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HepcoMotion
SBD Sealed Belt Drive
For amendments and updates visit www.HepcoMotion.com and select literature button
Introduction
The HepcoMotion SBD is an exceptionally rugged, quiet and precise linear unit. It uses super-smooth Hepco LBG caged linear ball guides having such high load capacity that system life is rarely an issue. Drive is provided by a new high strength tooth belt. The unit is housed in an anodised aluminium beam and is completely enclosed with a stainless steel cover to provide excellent protection from dirt and debris. A corrosion resistant version with all external components made in stainless steel or anodised aluminium is an option. A version for use in high specification cleanrooms is also available & 5-6.
Mounting Platform
Tapped holes for ease of component attachment Direct fixing of mutli-axis mounting brackets
Aluminium Beam
Available up to 6 metres in one piece Stiff self supporting beam may form part of machine construction 6 T-slots for ease of mounting T-slot compatible with Hepco MCS and other profiles T-nuts, T-slot covers, mounting brackets & multi-axis connection brackets available
Drive Shaft
Supplied with fitted key Right, left, double & hollow shaft options (right hand shown) Motor connection kits available
System Composition
SBD units are available in lengths up to 6m in one piece and unlimited lengths can be achieved with joined beams. Units are factory adjusted and lubricated. Re-lubrication of the linear ball guide is easily achieved via an access hole in the beam. SBD units are suitable for single or multi-axis applications and can be supplied with a wide range of gearboxes, motors and drives. The beam profiles and T-slots are compatible with Hepcos MCS frame building system and its extensive range of accessories, allowing complete machines to be built.
Drive End
Compact modular design Integrated drive pulley and input shaft Pre-tapped holes for ease of customer motor mounting Comprehensive range of gearboxes & motors available
Drive Belt
High strength steel reinforced tooth belt Zero backlash Driving forces to 3300N
Internal Buffer
End of stroke protection at both ends
E1 X3 Left-hand Shaft D Z C1 C1
X2
C2 F 4 - VxW
N1
L1 N2 G A2 L3
MIN
L2
STROKE LENGTH
BEAM LENGTH
E2
L3
MIN
H I
K A1 M
4 - TxU
SBD Unit
A1
A2
C1
C2
E1
E2
F 23
G 72
H 105
(min)
L1
Nominal Stroke
L2
(min)
L3
12 103.5 85
550
L1 - 300 L1 - 365
41 48.5
M 80 100
N1 91.5 112
N2 52 62.5
O 25 36
P 15 20
Q 1 1
R1 13.5 22
R2 5 6
S 17 17
TxU M6 x 15 M6 x 15
X1 20 30
X2 40 40
X3 10 10
Y 80 100
All dimensions in mm
Re-lubrication of the ball guide carriage block is via an access point in the side of the beam (see below), which is closed off with a threaded plug. The lubrication interval depends on length of stroke, speed and duty. Contact Hepcos technical department for further details.
260
60 (SBD20-80) 70 (SBD30-100)
Drive Connections
The HepcoMotion SBD can be supplied with a fitted motor or gearbox to suit many different applications. Connection to other motors and gearboxes is quick and simple using one of the fixing kits. Standard kits to suit a range of servo motor frame sizes 036, 056 & 071 are stock items. Hepco can offer a fast service on special connection kits for attachment of customer s motors and gearboxes. Hepco can supply AC motors, stepper and servo systems including braked motors, encoders and inverter drives for power and control. Please contact Hepco for full details and application advice. A typical servo motor arrangement is shown in the illustration below. SBD20-80 with right-hand drive shaft High performance coupling Compact tubular flange Motor Mounting Flange Servo motor Frame size 056
The hollow shafted arrangement may offer a more compact and lower cost means of retro-fitting a motor and/or gearbox onto an SBD. For further details of motor connections please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 1 SBD motor connections.
Connection Plates
Gearhead
Cleanroom Version
The cleanroom version of the SBD unit has been designed to meet an increasing demand for clean manufacturing processes and environments. This version of the SBD unit is ready for connection to vacuum extraction which minimises particle emissions. All external parts are made from anodised aluminium or stainless steel. This SBD cleanroom unit is certified by the Fraunhofer IPA Institute for use in cleanroom environments and meets air cleanliness class 3 according to ISO 14644-1. For further details please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 5 cleanroom qualification.
Drive Shaft
Stainless steel shaft with fitted key Right, left, double and hollow shaft options Motor connection kits available
Mounting Platform
Tapped holes for ease of component attachment Direct fixing of mutli-axis mounting brackets
T-Slots
For T-nut attachment Optional covers prevent debris traps
Lubrication Point
Stainless steel blanking plug
Vacuum Connection
Tapped vacuum connection holes Can be supplied fitted with vacuum connectors May be moved or deleted on request
Aluminium Beam
Available up to 6 metres in one piece Clear anodised finish 6 T-slots compatible with Hepco MCS and other profiles T-nuts, mounting brackets & multi-axis connection brackets available
E2 Left-hand Shaft X3 E1 D C1 C1
X2
Q O R2 R1 P Right-hand Shaft
C2 F
X1
X2 Y Z-Z
S 4 - VxW
K A1 M
4 - TxU
SBD Unit
A1
A2
C1
C2
E1
E2
E3 253
(min)
L1
Nominal Stroke
L2
(min)
L3
23 72 105
M 80 100
N1 91.5 112
N2 52 62.5
O 25 36
P 15 20
Q 1 1
R1 13.5 22
R2 5 6
S 17 17
TxU M6 x 15 M6 x 15
X1 20 30
X2 40 40
X3 10 10
Y 80 100
All dimensions in mm
The vacuum extraction connection hole positions together with the lubrication access plug are shown below. Hepco can supply vacuum connections pre-fitted on request. Vacuum holes can be repositioned to suit customer requirements or deleted.
Axis Connections
The HepcoMotion SBD design allows for easy construction of multi-axis systems onto Hepco MCS and other frames and machine elements. A comprehensive range of mounting kits and accessories is available. Some typical system configurations are shown below to illustrate the versatility of the SBD design. Connection components have been identified together with their part numbers for ease of selection. Hepcos technical department can assist with application enquiries or undertake the design of multi-axis systems.
SBD20-80FC58 SBD30-100FC76
SBD20-80FP1 SBD30-100FP1
MCS 0-132-9090
MCS 0-132-4545
MCS 0-132-4080
SBD20-80FCS SBD30-100FCS
SBD20-80FC30 SBD30-100FC30
SBD20-80FC40 SBD30-100FC40
SBD Unit
SBD20-80 SBD30-100
* The tabulated load figures above for 10 000km assume a value for variable load factor fv = 2 which is suitable for most applications.
To calculate the life of an SBD unit, first calculate the load factor LF using the equation below:
LF =
L1(max)
L1
L2(max)
L2
The life of the system is then calculated using the equation below:
1 LF x fv
Note: fv is the variable load factor which takes account of speed and vibration/impact conditions. A value of 2 is appropriate for typical SBD applications, but consult Hepco for specific advice. For further guidance on load life calculations please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 2 SBD load life calculations.
Technical Data
The table below includes the parameters necessary to calculate the performance and duty of an SBD system. SBD20-80 Parameter Mass of carriage Mass of belt per m Mass of SBD unit Pulley radius Drive efficiency Break away friction Coefficient of friction Beam moment of inertia* Max linear force (belt) Linear movement per shaft rev Belt tooth pitch LBG carriage basic load rating (dynamic) C Fba Iy-y Fmax Ix-x mm4 N mm mm N N 25 0.01 1500000 1800000 1000 150 5 21200 Mc Mb Mu r kg kg/m kg cm Standard 1.4 0.12 9.7 x L + 6.0 2.39 0.9 10 35 0.01 3700000 4600000 3300 220 10 52100 Cleanroom 1.6 SBD30-100 Standard 3.6 0.34 3.5 0.9 25 Cleanroom 3.9
* The beam moment of inertia figure is used in the calculation of beam deflection, with a high figure corresponding to a stiff beam. For further guidance on beam deflection calculations please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 3 SBD beam deflection calculations.
Ancillary Components
Limit switch assembly includes mechanical switch, bracket, fixing screws and T-nuts.
SBD20-80-V3SWA-M SBD30-100-V3SWA-M
Limit switch assembly includes inductive switch, bracket, fixing screws and T-nuts.
SBD20-80-V3SWA-I SBD30-100-V3SWA-I
Plastic T-slot cover supplied fitted in each of the T-slots in the beam.
1-242-1016
The quick fit type T-nut can be inserted into T-slot and rotated through 90 to engage. T-nuts are available threaded M4, M5, M6 and M8.
M4 M5 M6 M8
= = = =
Drive shafts in a number of sizes and designs are available. Contact Hepco for details.
Ordering Details
The ordering information below is given to assist communication, but you are recommended to discuss your application with Hepco first so that we can help to specify the best unit configuration to suit your needs. A step-by-step SBD enquiry form is available please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 4 SBD enquiry form.
Main Unit
SBD = product range Size of unit : Choose 20-80 or 30-100
Beam Length. Beam lengths are available in increments of 60mm from 550mm for SBD20-80
and increments of 80mm from 580mm for SBD30-100, &3 & 6
Unit Type: C1 = corrosion resistant &1; C2 = cleanroom &5; leave blank for standard units &1 Drive shaft: LS for left-hand; RS for right-hand; DS for double shaft &4
Notes
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10
C1
C2
F D1 D1 8 - VxW
D2
K A1
8 - TxU
SBD Unit
A1
A2
C1
C2 C3 D1 D2
E1
E2
F 23
G 72
H 105
(min)
L1
Nominal Stroke
L2
(min)
L3
SBD20-80 42.4 36 50 51.5 58 196 26 235 275 308 SBD30-100 51.6 48 65 SBD Unit SBD20-80 M 80 N1 91.5 65
12 103.5 85
550
L1 - 390 L1 - 470 Y2 Y3
41 48.5 Y4 60
76 260 46 295 340 373 24.5 96 145.5 13 123.5 105 580 O 25 P 15 20 Q 1 1 R1 13.5 22 R2 5 6 S 17 17 TxU M6 x 15 M6 x 15 VxW M6 x 9.5 M8 x 9.5 X1 20 30 X2 40 40 X3 10 10 Y1
N2 52
80 162.5 205
SBD30-100 100
112 62.5 36
1 1
Y5
2 - Y7
Y3
Y2 Y4
Y6
Left-hand Shaft X3
C2
G A2
L3 MIN
L2 STROKE LENGTH
E3
L3 MIN
H I
K A1 Y8
8 - TxU
C1
C2 C3
D1
D2
E1
E2 E3
G 72
H 105
(min)
L1
Nominal Stroke
L2
(min)
L3
50 51.5 58 196 26 65 65
12 103.5 85
76 260 46 295 404 413 407 24.5 96 145.5 13 123.5 105 580 L1 - 470 31.5 TxU VxW X1 X2 X3 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
SBD Unit M N1 N2 O P Q R1 R2 S
SBD20-80 80 91.5 52 25 15 1 13.5 5 17 M6 x 15 M6 x 9.5 20 40 10 80 162.5 205 60 40 40 1/4 BSPP 2 SBD30-100 100 112 62.5 36 20 1 22 6 17 M6 x 15 M8 x 9.5 30 40 10 100 164 252.5 70 40 50 3/8 BSPP 2
The vacuum extraction connection holes (see dimensions Y5 & Y6) can be repositioned to suit customer requirements or deleted. Hepco can supply vacuum connections pre-fitted on request.
12
Technical Data
The nominal load capacities for the SBD long carriage units are based on LBG ball guide dynamic load capacities combined with a mounting factor of 0.8 (see LBG catalogue &19). They are shown in the table below for each of the 5 direct and moment loading directions. For guidance on load life calculations please refer to the SBD catalogue &8 and visit www.HepcoMotion.com/sbddatauk and select datasheet No.2 load life calculations.
L1
L2
Ms
Mv
SBD Unit
SBD20-80 SBD30-100
33920N 68800N
33920N 68800N
302Nm 848Nm
1150Nm 2990Nm
1150Nm 2990Nm
The table below includes the parameters necessary to calculate the performance and duty of an SBD system.
SBD20-80 Parameter Mass of carriage Mass of belt per m Mass of SBD unit Pulley radius Drive efficiency Break away friction Coefficient of friction Beam moment of inertia* Max linear force (belt) Linear movement per shaft rev Belt tooth pitch LBG carriage basic load rating (dynamic) C Fba Ix-x Iy-y Fmax mm4 N mm mm N N 29 0.01 1500000 1800000 1000 150 5 33920 Mc Mb Mu r kg kg/m kg cm 9.7 x L + 6.9 2.39 0.9 14 46 0.01 3700000 4600000 3300 220 10 68800 Standard 2.3 0.12 9.7 x L + 7 .2 Cleanroom 2.5 SBD30-100 Standard 5.2 0.34 15.7 x L + 13.7 3.5 0.9 36 15.7 x L + 14.0 Cleanroom 5.5
* The beam moment of inertia figure is used in the calculation of beam deflection, with a high figure corresponding to a stiff beam. For further guidance on beam deflection calculations please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 3 SBD beam deflection calculations.
Ordering Details
SBD = product range Size of unit: Choose 20-80 or 30-100
SBD 20-80
L1750
C2
RS
B2
Beam Length. Beams lengths available in increments of 60mm from 550mm for SBD20-80 and increments of 80mm from 580mm for SBD30-100, see &11 & 12 Unit type: C1 = corrosion resistant; C2 = cleanroom; leave blank for standard unit Drive shaft: LS for left-hand; RS for right-hand; DS for double shaft Long carriage option with twin LBG bearing blocks: B2
13
SBD 15-60
The HepcoMotion SBD 15-60 is a new smaller addition to the SBD range of linear actuators. It shares the key features and benefits of the existing SBD range, but using a HepcoMotion LBC15 Linear Ball Guide. Units are supplied in increments of 60mm up to 6000mm in one piece, and unlimited lengths can be achieved with joined beams. The nominal stroke is calculated with the carriage against the internal buffers. In practice a clearance should be provided to allow for overrun. The main dimensions of the standard unit are shown below. Further details can be obtained from Hepcos technical department.
E1 Left-hand Shaft X3 A C1 D
C1
X2 X1 X2 Y A-A
C2
C3
C4 4 VxW
K A1 M
4 TxU
B 41
C1 60
C2 48
C3
C4
E1
E2
G 65
H 95
I 11
J 84
K 70
L1
(min)
L2
Nominal stroke
L3
(min)
550
L1-240
20
M 60
N1 59
N2 29.5
O 25
P 12
Q 1
R1 18
R2 4
S 17
TxU M5x10
VxW M5x8
X1 15
X2 X3 30 8
Y 65
Y2 250
Y3 43
Y4 M15
Y2
Y3
Y4
Re-lubrication of the ball guide carriage block is via an access point in the side of the beam (see above), which is closed off with a threaded plug. The lubrication interval depends on the length of stroke, speed and duty. For further details regarding lubrication procedures please contact Hepcos technical department.
14
C2
D1 D2 L1 - Beam Length
D1
8 VxW
N1 N2
L3 Min
L2 Stroke Length
E2 C4
L3 Min
H I
K A1 M 8 TxU
SBD Unit A1 A2 B C1 C2 C3 C4 C5
D1
D2
E1
E2
H 95
I ~ 11
J 84
K 70
L1
(min)
L2
Nominal stroke
L3
(min)
550
L1-310
20
M 60
N1 59
N2 29.5
O 25
P 12
Q 1
R1 18
R2 4
S 17
TxU M5x10
VxW M5x8
X1 15
X2 30
X3 8
Y1 Y2
Y3
65 250 158 43
(All dimensions in mm)
Y1
Y2
Y3
Re-lubrication of the ball guide carriage blocks is via two access points in the side of the beam (see above), and closed off with a threaded plug. The lubrication interval depends on length of stroke, speed and duty. For further details regarding lubrication procedures please contact Hepcos technical department.
15
Technical Information
The nominal load capacities for the SBD (based on LBG ball guide dynamic load capacity) and a typical load corresponding to 10 000km*1 travel are included in the table below for each of the 5 direct and moment loading directions*2.
L1 L2 Ms Mv M
SBD Unit
SBD15-60
The table below includes the parameters necessary to calculate the performance and duty of the SBD system.
SBD15-60 Standard Mc Mb Mu r Fba Ix-x Iy-y Fmax mm4 N mm mm C N kg kg/m kg cm N 0.8 0.09 5.5 x L + 2.9 1.91 0.9 24 0.01 560000 600000 700 120 5 16500 SBD15-60 Long Carriage 1.3 0.09 5.5 x L + 3.4 1.91 0.9 28 0.01 560000 600000 700 120 5 26400
Parameter Mass of carriage Mass of belt per m Mass of SBD unit Pulley radius Drive efficiency Break away friction Coefficient of friction Beam moment of inertia*3 Max linear force (belt) Linear movement per shaft rev Belt tooth pitch LBG carriage basic load rating (dynamic)
Ordering Details
SBD = product range Size of unit : 15-60
Beam Length. Beam lengths are available in increments of 60mm from 550mm Unit Type: C1 = corrosion resistant; leave blank for standard units Drive shaft: LS for left-hand; RS for right-hand; DS for double shaft Long Carriage Option with twin LBG bearing blocks: B2
1. The tabulated load figures above for 10,000km assume a value for variable load factor f v = 2 which is suitable for most applications. 2. For load & life calculations please refer to &8 of the SBD catalogue. 3. The beam moment of inertia figure is used in the calculation of beam deflection, with a high figure corresponding to a stiff beam. For further guidance on beam deflection calculations please visit www.HepcoMotion.com/sbddatauk and select datasheet No. 3 SBD beam deflection calculations.
16
Notes:
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17
Notes:
www.HepcoMotion.com
18
HepcoMotion
Product Range
GV3
HDS2
PRT2
HDRT
SL2
LBG
SBD
MCS
HDLS
DLS
HTS
HPS
MHD
DTS
Ballscrew Premier
BSP
PDU2
PSD120
Product Range
HepcoMotion Exclusive European partners and distributors for Bishop-Wisecarver since 1984.
LoPro
UtiliTrak
For further information on HepcoMotion products please request our leaflet FPL
HepcoMotion
Lower Moor Business Park, Tiverton Way, Tiverton, Devon, England EX16 6TG Tel: +44 (0)1884 257000 Fax: +44 (0)1884 243500 E-mail: sales@hepcomotion.com
Catalogue No. SBD 05 UK 2013 Hepco Slide Systems Ltd. Reproduction in whole or part without prior authorisation from Hepco is prohibited. Although every effort has been made to ensure the accuracy of the information in this catalogue, Hepco cannot accept liability for any omissions or errors. Hepco reserves the right to make alterations to the product resulting from technical developments. Many Hepco products are protected by: Patents, Copyright, Design Right or Registered Design. Infringement is strictly prohibited and may be challenged in law.The Customers attention is drawn to the following clause in Hepcos conditions of sale: It shall be the Customers sole responsibility to ensure that goods supplied by Hepco will be suitable or fit for any particular application or purpose of the Customer, whether or not such application or purpose is known to Hepco. The Customer will be solely responsible for any errors in, or omissions from, any specifications or information the Customer provides. Hepco will not be obliged to verify whether any such specifications or information are correct or sufficient for any application or purpose. Hepcos full conditions of sale are available on request and will apply to all quotations and contracts for the supply of items detailed in this catalogue. HepcoMotion is the trading name of Hepco Slide Systems Ltd.