE ACTION Page __of_
Company Name: ASME Identification Number. )
Unimit Engineering Public Company Limited 43570
I
I
I
CODE REFERENCE N":
QCM PARAGRAPH
3 DESCRIPTION OF DEFICIENCY
Section IX
QW-200.2(b),
QW-200.I(b)
STATUS
[ZjClosed
DOpen
WPSlPQR:
I. The FCAWweldingprocedure qualification record, #PR07-470, does not include the information of essential
variables per QW-404.24.
2. The SA W welding procedure qualification record, #PRIO-558, does not include the information of essential
variables per QW-404.24 and QW-404.36.
3. The GTA W weldingprocedure specijication,# WPll-1l307, Rev.l, does not li..t the information of
nonessential variables per QW-404.22(Consum. insert) and QW-409.3 (e.g. Pulsing CUn'ent).
CORRECTIVE ACTION TAKEN
1. A Nonconfonnity Report #NCR-54-0089-004 was issued to affected personnel in accordance with the QC
System.
2. The company expresses and declares that they never used the supplemental filler metal orfluxfrom recrushed
slag to any welding process. (Review Team has verified that to be truth at company production site)
3. Updated the Welding Procedure QualifICation Records, #PR07-470 & #PRI0-558, to indicate no use of
supplementalfiller metal orfluxfrom recrushed slag. The updated PQR's haw! been re-certifred by authorized
personneL
4. Revised the GTA W weldingprocedure specijication,# WPll-1l307, Rt!1'.I, to list the information of
nonessential variables per QW-404.22(Consum. insert) and QW-409.3 (e.g. Pulsing Current).
5. Re-training ofthe required information per QW-200.2(b), QW-200.1(b) to affected personnel by Welding
Diviliion Manager.
6. NCR was closed out and accepted by AI.
TEAM LEADER REMARKS
a.. Re-training of Code requirement'> and the knowledge pertaining to the required infonnation for WPSIPQR to affectedpersonnel
was conducted by Welding Manager under AI's guidance.
b. No impact on acceptance ofdemonstration items regarding Code compliance.
c. The actions taken are considered satisfactory and sufficient to pennit closure ofthe deficiency.
tL No additional actions are considered nece...sary.
J?o.Mc.q -r,;;J. ~
~ ~ n T. J. Chen Report Date: February. 10,2012
Team Leader Print Name & Signature
A1 36 Form-QC- 01101/2011-RO
7
ATrENDANCE SHEET
Page: 1 of
SUI/Itt 'It' SIJHIIH'Hl
ACTIVITY
Entrance Meeting
D Survey D Pre-Assessment
DAudit D Assessment
Review conducted on: Feb. 09, 12 to Feb. 10, 12
[{jReview
D Other _
Company Name: ASME Identification Number:
Unimit Engineering Public Company Limited 43570
Division (If Applicable):
Shop Address:
10/7-8 Mu. 3 Chonburi-Banbung-Pa-Yub Road, Nongchak
City: County/District:
Banbung
State/Province: Country: Postal Code (ZIP):
Chonburi
Thailand 20170
NAME
SIGNATURE
TITlE ORGANIZATION AFFIUATION
(PRINT)
-
(PRINT) (PRINT)
Jonathan T. J. Chen
)' -#-v, 7: /1
rJmLeader ASME
PttA-N. A.I.S. ABS Boiler and Marine Insurance Co.

tttt70MNGf(
M. fd. A.I. ABS Boiler and Marine Insurance CO.


Unimit Engineering Public Company

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