SITE QUALITY START-UP CHECK LIST

INDEX

Contents
1.

Page

INTRODUCTION NOTE START-UP CHECK LIST............................................................................................................................................................................................................................................................................. 3 1.1 1.2 1.3 1.4 1.5. PURPOSE: ......................................................................................................................................................................................................................................................................................................................................... 3 ACTIVITY OF THE INSPECTOR:................................................................................................................................................................................................................................................................................................ 3 CERTIFICATION: ............................................................................................................................................................................................................................................................................................................................ 4 CONTROL PROCEDURES AND REFERENCE DOCUMENTS:....................................................................................................................................................................................................................................... 4 REFERENCE DRAWINGS:............................................................................................................................................................................................................................................................................................................... 5

2. 3.

INSTRUCTION FOR USERS .................................................................................................................................................................................................................................................................................................................... 6 CHECK DURING START-UP AND INITIAL OPERATION............................................................................................................................................................................................................................................................... 7 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 START-UP ON CRANK MODE..................................................................................................................................................................................................................................................................................................... 7 START-UP ON FIRE MODE WITH IBH CLEANING TEST................................................................................................................................................................................................................................................. 12 START-UP ON AUTO/REMOTE AND CHECKS TO BE DONE AT FSNL ...................................................................................................................................................................................................................... 19 EXCITATION SYSTEM (AVR) FUNCTIONING AT FULL SPEED NO LOAD .................................................................................................................................................................................................................. 22 SHORT CIRCUIT TEST OF GENERATOR PHASES.............................................................................................................................................................................................................................................................. 28 MANUAL/AUTO SYNCHRONIZATION TEST & PRIMARY/SECONDARY FUEL GAS STRAINER CLEANING TEST ...................................................................................................................................... 32 DLN TUNING/MAPPING ........................................................................................................................................................................................................................................................................................................... 40 FINAL VERIFICATIONS............................................................................................................................................................................................................................................................................................................... 42

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SITE QUALITY START-UP CHECK LIST

PURPOSE:

1. INTRODUCTION NOTE START-UP CHECK LIST 1.1

This document describes the check list for the typical start-up of gas turbine and electric generator on GNL3Z PLANT, ARZEW ALGERIA . This document summarizes the standard installation and testing stages for the major components of the product in subject. this is a reference document for: -Definition of the type of quality documentation to be given to the customer or his engineering company as final documentation or for preliminary approval. -Definition of the installation or testing procedures to be witnessed by inspectors. All the related auxiliary systems shall be function tested prior to the test runs. the following paragraphs require that all installation (auxiliary equipment coupling alignment, piping alignment and tolerance check, soft foot checks etc) and pre-commissioning requirements have been successfully completed, witnessed, signed-off and the documents are readily available for review if needed. it is also required that all instruments, electrical devices and circuits, and process systems are calibrated and loop checked prior to each function or run-in test. the activities are in each clause below are written in the preferred chronological order. however, the order may be altered, if deemed necessary by the appropriate qualified start-up engineer.

1.2

ACTIVITY OF THE INSPECTOR:

For all parties involved in site activities, different levels of attendance may be specified in the space provided for this purpose in the document. The following activities are possible: -W (WITNESSED): This is a binding request to witness a installation or testing phase -O (OBSERVED): This is a request for optional witnessing of an installation or testing phase -R (REVIEWED): Inspector will perform a documentation review of the inspection or test. Note: GE OIL&GAS inspector attendance is regulated by contractual terms and conditions. advance notification is defined in accordance with mobilization requirements.

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SITE QUALITY START-UP CHECK LIST

1.1.1GENERAL NOTE:
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met during installation, testing or commissioning. should further information be desired or should particular problems arise that are not covered sufficiently for the purchasers purpose, the matter should be referred to GE OIL & GAS Firenze 50127 Italy. this document contains proprietary information of GE OIL & GAS and is furnished to its client solely to assist him in the installation, testing and commissioning of the equipment described here in.

The UCS is composed of: MKVI-e PLCs and I\O cards, Bently Nevada vibrations monitor and fire & gas monitor and I\O cards.

1.3

CERTIFICATION:

The certification issued for the tests performed is listed in this document in the appropriate space provided for this purpose, and is defined by ITN 07771 (certificate type a-b-c equivalent to EN10204 norm respectively type 2.1, 3.1.b, 3.1.c). said certification will be included in the final documentation dossier (m.d.r.) the final dossier will be compiled according to GE standard.

1.4

CONTROL PROCEDURES AND REFERENCE DOCUMENTS:

The acceptance criteria drawn from the single procedures valid on issuing this document are an integral part of said document and are enclosed for reference. The aforementioned acceptance criteria to be checked prior to carry out the single test with reference to the original documents which could have been revised after issue of this document. The documents (specifications or drawings) mentioned in this document can be consulted, on request, at GE OIL & GAS site management team office and are the official references for all intents and purposes.

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SITE QUALITY START-UP CHECK LIST

REFERENCE DRAWINGS:
DESCRIPTION
P&I Diagram (cover and legend) Fuel gas system on baseplate P&I diagram Filter house control board functional dwg and component list P&ID - Fuel gas treatment skid P&ID - Cooling & sealing system P&ID - Control device system P&ID - Mineral lube, hydraulic, ratchet & control oil on baseplate P&ID - Synthetic &/or mineral oil mist eliminator P&ID - Mineral oil cooler P&ID Electric generator P&ID Pulse jet filter house P&ID - Ventilation system P&ID - Fire fighting system on package P&ID - CO2 fire fighting skid P&ID - Legs and flame detector system P&ID - Air/water cooling system P&ID - Combined on/off washing trolley

1.5.

DWG NUMBER
SOM5106401 SOM5106410 SOM6666153 SOM5106413 SOM5106420 SOM5106421 SOM5106430 SOM5106431 SOM5106434 SOM5106436 SOM5106440 SOM5106471 SOM5106480 SOM5106481 SOM5106490 SOM5106492 SOM5106493 SOM5106494

DESCRIPTION
Unit control system cause & effect diagram Field Instrument list Control system electrical grounding guideline Battery Charger & DC Panel Single Line Diagram Control system electrical grounding guideline - part2 -safety instruction site preparation UCS Sw changes tracking operating instructions Unit control system interconnecting wiring diagram Serial communication list Unit control system hardwired I/O list Generator control protection panel Generator single line Control system functional description MCC single line Generator wiring diagram Generator protection table

DWG NUMBER
SOM6623681 SOM5461138 SOM6614381 SOM6669064 SOM6614380 SOM6614107 SOM5461056 SOM5461058 SOM5461050 SOM6702866 SOM6623894 SOM5461051 SOM6701962 SOM6701781 SOM6701795

Warning: Before beginning the start-up, its necessary to verify that the above listed documentation has no other revisions successive to those specified. If some of these documents have been revised, the relative modifications must be considered.

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SITE QUALITY START-UP CHECK LIST

2. INSTRUCTION FOR USERS

The present check list is a document where are reported the main steps of activity needed to proceed with the completion of a new unit installation (instrumental installation). The purpose of the document is not intend to provide a complete list of activities nether an installation detailed instruction, but it is a useful tool for the installation activity completion check and for their certification in agreement with all the party involved. the activity listed means that check will be executed according to the information, instruction, values, or other data provided by relative job/project documentation. the signature beside the verification description, means that activity has been executed with positive result according to the information, instruction, values, or other data provided by relative job/project documentation. the signature also means that the activity has been accept by the party who sign it. in the note field can be reported any comment or reference regarding the mentioned activity. Example:
Activity description The signature means that the activity has been correctly accomplished and cheched according to the relative job/project documentation Applicable job document Applicable procedures for check execution

Parties involved in site activities

Visual or dimensional check

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SITE QUALITY START-UP CHECK LIST

CHECK DURING START-UP AND INITIAL OPERATION
3.1

3.

START-UP ON CRANK MODE

Check Type Service report NOTE

GE Oil CU GE Oil Acceptance & Gas CU Ref.Doc. Procedure Signature & Gas Criteria Signature WARNING: DURING ALL TESTS NEVER EXCEEDS MAX RUNNING TIME OF THE STARTING SYSTEM, PARTICULARLY AT ACCELERATION SPEED (REFER TO SUPPLIER MANUAL). DESCRIPTION Warning: Before forcing any logic signals, verify their correctness and pay attention on the logic involved, in order to avoid problems for safety of plant. Inhibit the fire fighting system (local portable extinguishers on auxiliary turbine compartment shall be available) and bypass ventilation system in the MKVI Toolbox interface in order to allow entrance inside the enclosure for visual inspection without stopping the normal sequence. From the HMI interface, move the master selector on CRANK position. Verify permissions to start from customer ENMC-RTS (XS-5298). Verify ready to start from auxiliaries system (L3ARS)
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

SOM5106401

W W W

O O O

SOM5461051 SOM5461051 SOM5461051

V V V

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W W O O SOM5461051 SOM5461051 V V -

Verify Unit ready to start conditions (L3RS=1)

From the command. HMI interface, give START

Verify the correct starting of auxiliaries system : -Mineral Lube Oil -Oil Mist Eliminator -Auxiliary Hydraulic Oil Pump -Jacking Oil Pump -Ventilation system (temporarily by-passed) Verify the correct fuel gas sequencing: -20FB-1 Open -20FV-1 Close Verify the activation of ratchet and starting system. As soon as the turbine shaft breakaway, from the proper graphic screen on HMI interface give the stop command. Check for unusual noise close to the turbine axial compressor , close to gear box and on generator. Once the turbine is at zero speed, from the HMI interface, give START command. Verify when the turbine speed is over about 380 rpm of rated speed, the jacking oil pump (88QS-1A/B) is automatically stopped.
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

SOM5461051

W W

O O

SOM5461051 SOM5461051

V V

SOM5461051

SOM5106401

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5106440 D -

Check the acceleration from zero speed to

crank speed (about 20%). Eventually tune XEV-5249 (20TU-1) variable orifice on torque converter solenoid . Record vibration and temperature on Starting Motor (88CR). Check the gas turbine, accessory/load gear and generator for unusual noise or vibration. Check that the bearings (journal / thrust) metal temperature (gas turbine, accessory/load gear and generator) are within normal range. Check for unusual noise or vibration of the lube oil and hydraulic main pumps driven by accessory gear : 51-MJ01-A-MJ38 (PL-1) 51-MJ01-A-MJ33 (PH1-1) Check for lube oil header pressure set point is 1.72 Bar G., regulate pressure by means PCV5164 (VPR-2) if needed. Verify the pressure relief valve VR-21 (PRV5130) setting, increasing the set of hydraulic main oil pump discharge valve VPR3-1 (PCV5136). The set pressure is 90 Bar G

W W

O O

SOM5106440 SOM5106401

D V

Reading form -

SOM5106401

SOM5106431 SOM5106430

SOM5461051 SOM5106431 SOM5461138

SOM5106430

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5106430 D -

Check that the hydraulic main oil system

pressure is around 80 Bar G and adjust via PCV-5136 (VPR3-1) if necessary. Check that the main hydraulic oil filter (FH2-1) is full with oil looking at the overflow of oil through the sight glass devices and check the differential pressure across the hydraulic oil filter by indication of PDG-5133 (PDI-4) and that no alarm is activated by PDIT-5132 (96HF-1) on MKVI. Open the filling valve of the stand-by hydraulic oil filter (FH2-2) and check when the filter is full with oil, looking at the overflow of oil through the sight glass. Leave open the stand-by lube oil filter filling valves. Move the hydraulic oil filters transfer valve and leave it in the position of main filters (FH2-1) in service. Check that the main lube oil filter (FL-1A) is full with oil looking at the overflow of oil through the sight glass devices and check the differential pressure across the lube oil filter by indication of PDG-5156 (PDI-1) and that no alarm is activated by PDT-5157 (96QQ-1) on MKVI. Force on Mark VI the lube oil header pressure low low status (L63QTX) to zero logic, to avoid the turbogenerator trip during the test.
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

SOM5106430

SOM5106430

SOM5106430

SOM5106431

SOM5461051

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

Following activities to be executed 3 times, for

transmitters A-B, B-C, A-C. Only then, checks can be signed-off. Physically simulate oil Header Pressure Low Low (L63QT), partially closing PT-5190AC (96QT1AC) manifolds inlet and slowly opening relevant drain , to achieve 51-MJ01-A-MJG-37B-M (88QE-1) start-up (0.8 Bar G). From the proper graphic screen on HMI interface, verify the lube oil emergency pump 51-MJ01-A-MJG-37-B-M (88QE-1) is started by feedback signals from XS-5331 (42QE). Physically simulate oil Header Pressure High, slowly closing PT-5190AC (96QT1AC) manifolds drain , to achieve (88QE-1) stop (1.4 BarG). From the proper graphic screen on HMI interface, verify the lube oil emergency pump (88QE) is stopped. Restore PT-5190AC (96QT1AC) manifolds to operating condition (Inlet fully open, drain fully closed), then remove the logic forcing. Push the emergency push button and check how much time the unit employs to come to zero speed, and if the zero speed is reached in a smooth way.

SOM5461051 SOM5106431 SOM5461138

SOM5461051 SOM5461050 SOM5106431 SOM5461051 SOM5461138 SOM5106431 SOM5461051 SOM5461138 SOM5106431 SOM5461051 SOM5461138 SOM5461051

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

START-UP ON FIRE MODE WITH IBH CLEANING TEST
GE Oil & Gas Signature CU Signature GE Oil & Gas CU Ref.Doc. Procedure Acceptance Criteria Check Type Service report NOTE

3.2

DESCRIPTION Warning: In order to remove preservation coating treatments from within the turbine, detergent based Water Wash sequences will be executed prior to bring unit to Firing. Note: During the first start-up could be necessary the presence of DLN mapper specialist, in order to support the start-up team in this phase. Inhibit the fire fighting system (local portable extinguishers on auxiliary turbine compartment shall be available) and bypass ventilation system in the MKVI Toolbox interface in order to allow entrance inside the enclosure for visual inspection without stopping the normal sequence. Warning: Verify the spool with orifice, strainer and differential pressure transmitter are installed instead the bleed heating valve XV5031A (VA20-1) to proceed with bleed heating cleaning line test.

SOM5106431

SOM5106420

RIC8954760

RIC8954760

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5106410 V -

Prepare the circuit of fuel gas for a flanges

leakage test, using adhesive tape around it and then a portable gas analyzer to verify that there are no leaks. Before to begin the test establish a proper safety plan, that shall be also in accordance with the safety regulations of the plant and all safety applicable rules. De-activate spark plug from M.C.C. Using trend recorder function on proper graphic screen on HMI interface, configure and start a trend with the parameters relevant to the fuel gas system (at least SRV and GCV command and feedback signals, inter-valve pressure). Inhibit the synchronization function by GCPP. From the HMI interface, move the master selector on FIRE position. Verify Ready to start conditions (ready to start conditions from process system are bypassed for this mode of start up). From the HMI interface, give START command.

SOM6701962

SOM5106410 SOM5461051

W W

O O

SOM6702866 SOM5461051

V V

SOM5461051

SOM5461051

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5461051 V -

At the end of Purge timer, verify that the

ignition sequence is activated (closing of Vent valve (20VG-1) and opening of Stop/Ratio valve (SRV) and Gas Control valve (GCV). Once the ignition timer is expired, verify that the Fail to ignite alarm is activated. From the proper graphic screen on HMI interface change master selector from Fire mode to Crank mode. Wait at least 2 minutes with the unit cranking in order to evacuate the residue of gas inside exhaust path. Reactivate Spark-plugs from M.C.C. and on HMI screen change Master Selector to Fire Mode; then check for ignition. Verify all flame detectors are working fine, looking at their intensity from the relevant graphic screen on HMI interface. (4 Primarys ON, 4 Secondarys OFF). BE-5116B/C (28FD-3P/7P) BE-5142B/C (28FD-8S/2S) BE-5116D/A (28FD-8P/2P) BE-5142D/A (28FD-9S/1S) When the flame is detected (L28FDX) verify the activation of the Lube oil cooling system Verify there is no gas into de enclosure by monitor system.

SOM5461051

SOM6701962

SOM5461051

SOM5461051

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5461051 V -

Stop the ventilation fan system by logic forcing

on MarkVI tool box interface of the proper signals, and inhibit the relative enclosure ventilation differential pressure low condition. Verify there are no gas leaks around the fuel nozzle, gas manifold on VSR-1, VGC-1/2 valves and associated piping, by using a portable gas analyzer. Note: Minimize the time for the check inside the enclosure. Use mirrors to view the sight ports in the combustion chambers to visually check that each chamber is fired and that the flame zone is centered within the liner. In addition, assure that the crossfire tube end is not glowing. Plug and stake sight ports once satisfactory flame conditions are obtained (at first opportunity, while the GT is not running). Re-enable the enclosure ventilation fan system and remove any logic forced on ventilation signals. Check that the bearings (journal / thrust) metal temperature (gas turbine, accessory/load gear and generator) are within normal range. Check that the wheel space and exhaust turbine temperatures are within normal range.

SOM5106410

SOM5461051 SOM5461051 SOM5461138 SOM5461138

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

STEP ON AUTO (CONTINUE FROM FIRE MODE)

ON GCPP make sure S8 (43A-M) is on center (OFF) position. ON GEP make sure S5 (LOCAL) and S3 (AVR MANUAL), are selected, and Excitation is OFF. From the proper graphic screen on HMI interface, force the auxiliary lube oil pump 51MJ01-A-MJ37-A-M (88QA-1) to run (select START button). From the HMI interface, move the master selector on AUTO position to accelerate the gas turbine up to full speed no load condition. Verify at self-sustain turbine speed (about 60%), the starting system is stopped. Verify the axial compressor antisurge valve close at 96.4%, it should be confirmed on proper graphic screen on HMI interface by feedback signals from field: XZSO-5084A/B (33CB-2/1) Check for main lube oil pump pressure regulation: PRV-5438 (VR1-1) The set pressure is 8.5 Bar G

SOM6702866 SOM6701781

SOM5461051

SOM5461051

SOM5461051

SOM5461051 SOM5461050

SOM5106431

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5461051 V -

When the main lube oil pump discharge

pressure is confirmed by reading pressure on manometer PG-5174 (PI-1), from the proper graphic screen on HMI interface, stop the auxiliary lube oil pump (select AUTO or STOP button). From the proper graphic screen on HMI interface, verify the auxiliary lube oil pump (88QA-1) is stopped by feedback signals from MCC XS-5179R (52QA-1) As soon as possible re-enable the fire fighting system (local portable extinguishers on auxiliary turbine compartment, shall be available). Verify the absence of any alarms for gas presence and check the correct functioning of fire fighting system. Run the turbine at full speed no load condition Monitor PDG installed on temporary IBH strainer and for 5 min. verify that differential Note: Do not exceed running time in order to pressure do not exceed 1.8 avoid any damage to the temporary strainer barg. Shut down the unit if pressure exceed the above on IBH line. value. Shutdown the turbine testing any normal shutdown causes.

SOM5461051 SOM5106431 SOM5461138

SOM5106401 SOM5461051 SOM5106401 SOM5461138

SOM5461051

SOM6623681

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

W O SOM5461051 SOM5461050 V -

Verify the auxiliary lube oil pump (88QA-1) and

hydraulic oil pump (88HQ-1) automatically start when turbine speed drop below minimum operating speed (94% of speed).. Verify that the turbine speed decreases slowly down to 20-30% speed then the fuel gas valves are closed to stop the turbine. Verify the jacking oil pump (88QS-1A/B) automatically start when HP speed is below about 6,6% of rated speed. After the gas turbine has come down to zero speed, verify the start of cool down timer. Verify the proper starting of the hydraulic ratchet system 51-MJ01-A-MJ10-M (88HR-1). Verify the temporary strainer installed for IBH cleaning test is free of visible contamination and debris, if not, clean the strainer and repeat an turbine start-up at minimum operating speed for 5min, then check again. Remove the temporary spool with orifice, strainer and differential pressure transmitter, restore the inlet bleed heating valve XV-5031A (VA20-1), and check its functionality again.

SOM5461051

SOM5461051

W W

O O

SOM5461051 SOM5461051 SOM5461050

V V

SOM5461051

SOM5461051

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

START-UP ON AUTO/REMOTE AND CHECKS TO BE DONE AT FSNL
GE Oil & Gas Signature CU Signature GE Oil & Gas CU Ref.Doc. Procedure Acceptance Criteria Check Type Service report NOTE

3.3

DESCRIPTION Warning: Before forcing any logic signals, verify their correctness and pay attention on the logic involved, in order to avoid problems for safety of plant. ON GCPP make sure (43A-M) is on center (OFF) position. ON GEP make sure S5 (LOCAL) and S3 (AVR MANUAL), are selected, and Excitation is OFF. From the HMI interface, move the master selector on AUTO position. Verify Ready to start conditions. From the HMI interface, give START command Check any abnormalities during acceleration to full speed no load condition. Verify at minimum operating speed (96,4% of speed), the auxiliary lube oil pump (88QA-1) and hydraulic oil pump (88HQ-1) automatically stop without generate oil header pressure low alarm.
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

SOM6702866 SOM6701781

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SOM5461051 SOM5461050

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM5461051 V -

Verify the turbine complete sequence (L3).

Demonstrate the auto start of the auxiliary lube oil pump (88QA-1) by simulating low pressure value on PT-5190AC (96QT1AC) pressure set point is 1 Bar G (aux lube oil pump start). Remove the simulation on PT-5190AC (96QT1AC) and verify that the auxiliary lube oil pump automatically stops. Verify the gas turbine is thermally stable and then verify that readings are compliant with the expected values. Verify stability of control loops (SRV, GCV, IGV, speed). Check and record gas turbine, load gear and generator parameters (temperatures, pressures, vibrations, etc.) Check and in case adjust the mineral oil vapour separator (88QV-1/2) by-pass line to have in the lube oil reservoir the pressure shown in the schematic piping diagram (-20 mmH2O). Verify no air presence inside the oil coolers piping, slightly open the local vent valve on oil coolers.

SOM5461051 SOM5106431

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SOM5461051 SOM5106401 SOM5461138 SOM5106410

D V

SOM5106401

Reading form

SOM5106434 (See note 4)

SOM5106436

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM5106436 V -

Verify Lube Oil Header Temperature and (TCV5184) VTR-1 proper functioning.

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CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

EXCITATION SYSTEM (AVR) FUNCTIONING AT FULL SPEED NO LOAD
GE Oil & Gas Signature CU Signature GE Oil & Gas CU Ref.Doc. Procedure Acceptance Criteria Check Type Service report NOTE

3.4

DESCRIPTION NOTE: the GT is supposed to be already running, if not it shall be started up to FSNL, following the initial steps listed at CHECKS TO BE DONE WHILE TURBINE RUN AT FULL SPEED NO LOAD Confirm that on GECPP (Generator Excitation Panel) the excitation is set to OFF and the AVR control is set to LOCAL and MANUAL. Measure the voltage produced by the permanent magnets generator (PMG), on the input terminal board on the excitation panel. Verify the absence of localized overheating, absence of vibrations, according to the requirements set by the manufacturer. On driver PLC force (disable) electrical trips from GEP\GCPP. As a pre-check, on TVs secondary, measure residual phase-phase Voltage, phase-neutral Voltage and phase sequence.

SOM6702866 SOM6702866 SOM6701781 SOM6702866 SOM6701781 SOM6702866 SOM6701781 SOM6702866 SOM6701781

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LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM6702866 SOM6701795 V -

Activate the manual function on the voltage

regulator used by default (AVR-A), so as to manually manage the closure of the field contactor (41), and the adjustment of the excitation supplied to the brushless exciter. Then, still in manual mode, excite the generator until reading the nominal voltage on its terminals. Record TVs secondary, phase-phase Voltage, phase-neutral Voltage and phase sequence. Repeat test with AVR-B, then go back to A. Based on the Vendors procedure, verify performance of the Exciter Manual Voltage Control through switch S6\S7 and record the results. Based on the generator Vendors procedure, increase (S6) the generator voltage slowly beyond its over voltage set to verify transformer stability and then electrical trip from GCPP Relay 59, 86G2. Reset the systems. Force Driver PLC 52G generator breaker close feedback then, based on the generator Vendors procedure, decrease (S7) the generator voltage slowly beyond its under voltage set and then electrical trip from GCPP Relay 27, 86G1. Remove forcing and reset the systems.
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

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Reading form -

SOM6701781

SOM6702866 SOM6701781 SOM6701795

Test 59 Overvoltage. Delay and thresholds as per spec. Test 27 Undervoltage Delay and thresholds as per spec.

SOM6702866 SOM6701781 SOM6701795

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SITE QUALITY START-UP CHECK LIST

W O SOM6702866 SOM6701781 SOM6701795 V Test 81O OverFrequen c

Taking care of maintaining nominal voltage

(S6\S7), based on the generator Vendors procedure, slowly increase turbine speed (43-S) beyond its over-frequency set and then electrical trip from GCPP Relay 81, 86G1. Reset the systems. Force Driver PLC 52G generator breaker close feedback then, taking care of maintaining nominal voltage (S6\S7), based on the generator Vendors procedure, slowly decrease turbine speed (43-S) beyond its underfrequency set and then electrical trip from GCPP Relay 81, 86G1. Reset the systems. On GEP 64R Protection Relay Module, push test button and check alarm is activated on Driver PLC HMI & DCS Refer to Vendors commissioning procedure for Prismic A50 Excitation Controller at no load rated speed condition and follow the steps to carryout parameter settings verifications on main and standby controllers, verify/note display of measured parameters, changeover between main and standby controllers, changeover between main and standby power circuits, controller soft start etc. and record the commissioning test results (attach the vendors procedures).:

SOM6702866 SOM6701781 SOM6701795

Test 81U UnderFreque ncy

SOM6702866 SOM6701781 SOM6701795

Test 64R Rotor earth fault

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CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O See Brush manual D -

At no load condition, carry out calibration of

exciter field current as per the reference document section and ensure relevant parameters are set to adjust the exciter field current sensor At no load condition, carry out calibration of exciter field voltage as per the reference document section and ensure relevant parameters are set to adjust the exciter field voltage sensor. At no load condition, carry out calibration of generator terminal voltage sensing as per the reference document section and ensure relevant parameters are set to adjust the exciter terminal voltage sensor. Stop the turbine using Normal Stop button from the proper graphic screen on HMI interface. Ensure that the turbine speed decreases smoothly down to 20% speed, then the fuel is cut and the turbine shuts down to zero speed. Set on GEP (Generator Excitation Panel) the excitation ON and the AVR control on AUTO. Re-start the turbine up to FSNL, as per normal startup sequence Verify at field flashing speed (90% of speed), the AVR control should close the excitation contactor (41).

See Brush manual

See Brush manual

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SOM5461051

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

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At no load condition, carry out verification per

the reference document section to ensure that soft start causes excitation to reach the correct level (80% of terminal voltage) at the correct rate and ensure quality of the regulation. Change AVR control from Auto to Manual At no load condition, carry out verification per the reference document section to ensure generator voltage reference range and ensure the rate of change of voltage reference. At no load condition, carry out step response verification per the reference document section to ensure the correct level of transient response of the excitation control system to step changes and ensure the quality of regulation. At no load condition, carry out verification per the reference document section to ensure smooth transfer between the channels and between the operation states At no load condition, carry out verification of the V/f limiter as per the reference document section to ensure that V/f limiter operates at the correct level and ensure quality of the limiter action.

SOM6701781

SOM6701781

SOM6701781

SOM6701781

SOM6701781

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM6701781 V -

At no load condition, carry out verification of the

terminal voltage limiter as per the reference document section to ensure the steady state limit level of the generator terminal voltage when terminal voltage limiter is active and ensure quality of the limiter action. Connect the sequence meter to the generator side voltage regulator secondary (VT-G) on the control panel and record the cyclic sense of the generator phases. The cyclic sense of the generator phases must correspond to the cyclic sense of the external line, as recorded during generator commissioning. If the cyclic sense does not correspond, invert the two phases either on the generator or on the external network. Shutdown the turbine testing any normal shutdown causes.

SOM6702866

Reading form

SOM6623681

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

SHORT CIRCUIT TEST OF GENERATOR PHASES
GE Oil & Gas Signature CU Signature GE Oil & Gas CU Ref.Doc. Procedure Acceptance Criteria Check Type Service report NOTE

3.5

DESCRIPTION Prepare some copper bars with appropriate thickness/size, so as to support the circulation of the machine nominal current (I<10A\mm2) . The short circuit between phases shall be carried out as close as possible to the alternator terminals. Connect the three generator phases in short circuit between them. Set on GEP (Generator Excitation Panel) the excitation ON and the AVR control on LOCAL and Manual. On driver PLC force (disable) electrical trips from GEP\GCPP. Set the manual control voltage regulator to ZERO. Re-start the turbine up to FSNL, as per normal startup sequence

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LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM6701781 D Reading form

When the turbine is at field flashing speed

(98% of speed), close the excitation contactor and activate the voltage regulator, step increase (S6) excitation of the generator and each time record all CTs current readings, checking for equality, until rated value is achieved. Verify the absence of intervention of any protection relays This test shall be considered complete once the generator thermal stabilization has been reached. Verify the correct functioning and data tag of current transformers (CT1CT7). Carry out adjustment to calibrate generator terminal current sensing as per the reference document section and ensure relevant parameters are set to adjust the sensor. When possible, disable G60 voltage restrained feature and lower its threshold, for this relay set is higher than real overcurrent. Further increase excitation (S6) to reach overcurrent protection set and then electrical trip from GCPP Relay 51V, 86G2. Reset the systems. Verify the absence of abnormal overheating inside windings.

SOM6701781 SOM6701795 -

SOM6623894

SOM6702866

Test 51V Voltage restr. Overcurrent

SOM6701781 SOM6701795

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM6623681 V -

Shutdown the turbine.

The Generator Differential Protection 87G is usually tested during commissioning, through secondary current injection, however a real test of this protection can be done, if required by Customer, in this phase. While the turbine is stopped, remove one of the short circuit bars from one phase and leave it open, either at line or neutral side. Set on GEP (Generator Excitation Panel) the excitation ON and the AVR control on Manual. Set the manual control voltage regulator to ZERO. Restart the unit up to FSNL Activate excitation system, increase slowly the control voltage regulator, monitoring the current circulating through the two phases left shorted. Increase the current up to the activation of 87G, 86G2 protection relay. Alternate 87G test method: Rather than opening one Short circuit bar, simply short to ground one phase CTs secondary. This is much easier, (but not real) and allows test repetition on all 3 phases.
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SOM6701795

Test 87G Differential. Disable Relay 46 in case its setting would anticipate 87G

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SITE QUALITY START-UP CHECK LIST

W O SOM6702866 V Test 46 Negative Phase Seq. Delay and thresholds as per spec.

With excitation OFF, on GCPP knife-link

terminals, install jumpers end open them in order to invert CTs currents toward G60 Start and increase excitation until electrical trip 46 , 86G1. Remove Driver PLC, Electrical trip, logic forcing, set GCPP and G60 back to operating conditions and trip turbine on 87G test repetition through alternate method. Remove the copper bars used to carry out the tests and reconnect all cables to the external network. Connect one generator phase to ground by means of a <= 2.5 mm2 jumper (fuse-like for rough-times) . GEP AVR LOCAL and MANUAL, Start unit and at FSNL increase excitation up to electrical trip 51G, 86G2.

SOM6701795

SOM6701795

Test 51G Stator Earth Fault Often, trips without excitation because of residual.

SOM6701795 SOM6701781

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CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

MANUAL/AUTO SYNCHRONIZATION TEST & PRIMARY/SECONDARY FUEL GAS STRAINER CLEANING TEST
GE Oil & Gas Signature CU Signature GE Oil & Gas CU Ref.Doc. Procedure Acceptance Criteria Check Type Service report NOTE

3.6

DESCRIPTION Install, outside of the enclosure, temporary differential pressure manometers connected to fuel gas primary/secondary/transfer temporary strainers (to be removed at the end of test). Monitor the DP during the fuel gas lines cleaning period, stop the turbine and clean the strainer if it is higher than 1,0 Bars. Ensure that the generator circuit breakers in Customer supply has been Locked Out and Tagged Out. With the excitation system on LOCAL MANUAL mode, start up the turbine and bring it to rated speed. When the turbine is at field flashing speed (98% of speed), close the excitation contactor and excite the generator to reach the rated voltage. Verify and confirm phase rotations are same on the VT secondaries at the GCPP\GEP panel and customer panel (Customer activity)

SOM5106480

SOM5461051

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SOM6702866 SOM6701781

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

2 modes for carrying it out:

With dead-bus condition, close generator breaker and measure voltage between same phase VTs. If 0 in all cases, VTs are properly wired. (Safer Way) 2) No dead-bus condition, achieve synchro conditions (Nominal VG=VL, nominal Hz., Synchronoscope at 12 hrs. If voltages across breaker are 0, VTs are properly wired. Change speed slowly until frequency and phase of line and generator output are equalized within the narrow range allowed by synchronazing relay. When the required conditions are met, manually give the closing command to generator circuit breaker. Verify excitation of breaker command relay (no actual breaker closure will happen due to the locked out tagged out breaker in Customer Power Center. Verify the absence of intervention of any protection relays. Change speed set point in order to exit from synchronization conditions. 1)

Set MCB on Test mode if avail.

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LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O V -

Perform again closing command to MCB, out

of synchro conditions, and verify no closure command is issued. After having ensured that this operation can be done safely, remove lock and tag from MCB in Customer Panel. Ensure that disconnector is CLOSED corresponding to 52G circuit breaker, depending on which has been selected for synchronization. (Customer activity) Change speed slowly until frequency and phase of line and generator output are equalized within the narrow range allowed by synchronizing relay. When the required conditions are met, manually give the closing command to generator circuit breaker. Verify the closure of circuit breaker 52G on the proper graphic screen on HMI interface. Verify the initial load (spinning reserve) without the intervention of protection against reverse power (32). Stay at minimum load for 15, verify stability of control loops and monitor turbine and generator running parameters. At the end take a set of readings.

SOM6702866

SOM5461051

SOM6702866

SOM6701795

SOM5106401 SOM5461051

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

Refer to Vendors commissioning procedure for

Prismic A50 Excitation Controller at loaded condition and follow the steps to carryout parameter settings verifications on main and standby controllers, verify/note display of measured parameters, changeover between main and standby controllers, changeover between main and standby power circuits, controller soft start etc. and record the commissioning test results (attach the vendors procedures). At generator loaded condition, carry out verification of the over excitation limiter as per the reference document section to ensure that limiter operates at the correct level and ensure quality of the limiter action. At generator loaded condition, carry out verification of the stator current limiter as per the reference document section to ensure that limiter operates at the correct level and ensure quality of the limiter action.

SOM6702866

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

At generator loaded condition, carry out

verification of the under excitation limiter as per the reference document section to ensure that limiter operates at various power levels and ensure quality of the limiter action.
W O V -

NOTE: this test will only be feasible absorbing reactive power from the external grid or from a second generator. Therefore, no test can be done while running a single generator on an isolated busbar. At generator loaded condition, carry out verification of reactive load rejection as per the reference document section to ensure that generator terminal voltage variations subsequent to rejection of rated reactive load does not exceed the acceptable design limits (maximum 15%). NOTE: the execution of this test can be done through the availability of suitable loadbank and inductive load (to be provided by Customer) Verify the excitation system, by quickly increasing manually the excitation current set point, causing a quick change on reactive power.

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CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O V -

With the variation of the reactive load, the

excitation current must increase or decrease to the required values without hunting. Shutdown the turbine. Set the AVR system and synchronization on automatic mode. Verify Ready to start conditions. From the command. HMI interface, give START

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SOM6623681 SOM6702866 SOM5461051 SOM5461051

V V V V

Warning: From the HMI interface, select LEAN-LEAN MODE ON to avoid premix mode operation until the primary/secondary strainers cleaning test is completed. When the turbine is at full speed no load, verify the synchronization phase and the closure of circuit breaker (52G-1 or 52G-2) on the proper graphic screen on HMI interface. Verify the initial load (spinning reserve) without the intervention of the protection against reverse power (32). Ramp the unit to maximum primary fuel flow (about TTRF1=1600 degF) stopping 10/15 degF before the setting point, to no activate the LEAN-LEAN mode.

SOM5461051 SOM6701795

SOM5461051

SOM6701795

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

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SITE QUALITY START-UP CHECK LIST

W O SOM5106401 D -

Run for one hour and verify that the

differential pressure across the primary strainer dont increase above 100 KPa. In case shutdown the turbine, clean the strainer and repeat again. Continue operation at this load until during one hour the differential pressure doesnt increase above 100 KPa. During this test, the temperature values of thermo elements on copper and iron, the bearings temperature and the values of vibrations of generator shall be acquired. Check and record gas turbine, load gear and generator parameters (temperatures, pressures, vibrations, power, etc.). Ramp the unit to maximum fuel flow with inlet bleed heating off (about TTRF1=2010 degF), stopping 10/15 degF before the setting point, to no activate the EXTENDED LEAN-LEAN mode). Run for one hour and verify that the differential pressure across the primary strainer or secondary strainer dont increase above 100 KPa. In case shutdown the turbine, clean the strainer and repeat again. Continue operation at this load until during one hour the differential pressure doesnt increase above 100 KPa.

SOM5106401

SOM5106401

By Romeo - Gucciardello at 11:55 am, Jan 12, 2013

Site Mark-Up as per Doc.357A1862

SOM5106401

After 1 hour without exceeding delta pressure of 100 Kpa remove all strainers, inspect and clean. Re-install the cleaned strainers and permanently remove them only when 10 hours of "clean" operation at this mode is achieved.
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

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Site Mark-Up as per Doc.357A1862

By Romeo Gucciardello at 11:55 am, Jan 12, 2013

Shutdown the turbine, remove and clean the

strainers, then re-install and start up again the turbine. Ramp the unit to maximum fuel flow (EXTENDED LEAN-LEAN with turbine on control temperature). Permanently remove the strainers when 10 hours of clean operation at this mode is achieved. Verify the gas turbine is thermally stable and then verify that readings are compliant with the expected values. Verify stability of control loops (VSR-1, VGC1/2, IGV, speed). Check and record gas turbine, load gear and generator parameters (temperatures, pressures, vibrations, power, etc.). Perform a lower command, unloading unit reverse power occurs. 32, 86G1. After turbine shut down, remove the temporary primary/secondary/transfer strainers and differential pressure manometers, restore the fuel gas manifold lines.

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Test 32 Reverse power.

SOM6701795

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

DLN TUNING/MAPPING
GE Oil & Gas Signature CU Signature GE Oil & Gas
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3.7

DESCRIPTION Install temporary acoustic sensors and relevant tubing connection to data acquisition system. Install exhaust gas analyzer probe and relevant measurement system. Perform analyzer calibration. Verify the possibility to have fuel gas analisys during mapping execution. From the HMI interface, move the master selector on AUTO position. Verify Ready to start conditions. From the command. HMI interface, give START

CU
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Ref.Doc.
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Procedure
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Acceptance Criteria
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Check Type
V

Service report
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NOTE

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Run gas turbine on LEAN-LEAN mode for 2 hours (heat soak). Check and record gas turbine, load gear and generator parameters (temperatures, pressures, vibrations, power, etc.).
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

SOM5106401

Reading form

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

checks of DLN
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Perform

preliminary parameters.

Load the unit to PREMIX mode with inlet bleed heating ON and IGV at various positions. Perform checks of DLN parameters. With the unit operating in steady conditions, a data file is recorded and submitted to GE Oil & Gas Project Management. From the HMI interface, give STOP command. Disable the inlet bleed heating control on MarkVIe controller and start again the turbine. Load the unit to LEAN-LEAN mode. Perform checks of DLN parameters. Load the unit to PREMIX mode and IGV at various positions. Perform checks of DLN parameters. After mapping is completed all new schedules should be checked to ensure that the gas turbine can operate smoothly without high acoustics or blowouts.

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

FINAL VERIFICATIONS
GE Oil & Gas Signature CU Signature GE Oil & Gas CU Ref.Doc. Procedure Acceptance Criteria Check Type Service report NOTE

3.8

DESCRIPTION

TURBINE FINAL VERIFICATIONS

From the HMI interface, move the master selector on REMOTE position. Verify Ready to start conditions. From the command. HMI interface, give START
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Load the unit at full load condition (temperature control) and verify that the unit parameters are as expected. Check that when the turbine exhaust temperature approaches the IGV control curve reference, the relevant control loop takes control of the exhaust temperature and keep it on the curve. Check for turbine IGV servo control stability on the proper graphic screen on HMI interface.

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

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Check that when the turbine exhaust

temperature approaches the base load temperature control curve reference, the relevant control loop takes control of the exhaust temperature and keep it on the curve. Verify stability of control loops (VSR-1, VGC1/2, IGV, speed). Check and record gas turbine, load gear and generator parameters (temperatures, pressures, vibrations, etc.)

SOM5106410

SOM5106401

Reading form

GENERATOR FINAL VERIFICATIONS

Run the train for 4 hour at max load. Continuously monitor all running parameters of the train and ensure that they do not exceed alarm values. Record all instrument readings every 30 minutes. At limited load (level to be agreed) perform a load rejection test, by manually opening the generator breaker and checking that the control system is able to prevent the over speed trip caused by the sudden load rejection. Repeat the test from full load. The turbogenerator is ready for commercial operation (COD)
LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

SOM5106401

Reading form

SOM6623681

Reading form

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INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

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SITE QUALITY START-UP CHECK LIST

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ACCEPTANCE OF TURBOGROUP
Perform any performance/endurance test as per contract The turbogenerator is ready for commercial operation (COD)

LEGEND: CU :CUSTOMER GE :GENERALELECTRIC TP :THIRDPARTY

CHECKTYPE: V :VISUAL D :DIMENSIONALCHECK NDT:NONDESTRUCTIVETEST

INSPECTORSLEGEND: W :WITNESSED O :OBSERVED R :REVIEWED

GENERALNOTES:

ITEM

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44/ 44
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This document is the property of General Electric Company. All rights are reserved according to law.