HIGH DENSITY, CONFIGURABLE AC-DC POWER SUPPLY RCB600 SERIES

DS1_RCB600_REV05_APRIL 2013

DESCRIPTION
The RCB600 is a modular, configurable power supply that provide high performance and outstanding flexibility. Delivering 600W from a 600g and a 5x3x1U package, the RCB600 is the smallest commercially available configurable power solution. RCB600 power supply consists of an input module that provides four medically isolated slots where can be plugged in up to four output modules of any type in any combination. Output modules are available in four nominal output voltages: 5, 12, 24 and 48 V and offer an extremely wide voltage adjustability range. A built in fan speed control circuit assure proper forced air cooling minimizing operation noise and enhancing lifetime. The RCB600 is certified to IEC/EN/UL/CSA 60950-1 2nd Edition for IT equipment. The power supply is CE marked to the LV Directive, meets EN61000-3, EN61000-4 and EN55022, class B, EMC standards.

2 Year Warranty

KEY FEATURES
Universal input voltage (active PFC) High power density (23 W/in3) 600 W output in a 5x3x1U form factor Modular configurable power supply Fan speed control function Output modules parallel / series operation Accurate wired current share Output current monitoring signal +5 V, 200 mA bias supply RoHS directive 2011/65/EU compliant Remote voltage programming Remote current programming

MARKET SEGMENTS AND APPLICATIONS

Industrial Electronics & Computers Test and Measurement Equipment Automation and Drives Broadcast & Entertainment Printing Industrial & Process Controls

MODELS AND ORDERING INFORMATION

Output Module A B C D 0 (zero)

Nominal Voltage 5V 12 V 24 V 48 V

Voltage Adjustment 1.5 to 7.5 V 4.5 to 15 V 9 to 30 V 18 to 58 V

Output Rated Rated Max Current at Load Power Current Nom Voltage Regulation 125 W 25.0 A 25 A 50 mV 150 W 15.0 A 12.5 A 100 mV 150 W 7.5 A 6.25 A 150 mV 150 W 3.75 A 3.13 A 300 mV Metal blanking plate for unused slots.

Over Voltage trip level 9.5 V 18 V 36 V 66 V

INPUT SPECIFICATIONS
Parameter AC input voltage AC input frequency DC input voltage Power rating Input current Inrush current Fusing Input current limit Efficiency Idle power Power factor Hold up UVLO Over temperature Reliability Details Nominal range is 100 to 240 VRMS Min 85 47 120 Typ 50/60 Max 264 63 370 600 6 20 8 8 86 28 21 0.96 20 89 Units VRMS Hz VDC W A A A A % W 0.99 21 84 125 2 ms VRMS C FPMH

Derate by 0.83%/VRMS below 120 VRMS (600 W at 120 VRMS, 450 W at 90 VRMS) At 600 W output and 120 VRMS input 265 VRMS, cold start 5x20 fast acting fuse Maintains power factor Configuration dependent All outputs fitted and enabled All outputs fitted and disabled Typical value at 300 W output at 240 VRMS 600 W output at 120 VRMS input Turn on only Internally monitored. Latching At 40 C, 80% load

17 78 115

SIGNALS
Parameter Bias voltage Bias current Power Good Voltage Power Good Current Individual inhibit voltage Inhibit current Global inhibit voltage Global inhibit current AC_OK voltage AC_OK current AC_OK warning Details Min 4.8 0 8 0 Apply 5 V when used as a Global Inhibit 10 K input impedance 2 0.2 3 5 K input impedance 0.6 1 -10 5 Typ 5 10 Max 5.2 200 15 20 15 1.5 15 3 4 20 Units V mA V mA V mA V mA V mA ms

PNP open collector with internal 10 K pull down resistor

See user manual for exceptions

SAFETY
Parameter Isolation voltage Details Min Max Primary to secondary 4000 Input to Chassis 1500 Output to Chassis 250 Output to Output 250 Primary to Secondary (Reinforced) 7 Primary to Chassis (Basic) 2.5 Primary to Secondary (Reinforced) 12 Primary to Chassis (Basic) 4 265 VAC, 63 Hz, 25 C 300 CURUS, Demko, CB Certificate IEC/EN 60950-1; UL 60950-1 ; CAN/CSA-C22.2 No. 950.1; CE Mark: Low Voltage Directive 2006/95/EC; EMC Directive 2004/108/EC; Safety Requirements Directive 2001/104/EC. UL: E134098-A35-UL CB certificate: DK-21001 Demko certificate: 152969-02 Units VRMS VRMS VDC VDC mm mm mm mm A

Isolation clearance Isolation creepage Leakage current Agency Approvals Standards

Agency File Numbers

ENVIRONMENTAL
Parameter Storage Temperature Humidity Altitude Air pressure Operating Temperature Humidity Altitude Air pressure Noise level Shock Vibration Installation Equipment class Installation Pollution Degree Material Group Flammability Rating IP Rating RoHS Compliance Full power Derate by 2.5%/C above 50 C Relative, non condensing -20 50 5 -200 57 35 50 70 95 4600 106 60 C C % m KPa dB(A) Details Min -40 5 -200 54 Max +85 95 5000 106 Units C % m kPa

Relative, non condensing

Variable. Measured at 1 m from fan intake 3000 bumps at 10 g (16 ms) half sine wave 1.5 g, 10 to 200 Hz sine wave, 20 g for 15 min in 3 axes random vibration

I Category II 2 IIIb (Indoor use only) 94V-2 IP10 2011/65/EU

ELECTROMAGNETIC COMPATIBILITY EMC

Parameter Emissions Radiated electric field Conducted emissions Harmonic distortion Flicker and fluctuation Immunity Electrostatic discharge Radiated RFI Fast transient, burst Input line surges Conducted RFI Power freq. Magnetic field Voltage dips Standard EN55011, EN55022, FCC EN55011, EN55022, FCC EN61000-3-2 EN61000-3-3 Level B B Compliant Compliant

EN61000-4-2 (15 kV air, 8 kV contact) EN61000-4-3 (10 V/m) EN61000-4-4 (4 kV) EN61000-4-5 (1 kV L-N, 2 kV L-E) EN61000-4-6 (10 V) EN61000-4-8 (10 A/m) EN61000-4-11 (EN55024)

4 3 4 3 4 3 Compliant

RELIABILITY
Component Fan Input Output Warranty Details Mag. Lev. Standard Excluding Fan See output specifications Max 2.7 2 1 2 Units FPMH FPMH FPMH Years

TYPICAL CONDUCTED EMISSIONS

TEMPERATURE AND LINE DE-RATING

MECHANICAL SPECIFICATIONS OUTLINE DRAWING AND DIMENSIONS

Specification Overall dimensions Weight Details Height is 1U Chassis + input Output modules Chassis + input Output modules Bottom or side mounting through M4 screws Nominal 77.7 x 143.8 x 41.0 3.06 x 5.63 x 1.61 360 60 0.794 0.132 M4 Units mm in g g lb lb

Mounting

SCREWS MH1, MH2, MH3, MH4, MH5 Screw type M4 Tightening torque Tighten to 1.5 Nm 4.00 mm max, Penetration depth including chassis OUTPUT MODULES X 8 M3X5, C/Sink, Pozidriv, Screw type Stainless steel Tightening torque Tighten to 0.75 Nm Penetration depth Defined by screw CHASSIS X 2 M3X5, C/Sink, Pozidriv, Screw type Stainless steel Tightening torque Tighten to 0.75 Nm Penetration depth Defined by screw CHASSIS X 2 M2.5X4, C/Sink, Screw type Pozidriv, Stainless steel Tightening torque Tighten to 0.45 Nm Penetration depth Defined by screw FAN X 2 M3X30, C/Sink, Screw type Pozidriv, Stainless steel Tightening torque Tighten to 0.70 Nm Penetration depth Defined by screw

Mechanical Specifications Connectors and Pin Assignment

PIN ASSIGNMENT Circuit 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 Details J1 Neutral Earth Live J2 Power Good Slot #1 Inhibit Slot #1 Power Good Slot #2 Inhibit Slot #2 Power Good Slot #3 Inhibit Slot #3 Power Good Slot #4 Inhibit Slot #4 Global Inhibit AC OK +5V 200mA, Bias Supply Unit Signals COM J5 Sense +Sense Voltage Control Current Control Current Sharing Current Monitor Module Signals COM +5V 10mA, Bias Supply J3 Positive Output J4 Negative Output COUNTERPART CONNECTORS Reference AC Mains Input J1 Power Unit Signal J2 Output Power J3/J4 Output Signal J5 Notes: 1. 2. 3. Details 5.08 mm (0.200 in), 3 circuits housing, with friction lock, or, any direct equivalent. Crimp terminal, 18-24 AWG, tin finish, or, any direct equivalent. 2.00 mm (0.079 in) 12 circuits housing with locking ramp, or, any direct equivalent. Crimp terminal 24-30 AWG, gold finish, or, any direct equivalent. Quick Disconnect Receptacle compatible with PCB mounting TAB, size 0.80X6.35 mm. Tin finish. 1.25 mm (0.049 in), 6 circuits housing, Crimp terminal 28-32 AWG, tin finish, or , any direct equivalent Manufacturer Molex Housing PN 0010013036 Terminal PN 0008701031

Molex

0511101260

0503948051

Vogt AG Tyco Electronics Molex

NA

3967 640907-1 050058800

0510210600

Output power terminal and wire current rating must exceed maximum short circuit output current. E.g. OP-A: 25*1.25 = 31.25 A. Direct equivalents may be used for any connectors parts All cables must be rated 105C min, equivalent to UL1015.

OUTPUT SPECIFICATIONS MODULE A (OP-A)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 1.5

Nominal 5

Max 7.5 25 125 187.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

At VSET = 7.5V, no longer than 5s 50% duty cycle, average power 150W. Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

-0.5 0.545 -50 -0.1 -0.2 0 -0.02

0.5 50 0.1 0.2 0.02 1 1 100

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 1A/s, recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching

1.5 600 15

3.5 0.1 750 20 5 2 6 250 125 0

105 -6 125 3 1 9.5 115 -1 none 90 0 0 0 4.5

125 2 1 110 110 300 5.2 1 2 60

On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

12

10

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

OUTPUT SPECIFICATIONS MODULE B (OP-B)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 4.5

Nominal 12

Max 15 15 150 225

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VNOM %IRATED %IRATED %VSET V FPMH Years AWG g

At VSET = 15V, no longer than 5s 50% duty cycle, average power 150W. Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

-0.5 0.954 -100 -0.1 -0.2 0 -0.02

0.5 100 0.1 0.2 0.02 1 1.5 100 3.5 0.1 750 20 5 2 12.5 250 125 0 125 3 2 18

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.5A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA maximum At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5

125 2 1 110 110 300 5.2 1 2 10 60

16

14

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

OUTPUT SPECIFICATIONS MODULE C (OP-C)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 9

Nominal 24

Max 30 7.5 150 225

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

At VSET = 30V, no longer than 5s 50% duty cycle, average power 150W. Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

-0.5 1.9 -150 -0.1 -0.2 0 -0.02

0.5 150 0.1 0.2 0.02 1 3 100 3.5 0.1 750 20 5 2 25 250 125 0 125 3 3.5 36

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.25A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5

125 2 1 110 110 300 5.2 1 2 10 60

20

18

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

OUTPUT SPECIFICATIONS MODULE D (OP-D)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 18

Nominal 48

Max 58 3.75 150 225

Units A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

At VSET = 58V, no longer than 5s 50% duty cycle, average power 150W. Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

-0.5 3.6 -300 -0.1 -0.2 0 -0.02

0.5 300 0.1 0.2 0.02 1 3 100 3.5 0.1 750 20 5 2 50 250 125 0 125 3 3.5 66

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.25A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -3 none 90 0 0 0 4.5

125 3 2 110 110 300 5.2 1 2 10 60

20

18

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

Roal Electronics, S.p.A. may change product specifications and accordingly the information presented in this document. Customers are responsible for their products and applications using Roal Electronics, S.p.A. products. Roal Electronics, S.p.A. assumes no liability from the use of its products outside of specifications. No license is granted to any intellectual property rights by this document. ROAL ELECTRONICS, S.P.A. DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Eu and RoW ROAL Electronics S.p.A Via Jesina 56/A 60022 Castelfidardo (AN) - Italy Tel:+ 39 071 721461 Fax:+ 39 071 72146 480 North America ROAL Electronics USA, Inc. 701, Main St. Suite 405 Stroudsburg, PA18360 Phone: + 1 570 421 5750 Fax: +1 570 421 5687 Rev. 05 April 5, 2013

www.roallivingenergy.com