2010

Coal Wash Plant Facilities

Catalogue Equipment Coal Wash plant Facilities Capacity 100 TPH. Melak, East Kalimantan

Pandu Dwijaya PT. MULTICOM INTERMITRA 3/1/2010

Process Flow sheet with Mass Balance

General Layout

Concept Summary
Coal Washing Process The coal washing process can be separated to be 3 system as follow : main process, tailing process, water and treatment process. - Main Process In the process flowsheet, there are 2 major steps in washing coal : 1. Take out CLAY by SCRUBBER (Scrubber is Rotating Cylinder Drum with Water) 2. Take out STONE by JIG (Jig separate stone out by using water-wave which, generated by air pulse). - Tailing Process Main purpose of the tailing process is to send 100% of Tailing to tailing sump and pumping by tailing pump go to settling pond. In the tailing pump. - Water and Treatment Process This process is balancing circulating a lot of water in entry process, many water nozzles and water spray heads shall be used for wash coal process. Water from clear water pum (capacity 400 cu.m/hr ).

Main Equipment and Machine Facilities

A. FEED HOPPER - Type - Capacity - Dimension - Material : Bin with grizzly bar and support : 40 m3 : 4m x 4m x 3m : Steel ASTM A36

B. Vibrating Feeder - Type - Capacity - Dimension - Motor type : FUF 1200/240x2000 : 100 m3 : 1.2m x 2m : VI 7110/6

- Motor drive : 2 x 1.4 kW

C. Rotary Screen Breaker - Type - Capacity - Lump size : Dirty coal, 0-400, revolving : 100 m3 : 0 400mm

- Screening opening : Slot hole 60 x 75 L. - Speed - Dimension - Motor drive - Motor Gear : 8.83 rpm. (54.1 m./min.) : 1.2m x 2m : 2 x 1.4 kW : Sumitomo

- Revolving Weight : 9775 kg

D. Scruber - Type - Capacity - Lump size : Dirty coal, 0-400, revolving : 100 m3 : 0 400mm

- Screening opening : Slot hole 60 x 75 L. - Speed - Dimension - Motor drive - Motor Gear : 8.83 rpm. (54.1 m./min.) : 1.2m x 2m : 2 x 1.4 kW : Sumitomo

- Revolving Weight : 9775 kg

E. Baum Jig Spesificaton : Raw coal Feed size range : 0 50 mm Capacity : 100 -150 TPH Jiggng speed : 36. 40. 44. 48. 52.. 58. 63 RPM Jigging amplitudo : 8.83 rpm. (54.1 m./min.) Operating pressure: 0,025 0,035MPa Dimensione chamb:1,5m x 2,85m Overal dim :6,94mx3,55mx5,57m Size of wire : 8 x 15mm Sloope of screen ; 1,5 deg Motor type :JTC 562A Power :2,8 kW Speed : 48 rpm

F. REJECT BIN - Type - Capacity - Dimension - Material : Bin with support, gate : 30 m3 : 5m x 5m x 2m : Steel ASTM A36

G. Deatering Screen - Type - Capacity : USL 2,4x5,25 : 100 TPH

- Screening opening : 5mm x 100mm - Dimension - Motor drive - Speed : 2.4 x 5,25m : 2 x 15 kW :980 rpm

H. PRODUCT BIN - Type - Capacity - Dimension - Material : Bin with support, gate : 90 m3 : 10m x 5m x 3.5m : Steel ASTM A36