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Machine Location
CONN1 * CONN2 * CONN9 6 D CONN8 8 D
Schematic Location
D-12 F-12
Connector
Machine Location
CONN12 8 CONN30 1 A CONN32 9 CONN12 8 CONN43 10
Schematic Location
C-6 E-2 F-2 C-7 B-6 C-3 B-7 E-5 D-3 F-3 D-12 D-11 B-8 B-5 C-8 A-8 B-2 A-6 A-8 A-3 A-3 B-10 C-8 A-8 F-3 B-7 C-12 E-1
40 Contacts 24 Contacts
4 Contacts D-11 D-10 C-5 D-3 D-4 E-5 E-9 F-9 F-9 E-9 C-6 C-5 D-10 E-9 E-2 D-6 D-4 E-6 A-11 C-2 D-12 F-2 A-8 D-2 2 Contacts F-1 D-3 B-3 2 Contacts 3 Contacts
14 6
17 14 2 15 22 6 3 24 25 28 16 21 8 26 24 21 23 18 16 E 29 5 D 10 23 2 20 7 27 4 8
13 33 34 1 11 4
29
22 11 9 15 A 3 25 11
18
30
12 B
CONN21 5 B CONN29 11 CONN16 2 C CONN25 12 CONN23 13 CONN39 14 CONN45 15 CONN50 1 E CONN49 16 CONN51 2 E CONN53 3 F CONN38 17 CONN48 18 CONN56 4 F CONN41 19 CONN34 20 CONN42 21 CONN52 3 E CONN55 2 F CONN20 3 C CONN7 23 CONN37 24 CONN36 25
10 Contacts
9 17 10
1 D
E
3 4 4
3 2
19 20 19
12
D AREA A
5 1
32 F 31
9 Contacts 7 Contacts
3 4 5 5 6 3 6 7 1 4
10 20 8 4 2 7 27 23 11 13
22 11 25 9 10
18 5 1 30 21 14 14 22 3 16 24 21 8 26 24 F E 23 D 17 4 13 32 12 31 C B A 3
H
1 2
25 28 17 6 2 15 5
18 16
19
33 34 29 15 12 1 19 20
4 Contacts
A AREA B
CONN31 2 A
2 Contacts
Printed in U.S.A.
A = Connector in lower cab. B = Connector in operators R.H. console. C = Connector in operators L.H. console. D = Connector in relay box.
3
E = Connector near control valve. F = Connector near pilot manifold. * = Connector in controller compartment
Component
3
K
1 1
Actuator - Governor Alarm - Action Alarm - Travel Alternator Antenna Battery Block - Terminal Breaker
Schematic Location A-12 D-2 D-11 B-12 C-6 C-9 D-9 D-9 F-12 B-7 C-2 F-7, 8, 9 B-10 A-2, B-2 A-1,B-1 E-1, F-1 A-2 D-6 E-3 E-2 E-2 F-12 F-2 A-12 F-12 F-2 A-3 C-6 E-8 E-8 D-7 D-8 E-7 D-7 E-7
Component Location
Machine Location 1 3A 2 3 4 5 1D 4D 6 7 3B 6D 8 9 10 11 12 13 1A 2A 4A 14 15 16 17 18 19 20 7D 7D 2D 8D 7D 3D 7D Component Relay - Safety Relay - Starter Relay - Washer Relay - Wiper Resistor - Backup Sensor - Engine Coolant Temperature Sensor - Fuel Level Sensor - Hydraulic Oil Temperature Sensor - Speed Solenoid - Air Conditioner Compress Clutch Solenoid - Engine Shutdown Solenoid - Level Solenoid - Travel Speed Solenoid - Trenching Speaker Switch - Boom Raise Press Switch - Disconnect Switch - Engine Oil Press Switch - Governor Backup Switch - Horn Switch - Implement Swing Press Switch - Low Idle Switch - Lower Washer Switch - Lower Wiper Switch - Neutral Start Switch - Pump Backup Switch - Refrigerant Low Press Switch - Refueling Switch - Refueling Pump Switch - Speed Change Switch - Starter Switch - Travel Press Unit - Air Conditioner Unit - Heater Valve - Proportional Reducing
Schematic Location E-9 B-12 E-8 E-8 E-5 B-12 B-5 B-8 B-10 C-12 B-10 A-8 A-8 A-8 B-6 B-8 D-9 B-12 C-5 F-3 C-8 D-3 B-3 C-3 F-2 E-4 D-12 A-5 A-3 B-4 C-2 C-8 D-6 E-6 A-8
Machine Location 9D 21 7D 7D 1C 22 23 1F 24 25 26 5F 3F 2F 27 3E 5D 28 4B 30 1E 2B 6B 7B 29 20 30 31 32 5B 1B 2E 33 34 4F
1 2 2 1 1 2 3 4 1 2 3 4
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Receptacle
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Pin Single Wire Connector C A
325-PK-14
Controller Converter Dial - Engine Speed Fuse - Block Heater- Air Horn Lamp-Boom Lamp - Cab Lamp - Chassis Lamp - Dome Lighter - Cigar Meter - Service Monitor Motor - Lower Washer Motor - Lower Wiper Motor - Starter Motor - Washer Motor - Wiper Pump - Refueling Radio
3 2
A 1
AA
325-PK-14
9X-1123
Socket
A AREA C
Normally closed switch that will open with an increase of a specific condition.
2
Wire Color
200-BK-14
Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.
Wire Gauge
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
No circle indicates that the wire cannot be disconnected from the component.
Relay - Boom Lamp Relay - Chassis/Cab Lamp Relay - Engine Shutdown Relay - Heater Relay - Horn Relay - Main
8
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
This indicates that the component has a wire connected to it that is connected to ground.
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
KK
4 5
AREA E
AREA F
2 1 3 1
9 4
HH
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
C = Components in L.H. console. D = Components in relay panel. E = Components near control valve. F = Components near manifold block.
8 7 6
AREA D
12
ATCH LOWER WASHER 7T-8890 A A A
11
L12
10
L12
7
L12 RELAY PANEL
5
OPERATOR STATION
3
OPERATOR STATION
MOTOR
MOTOR
L19 CONN 5 A L 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 112-PU-14 114-GN 103-YL 184-BU 121-YL 118-GY 152-BU 101-RD-14 10A 10A 15A 10A 20A 10A KEY SW REFUELING BACKUP CIGAR LIGHTER A/C HEATER L20
ENG/PUMP CONT 4I-5383 CONN 2 HYD OIL TEMP SENSOR IMPLEMENT SW TRAVEL SW TRENCHING SOLENOID LEVEL FINISH SOLENOID TRAVEL SOLENOID FUEL LEVEL SENSOR GOV ACTR SENSOR COOLANT SENSOR ENG OIL PRESS. SW ENG PICKUP SENSOR + ENG PICKUP SENSOR ALTERNATOR (P TERM.) BOOM RAISE SW TRAVEL ALARM ENG SHUTDOWN RELAY ATTACHMENT OPTION SOLENOID COOLANT LEVEL SW ENG OIL LEVEL SW HYD OIL LEVEL SW OPTION SENSOR OPTION SW 1 OPTION SW 2 KEY SW MONITOR ALARM THROTTLE DIAL S4 THROTTLE DIAL S3 THROTTLE DIAL S2 THROTTLE DIAL S1 LOW IDLE SW RS485 RS485 + BACKUP SW 2 BACKUP SW 1 GOV ACTR GOV ACTR + EPR VALVE EPR VALVE + BACKUP SW 3 GLOW +B (24V) WASHER RELAY WIPER MOTOR RELAY CHASSIS LAMP RELAY BOOM LAMP RELAY 10 17 19 8 7 1 22 21 9 18 6 12 3 15 14 13 20 2 5 4 11 16 23 24 13 27 29 39 38 37 36 40 30 20 19 7 6 9 8 28 23 1 25 35 14 24 3 4 11 10 18 17 26 16 15 31 21 34 33 32 22 12 5 2 491-PK A771-PU B737-GN B965-GY B964-YL 763-BU 495-GN A761-PU 492-GY 405-GY 788-YL A762-PU D746-PK D764-GN 321-BR 332-BU 506-PU 200-BK 200-BK 578-BU 491-PK A771-PU B737-GN B965-GY B964-YL 763-BU 495-GN A761-PU 492-GY 405-GY 788-YL A762-PU D746-PK D764-GN 332-BU 321-BR 308-YL 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH A768-BU 877-YL 184-BU A983-BU 792-OR 791-PK 786-GN 267-BK 266-BK 235-BK 235-BK 321-BR 513-OR 519-PK 121-YL 513-OR 519-PK 578-BU 308-YL 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH A768-BU 877-YL 184-BU A983-BU 792-OR 791-PK 121-YL 786-GN 332-BU 506-PU 491-PK A771-PU B737-GN B965-GY B964-YL 763-BU 495-GN A761-PU 492-GY 405-GY 788-YL A762-PU D746-PK D764-GN 200-BK 200-BK 267-BK 266-BK 235-BK 235-BK
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 L
519-PK 578-BU 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH 308-YL A768-BU 513-OR 513-OR A768-BU 306-GN B751-YL A763-GY A769-GY 309-GY 403-GN 113-OR 113-OR 308-YL 310-PU 105-BR 185-YL-14 129-BU 124-GN-14 320-OR 500-BR 501-GN 103-YL 118-GY 152-BU 120-YL 615-YL
112-PU-14 101-RD-14
L13
L13
HORN DOME LAMP ENG/PUMP CONT TRAVEL ALARM WASHER/WIPER LOWER WASHER/WIPER
L12
FUSE 10A 9W-1442 15A 9W-1441 20A 9W-1446 103-YL 152-BU 120-YL 113-OR 500-BR 118-GY 501-GN 615-YL
A CONN 6
2 1
CONN 3 A
RELAY PANEL
B CONN 8 A 5 4 3 306-GN 9 513-OR 10 B751-YL 7 A763-GY 6 A768-BU 8 A769-GY 1 309-GY 2 403-GN 403-GN 309-GY D746-PK 403-GN 309-GY D746-PK 330-YL 200-BK 142-BU-14 607-PK 877-YL-4 322-GY 616-BU 109-OR-6 101-RD-4 327-PK-10 365-YL 323-WH
B CONN 9 A 4 1 405-GY 2 491-PK 7 492-GY 8 495-GN 5 763-BU 9 788-YL 6 A761-PU 10 A762-PU 3 D746-PK
A 308-YL 410-WH A758-BR A757-GY A756-BU A755-PK B786-BU B956-PK B955-YL B789-BR B790-OR B739-WH B740-OR B730-OR B731-WH A768-BU 877-YL 184-BU A983-BU 792-OR 791-PK 786-GN
200-BK A770-PK
L14
L14
1 2 3 4 5 6 7 8 9 10
WIPER RELAY 7Y-5490 184-BU 786-GN 332-BU 506-PU 121-YL 791-PK 792-OR A983-BU 877-YL 118-GY 500-BR 792-OR 118-GY 501-GN 501-GN
501-GN 118-GY
320-OR 322-GY
CONN 16 A
6 8 9 10 5 1 2 7 3 4
CHASSIS
PLATFORM
L15
L15
L16
B CONN 4 1 3 6 2 7 4 5 8 9 10
L17
B CONN 10 A 2 3 1 5 6 4
L16
L16
L18
PWM OUT PWM OUT + OPTION RELAY 3 OPTION RELAY 2 OPTION RELAY 1 RS232C RxD RS232C TxD HARNESS CODE 4 HARNESS CODE 3 HARNESS CODE 2 HARNESS CODE 1 GND GND
CAB A 1 4 3 5 2 CONN 15 E 124-GN-14 519-PK 615-YL 103-YL 200-BK-14 PLATFORM L6 L5 L5 129-BU B955-YL B956-PK 403-GN 200-BK 113-OR 410-WH 113-OR 410-WH 1 RD 2 BK CONN 31 ACTION ALARM 3E-6328
KK
LL
200-BK 109-OR-6
L KK JJ
A 1 2 CONN 45
CHASSIS
L10
4 1 6 7 10 8 9 2 5 3
BK-00
DD
200-BK
GG
FF L 327-PK-10 MM
DD
CC BK-00
109-OR 109-OR-10
3 4 2 7 8 9 10 1 6 5
332-BU 109-OR
101-RD-4
877-YL
200-BK
200-BK 307-OR A755-PK A756-BU A757-GY A758-BR 309-GY 105-BR 310-PU 308-YL
310-PU
B786-BU 200-BK
L9
109-OR-10
L6
L5
L20
L2
L1
200-BK 129-BU
200-BK
R S GROUND P
L7
CONN 11 YL
792-OR 506-PU A983-BU 121-YL 184-BU 332-BU 877-YL 786-GN 791-PK 115-PK
L4 L9
306-GN 320-OR A755-PK A756-BU A757-GY A758-BR 105-BR 310-PU 308-YL 309-GY B786-BU 578-BU B790-OR B740-OR B789-BR B739-WH B751-YL A763-GY 152-BU 185-YL 185-YL A768-BU A769-GY B730-OR B731-WH B956-PK B955-YL 410-WH 403-GN 129-BU 113-OR 118-GY 501-GN 500-BR 120-YL 103-YL 615-YL 615-YL 103-YL 519-PK 124-GN-14
L4
L4 ATCH LOWER WIPER 4I-5019 200-BK 320-OR J J J CONN 20 CONN 23 A 2 1 HORN SW 6I-5088 +
L5
L5
WIPER 4I-6838
MOTOR
+1 S
MOTOR
+1
L6
L6
3 1 4 2
L7
307-OR 306-GN B731-WH 185-YL B730-OR K A770-PK 307-OR 306-GN 576-PK 152-BU 575-YL 200-BK
CONN 33
CONN 32 D 200-BK 615-YL F 2 1 CONN 35 M 200-BK 615-YL M ATCH CAB LAMP 5I-8250
L8
2 5
1 3 4 6
E
F M 2 200-BK 1 615-YL CONN 36 M ATCH CAB LAMP 5I-8250
403-GN
D
A CONN 25 G G G CONN 26 ONE TOUCH LOW IDLE SW 6I-5088
A CONN 18 H PLATFORM 3 2 5 1 4
A CONN 24 G
1 2
L3
200-BK B786-BU
RELAY PANEL
BK-00
RADIO (NOTE D) ATCH ANTENNA 7Y-3990 200-BK A755-PK A756-BU A757-GY A758-BR L8
COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE DESCRIPTION
RD-00
BK-00
AA
BB
BK-00
CC
L3
POS NEG POS NEG
L3
L10
COM S1 S2 S3 S4
B751-YL A763-GY B740-OR B790-OR B739-WH B789-BR 200-BK 185-YL 576-PK 152-BU 575-YL 152-BU 578-BU
L18
BATTERY 3T-5760 9X-3404(NOTE B) A771-PU 200-BK 1 2 CONN 51 B IMPLEMENT SW 102-8041 135-BU 210-BK R TO RADIO
CONN 13 A 6 9 10 3 7 1 8 4 5 2 F 1 5 6 7 3 4 2
309-GY
BR
A CONN 14 E
308-YL CONN 21 1 2 3 H
513-OR D746-PK 109-OR-6 403-GN 309-GY 101-RD-4 492-GY 405-GY 306-GN 330-YL 200-BK-6 113-OR B751-YL A761-PU A763-GY 200-BK 200-BK 200-BK-6 200-BK 200-BK 877-YL-4 A762-PU 788-YL 327-PK-10 200-BK B737-GN A771-PU D764-GN 495-GN 616-BU 322-GY 607-PK 323-WH 365-YL 491-PK B964-YL 142-BU-14 B965-GY 763-BU A768-BU A769-GY
CONN 37 B 1 2
L2
513-OR 200-BK
L11
L11
310-PU
R1 KEY SW 7Y-3918 CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION
R L21 B737-GN A771-PU 200-BK D764-GN 495-GN 616-BU 322-GY 607-PK 323-WH 365-YL 200-BK 200-BK 491-PK B964-YL 142-BU-14 B965-GY 763-BU A768-BU A769-GY A771-PU B737-GN 200-BK D764-GN B B737-GN 200-BK 1 2 CONN 52 TRAVEL SW 102-8041 R L22 120-YL 200-BK
200-BK
B B L B P ALT E R B
2 5
ALTERNATOR 5I-7982
309-GY 200-BK-6
200-BK 200-BK
513-OR D746-PK 109-OR-6 403-GN 309-GY 200-BK-6 492-GY 405-GY 306-GN 330-YL 101-RD-4
3 1 6 4 H
L21
L21
GROUND + BATTERY
185-YL 200-BK H
2 5
3 1 6 4 H
D764-GN 200-BK
RD-00
877-YL-4
1 2 CONN 50
152-BU 578-BU
CONN 22 1 2 H
L#
IDENT PART NO. LOC HARNESS AS. A A B C D E F G H J K L M N P R 4I-5405 4I-5403 105-9920 7Y-8139 5I-8217 4I-5407 5I-8216 7Y-3922 4I-5463 7Y-3868 4I-5411 4I-5458 7Y-8245 4I-5460 7Y-3994 7Y-8105 WIRE AS. JJ KK LL MM PP 7Y-3937 4I-5448 4I-5447 4I-5451 5I-8358 D-7 D-9 D-9 D-9 A-5 D-10 D-10 D-10 C-6 E-2 C-5 C-6 D-3 D-4 F-3 E-5 F-9 F-1 B-2 B-2 C-7
NOTES
L1
L2 L1 CAB
L2 L1
C D
B T
492-GY
405-GY
CONN 42 2 1 B
L22
OPERATOR STATION
OPERATOR STATION
B 616-BU 200-BK 322-GY 235-BK 200-BK 200-BK 607-PK 200-BK 200-BK 323-WH 325-PK 365-YL 616-BU 200-BK 1 2
200-BK START RELAY B B 306-GN 330-YL ENG SHUTDOWN SOL 5I-7518 491-PK B B
327-PK-10 200-BK-10
B B
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT.
L22
495-GN 235-BK
CONN 49 1 2 B
GY GN
N P P
322-GY 200-BK
G STARTER 5I-7716
S B AA RD-00 101-RD-4 200-BK 491-PK 763-BU 142-BU-14 B965-GY B964-YL A768-BU A769-GY
MOT BAT
MOTOR
ENG
BK-00
142-BU B965-GY
1 2
RD-00
WIPER/WASHER CIRCUIT.
142-BU B964-YL 1 2 CONN 53 B LEVEL FINISH 4I-5674
1 2
1 2 CONN 54
TRENCHING 4I-5674
B CONN 34
B CONN 41
EE
616-BU 200-BK 322-GY 235-BK 200-BK 200-BK 200-BK 200-BK 607-PK 323-WH 325-PK 365-YL
323-WH 200-BK
CABLE AS. AA BB CC DD EE FF GG 4I-5422 7Y-3946 4I-5428 7Y-3947 4I-5429 7Y-3936 7Y-3935 C-9 C-9 C-9 D-9 A-9 D-9 D-9
365-YL 325-PK
THIS SCHEMATIC IS FOR THE 311, 312 EXCAVATORS. 365-YL 325-PK COMPONENTS ARE SHOWN INSTALLED ON AFULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. (4I-5402). + B NOTE A : NOTE B : NOTE C : NOTE D : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. USE WITH COLD WEATHER. USE WITH MODEL 312. USE WITH MODEL 311.
OR BK PU
CONN 44 1 2 3 4 5 B
HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE SHUTDOWN CIRCUIT.
325-PK CONN 48 1 2 B PP ATCH REFUELING SW 5C-6108
CHASSIS
EE
BU
CHASSIS
A768-BU A769-GY
1 2 CONN 56
325-PK
PP
607-PK 200-BK
YL
12
11
10