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STEAM EQUIPMENT
VALVE
OPTIONS:
Red. pressure (bar) 0,35 2 1,5 5,5 3,5 8,5 7 Red 17 Body design conditions : PN 25 PN 40 Spring colour Green Blue Black Maximum upstream pressure (steam) : 21 bar 25 bar LIMITING CONDITIONS It is preferable to select a spring range where the desired reduced 25 bar 31 bar Maximum upstream pressure (air) : pressure is at the upper end . 5,5 Red. pressure (bar) 0,35 of 2range 1,5 3,5 8,5 7 17 Body design conditions : PN 25 PN 4017 Maximum downstream pressure : bar 17 bar USEFUL NOTES ON VALVE AND PIPE SIZING Minimum downstream pressure25 : 0,35 bar* 0,35 bar* Maximum upstream pressure (steam) : 21 bar bar A special low pressure top assembly should be fitted for Minimum operating temperature : -10 C -10 C It is preferable to select a spring range where the desired reduced outlet pressures from 0,07 up to 0,35 bar. Maximum upstream pressure (air) : operating 25 temperature bar 31 Maximum : bar 260 C 260 C end of range . pressureTwo is at the upper diaphragms must be fitted when reduced pressure is Maximum cold hydraulic Maximum downstream pressure : 17 bartest : 17 bar40 bar 60 bar 10 bar and above. * 0,07 bar with low pressure top (limited at 7bar inlet). USEFUL NOTES ON VALVE PIPE SIZING Two regulators in parallel should beAND used on larger sysMinimum downstream pressure : 0,35 bar* 0,35 bar* CE MARKING ( PED - European Directive 97/23/EC ) tems where minimum flow is less than 10% of maximum. A special low pressure top assembly should be fitted for Minimum operating temperature -10 C -10 C PN:25 : PN 40 : If the flow is unknown it is possible to estimate it based DN15 to DN32 DN15 to DN25 : SEP - Article 3, paragraph 3. pressures outlet from 0,07 up to 0,35 bar. on pipe size or equipment heat requirement-please Maximum operating temperature : 260 C 260 C DN40 to DN50 DN32 to DN50 : Category 1 ( CE marked ). consult. Two diaphragms must be fitted when reduced pressure is Maximum cold hydraulic test : ORDER REQUIREMENTS: 40 bar 60 bar The balance pipe connection should enter Type of fluid 10 bar and above. downstream pipe at a minimum of 1 metre from valve.A * 0,07 bar with low pressure top (limited at 7bar inlet). Maximum operating temperature spool piece can be supplied to house the balancing pipe. Two regulators in parallel should be used on larger sysInlet pressure and required outlet pressure INSTALLATION CE MARKING ( PED - European Directive 97/23/EC ) Capacity (maximum and minimum). Installation instructions are available (IMI - than PRV37)10% and of maximum. tems where minimum flow is less typical assembling drawing .Special assembling designs PN 25 : PN 40 : If the flow is unknown it is possible to estimate it based may be produced on request .
Soft faced valve for gases. designed forair useand on steam, compressed air and other gases. They are suitable for pressure reducing stations Special pressure top for low pressures. throughout all industries. Connections are top flanged DIN. Different connections Regulating screw with cap. are available on request. USE: Saturated steam,compressed air, MAIN FEATURES and other gases 2) compatible with Robust (Group steel construction. Suitable for dead end conditions. the construction. OPTIONS: Soft faced valve for air and gases. AVAILABLE PRV37/S - steel Special pressure top for low pressures. Regulating screw with top cap. MODELS: PRV37/SS - complete stainless USE: Saturated steam,compressed air, steel construction. and other gases (Group 2) compatible with the construction. SIZES: DN 15 to DN 50 . AVAILABLE PRV37/S - steel CONNECTIONS: Flanged DIN. MODELS: PRV37/SS - complete stainless steel construction. Special flanges upon request. SIZES: DN 15 to DN 50 . INSTALLATION: Horizontal installation. CONNECTIONS: Flanged DIN. Special flanges upon request. A Y strainer, steam separator and INSTALLATION: Horizontal installation. A Y strainer, steam separator and steam trap should be provided upstream steam trap should be provided upstream of the valve. of the valve. IMI, installation and maintenance See IMI, installation andSee maintenance instructions. PRESSURE RANGES instructions.CAPACITIES : Please consult or ask for selection table. PRESSURE RANGES Spring colour Green CAPACITIES : Please consult or ask for selection table. LIMITING CONDITIONS
Blue
Red
Black
DN15 to DN32 DN15 to DN25We : SEP - Article 3, paragraph 3. on without pipenotice. size or equipment heatIS requirement-please reserve the right to change the design and material of this product PR37.01 E 04.05 regulations may restrict the use of this product quoted. DN40 to DN50 DN32 to DN50 Local : Category 1 ( CE marked ). below the conditions consult. ORDER REQUIREMENTS: The balance pipe connection should enter Type of fluid downstream pipe at a minimum of 1 metre from valve.A Maximum operating temperature spool piece can be supplied to house the balancing pipe. Inlet pressure and required outlet pressure INSTALLATION Capacity (maximum and minimum). Installation instructions are available (IMI - PRV37) and typical assembling drawing .Special assembling designs may be produced on request .
We reserve the right to change the design and material of this product without notice. Local regulations may restrict the use of this product below the conditions quoted.
IS PR37.01 E 04.05
81
STEAM EQUIPMENT
MATERIALS ( PRV 37 ) POS. DESIGNATION MATERIAL ST 52.3 / C 22.8 ST.STEEL CK 45 CK 45 ST. STEEL ST. STEEL ST.ST. AISI 302 BRASS BRONZE ST. STEEL ST 52.3 ST.ST./GRAPHITE ST. STEEL ST. STEEL ST.STEEL/GRAPHITE ST.STEEL/GRAPHITE ST.STEEL/GRAPHITE BRASS STEEL BRASS ALUMINIUM ST. STEEL ST. STEEL COPPER ST. STEEL PLASTIC/ST.STEEL ST. STEEL STEEL 10.9 PLATED CARBON STEEL COPPER ST.STEEL ST 35.8
DN 150
150 15 20 160 25 180 32 200 40 50 230 Face
Kg
56 120 95 13.5 120 13 150 264 56105 252 150 264 56115 264 56 120 105 14 120 13,5 160 56 264 115 120 14 68 276 140 120 18 180 68 276 140 120 18 75 130 150 22 130 22 200 284 75150 284 230 300 84165 300 84 160 165 31 160 31 to face dimensions with DIN flanges .
We reserve the right to change the design and material of this product without notice.
VALSTEAM ADCA
Face to face dimensions with DIN anges .
1 BODY 2 PILOT VALVE BODY 3 TOP COVER 3A COVER NUT 4 * MAIN VALVE SEAT 5 * MAIN VALVE 6 * MAIN VALVE SPRING 7 * PISTON 8 PISTON RINGS 9 PISTON LINER 10 BOTTOM COVER 11 * BOTTOM COVER GASKET 12 * DIAPHRAGM 12A* DIAPHRAGM 13 * DIAPHRAGM GASKET 13A* DIAPHRAGM GASKET 14 * PILOT VALVE GASKET 15 LOWER SPRING CARRIER 16 * ADJUSTMENT SPRING 17 TOP SPRING CARRIER 18 SPRING IDENT.PLATE 19 * PILOT VALVE 20 * PILOT VALVE SEAT 21 * PILOT VALVE GASKET 22 * PILOT VALVE SPRING 23 HANDWHEEL 23A LOCKNUT 24 BOLTS 25 COMPRESSION FITTING 26 BALANCE PIPE 27 PILOT VALVE STRAINER 28 SPOOL PIECE *Available spare parts.
IS PR37.01 E 04.05
82
Pilot Operated Pressure Reducing Valve Steam and Compressed Air PRV 37 ( DN65 - DN80 )
PILOT OPERATED PRESSURE REDUCING VALVE
STEAM AND COMPRESSED AIR DESCRIPTION The ADCA PRV37 pilot operated pressure reducing valves are designed for use on steam, compressed air and other gases. They are suitable for pressure reducing stations throughout all industries. Connections are flanged DIN. Different connections are available on request. MAIN FEATURES Robust steel construction. Suitable for dead end conditions. OPTIONS: Soft faced valve for air and gases. Special pressure top for low pressures. Regulating screw with top cap. USE: Saturated steam,compressed air, and other gases (Group 2) compatible with the construction. AVAILABLE PRV37/S - steel MODELS: PRV37/SS - complete stainless steel construction. SIZES: DN 65 to DN 80 . CONNECTIONS: Flanged DIN. Special flanges upon request. INSTALLATION: Horizontal installation. A Y strainer ,steam separator and steam trap should be provided upstream the valve. See IMI,installation and maintenance instructions. CAPACITIES : Please consult or ask for selection table. LIMITING CONDITIONS Body design conditions : PN 25 Maximum upstream pressure (steam) : 21 bar Maximum upstream pressure (air) : 25 bar Maximum downstream pressure : 17 bar Minimum downstream pressure : 0,35 bar* Minimum operating temperature : -10 C Maximum operating temperature : 260 C Maximum cold hydraulic test : 40 bar * 0,07 bar with low pressure top (limited at 7bar inlet). CE MARKING ( PED - European Directive 97/23/EC ) DN 65 to DN 80 : Category 1 ( CE marked ).
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PRESSURE RANGES
Spring colour Green Blue Red Black
3,5 8,5 7 17
It is preferable to select a spring range where the desired reduced pressure is at the upper end of the range.
ORDER REQUIREMENTS: Type of fluid Maximum operating temperature Inlet pressure and required outlet pressure Capacity (maximum and minimum).
USEFUL NOTES ON VALVE AND PIPE SIZING A special low pressure top assembly should be fitted for outlet pressures from 0,07 up to 0,35 bar. Two diaphragms must be fitted when reduced pressure is 10 bar and above. Two regulators in parallel should be used on larger systems where minimum flow is less than 10% of maximum. If the flow is unknown it is possible to estimate it based on pipe size or equipment heat requirement-please consult. The balance pipe connection should enter downstream pipe at a minimum of 1 metre from valve.A spool piece can be supplied to house the balancing pipe. INSTALLATION Installation instructions are available (IMI - PRV37) and typical assembling drawing .Special assembling designs may be produced on request .
IS PR37.05 E 12.05
83 We reserve the right to change the design and material of this product without notice. Local regulations may restrict the use of this product below the conditions quoted.
MATERIALS ( PRV 37 ) POS. 1 2 3 3A 4 * 5 * 6 * 7 * 8 9 10 11 * 12 * 12A* 13 * 13A* 14 * 15 16 * 17 18 19 * 20 * 21 * 22 * 23 23A 24 25 26 27 28 *Available DESIGNATION BODY PILOT VALVE BODY TOP COVER COVER NUT MAIN VALVE SEAT MAIN VALVE MAIN VALVE SPRING PISTON PISTON RINGS PISTON LINER BOTTOM COVER BOTTOM COVER GASKET DIAPHRAGM DIAPHRAGM DIAPHRAGM GASKET DIAPHRAGM GASKET PILOT VALVE GASKET LOWER SPRING CARRIER ADJUSTMENT SPRING TOP SPRING CARRIER SPRING IDENT.PLATE PILOT VALVE PILOT VALVE SEAT PILOT VALVE GASKET PILOT VALVE SPRING HANDWHEEL LOCKNUT BOLTS COMPRESSION FITTING BALANCE PIPE PRESSURE SENSING PIPE SPOOL PIECE spare parts. MATERIAL ST 52.3 / C 22.8 ST 52.3 CK 45 CK 45 ST. STEEL ST. STEEL ST.ST. AISI 302 BRASS BRONZE ST. STEEL ST 52.3 ST.ST./GRAPHITE ST. STEEL ST.STEEL ST.STEEL/GRAPHITE ST.STEEL/GRAPHITE ST.STEEL/GRAPHITE BRASS STEEL BRASS ALUMINIUM ST. STEEL ST. STEEL COPPER ST. STEEL PLASTIC/ST.STEEL ST. STEEL STEEL 10.9 PLATED CARBON STEEL COPPER COPPER ST 35.8
290 105 340 185 310 120 370 200 290 105 340 185 220
80 310face 120 370 200 with 240 DIN65 Face to dimensions flanges . Face to face dimensions with DIN anges.
Total length and size of Spool Piece to be defined in case of order. Diferent pipe assemblies available on request .
We reserve the right to change the design and material of this product without notice.
84
STEAM EQUIPMENT
0.35 0.4 0.6 0.4 - 1 1.2 1.6 0.4 - 1.5 2 2.2 2.6 0.4 - 2 2.5 3.2 3.6 0.4 - 2 3 4 4.2 0.4 - 3 4 5 5.2 0.4 - 3.5 5 6 6.2 0.4 - 4 5 6 7 7.2 0.4 - 5 6 7 8 8.2 0.4 - 5 6 7 8 9 9.2 1.0 - 6 8 10 11 1.0 - 8 12 14 1.0 - 9 15 16 1.0 - 12 15 17 2.5 - 12 15 17 5.0 - 15 17
40 45 40 75 65 50 100 85 80 60 125 114 92 68 150 144 115 105 175 159 119 109 197 178 132 122 225 221 192 146 137 251 241 206 156 145 275 272 252 213 163 150 330 311 265 175 408 339 199 425 347 207 541 459 391 685 680 641 781 763
75 95 83 150 138 105 200 170 165 127 250 225 183 137 310 295 225 213 355 314 250 217 410 358 271 251 471 339 385 293 274 518 500 398 314 292 561 551 508 431 333 298 680 629 533 364 839 656 401 863 709 416 1062 931 648 1337 1320 1256 1521 1471
125 160 140 250 230 175 335 290 277 203 420 385 309 237 512 488 373 343 602 538 411 360 670 587 452 416 778 730 639 481 453 856 788 679 514 483 944 917 838 722 548 493 1124 1023 812 568 1373 1068 662 1460 1190 717 1774 1552 988 2191 2183 2084 3355 3259
190 240 210 380 345 265 510 450 416 315 630 580 482 353 755 743 578 525 919 827 637 568 1005 908 688 635 1169 1118 976 732 692 1325 1222 1068 794 741 1468 1419 1268 1118 843 756 1732 1575 1271 924 2138 1629 1017 2178 1816 1217 2746 2335 1748 3360 3356 3156 3864 3768
280 355 308 545 515 393 750 660 613 467 920 850 708 536 1114 1095 846 770 1358 1217 941 839 1540 1345 1027 934 1759 1659 1451 1085 1011 1923 1766 1559 1142 1090 2127 2074 1871 1659 1244 1143 2541 2332 1867 1350 3118 2441 1503 3165 2694 1608 4001 3476 2840 4971 4877 4670
480 620 535 960 900 685 1310 1155 1050 818 1580 1465 1205 932 1895 1835 1430 1342 2298 2142 1644 1465 2644 2306 1773 1618 3043 2884 2513 1887 1782 3358 3095 2676 2053 1888 3718 3619 3249 2831 2152 1929 4407 4034 3202 2359 5403 4250 2619 5343 4712 2824 6971 6184 4698 8392 8284 7866
------1490 1335 --1980 1732 1585 --2530 2328 1735 --3022 2869 2130 --3566 3219 2276 --3959 3513 2764 --4605 4305 3761 2527 --5051 4653 4060 2671 --5592 5443 4951 4108 2721 --6631 6090 4503 2920 8164 6385 2968 9204 5870 3598 10390 9156 6098 12867 12864 12369 14838 14348
------1880 1685 --2475 2175 1981 --3170 2923 2179 --3765 3615 2675 --4453 4012 2870 --4952 4405 3022 --5745 5395 4704 3168 --6334 5794 5051 3319 --7031 6830 6187 5149 3466 --8216 7573 5592 3612 10393 7968 3661 11360 7363 4312 13363 11382 7628 15837 15830 14837 18311 17818
------3384 3019 --4358 3961 3614 --5695 5246 3915 --6730 6486 4850 --8018 7225 5147 --8912 7918 5418 --10390 9704 8466 5694 --11383 10396 8958 5988 --12374 12373 10890 9206 6187 --14849 13860 9902 6531 18312 14352 6432 19977 11564 7977 23758 20293 9473 29190 29197 27718 33158 32661
4.0
5.0
6.0
7.0
8.0
9.0
10
12 15 17 20 25 28
Superheated steam - the capacities in the table must be reduced by multiplying by the following factors: Degrees of superheat 10 C 50 C 100 C 150 C Multiplying factor 0,96 0,93 0,87 0,82
VALSTEAM ADCA
85
We reserve the right to change the design and material of this product without notice.
IS . PR37.10 E 06.02
Inlet
Outlet
DN 15
DN 20
DN 25
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100
STEAM EQUIPMEN
Inlet Outlet 0.7 1.0 2.0 3.0 0.35 0.4 0.6 0.4 - 1 1.2 1.6 0.4 - 1.5 2 2.2 2.6 0.4 - 2 2.5 3.2 3.6 0.4 - 2 3 4 4.2 0.4 - 3 4 5 5.2 0.4 - 3.5 5 6 6.2 0.4 - 4 5 6 7 7.2 0.4 - 5 6 7 8 8.2 0.4 - 5 6 7 8 9 9.2 1.0 - 6 8 10 11 1.0 - 8 12 14 1.0 - 9 15 16 1.0 - 12 15 17 2.5 - 12 15 17 5.0 - 15 17
DN 15 DN 20 15 16 27 60 54 45 120 105 48 45 150 135 119 60 180 165 151 136 210 195 150 135 240 210 150 105 270 265 225 180 156 301 270 240 180 165 330 314 288 240 192 181 390 360 270 210 480 375 255 540 315 255 615 534 450 780 756 720 870 840 31 33 55 122 109 91 240 210 93 61 238 208 177 124 360 330 298 285 468 437 345 315 480 421 301 211 546 516 449 361 312 612 553 492 360 329 659 628 599 492 360 342 792 732 553 468 972 762 528 912 708 528 1254 900 901 1590 1530 1464 1770 1724
DN 25 50 51 90 201 180 150 300 251 152 101 499 449 398 202 505 556 404 383 696 646 494 443 804 701 499 349 798 747 710 600 540 1011 910 816 598 547 1116 1065 1004 806 658 628 1300 1219 910 696 1602 1272 889 1819 1179 889 2379 1799 1497 2689 2548 2412 2910 2820
DN 32 70 79 138 307 276 230 460 384 232 154 739 568 492 154 768 691 613 582 1046 969 738 664 1200 1046 756 529 1353 1276 1125 892 768 1507 1359 1230 903 826 1692 1615 1503 1212 898 852 1978 1827 1359 1046 2427 1923 1332 2737 1764 1332 3153 2707 2246 3982 3828 3707 4430 4320
DN 40 111 113 199 444 399 333 666 555 334 223 1089 978 867 444 1110 997 885 840 1523 1412 1079 968 1740 1524 1104 773 1746 1635 1635 1296 1128 2244 1980 1798 1288 1176 2412 2301 2202 1770 1350 1283 2844 2622 1980 1523 3564 2784 1896 3984 2520 1896 4578 3940 3336 5790 5616 5310 6390 6180
DN 50 191 194 343 763 686 572 1150 1050 570 384 1825 1635 1444 763 1908 1716 1526 1449 2580 2389 1817 1627 2989 2640 1829 1280 3411 3220 2762 2184 1978 3789 3474 2970 2247 2056 4173 3983 3810 3022 2280 2165 4917 4497 3474 2580 6072 4692 3398 6818 4418 3398 7911 6738 5796 9902 9600 9123 10950 10680
4.0
5.0
6.0
7.0
8.0
9.0
10
12 15 17 20 25 28
VALSTEAM ADCA
86
Pressure Reducing Valve Piston Sensing PRESSURE REDUCING VALVE PISTON SENSING PRV 41 DN 1/4-1/2 PRV 41 DN 1/4-1/2
DESCRIPTION The ADCA PRV41 series direct acting, springloaded piston sensing, balanced valve pressure reducing valves, are designed for use with compressed air and water and other gases or liquids compatible with the materials of construction. They are suitable for pressure reducing stations at the point of use on different industrial applications. Connections are female screwed or flanged. MAIN FEATURES Compact design. Balanced valve. Machined from barstock materials. OPTIONS: Different soft valves for water and gases. Relieving-Internal relief valve to allow reduction of the outlet pressure in a no-flow condition . Built-in strainer. Outlet 1/4 gauge connection on body. Regulating screw with top cap. Compressed air, water and other gases and liquids compatible with the construction. PRV41/SS Stainless steel . DN 1/4 - DN 1/2 DN 10 - DN 15
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STEAM EQUIPMENT
USE:
CONNECTIONS: Female screwed ISO7/1Rp(BS 21) or NPT. Flanged DIN. Special flanges upon request. INSTALLATION: Horizontal or vertical installation. A Y strainer should be provided upstream of the valve. See IMI, installation and maintenance instructions LIMITING CONDITIONS : Body design conditions : PN 300 Maximum upstream pressure : 220 bar Maximum downstream pressure : 50 bar Minimum downstream pressure : 3 bar Maximum design temperature : 200 C Kvs : 1,5 m3/h (with DN 1/2 ported unit only). Different conditions available on request .
MATERIALS : Body and Springhousing : stainless steel . Internals : stainless steel Valve seals : stainless steel, teflon, viton,etc
ORDER REQUIREMENTS : Type of fluid Maximum operating temperature Inlet pressure and required outlet pressure Capacity (maximum and minimum).
Produced in accordance with Article 3, paragraph 3 of the PED - European Pressure Equipment Directive - 97/23/EC. Produzido em conformidade com o Artigo 3, pargrafo 3 da PED -Directiva Europeia 97/23/EC ( Decreto-Lei 211/99 ) .
VALSTEAM ADCA
We reserve the right to change the design and material of this product without notice.
IS PR41.01 E 01.06
87
STEAM EQUIPMENT
MATERIALS POS. 1 1A 2 3 4 * 5 * 6 * 6A 6B 7 * 8 * 8A 9 9A 11A 12 13 15 * 16 17 18 19 20 DESIGNATION BODY PISTON HOUSING TOP COVER SEAT COVER O-RING PISTON VALVE VALVE HEAD PUSHROD SEAT O-RING VALVE SPRING TOP SPRING PLATE PISTON O-RING O-RING GASKET SPRING PLATE ADJUSTMENT SPRING TOP SPRING PLATE ADJUSTMENT SCREW LOCKNUT HANDWHEEL SPRING IDENT. PLATE MATERIAL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL NBR ST.ST. AISI 304 NBR ST.STEEL ST.STEEL NBR ST.STEEL ST.ST. AISI 304 ST.STEEL NBR NBR ALUMINIUM STEEL STEEL BRASS ST.ST. AISI 304 ST.ST. AISI 304 PLASTIC ALUMINIUM
*Available spare parts. Remarks : All valves have a serial number . In case of non-standard valves this number must be supplied if spare parts are ordered . DIMENSIONS DIMENSIONS(mm) (mm)
SIZE DN DN
35 200 200 2.72,7 150 150 47.5 47,5 35 35 200 2,7 150 52,5 35 200 2.7 150 52.5
We reserve the right to change the design and material of this product without notice.
VALSTEAM ADCA
IS PR41.01 E 01.06
88
DESCRIPTION
EQUIPMENT
DESCRIPTION USE: Saturated steam,compressed air and other The ADCA RP16gases series pressurewith reducing valves are self-actuated direct action proportional action type, operating without compatible the construction. auxiliary energy,designed for use on steam, compressed air and other gases. AVAILABLE MODELS: They are suitableRP16 for reducing steam pressure in all energy and process systems where pressures should be kept constant . SIZES: DN 15 to DN 50 Connections are flanged.
CONNECTIONS: Flanged DIN STEAM EQUIPMENT INSTALLATION: Horizontal installation. ASaturated Y strainer, steam separator andair steam USE: steam,compressed PRESSURE REDUCING VALVE FOR STEAM trap should provided upstreamwith the valve. and otherbe gases compatible RP 16
MAIN FEATURES
RP 16
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the construction. DESCRIPTION AVAILABLE The ADCA RP16 series pressure reducing valves are self-actuated direct action proportional action type, operating without MODELS: RP16 auxiliary energy,designed for use on steam, compressed air and other gases. LIMITING CONDITIONS are suitable reducing Body design conditions : to 16 steam pressure in all energy and process systems where pressures should be kept constant . SIZES: DN They 15 DN 50 forPN Connections are flanged. Maximum upstream pressure (steam) : 13 bar CONNECTIONS: Flanged DIN Maximum downstream pressure : 13 bar INSTALLATION: Horizontal installation. USE: Saturated steam,compressed air Minimum downstream pressure : 0,5 bar An Y strainer , steam separator and other Maximum operating temperature : 200 oC gases compatible with and steam trap should be provided the construction. Maximum reducing ratio : 5:1 AVAILABLE upstream the valve. Maximum cold hydraulic test : 24 bar MODELS: RP16 See IMI,body installation and Max.hydraulic factory valve test: DN 24 bar SIZES: 15 to DN 50 maintenance instructions. CONNECTIONS: Flanged DIN
INSTALLATION:
MATERIALS
LIMITING POS. CONDITIONS DESIGNATION Body1design conditions : BODY (PN16) Maximum upstream pressure 2 YOKE Maximum downstream pressure : 13 bar 3 VALVE SEAT ST.STEEL Minimum downstream pressure : 0,5 bar LIMITING CONDITIONS 4 VALVE DISC ST.STEEL Maximum operating temperature : 200 C Body design conditions : PN 16 5 GUIDE ST.: STEEL Maximum reducing ratio 5 :(steam) 1 Maximum upstream pressure : 13 bar Maximum pressure 13 bar Maximum cold hydraulic test downstream : 24 bar: 6* O-RINGS NBR Minimum downstream pressure : 0,5 bar Max.hydraulic factory valve body test: 24 bar 7* DIAPHRAGMMaximum CHAMBER GG25 : operating temperature 200 C
8 9 10 * 11 *
Maximum reducing ratio : SPINDLE ST.STEEL Maximum cold hydraulic test : SPRING SPRING STEEL Max.hydraulic factory valve body test: 5:1 24 bar 24 bar
Horizontal installation. An Y strainer , steam separator and MATERIAL steam trap should be provided upstream the valve. PN 16 GG 25 See: IMI, and (steam) 13installation bar C 40 instructions. maintenance
POS. 1 2 3 4 5 6 * 7 * 8 9 10 * 11 *
MATERIALS DESIGNATION
MATERIAL
COPPER STEEL
CONDENSATE VESSEL 130 440 12.7 * Available spare parts. 20 150 440 12.7 * Available spare parts.
BODY (PN16) GG 25 MATERIALS YOKE C 40 POS. DESIGNATION MATERIAL VALVE SEAT ST.STEEL VALVE DISC ST.STEEL 1 BODY (PN16) GG 25 2 YOKE C 40 GUIDE ST.STEEL 3 VALVE SEAT ST.STEEL O-RINGS NBR 4 VALVE DISC ST.STEEL DIAPHRAGM CHAMBER GG25 5 GUIDE ST.STEEL DIMENSIONS (mm)ST.STEEL SPINDLE 6 * O-RINGS NBR 7 * DIAPHRAGM GG25 STEEL SPRINGCHAMBER SPRING VALVE ACTUATOR 8 SPINDLE ST.STEEL IMPULSE LINE COPPER 9 SPRING SPRING STEEL DN CONDENSATE A IMPULSE B VESSEL Kg TYPE COPPER C Kg STEEL 10 * LINE
11 *15
A1 A11
STEEL 172
4.3 4.3
172
25 32
We reserve the right to change the design and material of this product without notice. Kvs Local regulations may restrict the use of this product to below the conditions quoted.
VALSTEAM ADCA
89
DN 200 Kg TYPE C 4,3 40 445 B44017.7 A3 282 15 A 130 12,7 A1 172 20 440 12,7 12,7 A11 15 130 150 440 A1 172172 4,3 50 230 540 25.7 A4 340 440 12,7 13,7 A2 20 25 150 160 440 A11 2201727,3 180 445 15,7 A21 220 7,3 25 32 160 440 13,7 A2 282 220 40 200 445 17,7 A3 11,3 DN 15 230 445 20 25 32 40 32 50 180 15,7 A21 220 540 25,7 A4 340 16,3 40 200 445 282 Kvs 215 20 3,5 2517,7 5 40 A3 9 12 DN 32 50 50 Kvs 230 540 5 25,7 A4 340 2 3,5 9 12 22
DN 15 2 20 3,5 25 5 32 9
160 440 13.7 A2 220 7.3 DIMENSIONS (mm) DIMENSIONS (mm) 180 VALVE 445 A21 220 7.3 VALVE 15.7 ACTUATOR ACTUATOR
DN A B Kg TYPE C Kg
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STEAM EQUIPMENT
ACTUATOR AND SPRING SELECTION TABLE
VALVE DN VALVE 15 Kvs m3/h Kvs 2 Outlet (bar) Spring Nr.
DN 15 20 20 25 25 32
40 32
A -4
A -3
60 A 60
-2
-21
Outlet 0,5 -0,99 1,0-1,6 1,0-1,6 1,7-3,8 1,7-3,8 Outlet (bar)(bar) 0,5 -0,99 Nr. Outlet (bar) Outlet (bar) Spring Nr. Spring Nr. Outlet (bar) Outlet (bar) Nr. Spring Spring Nr. (bar) Outlet Outlet (bar) Nr. Spring Outlet Spring Nr. (bar) Spring Outlet (bar) Nr. Outlet (bar) Spring Nr. Spring Nr. Spring Spring Nr. 60 60 60 0,5 -0,99 1,0-1,6 0,5 -0,99 1,0-1,6 60 60 60 60 0,5 -0,99 1,0-1,6 0,5 -0,99 60 1,0-1,6 60 60 0,5 -0,99 60 1,0-1,6 0,5 -0,99 60 1,0-1,6 60 60 0,5 -0,99 60 1,0-1,6 0,5 -0,99 60 1,0-1,9 60 1,0-1,9 0,5 -0,99 61 61 61 61 60 1,7-3,8 1,7-3,8 60 60 1,7-3,8 1,7-3,8 60 60 1,7-3,8 1,7-3,8 60 60 1,7-3,8 2,0-4,2 60 2,0-4,2 61 61
3,9-5,5 3,9-5,5 60 3,9-5,5 3,9-5,5 60 60 3,9-5,5 3,9-5,560 60 3,9-5,5 3,9-5,560 3,9-5,5 60 4,3-6,960 4,3-6,9 61 61
5,6-8,2 5,6-8,2
6060 5,6-8,2 5,6-8,2 60 60 5,6-8,2 5,6-8,2 60 60 5,6-8,2 5,6-8,2 60 5,6-8,2 60 60 7,0-8,5 7,0-8,5 64 64
40 50
50
12 22
22
Valve selection : Please use the formulas mentioned on Valve Sizing IS.PV16G.55 E 01.05 How to order : RP16 DN 40 PN 16 valve complete with spring Nr.60 ,type A-21 actuator,condensate vessel and copper tube impulse line. Remarks: For superheated steam and pressures above 13 bar , please consult. For determination of upstream and downstream pipe sizes please consult.
TYPICAL INSTALLATION
PRESSURE REDUCING VALVE RP 16 WATER SEAL POT STEEL HUMIDITY SEPARATOR S 25 STEAM TRAP FLT SERIES SIGH GLASS SW 12 STRAINER IS 16 STRAINER IS16F STOP VALVE GLOBE TYPE CHECK VALVE GLOBE TYPE STOP VALVE GLOBE OR GATE TYPE STOP VALVE GLOBE OR GATE TYPE SAFETY VALVE ---COIL ---GAUGE COCK ---UPSTREAM PRESSURE GAUGE ---DOWNSTREAM PRESSURE GAUGE ----
90
Pressure Reducing Valve for Steam RP 45 STEAM EQUIPMENT PRESSURE REDUCING VALVE FO
RP 45
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MAIN FEATURES Saturated steam,compressed air and Bellows specially designed for high durability. other gases compatible with the construction. AVAILABLE USE: Saturated steam,compressed air MODELS: RP45 and other gases compatible with SIZES: DN 15 to DN 100 the construction. CONNECTIONS: Flanged DIN AVAILABLE INSTALLATION: Horizontal installation. MODELS: RP45 A Y strainer, steam separator and SIZES: DN 15 to DN 100 steam trap should be provided upstream CONNECTIONS: Flanged DIN the valve. INSTALLATION: Horizontal installation. An Y strainer , steam separator and steam trap should be provided LIMITING CONDITIONS upstream the valve. Body design conditions : See IMI, installation PN 16 and PN 40 Maximum upstream pressure (steam) : instructions. 13 bar 25 bar maintenance Maximum downstream pressure : 13 bar 13 bar Minimum downstream pressure : 0,15 bar 0,15 bar LIMITING CONDITIONS Maximum operating temperature 250C PN 250C Body design conditions : : 16 PN 40 Maximum reducing ratio : pressure (steam) 25 : 1 : 1 25 bar Maximum upstream : 13 25 bar Maximum cold hydraulic test : pressure : 24 bar 13 25 bar 13 bar Maximum downstream bar Max.hydraulic factory valve body test: 24 bar 60 bar0,15 bar Minimum downstream pressure : 0,15 bar Maximum operating temperature : 250 C 250 C Maximum reducing ratio : 25 : 1 25 : 1 MATERIALS Maximum cold hydraulic test : 24 bar 25 bar POS. Max.hydraulic DESIGNATION MATERIAL factory valve body test: 24 bar 60 bar
USE:
1 1 2 3 4 5 6* 7* 8 9 10 * 11 * BODY (PN16) BODY (PN40) PISTON BODY VALVE SEAT VALVE DISC GUIDE BELLOWS DIAPHRAGM CHAMBER SPINDLE SPRING IMPULSE LINE CONDENSATE VESSEL GG-25 GS-C 25 GGG40 ST.STEEL ST.STEEL ST.STEEL ST.STEEL GG25 ST.STEEL SPRING STEEL COPPER STEEL
USE:
Saturated steam,compressed air and other gases compatible with the construction. RP45 DN 15 to DN 100 Flanged DIN Horizontal installation. An Y strainer , steam separator and steam trap should be provided upstream the valve. See IMI, installation and maintenance instructions.
LIMITING CONDITIONS Body design conditions : PN 16 PN 40 Maximum upstream pressure (steam) : 13 bar 25 bar Maximum downstream pressure : 13 bar 13 bar Minimum downstream pressure : 0,15 bar 0,15 bar Maximum operating temperature : 250 C 250 C Maximum reducing ratio : 25 : 1 25 : 1 Maximum cold hydraulic test : 24 bar 25 bar Max.hydraulic factory valve body test: 24 bar 60 bar
POS. MATERIALS DESIGNATION MATERIAL GG-25 GS-C 25 GGG40 ST.STEEL ST.STEEL ST.STEEL ST.STEEL GG25 ST.STEEL SPRING STEEL COPPER STEEL
POS.
1 BODY (PN16) 1 BODY (PN40) 2 PISTON BODY 3 VALVE SEAT 4 VALVE DISC 5 GUIDE 6 * BELLOWS 7 * DIAPHRAGM CHAMBER 8 SPINDLE 9 SPRING 10 * IMPULSE LINE 11 * CONDENSATE VESSEL * Available spare parts.
1 1 2 3 4 5 6 * 7 * DIA 8 9 10 * 11 * C * Available
VALSTEAM ADCA
DIMENSIONS (mm) VALVE ACTUATOR DN A B Kg TYPE C Kg 15 DIMENSIONS 130 440 (mm) 12,7 A1 172 4,3 20 150 440 12,7 A11 172 4,3 We reserve the right to change the design material A2 of this product VALVE ACTUATOR 25 160 440 and 13,7 220 without 7,3 notice. Local regulations may restrict the use of this product to below the conditions quoted. 32 180 15,7 220 7,3 DN A B Kg 445TYPE C A21 Kg 40 200 445 17,7 A3 282 11,3 15 130 50 440 230 12.7 540 A1 25,7 172A4 4.3 340 16,3 29,7 172 20 150 65 440 290 12.7 540 A11 4.3 80 310 610 36,7 25 160 100 440 350 13.7 650 A2 7.3 53,7 220
VALSTEAM ADCA
32 180 We reserve the right to change the design and material of this product without notice. 40 200 Local regulations may restrict the use of this product to below the conditions quoted. 50 230 65 80 100 290 310 350
A21 A3 A4
220 340
7.3 16.3
91
PRESSURE REDUCING STEAM The ADCA RP45 series pressure reducing valves are single seat bellows sealed VALVE controllers, FOR operating The ADCA RP45 series pressure reducing valves are single seat bellows sealed without auxiliary energy,designed for use on steam, compressed air and other gases. RP 45 energy,designed for use on steam, compressed air and other gases. They are suitable for reducing steam pressure in all energy and processThey systems pressures should be pressure in all energy and process system arewhere suitable for reducing steam kept constant . DESCRIPTION Connections are flanged. Connections are anged. The ADCA RP45 series pressure reducing valves are single seat bellows sealed controllers, operating without auxiliary MAIN FEATURES energy,designed for use on steam, compressed air and other gases. Bellows specially designed for high durability. They are suitable for reducing steam pressure in all energy and process systems where pressures should be kept constant . MAIN FEATURES Connections are flanged. Bellows specially designed for high durability.
DESCRIPTION
DESCRIPTION
DN 15 20 25 32 40 50 65 80 100
DN25
280 240 118 290 146 350 175 400 240 510 290 620 350 760 400 910 510 1040 620 1180 760 1300 910 1540 1040 1850 1180 2150 1300 2450 1540 2700 1850 3050 2150 3400 2450 3600 2700
700 590 300 730 360 880 430 1010 590 1300 730 1600 880 1930 1010 2300 1300 2700 1600 2900 1930 3200 2300 4000 2700 4700 2900 5500 3200 6200 4000 7000 4700 7800 5500 8700 6200 9200 7000
DN65
DN80
DN100
1550 2500 3050 1250 3600 1550 4300 1850 5400 2500 6500 3050 8000 3600 9500 4300 11000 5400 12000 6500 13500 8000 16300 9500 19000 11000 22000 12000 25000 13500 28000 16300 32000 19000 36000 22000 38000 25000
VALVE
22 24 25 Kvs
m3/h
1780 2350 3050 4900 7800 SPRING SELECTION TABLE 2000 ACTUATOR 2600 AND 3400 5400 8700 2150 2800 3600 5700 ACTUATOR 9200
0,5 -0,99 60 0,5 -0,99 60 1,0-1,6 60 1,0-1,6 60 1,7-3,8
VALVE
20 DN 15
Kvs
6.9 m3/h 4,8 9.1
4.8
ACTUATOR 60 A60 -2 1,7-3,8 1,7-3,8 60 60 1,7-3,8 1,7-3,8 60 60 1,7-3,8 60 1,7-3,8 1,7-3,8 60 60 2,0-4,2 1,7-3,8 61 60 2,0-4,2 2,0-4,2 61 61 2,0-4,2 2,0-5.0 61 62 2,0-5,0 2,0-8.0 62 63 2,0-6,0 63
factor
20 25
40 32 32
6,9 9,1
11.8
14.4 11,8
40 50 50 65 65
80
80
100
100
Downstream Upstream
129,5
Outlet (bar) Outlet (bar) Spring Nr. Spring Nr. Outlet (bar) Outlet (bar) Spring Nr. Spring Nr. Outlet (bar) Spring Outlet (bar)Nr. Outlet Spring Nr.(bar) Spring Nr. Outlet (bar) Outlet (bar) Spring Nr. Spring Nr. Outlet (bar) Outlet (bar) Spring Nr. Nr. Spring Outlet (bar) Outlet (bar) Spring Spring Nr. Nr. Outlet (bar) Outlet (bar) Spring Nr. Spring Nr. Outlet (bar) Spring Nr.
A -4 0,5 -0,99 0,5 -0,99 60 60 0,5 -0,99 0,5 -0,99 60 60 0,5 -0,99 0,5 -0,99 60 60 0,5 -0,99 60 0,5 -0,99 0,5 -0,99 61 60 0,5 -0,99 0,5 -0,99 61 61 0,5 -0,99 0,46 -0,99 61 62 0,46-0,99 0,46 -0,99 62 63 0,46-0,99 63
factor
A -3 1,0-1,6 1,0-1,6 60 601,0-1,6 1,0-1,6 60 601,0-1,6 1,0-1,6 60 60 1,0-1,6 60 1,0-1,9 1,0-1,6 61 60 1,0-1,9 1,0-1,9 61 61 1,0-1,9 1,0-1,9 62 61 1,0-1,9 1,0-1,9 62 63 1,0-1,9 63
1,7-3,8
A -21 60 3,9-5,5 3,9-5,5 60 60 3,9-5,5 3,9-5,5 60 60 3,9-5,5 60 3,9-5,5 3,9-5,5 60 60 4,3-6,9 3,9-5,5 61 60 4,3-6,9 4,3-6,9 61 61 4,3-6,9 5.1-8.9 61 62 5,1-8,9 6.1-13 62 63 6,1-13 63
A -1 60 5,6-8,2 5,6-8,2 60 5,6-8,2 60 60 5,6-8,2 5,6-8,2 60 60 5,6-8,2 5,6-8,2 60 60 7,0-8,5 5,6-8,2 60 64 7,0-8,5 7,0-8,5 64 64 7,0-8,5 9.0-13 64 65 9,0-13 65 ------
Correction factors: Correction factors must also be used for certain pressure ratios as follows:
pressure + 1 0 . 7 correction pressure + 1 f = 1 . 25 ; 0.8 correction f = 1 . 6 ; = 0.9 correction factor f = 2,25
Remarks: The pressures have to be inserted in barg . No correction factor should be used for smaller pressure ratios than 0,7 Example (valve selection): Saturated steam capacity 300 Kg/h ; Upstream pressure:3 bar ; Downstream pressure required : 2 bar Solution :First determine correction factor for pressure ratio 3 + 1 = 0,75 f = 1,25 , mutiply the given capacity 300 x 1,25 = 375 kgs/h Go to 3 bar in the column bar of the capacity table. By following the horizontal line you can find out the values for selection of pressure reducing valve.Looking for an equal or higher value than 300 Kg/h. In this case it will be 400Kg/h. Now, go to the top of the table and read off the nominal size : DN 32. On the actuator and spring selection table, for downstream pressure of 2 bar we may see that the recomended actuator is type A-2 , considering the valve supplied with spring Nr.60. How to order : RP45 DN 32 PN 16 valve complete with spring Nr.60 ,type A-2 actuator,condensate vessel and copper tube impulse line. Remarks: For superheated steam please consult. For determination of upstream and downstream pipe sizes please consult.
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