SPME ASSIGNMENT

Lingerie manufacturing unit

Submitted by:
Nancy tatwani Nehakumari Shivani nag Smritygupta
NIFT KANGRA

Lingerieis fashionable and typically alluring undergarment. Lingerie may also refer to undergarments including flexible, stretchy, sheer, or decorative materials like Lycra, nylon (nylon tricot), polyester, satin, lace, silk and sheer fabric. However, certain cotton or synthetic undergarments can also be considered to be lingerie. The term in the French language applies to all undergarments for either gender. In English it is applied specifically to those undergarments designed to be visually appealing or erotic.

Typology

Baby doll, a short nightgown, or negligee intended as nightwear for women. A shorter style, it is often worn with panties. Baby dolls are typically loose-fitting with an empire waist and thin straps. Basque, a tight, form-fitting bodice or coat. Bed jacket, worn over a nightgown or negligee for warmth and modesty. Bikini, a style of panty with fuller coverage in the back and a higher leg. Bloomers, baggy underwear that extends to just below or above the knee. Bloomers were worn for several decades during the first part of the 20th century, but are not widely worn today. Body stocking, a unitard. Body stockings may be worn over the torso, or they may be worn over the thighs and abdomen. They are typically used by women in order to appear slimmer. Bodysuit, a leotard-like undergarment, usually skintight or formfitting. Another form of shape wear. Bodice, covers the body from the neck to the waist. Bodices are often low cut in the front and high in the back, and are often connected with laces or hooks. Bodices may also be reinforced with steel or bone to provide greater breast support. Boy shorts, a style of panties, so named for their resemblance to male shorts. Brassiere, more commonly referred to as a bra, a close-fitting garment that is worn to help lift and support a womans breasts Bustier Camisole, sleeveless and covering the top part of the body. Camisoles are typically constructed of light materials and feature thin "spaghetti straps." Cami-knickers, camisole and knickers joined as one garment. Most commonly referred to as a teddy and, most recently, as a "romper." Cheeky, a term used to denote that the garment exposes the bottom part of the buttocks. Chemise, a one-piece undergarment that is the same in shape as a straight-hanging sleeveless dress. It is similar to the baby doll, but it is fitted more closely around the hips. Corset, a bodice worn to mould and shape the torso. This effect is typically achieved through boning, either of bone or steel. Corselet, or merry widow, combined brassiere and girdle. The corselet is considered to be a type of foundation garment, and the modern corselet is most commonly known as a shaping slip. Corsage, similar to a corset. While corsets are commonly constructed of bone or steel, the corsage utilizes elastic. Drawers, a pant-like garment worn during the 19th century for modesty and warmth. Some drawers were split-leg, in that the crotch seam was left open. French maid, a form of ladies' fantasy wear. One of many popular costumes used as lingerie.

G-string, or thong, a type of panty, characterized by a narrow piece of cloth that passes between the buttocks, and is attached to a band around the hips. A G-string or thong may be worn as a bikini bottom or as underwear by both men and women. Garter/Garter belt/Suspender belt (British), used to keep stockings up. Girdle, a type of foundation garment. Historically, the girdle extended from the waist to the upper thigh, though modern styles more closely resemble a tight pair of athletic shorts. Granny panties, a nickname for panties that are high waisted and cover the buttocks considerably. Hosiery, close-fitting, elastic garments that cover the feet and legs. Jersey nightshirt, a long, loose T-shirt made of cotton, polyester, nylon, or diaphanous chiffon. Another name for a baby doll or camisole. Knickers, an alternative word for panties. Panties, underwear that come in all shapes, fabrics and colors, allowing you to have lots of coverage or barely any coverage at all. Petticoat, an underskirt. Petticoats were prominent throughout the 16th to 20th centuries. Today, petticoats are typically worn to add fullness to skirts in the Gothic and Lolita subcultures. Pettipants, a type of bloomer featuring ruffles, resembling petticoats. Pettipants are most commonly worn by square dancers and people participating in historical reenactment. Robe, a garment worn to cover the body. A robe may be floor-length, knee-length, or shorter, and it is commonly worn over and as lingerie. Slip, typically worn underneath clothing. Originally, slips were worn to prevent underwear from showing through thin clothing and to help clothing to hang properly on the body. Slips are found in both full and half styles, and are typically made of smooth fabric like silk or satin. Spanky-pants, Spankies, or Spanks, a type of shapewear most commonly worn by cheerleaders. Spanks help to create the illusion of a slimmer figure, and are often worn as shorts, tanks, or girdle-like bodices. Stockings, another term for hosiery. String body Tanga, a type of panty featuring full back and front coverage, but string-like sides that are typically thicker than those found on a string bikini. Tap pants, a type of short typically made of lace, silk, or satin. Teddy, an undergarment that resembles the shape of a one-piece bathing suit because it is typically sleeveless, and sometimes even strapless. Torsolette, a shorter version of the corselet. It is very similar to the Basque, and is sometimes called a merry widow. The Torsolette may also feature detachable garters. Undergarment, a garment which one wears underneath clothes. Also known as "underwear." Unitard, a one piece, skin tight garment. Though not typically worn as lingerie, a unitard is considered a type of shapewear.

Spreading equipment I. MANUAL SPREADING 1. Gerber spreading tables It is available with and without air flotation and with melamine top painted surface. Spreading table designed in different widths according to spreader working width. Sectioned in standard modules of 150 cm.Extra reinforcements in each leg available. Very fast and easy to mount as table legs it comes already assembled. Blower recommendation: For light weight material: 1 blower per 10-12 meters For heavy weight material: 1 blower per 6-7 meters Quantity: 2 i. 48 * 48 ii. 78 * 96 2. Turn table Quantity: 1 78 * 96 3. Pin table Quantity: 1 48* 48 II. AUTOMATIC SPREADING

Quantity: 1

Cradle with single conveyor belt: single conveyor belt prevents from marking of the fabric and problems caused by loose threads falling between rollers on multiple conveyor belt system. This system is very use full for any kind of fabrics and especially for very delicate ones (lycras). Easy loading and unloading rolls: loading point from floor 1, 40 mts for standard machine and 1, 00 mts with loader from table. Automatic unwinding and winding up fabric: it makes easily and faster changing fabric roll. Spreading machine drives by encoder: the encoder system, allows programming automatically any marker length. You can spread the marker beginning to any part of the spreading table reaching perfect ends. Automatic high detector sensor: assures the minimum distance between the cutting device and table top, avoiding wrinkles in laying process. Robotic technology: fitted with standard PLC. Automatic start checks control: when machine is switched on. Programming feeding: to spread without tension. Tension free system Optional tension free system bar: tension is arranged while spreading automatically. Digital touch screen: instructions by easily and graphic characters, particular adjustments for any kind of fabric. Device to spread fabrics roll in reverse way: If fabrics come rolled inside out way, machine can spread automatically without changing roll face. Automatic cutting device: adjustable in speed, adjustable in length and with double speed IFS (impact free system). Spreading machine security sensors emergency stop: to prevent any accident in the cutting room. Spreading any kind of fabric: knitting fabric (open fabric, tubular, roll, book folded), and woven fabric. Any way to spread: Face up without clamps, face down, zigzag, zigzag with cutting, face to face with semiautomatic turn turret (80kg). Spreading height: 27 cm Roll weight: 100kg, 125kg, Working width: up to 2,20 OPTIONS: -Semiautomatic turn turret -Intelligent handle controller -Modem for technical assistance -TFS tension free system bar -PC based CAD interface -Sizes and colors, and junction point programming. -Zigzag device -Tubular device wrinkle free device TUBULAR SPREADING MACHINE: Adjustable stretches system: spreading tubular fabric with adjustable stretches, with motor drives tubular device. Easy loading and unloading rolls: loading point from floor 1, 40 mts for standard machine and 1,00 mts with loader from table. Spreading machine drives by encoder: the encoder system, allows programming automatically any marker length. You can spread the marker beginning to any part of the spreading table reaching perfect ends.

Automatic high detector sensor: assures the minimum distance between the cutting device and table top, avoiding wrinkles in laying process. Robotic technology: fitted with standard PLC. Automatic start checks control: when machine is switched on. Programming feeding: to spread without tension. Tension free system by controlling the speed of the tubular rollers by motor driving. Digital touch screen: instructions by easily and graphic characters, particular adjustments for any kind of fabric. Spreading machine security sensors emergency stop: to prevent any accident in the cutting room. Spreading any kind of fabric: knitting fabric (open fabric, tubular, roll, book folded), and woven fabric. Way to spread: zigzag, from roll fabric or book folded fabric Spreading height: 27 cm Roll or book folded fabric weight: 100kg, Working width: up to 1, 20 OPTIONS: -Intelligent handle controller -Modem for technical assistance -PC based CAD interface. CUTTING EQUIPMENTS I. Manual cutting 1. Straight knives Quantity: 6 The Straight Knife or Up and Down (Vertical Knife) is a machine with a straight vertical blade. Straight knives are available from 3 to 14 tall, capable of cutting lays from 2 to 13 in height. Depending on the density of the fabric, this may represent a wide range of plies. When encountering notches, the straight knife may be used to cut notches by pushing the blade into the notch mark on the patterns above each bundle. 2. band knives Quantity: 8 Band Knife Cutting is another off-table cutting method. The block of fabric is moved to the band knife cutting machine. The Band knife is similar to the butcher or wood working band saw. A continuous blade passes down through a table top cutting surface. The operator guides the block of fabric to the blade. Cutting accuracy is achieved by using thin wooden forms the shape of each pattern to be cut. The band knife is particularly useful for high pile fabrics like terry, or velvet, as well as soft knits. 3. hand shears Quantity: 4 Hand Shears are used when cutting samples and limited quantities of

garments. The cutter must control the shears keeping the cut edge layer adds to the difficulty of accurate cutting, the patterns are often traced in tailors chalk on the top layer of fabric. Hand shears are limited to the cutters physical strength, but usually no more than two layers of fabric due to the loss of accuracy as the shears lifts the fabric off the cutting table. This method is slow and unproductive. 4. Round knife cutting machine

Quantity: 2 Specifications Round knife cutting machine: it has the features of free cutting, stable performance, convenient operation and easy blade-Sharpe Round knife cutting machine Model: RSD-110 Application: It is widely used in manufacturing clothes, umbrellas and blankets. It can cut cotton, woo,linen, silk etc. It has the features of free cutting, stable performance, convenient operation and easy bladesharpening. 1. Lubricating Oil #18 2. Speed 700rpm 3. Weight: 17.5/21(kgs) 4. Package 5pcs/ctn 5. Measurement: 57x37x46.7 (cm)

6. CBM: 0.098 (m 3)

5. lingerie cutting machine Quantity: 1

Price: US $1 - 25,000 / Set Products name Power Weight efficiency Ultrasonic cutting machine 2600W 150kg 60-80pcs/min Model Voltage Size HD-LHJQ1525A 220V 1200*700*1300mm

Welding area 60mm

1. Smooth and tidy cutting edge, free of burr or fuzzy edge, optimum cutting 2. PLC control automatic feeding, computer counting, high precision, high speed, Product configuration and characteristics simple length adjustment, high efficiency and concurrent cutting 3. Used mostly for strip cotton tapes, nylon tapes, strip ribbon, shaped into circle, swallowtail, rhombus, etc.

6. Fabric Bra Cup Molding Machine

Quantity: 1 Product Description This kind of machine is a pneumatic bra cup molding machine, which is suitable for moldingfabric (lycra) cup by bullet head moulds heat-pressing. Product Feature: 1.It provides the insulating layer; the energy saving effect is remarkable. 2. The depth of cloth pressing is controlled by the digitization. 3. The depth of molding is controlled by the digitization. 4. Equipped with the instructing window, it is operated conveniently 5. The cooling system provides comfortable operating environment. Product Specification/Models Technical parameter: (1) Power supply: 220V (2) Power: 7KW (3) Specification of the electro thermal piece:12250mm500W-220V 16150mm700W-220V (4) Dimension of the mould table: 560mm280mm (5) Dimension of the machine: 1700mm800mm2250mm (6) Applicable material: fabric for bras and other garments (7) Applicable moulds: moulds for foam bras and molding cloth (8) Weight: 450KG Application bra accessories machinery

apparel machinery lingerie industry molding machine for bra cup, fabric bra cups

7. Edge binding machine: Price = US$ 5000 Specifications:

Suitable to work on single cup or top Very easy and prcised adjustment and replacement of the molds and can be done by the operator in a very short time Possibility to have molds with diameter from 80 to 130 mm. The heating upper core-shapes are fitted on the machine, while the mold is added The lower heating (fitted on the machine) is made through forcedcirculation superheated air

Adjustable shapes and fabric holding device Electronic precision control of the temperatures Time programming of molding and fabric holding device opening Working pressure adjustment Production counter Safety devices

End use: used for shaping bra.

8. Elastic tape making machine: Price = US $ 3600-3700 Specifications: Reed width= 20-220 mm Tapes= 2-12 Speed= 800-13000rpm Motor= 1.5hp End use: used for making elastic tapes which are used in bra straps .

9. Elastic lace making machine: Price = US $ 3700 Specifications: Speed = 600-800 rpm Lace = 13-20 End use: this lace braiding machine is used for production kinds of lace such as woven lace and elastic lace.

12.Bra Cup Edge Cutting & Trimming Machine Function: It is mainly used to cut and trim the surplus edge of molded bra cups, foam pads, fabric cups and etc. It is also used as the cutting and trimming usage in the rubber, plastic and

paper products industry. Merits: 1. Instead of traditional manual method to cut and trim the edge of molded bra cups, it is easy to learn and operate, and it also save much time and labor resources. 2. Strong cutting function, rapid trimming, excellent trimming effect, high productivity. Usage of machine: By using upper and lower knife to trim the cup edge, it is easy to operate and reduce operator's fatigue during operation the machine is with inverter, so the speed can be adjusted to match operator's working speed. Capacity: about 600 ~ 800 pairs per 8 hours.

13.
Bias cloth cutting Machine Bias and vertical cloth winding machine 2 sets 2 sets

Automatic tape cutter Hydraulic press cutter Fabric Inspection Machine Spreading Machine with 12 meter spreading table Straight Knife Machine Round knife Machine Band knife cutting Machine

3 sets 1 set 1 set 1 set 6 sets 1 sets 17 sets

OTHER AUXILLARIES 1. Spreading paper 2. Cloth Clamps Cloth clamps are manually set spring clips that hold the edge of a cut bundle square and prevents shifting of the plies. Cloth clamps are particularly useful when cutting small parts. Holding the clamp, the cutter can keep their fingers safely away from the cutting blade. After cutting a part away from the lay, the cloth clamp will permit the cutter to keep the cut bundle intact to facilitate notching the inside edge of the bundle. Opens to: 5cm Price: $ 7.95

3. Anti static paper 4. Needle plate

The needle place is a quick set device to stabilize the marker and upper layers of fabric. The cutter positions the place and presses the needles into the fabric. Care must be taken to ensure that the pins do not penetrate the body area of the patterns. 5. Notcher 6. Cloth weights Cloth weights are two to ten pound metal weights that hold the marker down on the lay. Cloth weights are used whenever other methods of fastening the marker are not possible due to the nature of the fabric. Cloth weights are often used with low lays (slippery or expensive fabrics). Weight 2.3kg-23cm 7. Light spray adhesive Light spray adhesive is sometimes used in conjunction with cloth weights. In this method, the underside of the marker is sprayed with a rubber based adhesive. This adhesive is tacky enough to hold the marker paper to the top layer of fabric in the lay, but is easily separated after cutting. To protect the face of the top layer of fabric, the top layer must be face down, so it is most often used with closed marker preparations. 8. Steel mesh gloves are used to protect the cutters free hand. Made of chain-mail, these gloves are flexible, yet protect the three fingers, or entire free hand of the cutter. The glove provides enough warning that the cutter will pull his hand away from the blade before cutting the skin. 9. Blade Guards are incorporated into every cutting machine. The standard of all hand guided machines cover the back of the blade. There is a floating guard that is adjusted to ride above the lay in front of the blade to prevent the cutter from accidentally hitting the cutting edge.