Recloser Solutions Distributor Conference 2010 Tutorial and Activities Workbook

Brisbane 11 13 October

Tutorials OCP Configuration Tool Basic Protection Setting Activities Protection Features MODBUS Configuration MODBUS Implementation DNP3 Configuration DNP3 Implementation IEC 60870-5-101 Configuration

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21-09-2010

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OCP Configuration Tool

Training Tutorial

Step 1 Launch WSOS5 and manually create a new file for an N Series ACR and ADVC2 controller with a flexVUE panel.
Click on the New Switchgear icon on the tool bar or select New from the File menu. In the New Switchgear Device Wizard select Manual Creation and:
- Platform ADVC2 ACR - Product N Series - Display flexVUE

Give the new switchgear a name and click on the Next button.

Schneider Electric < AUTHOR > <DATE>

Step 2a Check that the file you just created has flexVUE panel capabilities

Select Select Capabilities and Protocols in the Customise menu. Select the Capabilities tab on the Select Capabilities and Protocols dialogue and check that the flexVUE options is checked.

Schneider Electric < AUTHOR > <DATE>

Step 2b Check that the file you just created has flexVUE panel capabilities

Select OCP Display in the Display menu. This will launch the OCP Display dialogue to allow an OCP mapping to be attached to this switchgear file.

Schneider Electric < AUTHOR > <DATE>

Step 3 Open the OCP Configuration Tool from the Customise Menu

Select OCP Configuration Tool and Open in the Customise menu. This will launch the OCP Configuration dialogue. Select to open a new file suitable for
- All switchgear - Latest software.

Schneider Electric < AUTHOR > <DATE>

Step 4 Configure the Global OCP Settings

Launch the Customise Global OCP Settings dialogue box by right clicking with the curson on the display. Configure the Global OCP Settings as follows: Beep Pattern
- Double Short Beep

Lamp Flash Settings

- Flash ON Time 700ms - Flasn OFF Time 700ms

Individually configured lamp colours Default font No Panel ON when Door is opened. Beep on Key/Button Press
Schneider Electric < AUTHOR > <DATE>

Press Apply or OK

Step 5 Save the current OCP Configuration file

N.B. An unsaved file is indicated by an * to the right of the file name

Select Save As in the OCP Configuration Tool menu N.B. The OCP Configuration Tool menu is only available when the tool is open. Save the current file as Training OCP Configuration.ocp.

Schneider Electric < AUTHOR > <DATE>

Step 6 Check the locaton of the saved file

Select Properties in the Customise menu to launch the System Properties dialogue box. When the System Properties dialogue appears select the Directories tab. The location of the saved OCP file can be found under Configurable OCP Directory

Schneider Electric < AUTHOR > <DATE>

Step 7a Configure a Status Lamp to indicate the switch is in Lockout

Configure Status Lamp a1 to:

- Display a Red LED when the switch is in Lockout and the panel is On. - Be extinguished whenever the switch is not in Lockout or the panel is Off.

Schneider Electric < AUTHOR > <DATE>

Step 7a Configure a Status Lamp to indicate the switch is in Lockout

Left click with the cursor over Status Lamp a1. This will launch the Customise Status Lamp dialogue box for a1. Launch the Logic Expression Builder by clicking on the fx button and search for the Lockout function. Left clicking on individual functions will display extra information on that function.
Schneider Electric < AUTHOR > <DATE> 10

Step 7b Configure a Status Lamp to indicate the switch is in Lockout

Enter appropriate text in the Label Description and Comments fields. N.B. The comments entered will appear on the Operator Control Panel screen when the Lamp Data for this lamp is selected. Click on OK or Apply to save the configured settings for Status Lamp a1.

Schneider Electric < AUTHOR > <DATE>

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Step 8 Configure a Status Lamp to indicate Auxiliary Supply status

Open the Customise Status Lamp dialogue box for Status Lamp c6. Open the Logic Expression Builder, locate the Data Point for Auxiliary Supply Fail and check its details. Configure the lamp so that it is:
- Steady Green when the auxiliary supply is normal - Flashing Red when the Auxiliary supply has failed
Schneider Electric < AUTHOR > <DATE> 12

Step 9 Configure a Status Lamp to indicate an alarm condition

Open the Customise Status Lamp dialogue box for Status Lamp c8. Configure Status Lamp c8 to flash Red at all times (even if the panel is off) if any of the following conditions are present
- The Trip circuit is isolated. - The Close circuit is isolated. - The VI Contact Life is low. - The Gas Pressure is low or invalid.

Schneider Electric < AUTHOR > <DATE>

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Step 10a Configure Quick Action Key to toggle Auto Reclose On/Off

Configure QAK e1 to toggle Auto Reclose On/Off and display a steady Red LED when On providing:
- The panel is On - The Quick Action Keys are unlocked

Left click on QAK e1 to launch its Customise dialogue box. Use the Logic Expression Builders for Lamp and Key Action Logic.
Schneider Electric < AUTHOR > <DATE> 14

Step 10b Configure Quick Action Key to toggle Auto Reclose On/Off

Configure QAK e1 to toggle Auto Reclose On/Off and display a steady Red LED when On providing:
- The panel is On - The Quick Action Keys are unlocked

Left click on QAK e1 to launch its Customise dialogue box. Use the Logic Expression Builders for Lamp and Key Action Logic.
Schneider Electric < AUTHOR > <DATE> 15

Step 11 Configure Quick Action Keys to Select Remote and Local modes

Configure QAKs f1 and f2 to select Remote and Local modes respectively providing:
- The panel is On. - The Quick Action Keys are unlocked.

Use steady Red LEDs to indicate the mode of the controller

Schneider Electric < AUTHOR > <DATE>

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Step 12a Configure the QAK Unlock Key

Configure the Unlock Key to:

- Display a Red LED when locked. - Display a Green LED when unlocked. - Time out 15 seconds after the last button press

Schneider Electric < AUTHOR > <DATE>

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Step 12b Configure the Trip and Trip Disable buttons

Configure the Trip button to:

- Trip the switchgear immediately when pressed providing the panel is on and the button is not disabled. - Display a steady Green LED to indicate the switch is open regardless of whether the panel is on or off. - Always display a flashing Orange Disabled LED to indicate that the Trip button has been disabled
Schneider Electric < AUTHOR > <DATE> 18

Step 12c Configure the Close and Close Disable buttons

Configure the Close button to:

- Close the switchgear after a 15s delay providing the panel is on and the button is not disabled. - Display a steady Red LED to indicate the switch is closed regardless of whether the panel is on or off. - Always display a flashing Orange Disabled LED to indicate that the Close button has been disabled
Schneider Electric < AUTHOR > <DATE> 19

Step 13 Save the current OCP Configuration file

Select Save in the OCP Configuration Tool menu N.B. The OCP Configuration Tool menu is only available when the tool is open.

Schneider Electric < AUTHOR > <DATE>

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Step 14 Attach the file you just created to the Switchgear file

Select OCP Display in the Display menu. This will launch the OCP Display dialogue to allow an OCP mapping to be attached to this switchgear file.

Schneider Electric < AUTHOR > <DATE>

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ADVC Basic Protection Setting Exercises

Create a WSOS switchgear file for your controller with two protection groups. Working off-line, configure the file you just created to include the settings in the following exercises: Exercise No 1 Make Group B the active protection group. Exercise No 2 Apply the following Global Protection settings: Phase Setting Current = 150 Amps Earth Setting Current = 30 Amps SEF Trip Current = 5 Amps Exercise No 3 Configure the protection settings such that if a permanent Earth Fault occurs, the first automatic reclose will occur in 5 seconds, followed by a reclose time of 20 seconds for the second trip and lockout after the third trip. Exercise No 4 Configure the Phase Overcurrent protection such that for a fault level of 750 Amps, the tripping times are as follows: Trip No Trip 1 Trip 2 Trip 3 Trip 4 Protection Curve IEC Standard Inverse Curve IEC Extremely Inverse Curve Any curve Trip not active Tripping Time 0.428s 3.5s 0.2s

Exercise No 5 Configure the Earth Fault protection such that for fault levels as shown, the tripping times are as follows: Trip No Trip 1 Trip 2 Trip 3 Trip 4 Protection Curve IEEE Moderately Inverse IEEE Very Inverse IEEE Extremely Inverse Trip not active. Fault Level 300 Amps <300 Amps >300 Amps <300 Amps >300 Amps Tripping Time 0.605s as per formulae 0.69s as per formulae 0.01s

Exercise No 6 Configure the reset curves for all active Phase and Earth trips to match the pickup curves. Exercise No 7 Configure the protection to start to reset when the current falls below 95% of the pickup level. Exercise No 8 Configure the protection settings such that if an Earth Fault pickup occurs when Auto Reclose is OFF, the recloser will trip instantaneously. Exercise No 9 Configure the protection settings such that although the Earth Trip Current Setting is 30 Amps, an Earth Fault protection trip will not occur when the earth current is less than 36 Amps.

Exercise No 10 Apply settings such that an SEF fault will always cause the ACR to trip in 10s when: Trips to Lockout = 3 SEF Trips to Lockout = 1 Exercise No 11 Apply the appropriate modifiers to the Phase protection curves such that an instantaneous trip should occur if there is a phase fault on the feeder between the recloser and the next protection device. N.B. The maximum short circuit current at the next protection device is 3000 Amps Exercise No 12 Go on-line to your controller and write the settings in your off-line file. Exercise No 13 Use Waveform Generation to simulate the faults described in exercises 4 and 5 and check the tripping times from events recorded in the Event Log. Exercise No 14 On successful completion of the previous exercise, read the switchgear settings from the controller and go off-line.

IEC255 Inverse Time Protection Tables

The Inverse time protection curves in this appendices are as defined by IEC255 standard where I is the actual current expressed as a multiple of the trip current set by the user: Inverse Time: Very Inverse Time: Extremely Inverse Time: Time to trip = 0.14 / (I^0.02 - 1) Time to trip = 13.5 / ( I- 1) Time to trip = 80 / (I^2 - 1)

Tables for the times to trip for each of these curves are given below.

Setting Current Multiple

Inverse Time (secs)

Very Inverse Time (secs)

135.00 27.00 13.50 9.00 6.75 5.40 4.50 3.86 3.38 3.00 2.70 2.45 2.25 2.08 1.93 1.80 1.69 1.59 1.50 1.42 1.35 1.29 1.23 1.17 1.13 1.08 1.04 1.00 0.96 0.93 0.90 0.87 0.84 0.82 0.79 0.77 0.75

Extremely Inverse Time (secs)

380.95 64.00 26.67 15.24 10.00 7.11 5.33 4.16 3.33 2.74 2.29 1.94 1.67 1.45 1.27 1.12 1.00 0.90 0.81 0.73 0.67 0.61 0.56 0.52 0.48 0.44 0.41 0.38 0.36 0.33 0.31 0.29 0.28 0.26 0.25 0.23 0.22

1.10 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 15.50 16.00 16.50 17.00 17.50 18.00 18.50 19.00

73.37 17.19 10.03 7.57 6.30 5.52 4.98 4.58 4.28 4.04 3.84 3.67 3.53 3.40 3.30 3.20 3.12 3.04 2.97 2.91 2.85 2.80 2.75 2.70 2.66 2.62 2.58 2.55 2.52 2.48 2.46 2.43 2.40 2.38 2.35 2.33 2.31

IEC255 Inverse Time Protection table (cont)

Setting Current Multiple Inverse Time (secs)
19.50 20.00 20.50 21.00 21.50 22.00 22.50 23.00 23.50 24.00 24.50 25.00 25.50 26.00 26.50 27.00 27.50 28.00 28.50 29.00 29.50 30.00 2.29 2.27 2.24 2.23 2.21 2.20 2.18 2.16 2.15 2.13 2.12 2.11 2.09 2.08 2.07 2.05 2.04 2.03 2.02 2.01 2.00 1.99 0.73 0.71 0.69 0.68 0.66 0.64 0.63 0.61 0.60 0.59 0.57 0.56 0.55 0.54 0.53 0.52 0.51 0.50 0.49 0.48 0.47 0.47

Very Inverse Time (secs)

Extremely Inverse Time (secs)

0.21 0.20 0.19 0.18 0.17 0.17 0.16 0.15 0.15 0.14 0.13 0.13 0.12 0.12 0.11 0.11 0.11 0.10 0.10 0.10 0.09 0.09

IEEE Inverse Time Protection Tables

The Inverse time protection curves in this appendices are as defined by IEEE Std C37.112-1996 standard where I is the actual current expressed as a multiple of the trip current set by the user: Std Moderately Inverse: Std Very Inverse: Std Extremely Inverse: Time to trip = (0.0515 / (I^0.02 1)) + 0.114 Time to trip = (19.61 / (I^2 1)) + 0.491 Time to trip = (28.2 / (I^2 1)) + 0.1217

Tables for the times to trip for each of these curves are given below.

Setting Current Multiple

Std Moderately Inverse Time (sec)

Std Very Inverse Time (secs)

93.87 16.18 7.03 4.23 2.94 2.23 1.80 1.51 1.31 1.16 1.05 0.97 0.90 0.85 0.80 0.77 0.74 0.71 0.69 0.67 0.65 0.64 0.63 0.62 0.61 0.60 0.59 0.58 0.58 0.57 0.57 0.56 0.56 0.56

Std Extremely Inverse Time (secs)

134.41 22.68 9.52 5.49 3.65 2.63 2.00 1.59 1.30 1.09 0.93 0.81 0.71 0.63 0.57 0.52 0.47 0.44 0.41 0.38 0.36 0.34 0.32 0.30 0.29 0.28 0.27 0.26 0.25 0.24 0.23 0.23 0.22 0.21

1.10 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 15.50 16.00 16.50 17.00 17.50

27.11 6.44 3.80 2.90 2.43 2.14 1.95 1.80 1.69 1.60 1.53 1.46 1.41 1.37 1.33 1.29 1.26 1.23 1.21 1.18 1.16 1.14 1.12 1.11 1.09 1.08 1.06 1.05 1.04 1.03 1.02 1.01 1.00 0.99

Setting Current Multiple

Std Moderately Inverse Time (sec)

Std Very Inverse Time (secs)

0.55 0.55 0.55 0.54 0.54 0.54 0.54 0.53 0.53 0.53 0.53 0.53 0.53 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.51 0.51 0.51

Std Extremely Inverse Time (secs)

0.21 0.20 0.20 0.20 0.19 0.19 0.19 0.18 0.18 0.18 0.18 0.17 0.17 0.17 0.17 0.17 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.15 0.15

18.00 18.50 19.00 19.50 20.00 20.50 21.00 21.50 22.00 22.50 23.00 23.50 24.00 24.50 25.00 25.50 26.00 26.50 27.00 27.50 28.00 28.50 29.00 29.50 30.00

0.98 0.97 0.96 0.96 0.95 0.94 0.93 0.93 0.92 0.92 0.91 0.90 0.90 0.89 0.89 0.88 0.88 0.87 0.87 0.87 0.86 0.86 0.85 0.85 0.85

Protection Features Activities (1 of 4)

Sequence Control 1. 2. 3. 4. Select Sequence Control and Auto Reclose ON on your controller. Run the Waveform Generator to simulate balanced 3 phase load conditions. Increase the current in one phase to simulate a low level fault but restore load conditions before a trip occurs. Check that a sequence advance has occurred and is followed by a sequence reset.

Live Load Blocking 1. 2. 3. 4. 5. Open the recloser and select Live Load Blocking ON. Run the Waveform Generator and simulate 3 phase voltages greater than the Live Line Threshold setting on the Source side. Check that the recloser can be closed and opened. Change the Power Direction to the alternate setting. Check that a panel close request is blocked and the appropriate events are logged.

Schneider Electric < AUTHOR > <DATE>

Protection Features Activities (2 of 4)

Dead Lockout 1. 2. 3. 4. 5. Close the recloser and select Dead Lockout and Auto Reclose ON, 4 trips to lockout. Run the Waveform Generator to simulate a balanced 3 phase system at unity pf. Apply a fault and check that the recloser goes through to lockout as configured. Remove the voltages from the Waveform Generator values, close the recloser and reapply 3 phase load current only. Reapply the fault and check that the recloser goes directly to lockout after the first trip with Lockout and Dead Lockout events logged. High Current Lockout Close the recloser and select High Current Lockout and Auto Reclose ON, 4 trips to lockout. Run the Waveform Generator to simulate balanced 3 phase load currents. Apply a fault just below the level of the HCL current setting to cause a trip and start an auto reclose sequence. During the second reclose time, increase the fault current to more than the HCL current setting and check that the recloser goes to lockout after the third trip. Check that the Event Log contains records to indicate that lockout was caused by the High Current Lockout feature.
2

1. 2. 3. 4. 5.

Schneider Electric < AUTHOR > <DATE>

Protection Features Activities (3 of 4)

Inrush Restraint 1. 2. 3. 4. 5. 6. 7. Select Auto Reclose OFF and check that the Single Shot setting is an IEC255 Standard Inverse curve. Close the switch and run Waveform Generation to simulate system voltage on the source side with zero current. Apply a x 5 phase fault and check that the tripping time is > 4.2s. Select Inrush Restraint ON with settings of: IR Time = 4.0s and IR Multiplier = x 4.0. Repeat steps 2 and 3 and check that the same tripping time occurs. (The fault level is too high to be masked by inrush) Change the Inrush Restraint settings to: IR Time = 5.0s and IR Multiplier = x 6.0 Repeat steps 2 and 3 and check that a pickup occurs as soon as the Inrush timer expires and that a trip occurs immediately. (The fault is masked by inrush but times out during the inrush period.) Change the Inrush Restraint settings to: IR Time = 4.0s and IR Multiplier = x 6.0 Repeat steps 2 and 3 and check that although pickup does not occur until the IR timer expires, protection timing has been running since the fault was applied. (The fault is initially masked but persists past the inrush time and trips in the normal time.)

8. 9.

Schneider Electric < AUTHOR > <DATE>

Protection Features Activities (4 of 4)

Cold Load Pickup 1. 2. 3. 4. 5. 6. Select Cold Load Pickup ON with the default settings of: Cold Load Time = 120 min and Cold Load Multiplier = 2.0. Change the CLP status on your controller to read CLP 60 min x 2.1 Mult by altering the Cold Load Multiplier setting. Check that the Operational Cold Load time is increasing while there is no load current. Use the Waveform Generator to simulate 3 phase load current and check that the Operational Cold Load time decreases. Increase the simulated current in one phase until a pickup event is logged. Check that the pickup event occurred when the applied current / setting current was equal to the Operational Cold Load Multiplier..

Schneider Electric < AUTHOR > <DATE>

MODBUS Configuration Activity

1. 2. 3. 4. 5. 6. 7. Make MODBUS available on your ADVC controller if it is not already. Select a communications port for remote comms using an RS-232 device. Check that the selected port is enabled and not in use, otherwise enable it. Configure the selected port for use with a Hayes compatible modem dialing 5555 5555. Assign the selected port to MODBUS. Check the configuration of the selected port to see that it is IN USE. Check the Port Selection settings to see that MODBUS has been assigned to the selected port. Set the MODBUS RTU Address to 5.

8.

Schneider Electric < AUTHOR > <DATE>

MODBUS Implementation Activity

1. Connect to your controller using the MODBUS Master Station simulation program supplied. 2. 3. Perform continuous FC2 polls to monitor the status of digital inputs 20 - 35 Change the position of the Trip and Close Isolate switches and check that the status of the correct digital inputs change accordingly. 4. 5. 6. 7. Trip and close the switchgear using FC5. Check the status of the Dummy Circuit Breaker. Operate the Dummy Circuit Breaker and check that its status changes. Change the FC2 poll such that it is trying to retrieve the status of digital inputs that do not exist and check that an exception response occurs. 8. Use the appropriate function code to return the value for the Operations Counter and check that it agrees with the value displayed on the operator panel.

Schneider Electric < AUTHOR > <DATE>

DNP3 Configuration Activity

1. 2. 3. 4. 5. 6. 7. Make DNP3 available on your ADVC controller if it is not already. Select a communications port for remote comms using an RS-232 device. Check that the selected port is enabled and not in use, otherwise enable it. Configure the selected port for use with a Hayes compatible modem dialing 5555 5555. Assign the selected port to DNP3 Check the configuration of the selected port to see that it is IN USE. Check the Port Selection settings to see that DNP3 has been assigned to the selected port. Check the following DNP3 settings: 1. Analog Time: ON 2. Unsolicited: ON 3. Data Link Confirm Required: Never
.

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Schneider Electric < AUTHOR > <DATE>

DNP3 Configuration Activity

1. 2. 3. 4. 5. 6. 7. Go on-line to the controller using the DNP3 test set provided and check the correct response to a Class 0 poll. Perform an event poll to clear the buffers in the controller. Set the controllers Transmission Delay to 1000ms and observe the effect on subsequent event polls. Trip and close the switchgear using Direct Operate commands. Check that tripping and closing the switchgear using separate Select and Operate commands operates according to the Select/Operate Timeout setting. Select Unsolicited Responses ON and enable all classes from the test set. Generate events and check that they are reported via unsolicited responses. Change individual class Max Count and Delay settings as necessary to observe Events Buffered and Notification Timer displays. 8. 9. Check that unsolicited response behaviour changes according to the Send Class setting. Check that binary events are only being reported with time stamps if the Binary Time setting is On.

10. Check that the status of Binary Outputs are only reported in a Class 0 poll when Binary Outputs Status Reporting is On. .

Schneider Electric < AUTHOR > <DATE>

IEC 60870-5-101 Configuration Activity

1. 2. 3. 4. 5. 6. 7. Make IEC 60870-5-101 available on your ADVC controller if it is not already. Select a communications port for remote comms using an RS-232 device. Check that the selected port is enabled and not in use, otherwise enable it. Configure the selected port for use with a Hayes compatible modem dialling 5555 5555. Assign the selected port to IEC 60870-5-101. Check the configuration of the selected port to see that it is IN USE. Check the Port Selection settings to see that IEC 60870-5-101 has been assigned to the selected port. Set the IEC 60870-5-101 Link Address to 3.

8.

Schneider Electric < AUTHOR > <DATE>