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PREPARED BY : MECH PLANT SMP BOILER FEED PUMP APPROVED BY : PPM AT STERLITE THERMAL ISSUED BY : PPM POWER DIVISION DATE :
PURPOSE SCOPE RESPONSIBILITY INPUT / TOOLS Hand gloves Mechanical tool box kit Dial Gauge Lifting and Hydraulic Tools : Record : : : BFP Major Overhaul CPP Mechanical Maintenance Engineer
Take the Work Permit Clean the equipment Drain Water and Oil from BFP Remove the instrument probe Remove the all pipe connections Decouple the high speed coupling
Wartsila India Ltd. PREPARED BY : MECH PLANT SMP BOILER FEED PUMP APPROVED BY : PPM AT STERLITE THERMAL ISSUED BY : PPM POWER DIVISION DATE :
6. Fixtures for cartridge removal and insertion. OUTPUT : Record
ISOLATION PROCEDURE 1. 2. 3. 4. 5. 6. DC supply of control panel made OFF. Rack-out and lock breaker. Close suction and discharge valve All drains and vents to be opened. Isolating valves of re-circulation valve to be kept closed. AOP module to be made off and locked.
WORK INSTRUCTION PROCEDURE A) Cartridge removal 1. Remove instrumentation. 2. Remove oil and water pipe lines that will create hindrance. 3. Remove DE and NDE radial and thrust bearings and bearing housing. 4. Remove both ends mechanical seals. 5. Remove both ends cooling water jackets and suction covers. 6. Remove discharge cover bolts. 7. Assemble BFP cartridge removing fixtures. 8. Remove cartridge.. Thread in of pump cartridge. 1. Thorough cleaning of barrel. 2. Fix cartridge thread in fixture with pump cartridge. 3. Insert the cartridge in barrel with new O-ring and back up ring. Care is to be taken to avoid the damage of stand threads. 4. Fix discharge cover, tighten all bolts and ensure using 0.02mm feeler gauge. 5. Assemble balancing device, assemble suction cover, cooling water jackets, bearing brackets, bearings, Check and set floats. Mechanical seal to be assemble after completion of balancing device assembly. 6. Do alignment and couple pump? Fix coupling guard 7. Fix piping and instrumentation. 8. Start AOP, check oil flow, pressure etc. 9. Charge cooling & seal water and check flow, pressure etc. 10. Run pump, record parameters and vibration. 11. Release pump for normal operation
1. 2. 3. 4.
Remove instrumentation. Remove DE & NDE side bearings and bearing housing. Lock mechanical seal gland plate with sleeve and form a cartridge unit. Remove mechanical seal.
Wartsila India Ltd. PREPARED BY : MECH PLANT SMP BOILER FEED PUMP APPROVED BY : PPM AT STERLITE THERMAL ISSUED BY : PPM POWER DIVISION DATE :
5. 6. 7. 8. 9. 10.
Dismantle mechanical seal and inspect its individual components. Check the working surface of seals. If required replace the seal ring pair. Assemble seal and form a cartridge unit. Fix cartridge in position and remove locking arrangement. Fix both ends bearings & instrumentations. Hand over pump for normal operation.
QUALITY All the parameters, activities are maintained within prescribed limit. Any deviation from the norm is recorded and corrective action is taken according
ENVIRONMENT OHSAS Not applicable. Ensure PPE, Helmet, adequate lighting near the work place. Ensure the lifting tools are in adequate condition. Ensure proper earthing of the equipment / area of work as the case may be. Ensure healthiness & safety of the entire activities with respect electrical system.