Hpla B Z

Linear actuators
HPLA-B with timing belt drive HPLA-Z with rack-and-pinion-drive
Catalogue: 192-580011 N7/UK Version 7 / October 2003
192-580011N7
Linear actuators HPLA
Parker Hannifin GmbH Electromechanical Automation
192-580011N7
Dynamic high performance-Linear actuators HPLA

Content:
HPLA Product description ...............................4 Technical specifications....................................6 Dimensional drawings .....................................10 HPLA80 with timing belt drive .......................10 HPLA120 with timing belt drive.....................13 HPLA180 with timing belt drive.....................16 HPLA180 with rack-and-pinion drive ............18 Idler unit ...........................................................18 Carriage with bar.............................................19 Definition of stroke, usable stroke and safety travel.......................................................21 Order Code........................................................22 Drive options.....................................................23 Accessories ......................................................24 Assembly angle plate .....................................24 Clamping profile..............................................25 External buffer stop ........................................25 T-nuts and bolts ..............................................26 Link shaft bearing for dual actuators ...........26 Longitudinal flange connection set ..............27 Cable carrier ....................................................28 Electronic accessories ....................................30 Attachment variants for position sensors ...30 Tripping plate ..................................................31 Mechanical limit switches..............................32 Electrical limit switches .................................32 Distribution box ..............................................33 Other accessories and software ...................33 Linear encoder..................................................34 Additional mass moment of inertia due to effective load and weight of the timing belt ..35
The highly dynamic linear actuator

For guiding, transporting and positioning, even over long distances, offers: Extended travel: Up to 50m for rack-and-piniondrive (HPLA180) Up to 20m for timing belt drive High speeds in practical applications of up to 5m/s High load-bearing capacity up to 1600kg Nominal drive torque up to 244Nm Nominal thrust force up to 5500N Repeatability up to 0.05mm High degree of mechanical efficiency Independent multiple carriages can be used on one linear actuator for rack-and-pinion drive Three profile sizes: HPLA80, HPLA120 and HPLA180 can be combined in a modular system. (also with other linear actuators) With FEM-method optimised extrusion bar profile: offers maximum bending and torsional rigidity with minimum weight. Simple, rapid installation and start up.
The modular concept

Provides the ideal solution for all applications: The modular drive system: alternative timing belts:
high levels of dynamism requires very little maintenance or rack-and-pinion (HPLA180): high levels of dynamism high levels of accuracy and rigidity regardless of travel
Typical fields of application

As part of advanced and cost-effective construction of machines and handling systems: Handling technology: e.g. palletising, supplying, withdrawal Textile machinery building: e.g. cross-cutting, length cutting and stacking, quilting, seam stitching Process engineering: e.g. painting, coating, gluing, engraving Storage technology: e.g. commissioning, inventory Construction technology: e.g. formwork, placing reinforcing steel Clean room technology: e.g. wafer transport, wafer coating Machine tool construction: e.g. using tools to coat, changing tools Testing technology: e.g. guiding ultrasonic sensors
The modular guide system: alternative plastic rollers:

clean operation, as there are no lubricants on the guidance requires little maintenance or steel rollers on an integrated
steel strip:
high load-bearing capacity high levels of rigidity
Various options for adaptation to wide ranging applications: steel cover strip corrosion-resistant VA version for applications in clean rooms or in the food industry integrated length measuring system for maximum precision (optional)
Subject to technical modifications. Data correct at time of printing.
192-580011N7
HPLA Product description

HPLA with timing belt drive
HPLA with rack-and-pinion drive
192-580011N7

The profile (1) The carriage (2)
Also the aluminium carriage profile has been optimised using FEM methods. The plastic or steel rollers (mounted on roller bearings and lubricated for life) are set via the eccentric to be without play on all sides. The carriage can be supplied in two sizes as the standard carriage with 12 rollers or extended carriage with 24 rollers. Simple and adjustable attachment of operating cams by means of longitudinal grooves on the sides. Height and bolt points are unaffected when the steel strip cover is attached at a later date.
The drive module (10)

M
The tensioning station (3)

By using the finite element method we have managed to optimise the aluminium extrusion bar profile to maximum rigidity (torsion and deflection) at minimum weight. The modular concept permits the use of the same profile for all HPLA variants: drive version with timing belt drive version with rack-and-pinion guide with plastic rollers on anodised aluminium guide with steel rollers on a steel strip which is integrated into the profile. The rack-and-pinion (11) is housed within the profile in a protected manner - it is therefore also now possible to use a steel strip cover with this drive variant. 6 steel strips (8) are admitted into the profile of the version with steel rollers. The profile can be supplied in cross sections of 80 x 80 (HPLA80), 120 x 120 (HPLA120), 180 x 180 (HPLA180). Two assembly grooves are located on both the two sides and on the bottom. These can be used in accordance with DIN-508 for Tnuts to fasten additional mechanical components and to connect several linear actuators. When combined with the covering profile (9), this forms cable ducts, e.g. for the initiator cables. An easily accessible tensioning station which is simple to maintain and assemble. It is used to set the necessary tension of the timing belt and its orientation (parallel to the pulleys). The rack-and-pinion drive offers all the advantages of a timing belt drive, but without the usual drawbacks. The short timing belt (which is independent of travel length) reduces belt stretching to an absolute minimum. The combination of plastic timing belts and an aluminium rack-and-pinion is a safe and clean drive which requires no lubrication.
The drive station (4)

The HPLA can be delivered with numerous drive options. Everything is possible from the pulley mounted on gearbox shaft through a fully supported hollow shaft up to a drive shaft on left, on right or on both sides.
Advantages of the rack-andpinion drive:

high constant rigidity regardless of the travel or position very long travel distances achievable high levels of accuracy high speeds are possible no lubrication necessary any installation position possible
The timing belt (5)

The timing belt has no play and is reinforced by integral steel wires, thereby ensuring maximum travel speeds and repeatability.
Clamping of timing belt (6)

The timing belt clamping angle and the large area of the clamping guarantees a secure connection between the timing belt and the carriage. The clamping system allows the timing belt to be replaced without the load attachment plate having to be dismantled. This means that attachments do not normally need to be removed.
The following options can be supplied

Steel strip cover Integrated linear encoder for maximum accuracy (! page 34) Profile extending flange(s) for large strokes Corrosion-resistant VA version for harsh environmental conditions or for applications in the clean room or the food industry and/or pharmaceuticals.
The load attachment plate (7)

The longitudinal grooves integrated on the top of the plate offer many options for the assembly of attachments. When used in conjunction with our clamping profiles, this allows for simple incorporation in a multiple axis system.
5
192-580011N7
Technical specifications
HPLA Size
Unit
HPLA080
Timing belt drive
Plastic roller guidance Steel roller guidance
HPLA120
Timing belt drive
Plastic roller guidance Steel roller guidance Plastic roller guidance
HPLA180
Timing belt drive
Steel roller guidance
Rack-and-pinion
Plastic roller guidance
Weight and mass moments of inertia

Weight of base unit without stroke HPLA with standard carriage (S) 6.0 kg As above with steel strip cover 6.8 HPLA with extended carriage (E) 7.8 kg As above with steel strip cover 8.6 Carriage + load attachm. plate (S) 1.5 kg As above with steel strip cover 1.7 Carriage + load attachm. plate (E) 2.4 kg As above with steel strip cover 2.6 Weight of drive module kg -Weight per metre of additional length 6.0 kg/m As above with steel strip cover 6.1 1) Mass moment of inertia related to the drive shaft HPLA with standard carriage (S) 16.0 2 kgcm As above with steel strip cover 17.8 HPLA with extended carriage (E) 23.6 2 kgcm As above with steel strip cover 25.4 6.6 7.5 8.6 9.5 1.6 1.8 2.6 2.8 -7.2 7.3 16.6 18.4 24.7 26.5 18.6 20.2 23.5 25.2 5.5 5.8 8.5 8.8 -13.5 13.7 136 142 191 197 19.8 21.6 25.2 27.1 5.7 6.0 8.9 9.2 -15.4 15.5 140 146 198 204 49.8 57.2 67.4 74.8 11.4 12.3 20.3 21.1 -29.2 29.4 668 725 1074 1121 5.0 10.0 5610 5540 mm 5460 5390 mmxmm 4 cm 4 cm 2 N/mm Nm Nm N N mm % mm/U mm kg/m mm 5590 5520 5440 5370 9560 9470 9360 9270 9530 9440 9330 9240 9440 9240 9140 8940 9400 9200 9100 8900 180 x 180 3610 4077 0.72 * 10 26.5 47.4 925 see page 7 0.2 95 180 18 25 / 10 0.166 28.7 74.2 131.4 1696 see page 8 0.2 95 270 27 32 / 10 0.213 43.0
5
53.4 61.6 72.6 80.9 11.8 12.6 21.0 21.8 -33.4 33.6 695 743 1107 1154
71.8 78.4 88.6 95.2 9.9 12.5 17.2 19.8 20.0 31.4 31.5 646 698 793 845
Travel paths and speeds

Maximum travel speed Maximum acceleration Maximum travel path, standard 2) carriage (S/T) with one profile bar As above with steel strip cover Maximum travel path, extended carriage (E/F) 2) with one profile bar As above with steel strip cover Cross-section Moment of inertia Ix Moment of inertia Iy E-module (aluminium) Nominal drive torque Maximum drive torque Nominal thrust force with fully 3) supported hollow-shaft bearing Thrust force (effective load) Repeatability Efficiency
3)
m/s 2 m/s mm
8880 8680 8580 8380
Geometrical data of guide profile

80 x 80 139 165 120 x 120 724 830
Forces, torques and efficiency

244 368 3733 see page 9 0.2 95 420 21 56 / 20 0.550 66.8 58 58 -1300 0.05 80 280 28 42 / 10 0.251 44.56
Data of pulley and Timing belt

Travel distance per revolution Number of teeth on pulley Timing belt width / pitch Weight of timing belt Response radius of the drive pulley (RA)
1) 2) 3)
Additional mass moment of inertia due to effective load and weight of timing belt: see page 35. Longitudinal flange connection can be used for longer travel paths. For actuators with timing belt drive some restrictions have to be considered: maximum permitted load, drive torque, travel speed, acceleration and repeatability. (see page 27). For Linear actuators with rack-and-pinion drive the travel distance is unlimited (as far as the linear actuator is concerned) depending only on power input from the drive. Applies for the standard delivery condition with hollow shaft. For higher torques or forces please contact us. Technical data issued 09/03, safety factor taken into consideration S=1. Data applies for a temperature range of between -10C and + 40C. The technical data applies under standard conditions and only for the individually specified operating mode and nature of load. In the case of compound loads, it must be verified in accordance with the laws of physic and technical standards, whether single data have to be reduced. Please contact us in the case of doubt.
192-580011N7

Load bearing capacity of timing belt and carriage
The thrust force Fx the timing belt is capable of transferring depends on its pretension. If nothing other is indicated the HPLA will be delivered with a standard pretension. With this pretension the HPLA is able to transfer the nominal thrust force F_nom. If your application needs a higher thrust force the timing belt gets a higher pretension and is able to transfer thrust forces up to F_max. If the thrust force Fx you transfer is greater than the pretension of timing belt it can happen that the timing belt jumps on the pulley. The service life (s_nom. / s_max) of the drive chain (without guiding system; with pulley mounted on gearbox shaft: bearing of gearbox), depends on the pretension and the thrust force that occurs. The forces and torques the carriage is capable of transferring is speed-dependent. The curves shown in the graphs apply to a standard carriage (S/T). With the extended carriage (E/F) all the values apart from Fx (loadbearing capacity of timing belt) can be doubled, if the load is applied equally to both halves of the carriage or distributed uniformly along its entire length. The curves show the maximum load-bearing capacity of a carriage in one direction of force or torque. If several loads are applied in different directions, the values given by the curves must be derated, i.e. the load or speed should be reduced if necessary. For the precise carriage dimensioning, our software "DimAxes" is available (! free download: http://www.parker-eme.de). (! Page 33). Thrust force HPLA80 Fx
Drive options (! page 22 and page 23) NL/NR / DL/DR / LR/RL (Single-/Dual actuator, hollow shaft bearing) SL/SR / SB (Single-/Dual actuator, full-shaft bearing) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P3 (A) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P3V (A) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P4 (B) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P4V (B) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft PE4 (Q) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft PE5 (R) Transferable thrust force
(with dual actuators: each belt drive)
Nominal service life 1 s_nom [km] 81000 81000 81000 81000 81000 81000 81000 81000 s_max [km] 46000 46000 40000 46000 46000 46000 46000 46000
F_nom [N] 925 925 474 925 557 925 500 675
F_max [N] 1114 1114 602 1114 671 1114 600 900
Load bearing capacity [N]
Load bearing capacity HPLA80 (Fy and Fz)
3000 2750 2500 2250 2000 1750 1500 1250 1000 750 500 250 00 1 2 3 4 5 Velocity [m/s] c d b Fy a a: Fz with steel roller guide b: Fz with plastic roller guide c: Fy with steel roller guide d: Fy with plastic roller guide Fz
Maximum permissible torque [Nm]
Maximum permissible torques HPLA80 (Mx, My and Mz)
200 180 160 140 120 100 80 60 e 40 f 20 0 d b c a
a: My with steel roller guide b: My with plastic roller guide c: Mz with steel roller guide d: Mx with steel roller guide e: Mz with plastic roller guide f: Mx with plastic roller guide
Mz
Mx
My
Velocity [m/s] 0 1 2 3 4 5
The calculation of nominal service life for roller bearings bases on: at least 90% of all bearings achieve or exceed the nominal service life.
192-580011N7

Thrust force HPLA120 (Fx)
Please note the explanations in chapter "Load bearing capacity of timing belt and carriage ", page 7!
Transferable thrust force
(with dual actuators: each belt drive)
Nominal service life 2 s_nom [km] 85000 85000 85000 85000 85000 85000 85000 s_max [km] 37000 37000 28000 36000 28000 37000 37000
Drive options (! page 22 and page 23) NL/NR / DL/DR / LR/RL (Single-/Dual actuator, hollow shaft bearing) SL/SR / SB (Single-/Dual actuator, full-shaft bearing) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P4 (B) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P4V (B) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P5 (C) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P5V (C) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft PE5 (R)
F_nom [N] 1696 1696 627 1514 1059 1696 675
F_max [N] 2234 2234 905 2014 1529 2234 900

7000 6500 Load bearing capacity [N] 6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 0 1 2 3 4 5 Velocity [m/s] d b c Fy a a: Fz with steel roller guide b: Fy with steel roller guide c: Fz with plastic roller guide d: Fy with plastic roller guide Fz

600 Maximum permissible torque [Nm] a: My with steel roller guide b: Mz with steel roller guide c: My with plastic roller guide d: Mx with steel roller guide e: Mz with plastic roller guide f: Mx with plastic roller guide Mz Mx
500 a 400
My
300 b 200 d 100 e f 0 Velocity [m/s] 0 1 2 3 4 5 c
2 The calculation of nominal service life for roller bearings bases on: at least 90% of all bearings achieve or exceed the nominal service life.
192-580011N7

Thrust force HPLA180 (Fx) with timing belt drive
Please note the explanations in chapter "Load bearing capacity of timing belt and carriage ", page 7!
Transferable thrust force
(with dual actuators: each belt drive))
Nominal service life 3 s_nom [km] 100000 136000 100000 112000 100000 100000 s_max [km] 45000 136000 45000 112000 45000 54000
Drive options (! page 22 and page 23) NL/NR / DL/DR / LR/RL (Single-/Dual actuator, hollow shaft bearing) SL/SR / SB (Single-/Dual actuator, full-shaft bearing) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P5 (C) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P5V (C) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P7 (D) GL/GR // FL/FR, Single actuator, pulley mounted on gearbox shaft P7V (D)
F_nom [N] 4169 3770 1160 2513 1654 3561
F_max [N] 5457 3770 1519 2513 2164 4398

15000 a 12500 Load bearing capacity [N] a: Fz with steel roller guide b: Fy with steel roller guide c: Fz with plastic roller guide d: Fy with plastic roller guide Fz
10000
Fy
7500 b 5000 c 2500 d 0 Velocity [m/s] 0 1 2 3 4 5

2200 2000 Maximum permissible torque [Nm] 1800 1600 1400 1200 1000 800 600 400 200 0 0 e f 1 2 3 4 5 c b d a a: My with steel roller guide b: Mz with steel roller guide c: Mx with steel roller guide d: My with plastic roller guide e: Mz with plastic roller guide f: Mx with plastic roller guide Mz Mx
My
Velocity [m/s]
3 The calculation of nominal service life for roller bearings bases on: at least 90% of all bearings achieve or exceed the nominal service life.
192-580011N7
Dimensional drawings
HPLA80 with timing belt drive LBB080
164 (199)
85
30
4 x M6
100
60
(40)
250 Standard carriage 400 Extended carriage A
Stroke (40)
128 (163) 43
50
3
10
A [10]
94
Thread on the opposite side
Lubrication system of steel roller guide
40
3 108
144 70H7
[10]
Steel strip cover option
Timing belt tensioning screws
46
70H7 Section A-A (enlarged)

4,5+0,2
76+0,2 48 0,2 Y
4,5+0,2
Detail X 11
18,5
DetailY
2
4,1+0,2 7,2+0,2
6+0,2
12
Large slots (see detail X) compatible with DIN 508 T-nuts Dimensions in ( ) apply in combination with steel strip cover Dimensions in [ ] apply in combination with steel roller guide 0,5
54 0,3
100
80
6+0,2
1,5
11
4,5+0,2 48 0,2
16
2,5+0,2
4,5+0,2
Overview drive combinations LBB080

Drive flange 4 Drive options4
A (for P3/P3V) single actuator B (for P4/P4V) single/dual actuators E (for motor MH105 /B9/19) single actuator F (for motor MH105 /B6/24) single actuator Q (for PE4) single actuator R (for PE5) single actuator FL/FR pulley mounted on gearbox shaft, gearbox not mounted Fig. LBB080-11 Fig. LBB080-12/ only single actuator SL/SR/SB Drive station with drive shaft NL/NR hollow shaft bearing, prepared for drive (gearbox / motor) to be fitted A-R Fig. LBB080-7 Fig. LBB080-8/ Fig. LBB080-17: Dual actuatordrive side Fig. LBB080-15 Fig. LBB080-16 Fig. LBB080-9 Fig. LBB080-10 GL/GR pulley mounted on gearbox shaft, Gearbox A, B, Q, R mounted Fig. LBB080-11 Fig. LBB080-12/ only single actuator DL/DR hollow shaft bearing, Gearbox A, B, Q, R mounted LR/RL hollow shaft bearing, Gearbox A, B, Q, R mounted. Additional drive shaft Fig. LBB080-3 Fig. LBB080-4/ Fig. LBB080-17: Dual actuatordrive side no standard no standard Fig. LBB080-5 Fig. LBB080-6
Fig. LBB080-7 Fig. LBB080-8/ Fig. LBB080-17: Dual actuatordrive side no standard no standard Fig. LBB080-9 Fig. LBB080-10
n/A n/A Fig. LBB080-13 Fig. LBB080-14
For Gearboxes or Motors with hollow shaft. Dimensional drawings: Fig. LBB080- 1, Fig. LBB080-2
n/A n/A Fig. LBB080-13 Fig. LBB080-14
4 Short names: see order code page 22.
10
192-580011N7

LBB080 - Drive housings with drive shafts / drive flanges
Key in accordance with DIN 6885-A 6x6x22 86.5 38 SL 144 94 48.5
Key in accordance with DIN 6885-A 6x6x22

SR
86.5 38
48.5
144
20 h9
20 h9
Fig. LBB080- 1: SL/SR

Key in accordance with DIN 6885-A 6x6x22 5
144
Fig. LBB080-2: SB
50 63 59 M5x15
45

144 94
90
94
50
63
59
M6x21
45
90
20h9
20 h9
94
RL 75
RL 85 Pilot 70H7, 20mm deep
For drive shaft 16, max. 33mm long (Key connection in accordance with DIN 6885-A)
Pilot 60H7 19mm deep
Fig. LBB080-3: LR/RL for P3/P3V (A)

Key in accordance with DIN 6885-A 6x6x22 50 5
144
Fig. LBB080-4: LR/RL for P4/P4V (B)

M6x23
45
63
46
Key in accordance with 50 DIN 6885-A 6x6x22 5

144 94
90
63
49
M8x26
45
90
20h9
20h9
94
RL 100 Pilot 80H7 6mm deep
RL 115 Pilot 110H7, 5mm deep
For drive shaft 25, max. 55mm long (Key connection in accordance DIN 6885-A)
Fig. LBB080-5: LR/RL for PE4 (Q)
Fig. LBB080-6: LR/RL for PE5 (R)
LBB080 - Single actuator with hollow shaft or pulley mounted on gearbox shaft
45 59 DR M5x15
45
45 90
59
DR
M6x21
45
90
144 94
For drive shaft 16, max. 33mm long

(Key connection in accordance with DIN 6885-A)
75
Pilot 60H7, 19mm deep
144 94
85
Fig. LBB080-7: DL/DR or NL/NR for P3/P3V (A)

45 46 DR M6x23
45
Fig. LBB080-8: DL/DR or NL/NR for P4/P4V (B)

45 90 49 DR M8x26
45
90

(Key connection in accordance with DIN 6885-A
144 94
100
Pilot 80 , 6mm deep

H7

144 94
115
Fig. LBB080-9: DL/DR or NL/NR for PE4 (Q) 11
Fig. LBB080-10: DL/DR or NL/NR for PE5 (R)

192-580011N7

29 38 GR M5x15
45
29 42
GR
M6X19
45
90
90
144 94

75
Pilot 60 , 18mm deep

H7

144 94 120
Pilot 70H7, 16.5 mm deep
Fig. LBB080-11: GL/GR or FL/FR for P3/P3V (A)

29 23 GR M6x8
45
Fig. LBB080-12: GL/GR or FL/FR for P4/P4V (B)

29 37 90 GR M8x14
45
90
144 94
100
Pilot 80 , 6mm deep

H7

144 94 115
Pilot 110H7, 4.5mm deep
Fig. LBB080-13: GL/GR or FL/FR for PE4 (Q)

45 46 NR M6x23
45
Fig. LBB080-14: GL/GR or FL/FR for PE5 (R)

45 90 49 NR M8x26
45
90
144 94
100
144 94 130
Fig. LBB080-15: NL/NR for motor MH105/B9/19 (E)
Fig. LBB080-16: NL/NR for motor MH105/B6/24 (F)
LBB080 - Dual actuators

M6x21
45
59
90
144 94
48,5

H7
85
Fig. LBB080-17: Dual actuatordrive side: NL/NR or DL/DR or LR/RL for P4/P4V (B)
59 A 48,5
Distance between centre lines A 120-350 mm

59 A 48,5
Distance between centre lines A larger than 600 mm
12
192-580011N7

205 (250) 4 x M8
116 .6
135 66.5
30
60
(50)
300 Standard carriage 500 Extended carriage A
Stroke (50)
160 (205) 60
117 185
Threads on the opposite side
5 [13]
A [13]
5 140 Timing belt tensioning screws
95H7
60
95H7 Section A-A(enlarged) 110 700.2

Detail X 17
7.2 +0.1 6.5+0.3
Detail Y 10 +0.1 -0.2

20.5
y
+0.3
Large slots (see Detail X) compatible with DIN 508 T-nuts and DIN 787 T-bolts Dimensions in ( ) apply in combination with steel strip cover Dimensions in [ ] apply in combination with steel roller guide
800.2
120
143
17 2.5
2.5 0.5
25
700.2 120
7+0.5

Drive flange5 Drive options5
B (for P4/P4V) Single actuator C (for P5/P5V) Single-/dual actuator G (for Motor MH105 /B6/24) Single actuator H (for Motor HJ155) Single actuator J (for Motor MH145 /B5/24) Single actuator Q (for PE4) Single actuator R (for PE5) Single actuator FL/FR pulley mounted on gearbox shaft, gearbox not mounted Fig. LBB120-11 Fig. LBB120-12/ only single actuator n/A n/A n/A n/A Fig. LBB120-13 SL/SR/SB Drive station with drive shaft NL/NR hollow shaft bearing, prepared for drive (gearbox / motor) to be fitted B-R Fig. LBB120- 7 Fig. LBB120- 8/ Fig. LBB120-17 GL/GR pulley mounted on gearbox shaft, Gearbox B, C, R mounted Fig. LBB120-11 Fig. LBB120-12/ only single actuator n/A n/A n/A n/A Fig. LBB120-13 DL/DR hollow shaft bearing, Gearbox B, C, Q, R mounted LR/RL hollow shaft bearing, Gearbox B, C, Q, R mounted. Additional drive shaft Fig. LBB120- 3 Fig. LBB120- 4/ Fig. LBB120-17
10 +0.1 -0.2
6.5+0.5
4.1 +0.1
For Gearboxes or Motors with hollow shaft. Dimensional drawings: Fig. LBB120- 1, Fig. LBB120- 2
Fig. LBB120- 7 Fig. LBB120- 8/ Fig. LBB120-17
Fig. LBB120-14 Fig. LBB120-16 Fig. LBB120-15 Fig. LBB120- 9 Fig. LBB120- 10
no standard no standard no standard Fig. LBB120- 9 Fig. LBB120- 10
no standard no standard no standard Fig. LBB120- 5 Fig. LBB120- 6
5 Short names: see order code page 22
13
70.5
192-580011N7

LBB120 - Drive housing with drive shafts / drive flanges
Key in accordance with DIN 6885-A 8x7x32 109 50 SR
185 117
59
109 50
59
30 h9
30h9
SL 4
185 117

185 117
Fig. LBB120- 2: SB
75 70 M6x16
45
90
185 117
80
75
81
M8x18
45
90
30h9
RL 85 Pilot 70 , 20mm deep

H7
30h9
RL


120 Pilot 90H7, 30mm deep
Fig. LBB120- 3: LR/RL for P4/P4V (B)

185 117
Fig. LBB120- 4: LR/RL for P5/P5V (C)

M6x16
45
90
185
80
75
55
80
75
57
M8x27
45
90
30h9
30h9
117
RL For drive shaft 20, max. 60mm long 100 Pilot 80H7, 4mm deep
RL

Fig. LBB120- 5: LR/RL for PE4 (Q)
Fig. LBB120- 6: LR/RL for PE5 (R)
57 70 DR M6x16
45
57
81
DR
M8x18
45
90
85
185 117
90
185 117
120
Fig. LBB120- 7: DL/DR or NL/NR for P4/P4V (B)

57 55 DR M6x16
45
Fig. LBB120- 8: DL/DR or NL/NR for P5/P5V (C)

57 57 DR M8x27
45
90
90
185 117

100
Pilot 80 , 4mm deep

H7
(Key connection in accorance with DIN 6885-A)
185 117
115
Fig. LBB120- 9: DL/DR or NL/NR for PE4 (Q) 14
Fig. LBB120- 10: DL/DR or NL/NR for PE5 (R)

192-580011N7

36 41 GR M6x19
45
36 60
GR
M8x30
45
90
90
185

85
For drive shaft 32, max. 38mm long Pilot 70H7, 19mm deep
185 117
117
120
Pilot 90H7, 26.5 mm deep
Fig. LBB120-11: GL/GR or FL/FR for P4/P4V (B)

36 34 GR M8x14
45
Fig. LBB120-12: GL/GR or FL/FR for P5/P5V (C)

57 55 NR M8x25
45
90
90
185
117
185
For driving shaft 25, max. 55mm long

115
Pilot 110H7, 4.5mm deep
117
130
Fig. LBB120-13: GL/GR or FL/FR for PE5 (R)

57 55 NR M10x25
Fig. LBB120-14: NL/NR for motor MH105/B6/24 (G)

57 55 NR M10x25
45
45
165

H7
185 117
90
90
185
117
165
Pilot 130H7, 4mm tief
Fig. LBB120-15: NL/NR for motor MH145/B5/24 (J)
Fig. LBB120-16: NL/NR for motor HJ155 (H)

M8x18
45
81
90
58,7
185
117
120

Fig. LBB120-17: Dual actuators - drive side NL/NR or DL/DR or LR/RL for P5/P5V (C)
81 A 58,7
81
58,7
Distance between centre lines A > 600 mm
15
192-580011N7

293 (393) 4xM10
4 5
45
400 Standard carriage 700 Extended carriage (100) A (100)
Stroke
263 (363) 90
213
106.5
160
2 20
[20]
[20]
5 235 Timing belt tensioning screws
265
145H7
95
145H7
Section A-A (enlarged)
Detail X 20
7.2+0.3
Detail Y 2 Large slots (see Detail X) compatible with DIN 508 T-nuts and DIN 787 T-bolts Dimensions in ( ) apply in combination with steel strip cover 2.5 1.5
4
170 1100.2 X
125 0.2
215
20
Y
180 8+0.5
16.5+0.5
31
4.1+0.1
12.2+0.5
180

FL/FR pulley mounted 6 Drive flange on gearbox shaft, gearbox not mounted Drive options6 C (for P5/P5V) Single actuator D (for P7/P7V) Single-/ dual actuator Fig. LBB180- 7 n/A SL/SR/SB Drive station with drive shaft NL/NR hollow shaft bearing, prepared for gearbox C and D to be fitted Fig. LBB180- 5 Fig. LBB180- 6/ Fig. LBB180- 8 GL/GR DL/DR pulley mounted hollow shaft bearing, Gearbox C on gearbox shaft, Gearbox and D mounted C mounted Fig. LBB180- 7 n/A Fig. LBB180- 5 Fig. LBB180- 6/ Fig. LBB180- 8 LR/RL hollow shaft bearing, Gearbox C and D mounted. Additional drive shaft Fig. LBB180- 3 Fig. LBB180- 4/ Fig. LBB180- 8
35
1100.2
8+0.5 16.5+0.5
For drives with hollow shaft. Dimensional drawings: Fig. LBB180- 1, Fig. LBB180- 2
LBB180 - Drive housing with drive shafts

Key in accordance with DIN 6885-A 12x8x40 157 63 SR
265 160
12.2+0.5
Dimensions in [ ] apply in combination with a steel roller guide
20
94
106
157
94
63
40 h9
40h9
Fig. LBB180- 2: SB
Short names: see order code, page 22

16
160
SL
265
192-580011N7

265 160
95
102
M8x20 45 90
M10x20
45
90 5
95
102
40h9
RL For drive shaft 32, max. 94mm long

40h9
RL For drive shaft 40, max. 86.5mm long

Fig. LBB180- 3: LR/RL for P5/P5V (C)
Fig. LBB180- 4: LR/RL for P7/P7V (D)
80 102 DR M8x20
45
80 102
90
DR
M10x20
265 160
45
90
90
265 160

120

H7
265 160
165
Fig. LBB180- 5: DL/DR or NL/NR for P5/P5V (C)

55 63 GR M8x28
45
Fig. LBB180- 6: DL/DR or NL/NR for P7/P7V (D)
90
265 160
120
Fig. LBB180- 7: GL/GR or FL/FR for P5/P5V (C)

45
M10x20 102 A 94
90
165

H7
Fig. LBB180- 8: Dual actuator - drive side NL/NR or DL/DR or LR/RL for P7/P7V (D)
102 A 94
160
265

102 A 94
Distance between centre lines A 350-600 mm 17
Distance between centre lines A > 600 mm
192-580011N7

HPLA180 with rack-and-pinion drive LBZ180
28 (128) (100) 530
5 4x4
M8
400 Standard carriage 700 Extended carriage

120
25
Stroke
28 (128)
170 31 8
328
90H7 257.8
Option steel strip cover
(100)
20
Key complying with DIN 6885
20
Gearbox flange C (For Stber planetary-gears P5)
Section A-A (enlarged) 170 1100.2
32
H7
Detail X 20 12.2+0.5
Detail Y
7.2+0.3
4.1+0.1
1250.2
180
20
16.5+0.5
8+0.5
Large Slots (see detail X) compatible with DIN 508 T-nuts and DIN 787 T-bolts Dimensions in ( ) apply in combination with steel strip cover
31
2.5 1.5
180
8+0.5 16.5+0.5
Idler unit
LD SG LP DS LU LL DS LU Stroke LP LD SG
12.2+0.5
20
Lubrication system of steel roller guide Steel strip cover option
The HPLA is also available as a non-driven, freerunning unit. In this case it acts as a guide only. The profile cross-section and carriage dimensions correspond to those of the driven axes.
Without steel strip cover Type

LBN080SP LBN080SH LBN080EP LBN080EH LBN120SP LBN120SH LBN120EP LBN120EH LBN180SP LBN180SH LBN180EP LBN180EH
With steel strip cover SG

4
LD
10
LP
20
DS
N/A 10 N/A 10 N/A 13 N/A 13 N/A 20 N/A 20
LL
250
LU
N/A
LD
10
LP
55
DS
N/A 10 N/A 10 N/A 13 N/A 13 N/A 20 N/A 20
LL
250 400 300 500 400 700
LU
40
35
1100.2
215
SG
4
400 300 500 400 N/A 700 12 20 128 6 15 65
15
20
N/A
50
20
28
100
12
18
192-580011N7

Carriage with bar(Carriage T/F without load attachment plate; position of threads for load mounting)
When ordering an HPLA without load attachment plate, the bar is used as a replacement for the belt clamp. The threads in the carriage are accessible through holes in the bar for mounting your own attachments.
LBB080 / LBB120 standard carriage with bar (T)

L L4 L3 L2 L1 Locking screws*
M D D
Type
LBB080T LBB120T
Unit
mm mm
L
250 300
L1
82 90
L2
110 125
L3
140 175
L4
168 210
B
25 32
HT
M
M6 M8
T
11 14
H
23 23
HT
83.5 124
D
6.4 8.2
* The locking screws must stay in place or may optionally be replaced by your own screws.
LBB080 / LBB120 Extended carriage with bar (F)

L L6 L5 L4 L3 L2 L1 Locking screws*
M D
M D
Type
LBB080F LBB120F
Unit
mm mm
L
400 500
L1
82 90
L2
110 125
L3
165 195
L4
235 305
L5
290 375
L6
318 410
B
25 32
M
M6 M8
T
11 14
H
23 23
D
6.4 8.2
19
192-580011N7

LBB180 Standard carriage with bar (T)
L L4 L3 L2 L1 Locking screws*
Type
LBB180T
Unit
mm
L
400
L1
130
L2
180
L3
220
L4
270
B
50
HT
M
M12
T
20
H
30
HT
192.5
D
12.5
LBB180 Extended carriage with bar (F)

L L6 L5 L4 L3 L2 L1 Locking screws*
M M D D
Type
LBB180F
Unit
mm
L
700
L1
155
L2
180
L3
290
L4
410
L5
520
L6
545
B
50
M
M12
T
20
H
30
D
12.5
20
192-580011N7
Definition of stroke, usable stroke and safety travel

Usable stroke: The usable stroke is the stroke you need for your application. It is always shorter than the stroke. Stroke: The stroke to be specified in the order code is the maximum mechanical stroke between the internal end-buffers. It exists from:
Stroke = Usable stroke + right safety travel + left safety travel + 20mm*7
The right and left safety travel is in each case the safety travel which is required in order to slow down the linear actuator collision free with an emergency stop ramp after over-driving of a limit switch. Fmax shows the maximum allowed braking force (with the maximum permissible belt pre-tension) for each actuator and may not be exceeded (In the case of a lower belt tension, Fx has to be reduced analogous). In the case that the breaking force resulting out of the maximum braking moment of the drive or brake is less than Fmax, you need a longer safety travel. The delay time of the control unit has also to be taken into consideration. If necessary appropriate additional shock absorbers have to be mounted.
Dimensioning of the minimum necessary safety travel

s [mm] 2 F [N] 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 5 4 v [m/s]
5
10000 8000 6000 4000
4
2000 1000 800 1
LBB080
0,8 0,6
(F_nom. with hollow shaft 600 bearing)
400
0,4
200
100 0,2
8 10
20
40
60 80 100
200
400
600 800 1000
2000
m [kg]
Key: m: Effective load in kg (With HPLA with rack-and-pinion drive you have to add the weight of the motor and the gearbox to the effective load) v: Velocity of linear actuator before slowing down in m/s. F: Braking force of drive inside the emergency stop-ramp in N. s: The required safety travel s in mm that results from moved weight, velocity and braking force. Example: The example in the diagram shows the determination of a safety travel for a HPLA80 with 50kg effective load (2), slowed-down from a velocity of 2m/s (3) with the maximum permissible force for this actuator F_Nom. (925N) (1). The required safety travel is then approximately 110mm (5).
*7 We recommend to add approx. 10mm additional travel on each side as compensation of the switching hysteresis of the limit switches or depending on the control unit - as additional travel for a software limit stop.
21
192-580011N7

HPLA Linear actuator Drive system Timing belt Rack-and-pinion (HPLA180) Idler unit (dimensional drawing page 18) Type 080 (Dimensional drawings: from page 10) 120 (Dimensional drawings: from page 13) 180 (Dimensional drawings: from page 16, 18) L B B Z N 0 1 1 8 2 8 0 0 0 S T E F C D X P H n n n n n F F S S S N N G G D D L R N X L R L R B L R L R L R R L N X A B C D E F G H J Q R N X n 0 n 0 n 0
Order code
Carriage Standard carriage with load attachment plate Standard carriage with bar Extended carriage with load attachment plate Extended carriage with bar Special carriage with load attachment plate (on request) Special carriage with bar (on request) Special (e.g. two carriages, only drive module) Guide system Plastic coated roller Steel rollers (Not for direct drive) Stroke Specify desired stroke (in mm) ( ! Stroke to be ordered: page 21)
Drive options (see: drawings on page 22) Pulley separate - to be mounted on gearbox shaft, prepared for drive to be fitted on left Pulley separate - to be mounted on gearbox shaft, prepared for drive to be fitted on right Shaft on left Shaft on right Shaft on both sides Fully supported hollow shaft, without drive - prepared for drive to be fitted on left Fully supported hollow shaft, without drive - prepared for drive to be fitted on right Gearbox on left, pulley mounted on gearbox shaft Gearbox on right, pulley mounted on gearbox shaft Fully supported hollow shaft, gearbox mounted on left (please order gearbox separately) Fully supported hollow shaft, gearbox mounted on right (please order gearbox separately) Gearbox on left and an additional output shaft on right (as Dual axis - on request) Gearbox on right and an additional output shaft on left (as Dual axis - on request) Idler unit, no drive station (Dimensional drawing: page 18) Specials (others, e.g. Central drive with dual linear actuators) (on request) Drive flange, drive options (with hollow shaft and/or appropriate pulley) Flange for Stber planetary gearbox P3/P3V (only for LBB080) Flange for Stber planetary gearbox P4/P4V (only for LBB080 and LBB120) Flange for Stber planetary gearbox P5/P5V (only for LBB120, LBB180 and LBZ180) Flange for Stber planetary gearbox P7/P7V (only for LBB 180) Flange for drive motor MH105/B9/19 (Direct drive - only for LBB080) Flange for drive motor MH105/B6/24 (Direct drive - only for LBB080) Flange for drive motor MH105/B6/24 (Direct drive - only for LBB120) Flange for drive motor HJ155 (Direct drive - only for LBB120) Flange for drive motor MH 145/B5/24 (Direct drive - only for LBB120) Flange for planetary gearbox PE4 (PLE80/90) (for LBB080 and LBB120) Flange for planetary gearbox PE5 (PLE120/115) (for LBB080 and LBB120) Without flange (with idler unit NN and drive options SL, SR, SB) Special (others, not standard) (on request) Centre distance with dual linear actuators (from centre line to centre line) Specify desired distance between centre lines (in mm) Specify for single linear actuator or idler unit:
n 0
n 0 N C N V N L
Steel strip cover

Without steel strip cover With steel strip cover (Not for direct drive, drive flange E,F,G,H,J)
Material option
Standard version Corrosion-resistant version (V2A) (on request)
Linear encoder
Without linear encoder (standard) With linear encoder (see page 34)
22
192-580011N7

Drive options
+
Pulley enclosed, not fitted
+
Pulley enclosed, not fitted
FL
Single act.
FR
Single actuator
SL
Single act.
SL
Dual actuators
SR
Single actuator
SR
Dual actuators
SB
Single act.
SB
Dual actuators
NL
Single act.
NL
Dual actuators
A=
NR
Single act.
NR
Dual actuators
GL
Single actuator
GR
Single actuator
DL
Single act.
DL
Dual actuators
DR
Single act.
DR
Dual actuators
LR
Single act.
LR
Dual actuators (on request)
RL
Single actuator
RL
Dual actuators (on request)
NN

Drive option/ drive flange
A
" -" " " "
B
" -" " " "
C
-------
D
-------
Single actuator E F G H
--" -----" ----------------
J
-------
Q
" -" " " "
R
" -" " " "
A
-------
B
--" -" "
C
-------
D
-------
Dual actuator E F G
-------------------
H
-------
J
-------
Q
-------
R
-------
FL/FR SL/SR/SB NL/NR GL/GR DL/DR LR/RL

Drive option/ Drive flange
A
-------
B
" -" " " "
C
" -" " " "
D
-------
--------------" -----" ----
J
--" ----
Q
--" -" "
R
" -" " " "
A
-------
B
-------
C
--" -" "
D
-------
Dual actuator E F G
-------------------
H
-------
J
-------
Q
-------
R
-------

Drive option/ Drive flange
A
-------
B
-------
C
" -" " " "
D
--" -" "
-------------------------
J
-------
Q
-------
R
-------
A
-------
B
-------
C
-------
D
--" -" "
Dual actuator E F G
-------------------
H
-------
J
-------
Q
-------
R
-------
LBZ180: Only available with drive option SL/SR or alternative DL/DR with drive flange C (Gearbox P5 mounted)!
23
192-580011N7
Accessories Accessories
Assembly angle plate
The assembly angle plate is used to connect an HPLA to another linear actuator to the subframe (a Parker aluminium profile can be used as the support) to other machine components This is available in various sizes, with equal or unequal legs, - both with trough-holes. Each angle plate may be fitted in different directions to the load attachment plate or to the profile of the respective size.
Assembly angle plate with equal legs

D BO2
T
LB..180
LA4 B2
Hole pattern LB..080 SD
SD
LA3
A3 A4 A5 B2
BO1
A1
A2
LA1 LA2 B1
Hole pattern LB..120
Example
Size LB..080 LB..120 LB..180
A1 16 25 35
A2 16 25 60
A3 22 40 80
A4
A5
BO1 5.5 9 11
BO2 10 15 22
B1 74 110 180
B2 77 120 180
D 8 15 20
LA1 48 70 110
LA2 60 90 140
LA3 6 15 20
LA4 42 50 85
SD 7 8 12
T 3 2 1
Art. no. 500-000935 500-000945 500-000940
64 70 90 105 140 160
Assembly angle plate with unequal legs

T
BO1 BO2
LB..080
SD
A5 A4
B3
A3
B2
A2
LA1 LA2
LA3
LA5 A1 LA4 LA3
Example
B1
Size LB..080 LB..120 LB..180
A1 16 25 35
A2 22 40 80
A3
A4
A5 BO1 BO2 B1
B2
B3
D 8 15 20
LA1 LA2 LA3 LA4 LA5 SD 48 60 70 90 110 140 6 15 20 42 50 85 54 80 125 7 8 12
T 3 2 1
Art. no. 500-000936 500-000946 500-000941
70 102 150 5.5 10 74 77 157 105 165 230 9 15 110 120 240 170 250 340 11 22 180 180 360 24
192-580011N7
Accessories
Clamping profile
The clamping profile is used in conjunction with the standard load attachment plates to rapidly install and fasten various combinations of linear actuators. Two clamping profiles are required to fasten an HPLA to a load attachment plate. The following table shows the profiles required for the various actuator combinations: top bottom LB..080 LE..100 LB..120 LE..150 LB..180
LB..080 (HPLA80)
LE..100 (HLE100)
LB..120 (HPLA120)
LE..150 (HLE150)
LB..180 (HPLA180)
Art. no.: 500-000931 ----Art. no.: 500-000932 Art. no.: 500-000905 ---Art. no.: 500-000930 Art. no.: 500-000903 Art. no.: 500-000925 ---Art. no.: 500-000903 Art. no.: 500-000908 Art. no.: 500-000902 ---Art. no.: 500-000922 Art. no.: 500-000921 Art. no.: 500-000920
D2
B B1
D1
A2
LA1 L
A1
Art. no. 500-000902 500-000903 500-000905 500-000908 500-000920 500-000921 500-000922 500-000925 500-000930 500-000931 500-000932
A1 25 25 15 25 30 30 25 20 20 14 15
A2 12 10 10 12.5 15 12 12.5 12.5 10 10 10
B 40 30 30 37.5 45 40 37.5 37.5 27 27 27
B1 25 20 20 25 30 25 25 25 20 20 20
D 30 20 20 26 36 30 26 26 17 17 17
D1 15 15 11 15 18 18 18 15 15 10 15
D2 9 9 6.6 9 11 11 11 9 9 5.5 9
L 140 140 90 140 170 170 160 110 110 76 90
LA1 900.1 900.1 600.2 900.2 1100.2 1100.2 1100.2 700.2 700.2 480.2 600.2
T 9 9 7 9 11 11 11 9 9 5.7 9
External buffer stop

The external buffer stop is fitted to the grooves of the HPLA profile and is fully adjustable.
H1 H2
HPLA t B3
B2 B1
PA
Size LB..080 LB..120 LB..180
B1 30 50 70
B2 45 60 88
B3 90 140 200
PA 56 74 100
d 5.5 9 11
L 91 150 225
t 5 10 10
H1 15 30 50
H2 11 17 30
Art. no. (incl. attachment material 510-006497 510-007497 510-008497
25
192-580011N7
Accessories
T-nuts and bolts
The T-nuts and bolts are used to fasten any element into the T-grooves of the profile and to the upper side of the load attachment plates.
E1
K H1
E1
Size
LB..080 LB..080 LB..080 LB..080 LB..120 LB..120 LB..120 LB..120 LB..120 LB..180 LB..180 LB..180 LB..180 LB..080 LB..080 LB..080 LB..080 LB..120 LB..120 LB..120 LB..120 LB..120 LB..180 LB..180 LB..180 LB..180 T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt T-bolt
Designation
DIN787 M6x15 DIN787 M6x25 DIN787 M6x30 DIN787 M6x40 DIN787 M10x25 DIN787 M10x32 DIN787 M10x40 DIN787 M10x63 DIN787 M10x80 DIN787 M12x25 DIN787 M12x50 DIN787 M12x65 DIN787 M12x80 DIN508 M4x6x10 DIN508 M5x6x10 HWN313 ZN M5x6 HWN314 ZN M5x6 DIN508 M4x10x15 DIN508 M6x10x15 DIN508 M8x10x15 HWN313 M8x10x30 HWN314 M8x10
A
--------------
D
M6 M6 M6 M6 M10 M10 M10 M10 M10 M12 M12 M12 M12
E
10 10 10 10 15 15 15 15 15 18 18 18 18
E1
10 10 10 10 15 15 15 15 15 18 18 18 18
H1
--------------
K
4 4 4 4 6 6 6 6 6 7 7 7 7
L
15 25 30 40 25 32 40 63 80 25 50 65 80
Art. no. (corrosion resistant)

131-700030 (135-725430) 131-700031 131-700032 131-700033 131-700007 (135-725459) 131-700008 (135-725460) 131-700009 (135-725465) 131-700011 131-700012 131-700016 (135-725482) 131-700015 (135-725480) 131-700025 (135-725468) 131-700026 (135-725470) 131-700101 (135-725391) 131-700102 (135-725390) 131-700147 131-700157 131-700134 (135-725403) 131-700135 131-700104 (135-725402) 131-700141 (135-725406) 131-700155 131-700113 (135-725422) 131-700112 (135-725421) 131-700111 (135-725420) 131-700156
T-nut T-nut T-nut long T-nut T-nut T-nut T-nut T-nut long T-nut T-nut T-nut T-nut long T-nut
5.6 M4 10 10 8 4 -5.6 M5 10 10 8 4 -5.6 M5 10 20 8 4 -Rhombus form for installation at later date 9.6 M4 15 15 12 6 -9.6 M6 15 15 12 6 -9.6 M8 15 15 12 6 -9.6 M8 15 30 12 6 -Rhombus form for installation at later date
DIN508 M4x12x18 11.6 M4 18 18 14 7 -DIN508 M6x12x18 11.6 M6 18 18 14 7 -HWN313M10x12x35 11.6 M10 18 35 14 7 -HWN314 M10x12 Rhombus form for installation at later date
* For the combination of two linear actuators with the aid of clamping profiles, we recommend the use of long nuts.
Link shaft bearing for dual actuators

The link shaft bearing is used to support the linking shaft of a dual actuator when there is a large centre distance. This shaft bearing must be used if the critical rotational speed due to bending is exceeded with the dual actuator linking shaft (refer to diagram):
26
192-580011N7
Accessories
Critical rotational speed to bending
L [mm] 8000 7000 6000 5000 4000 3000 2000 1000 0 0 200 400 600 HPLA180 HPLA120 HPLA080
L
Ratio rotational speed / drive speed

v [m/s] 6
18 0
5 4 3 2 1
n [rpm ]
HP LA
A PL
0 12
HP
0 08 LA
v
n [rpm]
800 1000 1200 1400 1600
0 0 200 K1
K
400
600
800 1000 1200 1400 1600 1800
M W
Size LB..080 LB..120 LB..180
Type PASE20 PASE40 PASE50
A 33.3 49.2 57.2
B 32 48 54
C 14.5 19 21.5
d 20 40 50
H 64 99 115
K 11 14 18
K1 8 12 5
M 97 138 158
W 130 179 200
Art.-No. 416-000120 416-000200 416-000210
Longitudinal flange connection set

Longitudinal flange plates make it possible to enlarge the usable stroke to more than the double amount. A flange connection is always necessary if the maximum travel path (see: technical data, page 6) is exceeded. Profile sections should normally if no other indication is given and if possible - be split in the middle of the profile. The connecting point should always be close to a fixing point. The bearing distance should generally be between 1.0m and 1.5m. For an HPLA with timing belt drive and a longitudinal flange connection, the load data must be reduced (if the maximum permissible stroke is exceeded, see technical data on page 6). In this case, the HPLA should only be installed with open side of profile in the top or the bottom. With steel roller guide only one longitudinal flange is permissible! Unit Maximum permitted load Speed Acceleration Repeatability N m/s 2 m/s mm LB..080 0.5 x Fx <1 <1 > 0.5
Section A - A
*1
LB..120 0.5 x Fx <1 <1 > 0.5

*1
LB..180 0.5 x Fx <1 <1 > 0.5

A
*1
*1. Fx: LB..80 page 7, LB..120 page 8, LB..180 page 9
FB
FD
HB
FL
Size LB..080 LB..120 LB..180
FL 300 400 500
FB 70 110 165 27
FD 15 15 20
HB 80 120 180
192-580011N7
Accessories
Cable carrier
A cable carrier is needed when making power connections to moving elements. The cable carrier chain consists of Igumid, and the support profile is made of aluminium. The process for fully determining the dimensions of a cable carrier is very complex. The examples listed below represent simple applications, but more data will normally be required when the situation is less straightforward. The following descriptions only apply to power supplies arranged horizontally, which lie above a support profile and which are within the limits specified in the technical data. If the application you are running is more demanding, please contact us.
Dimensions of support profile and cable carrier chain

d
LB..180 LB..120 LB..080 customized
KSP 1 30
KSP 2
30
A
135 107.1 D
B
KR
73
48
24
60
Art. no. (length ! page 30) Type B15.015.038.0 B15.025.038.0 2500.03.055.0 2500.03.100.0 2500.05.100.0 2500.07.150.0 KR 38 38 55 100 100 150 A 15 25 38 38 57 77 B 26 36 54 54 73 93 C 31 41 61 61 78 98 D max. 120 120 170 260 260 360 E 23 23 35 35 35 35 F 17.5 17.5 25 25 25 25 d max. 14 14 23 23 23 23 Cable carrier chain on request on request on request on request on request on request on request on request on request 400-010120 400-010121 2 x connection angle
(dimensions ! page 29)
on request on request on request on request on request on request on request on request on request
with KSP1 with KSP2
2700.07.200.0 200 75 91 96 485 50 35 32 2700.12.200.0 200 125 141 146 485 50 35 32 2700.17.200.0 200 175 194 199 485 50 35 32 KSP1 Small cable support profile (specify length required, equal to travel length) KSP2 Large cable support profile (specify length required, equal to travel length)
S hG B S/2
Fix point
Bending radius Type B15.015.038.0 B15.025.038.0 2500.03.055.0 2500.03.100.0 2500.05.100.0 2500.07.150.0 2700.07.200.0 2700.12.200.0 2700.17.200.0 KR 38 38 55 100 100 150 200 200 200
Pitch t 30.5 30.5 46 46 46 46 56 56 56
Height hG 23 23 35 35 35 35 50 50 50
Curve protrusion B 80 80 125 170 170 220 275 275 275
Driving plate
Dimensional drawings of connection points (fix point and driving plate): page 29
KR
Connection height H 100 100 145 235 235 335 450 450 450
Clear mounting height HF 120 120 170 260 260 360 485 485 485
Parker Hannifin GmbH
Own chainweight kg/m 0.35 0.40 0.81 0.81 0.90 1.01 1.30 1.48 1.85
28
Electromechanical Automation
192-580011N7
Accessories
Dimensional drawings of connection points
Type B15.xxx
16.5 14 7.5
Type 2500.xxx
90 counterbore 12 17 15
10
Type 2700.xxx
90 counterbore 12 17 15
Standard fix point connection
1.5
3.5
30
A B
A
40
B
A
8 thick
10
6.5
11
1.5
7 thick
40 7.5 14 16.5
10
54
17
Standard driver connection
1.5
12 30
A
11
6.1 12
B
6.5
B A
7 thick
40
11.5
8 thick
1.5
90 counterbore
10 40
3.5
6.1
90 counterbore 17
54
Type
B15.015.. B15.025..
A
0 10
B
25.5 35.5
Type
2500.03.. 2500.05.. 2500.07..
A
25 44 64
B
51 70 90
Type
2700.07.. 2700.12.. 2700.17..
A
55 105 155
B
93 143 196
Technical data for self supporting arrangement

Self supporting arrangement Self supporting arrangement with permitted deflection Max. acceleration 8 [m/s2] Maximum stroke 9 [mm] Maximum speed [m/s] Max. acceleration [m/s2]
Type
Maximum stroke [mm] Maximum speed [m/s]
B15.xx 2500.xx 2700.xx
2000 2300 3000
10 10 10
20 20 20
2400 4000 4300
3 3 3
11.5
6.1
6.1
Guidelines for using cable carriers

Use only electrical cables which are suitable for use in cable carriers. Hose lines should be highly flexible and should only extend slightly under pressure. Weight should be distributed across the cable track as evenly as possible! Cables must not be twisted when routed in the cable carrier and should be routed next to one another and as loosely as possible. Avoid laying several lines on top of each other and laying lines of different diameters directly next to one another. If multiple layers must be used, separating strips should be inserted between each layer should such circumstances arise, please contact Parker. If there is no alternative to routing several lines beside each other without sub-divisions, the clearance height within the carrier must be less than line diameter. This d is the only way of preventing the cables from twisting.
<d
8 9
Higher Speed or acceleration possible. This however reduces the life expectancy of the cable carrier. Usual life expectancy of the cable carrier with self supporting arrangement: 5 - 10 million travels. If you need larger travels the chain have to be supported (gliding construction). Please consult manufacterer.
29
6 6 6
192-580011N7
Accessories
electric line hose flat cable
The supply cables must be able to move freely in the cable carrier they must never be fastened or bundled together. Separating strips must always be inserted between flat cables routed in multiple layers. Recommended dimensions of the space required: with round cables: approx. 10% of the line diameter with flat cables: for each, approx. 10% of the cable width and cable thickness with hose lines: approx. 20% of the hose diameter
1.1h h
d 1.1 d
d 1.2 d
d 1.1 d
Highly flexible, thin lines with a low bending strength should be loosely gathered together and routed in order in a protective hose. When selecting the size of the protective hose, ensure that its area is considerably greater than the sum of the individual cross-sectional areas. As a guide, allow approximately 10 % of the diameter of each line as clearance.
Load diagrams
Maximum suspended length vs. Additional load
LS Lf
Additional load qz in kg/m
Maximum length with permitted deflection vs. Additional load

LS
KR
Additional load qz in kg/m
LD
10 8 6 4 2500.xx 2700.xx
10 8 6 4
Suspended
2700.xx
2500.xx B15.xx
0 0 0.5 1 1 2 1.5 3 2 4
Length with deflection LD in m Stroke LS in m
2 B15.xx 0 0 0 0.5 1 1 2 1.5 3 2 4

length Lf in m Stroke LS in m
2 0
Determining the chain length

Bending radius KR 38 185 --55 -276 --
K 100 -414 -150 -578 -200 --825
LK round to a multiple of 30.5 46 56
LK =
S +K 2
B15.xx 2500.xx 2700.xx
Attachment of position sensors / Electronic accessories

Attachment variants for position sensors
Tripping plates, switches and distribution box are attached as standard on the same side as the motor. Attachment variant 5 is standard. The positions of the limit switches and of the machine origin must be set by the customer according to his specific application. The limit switches should be fitted ensuring that they are activated directly before the start of the safety travel (which is needed to stop the carriage and the moved load, see page 21). The tripping plate will be enclosed but not fitted with the carriage variant with bar (T/F). (The same applies for the initiator and limit switch for attachment variant 3). Tripping plate, limit switch and distribution box are described on page 31.
Attachment variant 2: HPLA with 3 external proximity switches

"Left" safety travel
S1
Tripping plate central on carriage
Limit switch
"Right" safety travel

S2
Limit switch
Machine origin
Distribution box
30
192-580011N7
Accessories
Attachment variant 3: HPLA with 2 mechanical limit switches and one proximity switch
S1
Tripping plate central on carriage

S2
Limit switch
Machine origin
Limit switch
Attachment variant 4: HPLA with 1 mechanical limit switch and 1 proximity switch, both attached to the moving carriage
This is the preferred variant for robot systems if the connections to the switches come via the cable carrier The tripping plates must be assembled in a manner which ensures that the mechanical switch is actuated immediately before the start of the safety travel.
"Left" safety travel Limit switch Machine origin Limit switch "Right" safety travel
S1
S2
Limit switch plate central on carriage
Attachment variant 5: HPLA with 1 proximity switches

This variant is standard. The proximity switch defines the machine origin. The end-limits are realised by software means in the controller COMPAX.
S1
Machine origin

S2
Limit switch plate central on carriage
Tripping plate
The tripping plate is suitable for all standard load attachment plates. It is mounted at the side of the load attachment plate using cheese-head screws and square nuts. Art. no. Tripping plate: 500-000531 Art. no. Square nuts (2 pcs. required): 135-700001 Art. no. Cheese-head screws M4x6 (2 pcs. required): 130-302294.
.5 4 5 6.
7.5
15
15
60 80 90
23
150
31
25
192-580011N7
Accessories
Mechanical limit switches
15 4.4 20 51 60 max. 65 60
The limit switch complies with DIN EN 50047. The contacts satisfy the safety requirements in accordance with EN 60947-5-1 by virtue of forced opening (positively driven).
35
51 85 100 5 30
Type
LB..080 LB..120 LB..180
Designation
Mechanical limit switch with fixing material Mechanical limit switch with fixing material Mechanical limit switch with fixing material
Art. no.
510-900705 510-900505 510-900675
Electrical limit switches

The sensors are activated by a tripping plate fastened to the side of the flange plate.
80 69 26 6
26
26 80 69 26 6 50 25 40 4.4 12 5
35
5 25
40
4.4
12
LB..080
LB..120/180
Connection diagram
bn 1 bk A 2 bu 3
normally closed contact
PNP-
load
Size
LB..080 LB..080 LB..080 LB..080 LB..080 LB..120 LB..120 LB..120 LB..120 LB..120 LB..180 LB..180 LB..180 LB..180 LB..180
Designation
Electrical limit switch NPN normally closed contact with 6m cable and fixing material Electrical limit switch NPN normally open contact with 6m cable and fixing material Electrical limit switch PNP normally closed contact with 6m cable and fixing material Electrical limit switch PNP normally open contact with 6m cable and fixing material Electrical limit switch PNP normally open pluggable - to connect with COMPAX Electrical limit switch NPN normally closed contact with 6m cable and fixing material Electrical limit switch NPN normally open contact with 6m cable and fixing material Electrical limit switch PNP normally closed contact with 6m cable and fixing material Electrical limit switch PNP normally open contact with 6m cable and fixing material Electrical limit switch PNP normally open pluggable - to connect with COMPAX Electrical limit switch NPN normally closed contact with 6m cable and fixing material Electrical limit switch NPN normally open contact with 6m cable and fixing material Electrical limit switch PNP normally closed contact with 6m cable and fixing material Electrical limit switch PNP normally open contact with 6m cable and fixing material Electrical limit switch PNP normally open pluggable - to connect with COMPAX 510-900702 510-900700 510-900701 510-900703 510-900704 510-900527 510-900525 510-900602 510-900528 510-900603 510-900652 510-900653 510-900650 510-900651 510-900654
Art. no.
Standard Corrosion resistant on request on request on request on request on request
510-900622 510-900620 510-900621 510-900623 on request on request on request on request on request on request
32
15
192-580011N7
Accessories
Distribution box
5 20 20 15
29
82
22
20 19
assembly plate
29
GND blue +24V
X3/7 X2/6
X4/12 X4/15 X4/14 X4/13 X4/10
80
Ini machine brown
+24V brown Sig. E1 yellow Sig. MN green Sig. E2 white GND blue
origin
29
15
20
20
15
Sig. MN X2/5 black GND blue X2/4
29
Ini limit stop 2
+24V X1/3 brown Sig. E2 X1/2 black GND blue X1/1
Only for position switch attachment variant 2
Designation
Distribution box including 2.5m cable Distribution box including 5m cable Distribution box including 7.5m cable Distribution box including 10m cable Distribution box including 12.5m cable Distribution box including 15m cable Distribution box including 20m cable Distribution box including 25m cable Distribution box including 30m cable Distribution box including 35m cable Distribution box including 40m cable Distribution box including 45m cable Distribution box including 50m cable
Art. no.
800-003102 800-003103 800-003104 800-003105 800-003106 800-003107 800-003108 800-003109 800-003110 800-003111 800-003112 800-003113 800-003114
Size
Designation
(Art. nos. Distribution boxes: see table above)
Art. no.
Standard
510-900710 510-900612 510-900670
Corrosion resistant
on request 510-900613 on request
LB..080 LB..120 LB..180
Fixing material for distribution box Fixing material for distribution box Fixing material for distribution box
Other accessories and software

DimAxes: Dimensioning software for linear actuators HLE, HPLA, HZR, HTR, BLMA - for PC's, from WindowsVersion 95 Free download: see below Belt tension measuring device RSM: For accurately setting the timing belt tension
(Art.-No.: 037-000201).
Download of DimAxes Software or CAD-files or Catalogues and Manuals partly in several languages: http://www.parker-eme.com
33
controller
Ini limit stop 1
+24V X3/9 brown Sig. E1 X3/8 black
distribution box
192-580011N7
General
Linear encoder
By using a linear encoder the static position stiffness of the linear actuator increases, as well as its controllability and positioning accuracy. The static position stiffness describes the ability to retain the current position permanently even if an external force (such as a machining force) is applied. Due to the sensor is mounted on the load attachment plate an additional cable carrier is to be fitted ! see page 28. Attention! The sensor cable is not applicable to be mounted into in cable carriers chain. If not otherweise specified, the linear encoder is mounted on the same side as the motor. Otherwise please specify with your order "linear encoder right" or "linear encoder left" (see figure below).
ca. 6.5
LB..080
LB..120
21
45 30
45 30
30
ca. 3.5
left
black brown red orange yellow green
GND UB A B /A /B
LB..180
right
40
Linearencoder on right hand side
End of cable of magnet sensor
70
Linearencoder on left hand side
Viewing direction
Technical data of magnet sensor MSK500 (incremental) (Art.-No.: 035-400014)

Feature Supply voltage Connection / cable length Output circuit Reference signal Resolution Pulse interval Maximum travel speed10 Power consumption Technical data 24V DC 20% 2m cable, flying leads LD Line Driver (RS422) without 0.01mm 1s 6.9m/s max. 70mA Feature Output signals Gap magnetic band / sensor System accuracy (Sensor system!) Interference protection class Temperature ranges Protection class Material housing / cable Technical data A, /A, B, /B, 0.1 - 2.0mm (0.025 + 0.01 x L) mm (L in m) 3, according to IEC 801 -10C to + 70C IP67 according to DIN 40050 (housing) black plastic / PUR
Technical Data magnetic band MB500 (Art. No.: 035-400015)

Feature Length Width Thickness Accuracy class Cover strip Technical data Specify desired length (Standard: length = length of HPLA profile) 10mm 1.7mm 0.1 with cover strip Feature Reference point Temperature coefficient Temperature ranges Assembly Compliance Technical data without (111) m/K -10C to + 70C bond CE
10 The travel speed results from the selected pulse and the corresponding resolution.
34
192-580011N7
Accessories
Additional mass moment of inertia due to effective load and weight of the timing belt
Formula for actuators with timing belt: Formula for actuators with rack:
JZ JNL JR mR LR
JZ JNL JR
= = = =
= = =
JNL + JR. 2 mNL x RA 2 m R x RA LR x mR1M 2 x Stroke + LR0H

Additional mass moment of inertia 2 [kgcm ] Additional mass moment of inertia due 2 to the effective load [kgcm ] Additional mass moment of inertia due 2 to the weight of timing belt [kgcm ] Weight of the effective load moved by the linear actuator [kg] Weight of timing belt [kg] Weight per metre of timing belt (see technical data, page 6) [kg/m] Length of timing belt [m] Length of timing belt of an actuator without stroke (see figures) Response radius of pulley (see technical data, page 6) [cm]
JZ = mNL x RA
Add weight of motor and gearbox to the effective load!
Standard HPLA
Measure without buffer plates
HPLA with steel strip cover

Measure without buffer plates
mNL = mR = mR1M = LR = LR0H = RA =
LCarriage LProfile
LCarriage LProfile
Timing belt length LROH LBB080: 2 x LProfile - Lcarriage + 570 LBB120: 2x LProfile - Lcarriage + 740 LBB180: 2x LProfile - Lcarriage + 1190
35
- Your partner for automation

Would you like more information? We would be happy to send you our brochures and catalogs! Or call us and set up a meeting.
Our product program:
Visualisation
Distributed Automation
Control Technology
Drive Technology
Servo Drives / Stepper Drives
Motors / Gears
Direct Drive Technology

Linear motors / Torque motors
Handling Actuators
Cylinders / Actuators
Precision Actuators
Screw Driven / Linear Motor Driven
Parker
Electromechanical Automation
Parker Hannifin GmbH & Co.KG Electromechanical Automation Robert-Bosch-Str. 22 D-77656 Offenburg, Germany +49 (0)781 509 0 +49 (0)781 509 98176 Website: www.parker-eme.com e-mail: sales.hauser@parker.com
Parker Hannifin S. p. A Electromechanical Automation Via Gounod 1 I-20092 Cinisello Balsamo (MI), Italy +39 0266012459 +39 0266012808 Website: www.parker-eme.com e-mail: sales.sbc@parker.com
Parker Hannifin plc Electromechanical Automation Arena Business Centre Holy Rood Close, Poole, Dorset. BH17 7BA UK +44 (0)1202 606300 +44 (0)1202 606301 Website: www.parker-eme.com e-mail: sales.digiplan@parker.com
2. reprint 2005/05/25
We reserve the right to make technical changes. The information contained in this manual corresponds to the current status at the time of printing.

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Linear actuators

HPLA-B with timing belt drive HPLA-Z with rack-and-pinion-drive

Catalogue: 192-580011 N7/UK Version 7 / October 2003

Linear actuators HPLA

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

Dynamic high performance-Linear actuators HPLA

The highly dynamic linear actuator

The modular concept

Typical fields of application

The modular guide system: alternative plastic rollers:

Subject to technical modifications. Data correct at time of printing.

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

HPLA Product description

HPLA with rack-and-pinion drive

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

The drive module (10)

The tensioning station (3)

The drive station (4)

Advantages of the rack-andpinion drive:

The timing belt (5)

Clamping of timing belt (6)

The following options can be supplied

The load attachment plate (7)

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

Weight and mass moments of inertia

Travel paths and speeds

8880 8680 8580 8380

Geometrical data of guide profile

Forces, torques and efficiency

Data of pulley and Timing belt

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

Load bearing capacity [N]

Load bearing capacity HPLA80 (Fy and Fz)

Maximum permissible torque [Nm]

Maximum permissible torques HPLA80 (Mx, My and Mz)

200 180 160 140 120 100 80 60 e 40 f 20 0 d b c a

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

F_nom [N] 1696 1696 627 1514 1059 1696 675

F_max [N] 2234 2234 905 2014 1529 2234 900

Load bearing capacity HPLA120 (Fy and Fz)

Maximum permissible torques HPLA120 (Mx, My and Mz)

300 b 200 d 100 e f 0 Velocity [m/s] 0 1 2 3 4 5 c

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

F_nom [N] 4169 3770 1160 2513 1654 3561

F_max [N] 5457 3770 1519 2513 2164 4398

Load bearing capacity HPLA180 (Fy and Fz)

7500 b 5000 c 2500 d 0 Velocity [m/s] 0 1 2 3 4 5

Maximum permissible torques HPLA180 (Mx, My and Mz)

Parker Hannifin GmbH Electromechanical Automation

Linear actuators HPLA

250 Standard carriage 400 Extended carriage A

Lubrication system of steel roller guide

Timing belt tensioning screws

70H7 Section A-A (enlarged)

Overview drive combinations LBB080