Traditional- versus PFC UPS

Traditional UPS Technology

6- /12-pulse Thyristor Rectifier PWM IGBT Inverter Static- & Manual Bypass Online Double Conversion 110V, 125V 110V 125V, 220V 220V, 400VDC Battery voltage

Topology

Application

NPP 1E (certified firmware) Scalable Power Modules Individual over sizing enabled Power-Stations w. DC-Bus Oil & Gas Applications Loads on DC-Bus supported Full galvanic isolation

PFC UPS

PFC MOSFET Rectifier Standardized Power Modules (PFC = Power Factor Correction) Optional galvanic isolation PWM IGBT Inverter Static- & Manual Bypass Online Double Conversion 400VDC Battery voltage

Oil & Gas Applications Chemical Plants Applications with limited upstream power capacity due to very low harmonics feedback (THDi < 2%) (PF > 0.96)

Traditional AC UPS Systems

M i Mains AC Input 3 phase RECTIFIER AC / DC Converter
3 Phase Input Voltage: 3x200... 3x690 VAC Frequency: 50 or 60 Hz 6-pulse thyristor-controlled Rectifier Option: 12 pulse thyr.-contr. Rectifier Option: oversized for higher charging current or DC-load Float- and Boost charge

DC Voltage

AC Voltage Consumers / Load

INVERTER DC / AC Converter BATTERY Energy Storage

4 Standard DC Voltages: 110, 125, 220 or 400 VDC Lead Acid Type Nickel Cadmium Type

1- or 3-Phase Output IGBT-PWM controlled Inverter Short-circuit Sh t i it proof f Option: oversized Inverter Module to interrupt bigger fuses

Online Double Conversion System

2

Traditional UPS Constructional Details

Control electronics on hinged panel Direct access to all power modules Individual component identification Fan replacement with system on Halogen free wiring and components Fully segregated manual bypass section Segregated incomer section

Rectifier 6-Pulse Configuration g

+ 0o Mains Mains current distortion ~28%

30o

DC Load/In erter DC-Load/Inverter +

Characteristics: Input isolation transformer with 30 phase shift Full wave 6-pulse thyristor bridge LC smoothing filter uP P driven di control ll loop
4

Rectifier 12-Pulse Configuration

+ + 0o 0o Mains 30o Mains current distortion ~12% + DC Load DC-Load Inverter -

Characteristics: Input isolation transformer with 0 and 30 phase shift 2 x full wave 6-pulse 6 pulse thyristor bridges coupled with 30 30 phase shift LC smoothing filter uP driven control loop with active load sharing

PWM IGBT Inverter

+

DC Input from Rectifier and/or Battery

+

Output

Characteristics: Pulse Width Modulation (PWM) with >2kHz carrier frequency IGBT Insulated Gate Bipolar Transistor switching-bridges Linear inverter isolation transformer with connected sine wave filter Fast control loop and digital monitoring
6

PFC AC UPS Systems y

M i Mains AC Input 3 phase RECTIFIER AC / DC Converter
3 Phase Input Voltage: 3x190... 3x690 VAC Frequency: 41 - 70 Hz PFC Rectifier (Power Factor Correction) gy MOSFET Technology Input PF > 0.96 / THDi < 2% Float- / Boost- / Initial charge Low battery ripple current

DC Voltage

AC Voltage Consumers / Load

INVERTER DC / AC Converter BATTERY Energy Storage

DC Voltage: 400 VDC Range: 335 540 VDC Lead Acid Type Nickel Cadmium Type

1- or 3-Phase Output IGBT-PWM controlled Inverter Short-circuit Short circuit proof Transformerless-Design possible

Online Double Conversion System

7

PFC UPS Constructional Details

Modular, pluggable 20kVA power modules Pluggable controller box Individual component identification Fan replacement with system on Halogen free wiring and components Fully segregated manual bypass section Segregated incomer section Small footprint
8

PFC UPS Topology

PFC Rectifier

BatCharger

Step-up

Inverter

1 x 400VDC

Characteristics: 20kVA Power Modules for Rectifier- and Inverter Part Battery Charger with very low voltage ripple

PFC UPS Topology

Normal Operation

PFC Rectifier

BatCharger

Step-up

Inverter

Battery Operation
1 x 400VDC
Characteristics: Power Factor Correction (PFC) rectifier with THDi < 5% and PF > 0.96 High efficiency with transformerless topology Full Digital Signal Processing (DSP)

10