ORDER NO.

KMF0304645C1

High Speed Laser Fax and Copier

KX-FL511
(for U.S.A.)

1. INTRODUCTION
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1.1. ABOUT LEAD FREE SOLDER (PbF: Pb free)

Note: In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn), Silver, (Ag), and Copper, (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used.

Caution

- PbF solder has a melting point that is 50 ~ 70 F, (30 ~ 40C) higher than Pb solder. Please use a soldering iron with temperature control and adjust it to 700 20 F, (370 10C). In case of using high temperature soldering iron, please be careful not to heat too long. - PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100F, (600C). - If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible and be sure that any remaining is melted prior to applying the Pb solder. - When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the opposite side (See figure, below).

1.1.1. SUGGESTED PBF SOLDER

There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper, (Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturers specific instructions for the melting points of their products and any precautions for using their product with other materials. The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.

1.2. SAFETY PRECAUTIONS 1. Before servicing, unplug the AC power cord to prevent an electric shock. 2. When replacing parts, use only the manufacturer's recommended components. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent the customer from being exposed to shock hazards. 1.3. INSULATION RESISTANCE TEST 1. Unplug the power cord and short the two prongs of the plug with a jumper wire. 2. Turn on the power switch. 3. Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal cabinet part
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(screw heads, control shafts, bottom frame, etc.). Note: Some exposed parts may be isolated from the chassis by design. These will read infinity. 4. If the measurement is outside the specified limits, there is a possibility of a shock hazard.

1.4. FOR SERVICE TECHNICIANS

ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions.

1. Cover the plastic part's boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4. Do not touch the IC or LSI pins with bare fingers. 1.5. BATTERY CAUTION
CAUTION

Danger of explosion if the battery is replaced incorrectly. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to following caution: Disposal of lithium batteries should be performed by permitted, professional disposal firms knowledgeable in state government federal and local hazardous materials and hazardous waste transportation and disposal requirements. A battery continues to have no transportation limitations as long as
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it is separated to prevent short circuits and packed in strong packaging. Commercial firms that dispose of any quantity of lithium cells should have a mechanism in place to account for their ultimate disposition. This is a good practice for all types of commercial or industrial waste. Recommend Type Number: CR-2032/V9A (BAT600) Manufactured by MATSUSHITA 1.6. AC CAUTION
For safety, before closing the lower cabinet, please make sure of the following precautions.

1. The earth lead is fixed with the screw. 2. The AC connector is connected properly. 3. Wind the earth lead around the core 4 times. 4. Wind the earth AC around the core 4 times.

1.7. PERSONAL SAFETY PRECAUTIONS

1.7.1. MOVING SECTIONS OF THE UNIT
Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit is operating.

1.7.2. LIVE ELECTRICAL SECTIONS

All the electrical sections of the unit supplied with AC power by the AC power cord are live. Never disassemble the unit for service with the AC power supply plugged in. CAUTION:

AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before disassembling for service.

1.7.3. LASER BEAM AND FUSER UNIT SECTION

- The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. - The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper or cleaning the lower glass.

1.8. SERVICE PRECAUTIONS

1.8.1. PRECAUTIONS TO PREVENT DAMAGE FROM STATIC ELECTRICITY
Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc.

2. FEATURES AND SPECIFICATIONS

2.1. FEATURES
General

- Help function Display: 1. BASIC SETTINGS 2. FEATURE LIST 3. DIRECTORY

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4. FAX SENDING / RECEIVING 5. COPIER 6. Q and A 7. ERRORS 8. REPORTS 9. CALLER ID - LCD (Liquid Crystal Display) readout - TAM (Telephone answering machine) interface
Plain Paper Facsimile Machine

- Letter/A4/Legal, G3 compatible - Automatic document feeder (20 sheets) - Quick scan - Resolution: Standard/Fine/Super fine/Photo/Photo with text. (64 level) - STANDARD: For printed or typewritten originals with normal-sized characters. - FINE: For originals with small printing. - SUPER FINE: For originals with very small printing. - PHOTO: For originals containing photographs, shaded drawing,etc. - PHOTO WITH TEXT: For originals containing photograph and text. - Broad cast - 220-sheet paper capacity (60 g/m2~ 75 g/m2[16 lb~20 lb.]) - Distinctive ring detection.
Large Memory... Performed by DRAM Approx. 120 pages of memory transmission Approx. 170 pages of memory reception Integrated Telephone System

- On-hook dialing - Monitor speaker - Voice muting - Redialing function - 122-Station telephone directory
Enhanced Copier Function

- Multi-copy function (up to 99 copies) - Enlargement and reduction - Collate

- 64-Level halftone 2.2. SPECIFICATIONS Applicable Lines: Public Switched Telephone Network Document Size: Max. 216 mm (8 1/2) in width Max. 600 mm (23 5/8) in length Effective Scanning Width: 208 mm (8 3/16) Effective Printing Width: A4 : 202mm Letter/Legal : 208mm Transmission Time*: Approx. 8 s/page (ECM-MMR Memory transmission)** Scanning Density: Horizontal: 8 pels/mm (203 pels/inch) Vertical: 3.85 lines/mm (98 lines/inch)-STANDARD 7.7 lines/mm (196 lines/inch)-FINE/PHOTO/PHOTO WITH TEXT 15.4 lines/mm (392 lines/inch)-SUPER FINE Halftone Level: 64-level Scanner Type: Contact Image Sensor (CIS) Printer Type: Laser printer Data Compression System: Modified Huffman (MH), Modified READ (MR), Modified, Modified READ (MMR) Modem Speed: 14,400/12,000/9,600/7,200/4,800/2,400 bps; Automatic Fallback Operating Environment:
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10C32.5C (50F90.5F), 2080% RH (Relative Humidity) Dimensions (HWD): 220 mm 430 mm 360 mm (8 21/3216 15/1614 5/32) Mass (Weight): Approx. 9 kg (19.8 lb.) Power Consumption: Standby: Approx. 3 W Transmission: Approx. 11 W Reception: Approx. 290 W Copy: Approx. 290 W Maximum: Approx. 900 W (When the fuser lamp turns on) Power Supply: 120 V AC, 60 Hz Memory Capacity: Approx. 120 pages of memory transmission. Approx. 170 pages of memory reception. (Based on ITU-T No. 1 Test Chart in standard resolution.) Laser diode properties: Laser output: Max. 5 mW Wave length: 760 nm800 nm Emission duration: Continuous Print Speed: 12 ppm (page per minute) Printing Resolution: 600 600 dpi
* Transmission speed depends upon the contents of the pages, resolution, telephone line conditions and capability of the other partys machine. ** Transmission speed is based upon the ITU-T No. 1 Test Chart and original mode. (Refer to ITUT No.1 TEST CHART().) If the capability of the other party's machine is inferior to your unit, the transmission time may be longer. Note:

- Any details given in these instructions are subject to change without notice. - The pictures and illustrations in these instructions may vary slightly from the actual product.

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Design and specifications are subject to change without notice.

2.3. OPTIONAL ACCESSORIES

Model No. KX-FA83 KX-FA84 Description Toner cartridge Drum unit Specifications 1 toner cartridge 1 drum unit

3. INSTALLATION
3.1. LOCATION OF CONTROLS
3.1.1. OVERVIEW

Note: *The paper stacker may not be shown in all illustrations.

3.1.2. CONTROL PANEL

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3.2. CONNECTIONS
(1) Connect the handset cord. (2) Connect the telephone line cord. (3) Connect the power cord.

- When the power is turned on for the first time, the unit will print some basic information.

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Caution:

- When you operate this product, the power outlet should be near the product and easily accessible.
Note:

- The warranty does not cover damage due to power line surges or lightning. For additional equipment protection, we recommend the use of a surge protector. The following types are available: TELESPIKE BLOK MODEL TSB (TRIPPE MFG. CO.), SPIKE BLOK MODEL SK6-0 (TRIPPE MFG. CO.), SUPER MAX (PANAMAX) or MP1 (ITW LINX). - To avoid malfunction, do not position fax machine near appliances such as TVs or speakers which generate an intense magnetic field. - If any other device is connected on the same line, this unit may disturb the network condition of the device. 3.3. INSTALLATION
3.3.1. INSTALLATION SPACE
The space required to install the unit is shown below. The dimensions given are necessary for the unit to operate efficiently.

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Note:

- Avoid excessive heat or humidity. - Use the unit within the following ranges of temperature and humidity. - Ambient temperature: 10C to 32.5C - Relative humidity: 20% to 80% (without condensation) - Power cord length should be less than 5 meters (16.4 feet). Using a longer cord may reduce the voltage or cause malfunctions. - Avoid direct sunlight. - Do not install near devices which contain magnets or generate magnetic fields. - Do not subject the unit to strong physical shock or vibration. - Keep the unit clean. Dust accumulation can prevent the unit from functioning properly. - To protect the unit from damage, hold both sides when you move it. - Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.)
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- Keep this surface ( ) away from walls etc. more than 50 mm (1 31/ 32) to let the unit cool down.
3.3.2. PAPER STACKER
Line up the slots ( ) in the paper stacker with the

pegs ( ) on the bottom of the unit, then insert the two tabs of the paper stacker into the slots on the unit ( ).

-The paper stacker can hold up to approximately 100 sheets of printed

paper. Remove the printed paper before the paper stacker becomes full.

3.3.3. DOCUMENT STACKER

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Pull the document stacker ( ) forward gently until it clicks into place, then press the center part of the document stacker ( stacker extender ( ) to open the document ).

3.3.4. PAPER TRAY

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Insert the paper tray ( back of the unit.

) into the slot (

) on the

Note for installation: - Do not place the unit in an area where the paper tray may be obstructed (i.e. by a wall etc.). - Document and recording paper will be ejected from the front of the unit. Do not place anything in front of the unit. ) away from walls etc. more - Keep this surface ( than 50 mm to let the unit cool down.

3.3.5. INSTALLING THE RECORDING PAPER

A4, Letter or legal size recording paper can be used for fax messages. The unit can hold up to 220 sheets of 60/75 g/m2 to (16 lb. to 20 lb.) paper, 200 sheets of 80 g/m2 (21 lb.) or 180 sheets of 90 g/m2 (24 lb.) paper. See the note for paper specifications.

- The unit is set for letter size paper by default. If you want to use legal or A4 size paper, change the setting (feature #16).

1.

Before inserting a stack of paper, fan the paper to prevent paper jams.

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2.

Pull the tension plate forward ( paper, print-side down ( plate ( ) back.

) and insert the

), then push the tension

) -The paper should not be over the tabs ( -If the paper is not inserted correctly, readjust the paper, or the paper may be jam.

3.

To use A4 size paper You need to install the A4 paper guides. Insert the tabs on the A4 paper guides ( slots. ) into the

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-L is shown on the A4 paper guide for the left side. R is shown on 4.

the A4 paper guide for the right side.

3.3.6. DOCUMENTS THE UNIT CAN SEND

3.3.6.1. USING THE ADF (AUTO DOCUMENT FEEDER)

Note:

- Remove chips, staples or other similar fasteners. - Do not send the following types of documents. (Use copies for fax transmission.) Chemically treated paper such as carbon or carbonless duplicating paper Electrostatically charged paper Badly curled, creased or torn paper Paper with a coated surface Paper with a faint image Paper with printing on the opposite side that can be seen through the other side (i.e. newspaper)
Note for the auto document feeder and the scanner glass

- Check that ink, paste or correction fluid has dried completely. - To transmit the document with a width of less than A4 size (210 mm), we recommend using a copy machine to copy the original
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document onto letter-sized paper, then transmitting the copied document.

3.3.7. TO SELECT CHARACTERS WITH THE DIAL KEYPAD
Pressing the dial keys will select a character as shown below.

3.3.8. TO SELECT CHARACTERS USING THE (+) OR (-) KE

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3.3.9. SETTING YOUR LOGO

The logo can be your company, division or name.

3.3.10. REPLACING THE TONER CARTRIDGE AND THE DRUM UNIT

When the display shows the following, replace the toner cartridge.

We recommend you replace the drum unit every fourth time you replace the toner cartridge. To check the drum life and quality, please print the printer test list. To ensure that the unit operates properly, we recommend the use of Panasonic toner cartridge (Model No. KX-FA83) and drum unit (Model No. KX-FA84). Caution:

- We cannot be responsible for any damage to the unit or

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degradation of print quality which may occur from the use of nonPanasonic toner cartridge and drum unit. - The drum unit contains a photosensitive drum. Exposing it to light may damage the drum. Once you have opened the protection bag: Do not expose the drum unit to light for more than 5 minutes. Do not touch or scratch the green drum surface. Do not place the drum unit near dust or dirt, or in a high humidity area. Do not expose the drum unit to direct sunlight. - Do not unplug the fax machine to prevent loss of fax documents in memory. - Do not leave the toner cartridge out of the protection bag for a long time. It will decrease the toner life. - Do not pour any toner into the toner cartridge.

Before opening the protection bag of the new toner 1. cartridge, shake it vertically more than 5 times.

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Remove the new toner cartridge from the protection 2. bag. Peel off the seal ( ) from the toner cartridge.

3. Lift open the front cover (

), holding OPEN (

).

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Tap on the used toner cartridge several times to 4. allow the remaining toner to fall into the drum unit. Remove the drum and toner unit ( two tabs. ) by holding the

-Do not touch the transfer roller ( ). -If you replace the toner cartridge and the drum unit at the same time,
skip to step 7.

5. Turn the two levers (

) on the used toner cartridge ) match.

firmly, until the triangles (

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6. Remove the used cartridge (

) from the drum unit

( ). -The toner may stick to the cartridge and the drum unit. Be careful when
handling.

-Do not drop the toner on the green drum surface ( -Put the used toner cartridge into the protection bag.

).

If you replace the drum unit at the same time, 7. remove the new drum unit from the protection bag. Place the toner cartridge ( ( ) vertically. ) into the drum unit

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Firmly press down the toner cartridge to snap into 8. position.

9. Turn the two levers ( firmly.

) on the toner cartridge

10. Make sure that the triangles ( the toner cartridge correctly.

) match, to install

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11. Install the drum and toner unit ( tabs. -If the lower glass (

) by holding the

) is dirty, clean it with a soft dry cloth.

) by pushing down on both 12. Close the front cover ( sides, until locked. -While the unit displays PLEASE WAIT, do not open the front cover, or
disconnect the power cord.

4. MAINTENANCE
4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS
4.1.1. OUTLINE
MAINTENANCE AND REPAIRS ARE PERFORMED USING THE FOLLOWING STEPS.

1. Periodic maintenance Inspect the equipment periodically and if necessary, clean any contaminated parts. 2. Check for breakdowns Look for problems and consider how they arose. If the equipment can be still used, perform copying, self testing or communication testing. 3. Check equipment Perform copying, self testing and communication testing to
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determine if the problem originates from the transmitter, receiver or the telephone line. 4. Determine causes Determine the causes of the equipment problem by troubleshooting. 5. Equipment repairs Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur. 6. Confirm normal operation of the equipment After completing the repairs, conduct copying, self testing and communication testing to confirm that the equipment operates normally. 7. Record keeping Make a record of the measures taken to rectify the problem for future reference.
4.1.2. MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS

4.1.2.1. Maintenance List

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NO. 1 2

OPERATION Document Path Rollers

CHECK Remove any foreign matter such as paper. If the roller is dirty, clean it with a damp cloth then dry thoroughly. Document sensor (PS500), Paper feed sensor (PS501), Printer cover open switch (SW101),ADF cover open sensor (SW501), FB cover open sensor (SW500), ADF CIS position sensor (PS502),FB CIS position sensor (PS503)Resist sensor (PC201) ,Paper exit sensor (PS50). Paper sensor (PS1)Confirm the operation of the sensors. If the glass is dirty, clean them with a dry soft cloth. Replace the part. Check if the screws are tight on all parts.

REMARKS Refer to MAINTENANCE ITEMS/COMPONENT LOCATIONS( ).() See MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS() and SENSORS AND SWITCHES SECTION TEST FUNCTIONS()

Sensors

4 5

Glass Abnormal, wear and tear or loose parts

Refer to MAINTENANCE

4.1.2.2. Maintenance Cycle No. 1 Item ADF Separation Roller (Ref.No.50) Paper Feed Roller (Ref.No.154) Cleaning Cycle 3 months Replacement Cycle 7 years* (100,000 documents) 7 years (100,000 documents) Procedure Refer to HOW TO REMOVE THE SEPARATION ROLLER Refer to HOW TO REMOVE THE SEPARATION RUBBER Refer to HOW TO REMOVE THE SEPARATION RUBBER Refer to HOW TO REMOVE THE SEPARATION RUBBER Refer to HOW TO REMOVE THE PICK UNIT (). Refer to HOW TO REMOVE THE PICK ROLLER (). Refer to HOW TO REMOVE SEPARATION RUBBER

3 months

ADF Separation Rubber (Ref. No.35)

3 months

7 years (100,000 documents)

ADF Exit Roller (Ref.No.34)

3 months

7 years (100,000 documents)

Pick up Roller (Ref No.108)

3 months

7 years (100,000 documents) 7 years (100,000 documents) 7 years (100,000 documents)

Separation Rubber (Ref. No.99)

3 months

Document Feed Roller (Ref.No.154)

3 months

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No. 8

Item Transfer Roller (Ref.No.73)

Cleaning Cycle 3 months

Replacement Cycle 7 years (100,000 documents) 7 years (100,000 documents) 7 years (100,000 documents) 7 years (100,000 documents) Procedure Refer to HOW TO REMOVE THE TRANSFER ROLLER Refer to FUSER (). Refer to FUSER (). Refer to FUSER ().

9 10 11

Pressure Roller (Ref.No.120) Heat Roller (Ref.No.127) Exit Roller (Ref.No.142)

3 months 3 months 3 months

4.2. PRINTING

- The motor pinion rotates in the direction shown in the figure. - The gears of fixing and developing parts are driven by the GEAR IDLER 67. - The GEAR PAPER FEED ROLLER drives the roller. - The GEAR CLUTCH runs idle and GEAR PICKUP PAPER is still. 4.3. PRINTING (PAPER PICK UP)

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During printing

- When the SOLENOID is turned ON, the LEVER PICK UP CLUTCH is hooked on the RING of GEAR CLUTCH. It causes the GEAR PICKUP PAPER to rotate. - The recording paper is pressed by the PICKUP ROLLER and the top paper is separated and fed. - Even the SOLENOID is turned OFF, it can not stop on the way of a turn because the tip of LEVER PICK UP CLUTCH is on the CAM of GEAR PICKUP PAPER. - When the tip of LEVER PICK UP CLUTCH returns to CAM's home position, the GEAR CLUTCH RING is unhooked, then the GEAR PICKUP PAPER is stopped. 4.4. SCANNING (ADF)

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- DOCUMENT TRANSMISSION (ADF) When the tip of the document is set to a point of contact between the separation roller and the separation pad through the document feed roller, then the document is fed there separately. The document feed roller carries the document and the CIS reads it through the glass. The document is exited through the document feed roller. 4.5. MAINTENANCE
If a black line, a white line or a dirty pattern appears on your recording paper, on your original, or on the fax document received by the other party, clean the white plate, scanner glass and lower glass.

4.5.1. CLEANING THE INSIDE OF THE UNIT

If any of the following problems occurs, clean the inside of the unit: If misfeeding of your original occurs frequently. If a black line, a white or dirty pattern appears on your recording paper, on your original, or on the fax document received by the other party. Caution:

- Be careful when handling the toner and drum unit. - Do not use paper products, such as paper towels or tissues, to clean inside of the unit.

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Disconnect the power cord and the telephone line 1. cord.

2. Lift open the front cover (

) , holding OPEN (

).

) with a 3. Clean the document separation roller ( cloth moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly.

4. Hold the center part of the front cover ( open the inner cover ( -Do not touch the transfer roller ( ).
).

), and pull

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) with a cloth 5. Clean the document feeder roller ( moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly. Clean the upper glass ( ) with a soft and dry cloth.

6.

Push back the inner cover.

7. Remove the drum and toner unit ( two tabs.

) by holding the

8. Clean the lower glass (

) with a soft and dry cloth.

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9. Reinstall the drum and toner unit tabs.

) by holding the

10. Close the front cover ( sides, until locked.

) by pushing down on both

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Reconnect the power cord and the telephone line 11. cord. Note: - Do not touch the transfer roller ( ).

4.6. DOCUMENT JAMS

If the unit does not release the document during feeding, remove the jammed document as follows.

1. Lift open the front cover ( ( ).

), holding OPEN

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2. Hold the center part of the front cover ( and pull open the inner cover ( -Do not touch the transfer roller (
).

),

).

3. Remove the jammed document carefully (

).

4.

Push back the inner cover.

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) by pushing down 5. Close the front cover ( on both sides, until locked.

Note: -Do not pull out the jammed document forcibly before opening
the front cover.

4.7. RECORDING PAPER JAMS

4.7.1. When the recording paper has jammed in the unit
If the unit does not eject any recording paper during reception or copying, the recording paper has jammed and the display will show the following massage. The display will show the following.

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1. Lift open the front cover ( ).

), holding OPEN (

2.

Remove the jammed paper. When the recording paper has jammed near the drum and toner unit: Remove the jammed paper ( by pulling it toward you. -Do not touch the transfer roller (
).

) carefully

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When the recording paper has jammed near the recording paper exit: 1. Remove the recording paper ( the drum and toner unit ( paper ( ), then remove

) to allow the jammed

) to pull free from the rear cabinet.

2. Lift both green levers ( stop.

) forward until they

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3. Remove the jammed paper ( ) from the fuser unit by pulling it upwards carefully, then install the drum and toner unit.

4. Push back the levers ( position.

) to the original

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) by pushing down on 3 Close the front cover ( both sides, until locked. Pull the tension plate forward ( ) and re-insert the recording paper

( ), then push back the tension plate. -Before re-inserting, make sure to fan and straighten the recording
paper.

4.7.2. When the recording paper is not fed into the unit properly
The display will show the following.

1.

Remove the recording paper. Pull the tension plate forward ( ) and re-insert the recording

paper ( ), then push back the tension plate. -Before re-inserting, make sure to fan and straighten the recording
paper.

5. DISASSEMBLY INSTRUCTIONS

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5.1. UPPER MAIN CABINET SECTION

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CROSS REFERENCE: A1: HOW TO REMOVE THE OPERATION PANEL ASSY () A2: HOW TO REMOVE THE PICK UP UNIT () A3: HOW TO REMOVE THE PICK UP ROLLER () A4: HOW TO REMOVE THE OPERATION BOARD () A5: HOW TO REMOVE THE LOWER FLAME () A6: HOW TO REMOVE THE SEPARATION RUBBER () A7: HOW TO REMOVE THE TRANSFER ROLLER () A9: HOW TO REMOVE THE FAN UNIT () A10: HOW TO REMOVE THE LOW VOLTAGE POWER BOARD ()

5.2. LOWER MAIN CABINET SECTION

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CROSS REFERENCE: A1: HOW TO REMOVE THE OPERATION PANEL ASSY () A5: HOW TO REMOVE THE LOWER FLAME () A6: HOW TO REMOVE THE SEPARATION RUBBER () A7: HOW TO REMOVE THE TRANSFER ROLLER () B1: HOW TO REMOVE THE BOTTOM PLATE () B2: HOW TO REMOVE THE ANALOG BOARD () B3: HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD () B4: HOW TO REMOVE THE LASER UNIT () B5: HOW TO REMOVE THE SOLENOID ()

5.3. HOW TO REMOVE THE OPERATION PANEL ASSY

46

5.4. HOW TO REMOVE THE PICK UP UNIT

47

5.5. HOW TO REMOVE THE PICK UP ROLLER

48

5.6. HOW TO REMOVE THE OPERATION BOARD

49

5.7. HOW TO REMOVE THE LOWER FLAME

50

5.8. HOW TO REMOVE THE SEPARATION RUBBER

5.9. HOW TO REMOVE THE TRANSFER ROLLER

51

5.10. HOW TO REMOVE THE SEPARATION ROLLER

52

5.11. HOW TO REMOVE THE BOTTOM PLATE

53

5.12. HOW TO REMOVE THE ANALOG BOARD

5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD

54

5.14. HOW TO REMOVE THE LASER UNIT

5.15. HOW TO REMOVE THE FAN UNIT

55

5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD

5.17. HOW TO REMOVE THE SOLENOID

56

5.18. HOW TO REMOVE THE HANDSET HOLDER

5.19. HOW TO REMOVE THE MAIN MOTOR

57

5.20. HOW TO REMOVE THE FUSER UNIT

58

5.21. HOW TO REMOVE THE CIS

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5.22. NOTE FOR ASSEMBLING

5.22.1. FCC (DIGITAL BOARD)

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5.22.2. DOCUMENT STACKER

5.22.3. THERMOSTAT

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5.23. INSTALLATION POSITION OF THE LEAD

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6. TROUBLESHOOTING GUIDE
6.1. USER RECOVERABLE ERRORS

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If the unit detects a problem, one or more of the following messages will appear on the display. The explanations given in the [ ] are for servicemen only.

DISPLAY MESSAGE -Polygon motor error.

Refer to CALL SERVICE 1 ().

CAUSE AND REMEDY

-Laser beam error. Replace LSU unit.

Refer to CALL SERVICE 2 ().

-Fuser unit cannot heat up. Replace fuser unit.

Refer to CALL SERVICE 3 ().

-Fan motor error. Replace fan motor.

Refer to CALL SERVICE 4 ().

-There is something wrong with the drum unit. Replace the drum unit and the toner cartridge. -The document is not fed into the unit properly. Reinsert the document. If misfeeding occurs frequently,
document feeder rollers and try again.

-The drum unit is not inserted properly. Reinsert it correctly. -The installed drum is worn out. Replace the drum unit with a new one. -The memory (telephone numbers, parameters, etc.) has been erased. Re-program. -The front cover is open. Close it. -There is no space to store new entries in navigator directory. Erase unnecessary entries. -The drum life is complete. Replace the drum unit immediately. -Recording paper was not fed into the unit properly. Reinsert the recording paper. -The unit has a document in memory. See the other displayed message instructions to print out the document. -The memory is full of received documents due to lack of recording paper or a recording paper jam, etc.
paper or clear the jammed paper.

-When performing memory transmission, the document being stored exceeds the memory capacity of
Transmit the entire document manually.

-The inside of the unit is extremely cold and cannot be operated. Use the unit in a warmer area. While
cannot be operated, the received documents are temporarily stored into the memory, and will be printed automatically when the unit warms up.

-When making a copy, the document being stored exceeds the memory capacity of the unit. Press
clear the message. Divide the document into sections.

[STOP

-There is something wrong with the modem circuit. -The other partys fax machine is busy or has run out of recording paper. Try again. -Recording paper is not installed or the unit has run out of paper. Install paper. -Recording paper is not fed into the unit properly. Reinstall paper. -A recording paper jam occurred. Clear the jammed paper.
[If the printout jams, please refer to RECORDING PAPER JAMS ().]

-The unit is warming up. Wait for a while. -The other partys fax machine is busy or has run out of recording paper. Try again.

64

DISPLAY MESSAGE

CAUSE AND REMEDY -The document is jammed. Remove the jammed document. -Attempted to transmit a document longer than 600 mm (23 5/8). Press the
Divide the document into two or more sheets and try again. [STOP] to remove the document.

-[Alternately, turn off service code #559 to enable sending of documents longer than 600 mm] (Refer to
DOCUMENT JAMS ().)

-The drum life is near to the end. Replace the drum unit as soon as possible. -The toner life is complete. Replace the toner cartridge immediately. -The toner life is near to the end. Replace the toner cartridge as soon as possible. -A transmission error occurred. Try again. -The inside of the unit is too cold. Let the unit warm up. Wait for a while. -The fax message was printed on paper which is shorter than letter size paper. Use the appropriate size -To prevent the drum unit becoming dirty, use A4 or letter size paper.

6.2. PROGRAMMING AND LISTS

The programming functions are used to program the various features and functions of the machine, and to test the machine. This facilitates communication between the user and the service man while programming the unit.

6.2.1. OPERATION
There are 2 basic categories of programming functions, the User Mode and the Service Mode. The Service Mode is further broken down into the normal and special programs. The normal programs are those listed in the Operating Instructions and are available to the user. The special programs are only those listed here and not displayed to the user. In both the User and Service Modes, there are Set Functions and Test Functions. The Set Functions are used to program various features and functions, and the Test Functions are used to test the various functions. The Set Functions are accessed by entering their code, changing the appropriate value, then pressing the SET key. The Test Functions are accessed by entering their code and pressing the key listed on the menu. While programming, to cancel any entry, press the STOP key.

6.2.2. OPERATION FLOW

65

6.2.3. SERVICE FUNCTION TABLE

Code 501 502 503 514 520 Function Pause time set Flash time Dial speed select Bell signal detect time CED frequency select Set Value Effective Default Remarks Range X 100 001~600 030 ---------msec X 10 ms 01~99 70 ---------1:10 pps 2: 1, 2 1 ---------20 pps X 100msec 1~9 6 ---------1:2100 Hz 1, 2 1 See Symptom/Countermeasure 2:1100 Hz for long distance and international calls in (). 1:ON 2: 1, 2 1 See Symptom/Countermeasure OFF for long distance and international calls in (). 1:ON 2: 1, 2 1 The resolution reverts to the default OFF when transmission is complete. 1~4 1 Set RX equalizer to automatic 1: 0 km / 2: 1.8 km / 3: 3.6 km / 4: 7.2 km

521

International mode select

522 523

Auto standby select Receive equalizer select

66

Code 524

Function Transmission equalizer select

Set Value Effective Default Range 1~4 1 1: 0 km / 2: 1.8 km / 3: 3.6 km / 4: 7.2 km "START" input

Remarks

529 550

551 552 553

Call Service Clear Memory clear: To reset the value to the default one, except the top margin (853) and left margin (854). ROM check DTMF single tone test Monitor on FAX communication select Modem test Scan check Motor test LED test LCD test KEY test BREAK % select ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number set FAX auto redial time set 1:61% 2: 67% X number of times X second X number of rings X number of times X second 1:OFF / 2: ALL / 3: AUTO 1, 2 00~99 001~999 01~99 1 00 065 10 0 1:ON 2: OFF 1:OFF 2: PHASE B 3 :ALL 1, 2 1~3 2 1

See (). See (). Sets whether to monitor the line signal with the unit's speaker during FAX communication or not. See (). See (). See (). See (). See (). See (). Sets the % break of pulse dialing according PBX. Selects the number of times that is redialed (not including the first Sets the interval of ITS redialing. Sets the number of rings before unit starts to receive a document the TEL mode. Selects the number of redial times during FAX communication (not including the first dial). Sets the FAX redial interval during FAX communication. Lets you select the CNG output during FAX transmission. ALL: is output at phase A. AUTO: CNG output only when automatic dialing performed. OFF: CNG id not output phase A. Refer to (). See Symptom/Countermeasure for long distance and international calls in (). Refer to () and ().

554 555 556 557 558 561 570 571 572 573

590

00~99

02

591 592

FAX auto redial time disconnection time set CNG transmit select

001~999 1~3

065 2

593

Time between CED and 300bps

1:75 msec / 2:500 msec / 3:1 sec

1~3

67

Code 594

595

596 598 599 628 630

Set Value Effective Default Remarks Range Overseas DIS detection 1, 2 1 1:detects See Symptom/Countermeasure select at the 1st for long distance and international calls in (). Refer to () and (). time / 2: detects at the 2st time Receive error limit value set 1: 5% / 2: 1~4 2 If the number of errors during transmission exceeds this value, 10% / 3: sending side terminates the call. 15% / 4: 20% Transmit level set X dBm - 15~00 10 Selects the FAX transmission Refer to ()and (). Receiving sensitivity 43= -43 20~48 43 Used when there is an error problem. dBm Refer to (). ECM frame size 1:256 2:64 1, 2 1 ---------H.V.P.S. check See (). Paper Jam Cause Distinction Code 0:No Paper Jam 1:The paper was pulled into the 2:The paper was longer than the maximum length of the register sensor. 3:The paper exit was not detected after the registration. 4:The paper was longer than the maximum length of the paper exit sensor. 5:The register sensor or paper sensor was turned ON before motor started to rotate. 6:The register sensor chattered. 7:The paper exit sensor chattered. See (). See the parts number of the tool. The tool includes the operating manual for writing program. See ().

Function

639 651

LSU test Write system program into the Flash Rom with a tool.

655

Cause Distinction Code of Call Service 3

68

Code 717

Function Transmit speed selection

718

Receive speed selection

721 722 763

Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer

771

774

T4 timer

Set Value Effective Default Remarks Range 1~6 1 1: Adjusts the speed to start training 14400BPS during FAX transmission. Refer and 2: 12000BPS 3:9600BPS / 4: 7200BPS / 5:4800BPS / 6: 2400BPS 1~6 1 1: Adjusts the speed to start training 14400BPS during FAX reception. Refer to 2: 12000BPS 3:9600BPS / 4: 7200BPS / 5:4800BPS / 6: 2400BPS 1:ON 2: 1, 2 2 Selects the tone detection for OFF in dialing. 1:ON 2: 1, 2 2 Sets the tone detection mode OFF redialing. 3 Selects the CNG detection tone 1:10 sec / 2 1~3 friendly reception. :20 sec / 3: 30 sec 1 Sets a higher value when the 1:35 sec / 2 1, 2 response from the other party :60 sec more time during FAX transmission. 00~99 00 X 100 sec Use this function when delay occurs in the line and communication. Mobile comm) does not work well. See (). See (). 1~5 1~7 060~200 060~200 3 4 90 90 See (). See (). See (). -------------------------------------

815 852 853 854 874 875 880 881 882

Sensor & Vox check Print test pattern Top margin Left margin DTMF ON time DTMF OFF time History list Journal 2 list Journal 3 list

X msec X msec

6.3. TEST FUNCTIONS

69

The codes listed below can be used to perform simple checks of some of the units functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions.

Test Mode

Type of Mode

Code Operation after code input

Function

MOTOR TEST

Service Mode

5 5 6 START

0: Recording paper feed 1: Auto Document feed (STANDARD) 2: Auto Document feed (FINE) 3: Auto Document feed (SUPER FINE) Telephone line circuit is connected automatically, following signals on the circuit line. 1) OFF 2) 14400bps 3) 12000bps 4) 9600bps 5) 7200 bps 6) 4800bps 7) 2400bps 8) 300bps 9) 2100Hz 10) 1100Hz Indicates the version and checks the sum of the ROM. Checks the LCD indication. Illuminates all the dots to check if they are normal. Outputs the DTMF as single tones. Used to check frequencies of the individual DTMF tones. Refer to SINGLE TONE TRANSMIT SELECTION (). All LEDs above the operation panel board flash on or are illuminated. Checks the button operation. Indicates the button code on the LCD while the button pressed. Refer to BUTTON CODE TABLE (). LED lights up, CIS scanning. Laser radiates, Polygon rotates Clears the memory where the users can store data Refer to HIGH VOLTAGE VALUE CHECK POINT ().

MODEM TEST

Service Mode

5 5 4 START

ROM CHECK LCD CHECK DTMF SINGLE TEST LED CHECK KEY CHECK

Service Mode Service Mode Service Mode

5 5 1 START 5 5 8 START 5 5 2 1....ON 2....OFF

Service Mode Service Mode

5 5 7 START 5 6 1 START (any key)

CIS TEST LSU TEST FACTORY SET High Voltage Power Supply Board CHECK FAN TEST

Service Mode Service Mode Service Mode Service Mode

5 5 5 6 3 9 5 5 0 START 6 2 8 START

Service Mode

6 7 7 START

0:TEST OFF 1:High-speed rotation 2:Low-speed rotation

70

Test Mode

Type of Mode

Code Operation after code input

Function

SENSOR CHECK

Service Mode

8 1 5

First of all, press the copy button, and confirm the ON/OFF. For each sensors operation, refer to SENSORS AND SWITCHES SECTION (). [D S C P R E D T * 3F * D 4 * V ] : LCD DISPLAY D: Document sensor D: Document set -: No document

S: Paper Feed Sensor S: Read position -: No read position

C: Printer Cover Switch C: Open -: Close

P: Paper sensor P: Recording paper set -: No recording paper

R: Regist Sensor R: Detect recording paper -: Not defect recording paper

E: Exit Sensor E: Detect recording paper -: Not detect recording paper

D: Drum Sensor D: DRUM set -: No DRUM

71

T: Toner Sensor T: Toner sensor ON -: Toner sensor OFF

*: None

3F: Temperature of THERMISTOR Hex (00-FF)

*: None

D4: Temperature of Atmosphere Hex (00-FF)

*: None

V: VOX signal V: Detect the tone on the line -: Not detect

72

Test Mode

Type of Mode

Code Operation after code input

Function

PRINT TEST PATTERN

Service Mode

8 5 2 START

1. Press 852 then the SET key in the service mode. 2. As PATNO = is displayed on the LCD, enter the pattern No. and press the SET key. 3. When No. = is displayed on the LCD, enter the number and press the SET key. (Press 00 for the printing.) 4. MODE is displayed on the LCD. Press 0 to start printing or press 1 to go to the next screen. 5. When 1 is pressed at MODE, INTVL = is displayed the LCD. Enter the printing interval (00~99 sec). 6. The printing repeats the designated number of times the programmed printing intervals.

Note:

The numbers in the boxes (XXX) indicate the keys to be input for the various test modes.
6.3.1. DTMF SINGLE TONE TRANSMIT SELECTION

Note:

After performing this check, do not forget to turn the setting off. otherwise, dialing in DTMF signal will not work.
6.3.2. BUTTON CODE TABLE

73

6.3.3. PRINT TEST PATTERN

1. NO. 01

2. NO.08

74

3. NO.20

4. NO.19

75

6.4. REMOTE PROGRAMMING

If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones). Therefore, travel to the customer's location is not required. However, it is not possible to change all the parameters remotely (PROGRAM MODE TABLE()). The function used to accomplish this is remote programming. First, in order to check the current status of the service code parameter, print out the setup list (code: 991) and the service list (code: 999) from the customer's fax machine. Based on this, the parameters for the desired codes can be changed. The procedure for changing and listing parameters is described on ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES(). Also, before exiting the remote programming mode, it is advisable to obtain a new list to confirm that the changes were made correctly.

Hint: Since the connected telephone is in use during the remote programming mode, it may be helpful to ask the customer to switch to the speakerphone. This frees the customer from the need to remain right next to the fax while you are making parameter settings. When finished, inform the customer. Also note that in very noisy locations where the DTMF tones are not audible, the remote programming function will not work.

6.4.1. ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES
76

CROSS REFERENCE: PROGRAM MODE TABLE ()

6.4.2. PROGRAM MODE TABLE

77

Code 001 002 003 004 006 012 013 016 017 022 023 025 026 031 032 037 039 041 044 046 068 076 079 080 501 502 503 514 520 521 522 523 524 529 550 551 552 553 554 556 557 558

Function Set date and time Your logo Your fax telephone number Transmission report mode FAX ring count Remote TAM activation Dialing Mode Paper size Ringer pattern Auto journal print Overseas mode

Set Value dd/mm/yy hh:mm ----------------2:ON / 3:OFF / 1:ERROR 1 to 5 rings (for ext. tam) ON/ID=11 / OFF 2:TONE / 1:PULSE

Default 01/Jan/2003 None None ERROR 3 OFF TONE LETTER

LETTER / A4 / LEGAL A/B /C A 1:ON / 2:OFF ON 1:NEXT FAX / 2:ERROR / 3: ERROR OFF Delayed transmission ON / OFF OFF Auto CALLER ID list 1:ON / 2:OFF ON Distinctive ring 2:ON / 1:OFF OFF Ring pattern set 1:B-D / 2:A / 3:B / 4:C / 5:D B-D Auto REDUCTION 1:ON / 2:OFF ON LCD contrast NORMAL / DARKER NORMAL Remote FAX activation code ON / OFF ON CODE=*9 Receive alert 1:ON / 2:OFF ON Friendly receive 1:ON / 2:OFF ON ECM Selection 1:ON / 2:OFF ON FAX tone 1:ON / 2:OFF ON Toner save 1:ON / 2:OFF OFF Set default YES / NO NO Pause time set 001~600 x 100msec 030 Flash time 01~99 x 10ms 70 Dial speed 1:10pps / 2:20 pps 10pps Bell signal detect time 1~9 x 100msec 6 CED frequency select 1:2100Hz / 2:1100Hz 2100Hz International mode select 1:ON / 2:OFF ON Auto standby select 1:ON / 2:OFF ON Receive equalizer select 1:0kms / 2:1.8km / 3:3.6km / 4 0 km :7.2km Transmission equalizer select 1:0kms / 2:1.8km / 3:3.6km / 4 0 km :7.2km Memory clear for Call Service ----------------Memory clear ----------------ROM check ----------------DTMF signal tone test 1:ON / 2:OFF OFF Monitor on FAX communication 1:OFF / 2:Phase B / 3:ALL OFF Modem test ----------------Motor test ----------------LED test ----------------LCD test -----------------

Remote Setting NG NG NG OK OK NG OK NG NG OK OK NG OK OK OK OK NG NG OK OK OK OK OK NG OK OK OK OK OK OK OK OK OK NG NG NG OK OK NG NG NG NG

78

Code 561 570 571 572 573 590 591 592 593 594 595 596 598 599 628 630 639 651 655 717 718 721 722 763 771 774 815 852 853 854 874 875 880 881 882 991 994 995

Function Key test Break % select ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number FAX auto redial time set FAX auto redial line disconnection time set CNG transmit select Time between CED and 300bps Overseas DIS detection select Receive error limit value set Transmit level set Receiving Sensitivity ECM Frame size H.V.P.S check Paper jam cause distinction LSU test White system program into the Flash ROM Cause distinction code of call service 3 Transmit speed select Receive speed select Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer T4 timer Sensor test Print test pattern Top margin Left margin DTMF ON time DTMF OFF time History list Journal 2 Journal 3 Setup list Journal list Journal 2 list

Set Value --------1:61% / 2:67% 00~99 001~999sec 01~99 00~99 001~999sec 1:OFF / 2:ALL / 3:AUTO 1:75ms / 2:500ms / 3:1sec 1:1st / 2:2nd 1:5% / 2:10% / 3:15% / 4:20% -15~00dBm 20~48 1:256 / 2:64 ----------------------------------------1:14400/ 2:12000/ 3:9600/ 4: 7200/ 5:4800/ 6:2400 1:14400/ 2:12000/ 3:9600/ 4: 7200/ 5:4800/ 6:2400 1:ON / 2:OFF 1:ON / 2:OFF 1:10s / 2:20s / 3:30s 1:35s / 2:60s 00~99 100msec ----------------1~5 1~7 060~200msec 060~200msec 1:Start ----------------1:Start 1:Start 1:Start

Default --------61% 00 065 10 02 065 ALL 75ms 1st 10% 10 43 256byte ----------------------------------------14400bps 14400bps OFF OFF 30s 35s 00 ----------------3 4 90 90 -------------------------------------------------

Remote Setting NG OK OK OK OK OK OK OK OK OK OK OK OK OK NG NG NG NG NG OK OK OK OK OK OK OK NG NG OK OK OK OK NG NG NG OK OK OK

79

Code 996 998 999

Function Journal 3 list History list Service list 1:Start 1:Start 1:Start

Set Value

Default -------------------------

Remote Setting OK OK OK

OK means can set. NG means can not set. Note: Refer to SERVICE FUNCTION TABLE () for descriptions of the individual codes.

Example: If you want to set value in the 004 Transmission report mode, press the dial key number 1, 2 or 3 corresponding to the Set Value you want to select. (1:ERROR/2:ON/3:OFF)

6.4.3. USER MODE (The list below is an example of the SYSTEM SETUP LIST the unit prints out.)

Note: The above values are the default values.

80

6.4.4. SERVICE MODE SETTINGS (Example of a printed out list)

Note: The above values are the default values.

6.4.5. HISTORY

81

Note: See the following descriptions of this report. Item No. (1) ~ (49) are corresponding to the listed items in DESCRIPTIONS OF THE HISTORY REPORT(). 6.4.5.1. DESCRIPTIONS OF THE HISTORY REPORT (1) ROM VERSION FLASH ROM version (2) SUM FLASH ROM internal data calculation. (3) YOUR LOGO The user logo recorded in the unit. If it is not recorded, NONE will be displayed. (4) YOUR TELEPHONE NUMBER

82

The user telephone number recorded in the unit. If it is not recorded, NONE will be displayed. (5) Not used (6) FACTORY - CUSTOMER This shows how many days from factory production until the user turns ON the unit. (7) MONTH The shows the very first month, date, year and time set by the user after they purchased the unit. (8) DAY The shows the very first month, date, year and time set by the user after they purchased the unit. (9) YEAR The shows the very first month, date, year and time set by the user after they purchased the unit. (10) TIME The shows the very first month, date, year and time set by the user after they purchased the unit. (11) USAGE TIME The amount of time the unit has been powered ON. (12) FACTORY - NOW This shows how many days from factory production until the user prints out this history list. (13) TEL MODE The amount of time the TEL mode setting was used. (14) FAX MODE The amount of time the FAX mode setting was used. (15) Not used (16) Not used (17) FINAL RECEIVE MODE The last set receiving mode by the user. (18) TONE/PULSE SELECTION The most recently used setting used, either TONE or PULSE. (19) RECEIVE REDUCTION The compression rate when receiving. (20) SETTING NO. OF DIRECTORY The recorded directory stations (one touch dial). (21) NUMBER OF COPY The number of pages copied. (22) NUMBER OF RECEIVE The number of pages received. (23) NUMBER OF SENDING The number of pages sent. (24) NUMBER OF CALLER ID The number of times Caller ID was received. (25) Not used (26) Not used (27) Not used (28) Not used (29) Not used (30) Not used (31) NUMBER OF PRINTING HELP The number of help lists printed until now. (32) NUMBER OF DIVIDED PRINTING IN FAX RECEPTION The number of faxes received that were divided into more than one sheet since the unit was purchased. (33) Not used.

83

(34), (35) Not used. (36) FAX MODE Means the unit received a fax message in the FAX mode. (37) MAN RCV Means the unit received a fax message by manual operation. (38) FRN RCV Means the unit received a fax message by friendly signal detect. (39) Not used (40) RMT DTMF Means the unit detected DTMF (Remote Fax activation code) entered remotely. (41) PAL DTMF Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. (42) TURN-ON Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573) (43) Not used (44) IDENT Means the unit detected Ring Detection. (45) Not used (46) Not used (47) Not used (48) Not Used (49) Not Used (50) Printing number of the drum unit (51) Paddle rotation number of the drum unit (52) CALL SERVICE 3 failure cause record (the latest) (53) CALL SERVICE 3 failure cause record (the last time) (54) CALL SERVICE 3 failure cause record (the second last time)

6.5. TROUBLESHOOTING DETAILS

6.5.1. OUT LINE
Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part, determine which board is broken. (For example: the Digital PCB, Analog PCB, etc.) The claim tag from a customer or dealer may use different expressions for the same problem, as they are not a technician or engineer. Using your experience, test the problem area corresponding to the claim. Also, returns from a customer or dealer often have a claim tag. For these cases as well, you need to determine the problem. Test the unit using the simple check list on SIMPLE CHECK LIST(). Difficult problems may be hard to determine, so repeated testing is necessary.

6.5.2. STARTING TROUBLE SHOOTING

Determine the symptom and the troubleshooting method.

84

CROSS REFERENCE: USER RECOVERABLE ERRORS() SIMPLE CHECK LIST() DIGITAL BOARD SECTION() POWER SUPPLY BOARD SECTION()

6.5.3. INITIALIZATION
There are two types of initialization, one is the short initialization (about 3 seconds) and the other is the long initialization (about 10 seconds). The short initialization makes the unit enter the standby mode. The long initialization makes the unit enter the standby mode after cleaning or detecting the rest of toner.

85

6.5.4. SIMPLE CHECK LIST

86

Note: Check according to the service code referring to TEST FUNCTIONS ()

6.5.5. SIMPLIFIED TROUBLESHOOTING GUIDE

6.5.5.1. PRINTING

87

No.

Symptom

Cause Failed drum unit Failed transfer unit Failed the high-voltage terminal Failed the high voltage power supply board Failed fuser unit

Countermeasure Replace drum unit Check the transfer roller and spring Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Check the heat roller and the pressurized and the spring and the heat lamp and thermistor Go to POWER SUPPLY BOARD SECTION Use the recording paper from 16lb to 24lb Clean the cover glass and the reflecting

1 GHOST IMAGE ()

Failed the power supply board Too thick or too thin recording paper 2 DARK OR WHITE VERTICAL LINE () Dirty the cover glass or the reflecting mirror Dust on the developer roller Failed the heat roller or the pressuizedr roller Failed LSU 3 DARK OR WHITE Failed drum unit HORIZONTAL LINE () Failed the gear Failed the engine motor Failed the high-voltage terminal Failed the high voltage power supply board Scratch on the OPC drum

Dust on the path of the laser beam Clean the path of the laser beam Replace drum unit Check the heat roller and the pressurized Go to LSU SECTION () Replace drum unit Check the gear Go to ENGINE MOTOR () Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Replace drum unit

Static electricity on the documents Check the connection between the parts (when copying) around CIS and earth 4 DIRTY OR HALF DARKNESS BACKGROUND () Failed drum unit Life of drum unit is over Replace drum unit Replace drum unit

Dirty the pickup roller and the Clean the pickup roller and the regist regist roller and the feed roller and the feed roller and the eject roller and the eject roller and the heat roller roller and the pressure roller and the pressure roller Failed the high-voltage terminal Failed the high voltage power supply board Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Clean the recording paper path Replace drum unit Go to LSU SECTION () Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Check the digital board Go to CIS (Contact Image Sensor) SECTION

5 BLACK PRINT ()

Dirty the recording paper path Failed drum unit Failed LSU Failed the high-voltage terminal Failed the high voltage power supply board Failed the digital board Failed CIS (when copying)

88

Symptom No. 6 LIGHT PRINT ()

Cause

Countermeasure Supply toner Replace drum unit Replace drum unit Clean the cover glass and the reflecting Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Supply toner Replace drum unit Replace drum unit Clean the cover glass and the reflecting Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Replace drum unit Go to LSU SECTION () Check the high-voltage terminal Go to HIGH VOLTAGE SECTION () Check the digital board Go to CIS (Contact Image Sensor) SECTION Replace drum unit Replace drum unit Check the heat roller Replace drum unit Go to HIGH VOLTAGE SECTION () Use the recording paper from 16lb to 24lb

Short toner Failed drum unit Life of drum unit is over Dirty the cover glass or the reflecting mirror Failed the high-voltage terminal Failed the high voltage power supply board 7 BLACK DENSITY IS Short toner LIGHT OR UNEVEN() Failed drum unit Life of drum unit is over Dirty the cover glass or the reflecting mirror Failed the high-voltage terminal Failed the high voltage power supply board 8 BLANK PRINT () Failed drum unit Failed LSU Failed the high-voltage terminal Failed the high voltage power supply board Failed the digital board Failed CIS (when copying) 9 BLACK OR WHITE POINT () Failed the developer roller (31.4mm pitch) Failed the OPC drum (75.4mm pitch) Failed the heat roller (62.8mm pitch) Failed the charge blush (21mm pitch) Failed the high voltage power supply board Too thick or too thin recording paper

6.5.5.2. RECORDING PAPER FEED

89

Symptom No. 1 MULTIPLE FEED () 2 THE RECORDING PAPER IS WAVED OR WRINKLED () 3 SKEW ()

Cause Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty the pressure roller or the heat roller Failed the spring of pressure roller Too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty or failed the paper feed roller Dust on the recording paper path Failed LSU Over the max capacity of the recording paper Too thick or too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Failed the gear Failed the engine motor

Countermeasure Clean or replace the pickup roller Clean or replace the separation rubber Clean the pressure roller and the heat Replace the spring of pressure roller Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Clean or replace the regist roller Clean the recording paper path Replace LSU Set up to MAX 150 sheets Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Check the gear

4 THE RECORDING PAPER DOES NOT FEED ()

Go to ENGINE MOTOR () Failed the paper feed sensor lever Check the regist sensor (paper top sensor) lever Failed the paper feed sensor ----5 THE RECORDING PAPER JAM() PAPER JAMMED ON THE LCD Dirty or failed the pressure roller Dirty or failed the heat roller Dust on the recording paper path Failed the paper feed roller Failed the gear Failed the engine motor Clean or replace the pressure roller Clean or replace the heat roller Clean the recording paper path Replace the regist roller Check the gear

Go to ENGINE MOTOR () Failed the paper feed sensor lever Check the regist sensor (paper top sensor) lever Failed the paper feed sensor ----Failed the exit sensor lever Failed the exit sensor Too thick or too thin recording paper Not set the toner bottle 6 BACK SIDE OF THE Dirty the recording paper path RECORDING PAPER Dirty the pressure roller IS DIRTY() Dirty the regist roller Failed the high-voltage terminal Failed the high voltage power supply board 6.5.5.3. COPY AND FAX Check the exit sensor lever Go to PAPER EXIT SENSOR..... PAPER JAMMED () Use the recording paper from 16lb to 24lb Set toner bottle Clean the recording paper path Clean the pressure roller Clean the regist roller Check the high-voltage terminal Go to HIGH VOLTAGE SECTION ()

90

Symptom No. 1 NO DOCUMENT FEED (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) () DOCUMENT JAM (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) () MULTIPLE DOCUMENT FEED (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) () 2 SKEW (ADF) ()

Cause Failed the document sensor lever Failed the document sensor

Countermeasure Replace the document sensor lever

Go to DOCUMENT SENSOR (P.161) Dirty or failed the separation roller Clean or replace the separation roller Dirty or failed the separation Clean or replace the separation rubber rubber Failed the separation spring Replace the separation spring Dust or scratch on the document paper path Failed the gear Failed the ADF motor Failed the ADF cover open switch lever Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Clean the document paper path Check the gear Go to ADF MOTOR () Replace the ADF cover open switch lever Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring

3 THE SENT FAX DATA IS SKEWED () The cause of scanner glass

Dust or scratch on the document paper path Failed the document feed roller Failed the document guide The cause of ADF

Clean the document paper path Replace the document feed roller Replace the document guide Go to SKEW (ADF)() ----

Problem with the other FAX machine 4 THE RECEIVED FAX The cause of printing DATA IS SKEWED () Problem with the other FAX machine 5 THE RECEIVED OR Dirty or failed the drive roller (at ADF) COPIED DATA IS EXPANDED () Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) 6 BLACK OR WHITE VERTICAL LINE IS COPIED () Dirty or failed the white plate (2 places) Dirty or failed the glass board The cause of printing Failed CIS

Go to SKEW (ADF)()

Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft ADF motor Clean or replace the white plate Clean or replace the glass board Go to DARK OR WHITE VERTICAL LINE Go to CIS (Contact Image Sensor) SECTION

91

Symptom No. 7 AN ABNORMAL IMAGE IS COPIED ()

Cause Dirty or failed the white plate (2 places) Dirty or failed the glass board Dirty or failed the drive roller (at ADF) Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) Failed CIS The cause of printing

Countermeasure Clean or replace the white plate Clean or replace the glass board Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft ADF motor Go to CIS (Contact Image Sensor) SECTION Go to DARK OR WHITE VERTICAL LINE

6.5.5.4. Others Symptom No. 1 Cannot print legal size 2 'CHECK DRUM' on the LCD Cause Not selected the legal mode Countermeasure

Select the legal mode in the user programming mode Go to DRUM SENSOR () Go to LSU (Laser Scanning Unit) SECTION Go to TONER SENSOR.... TONER EMPTY, TONER LOW, CHANGE DRUM () Replace the paper sensor lever Go to PAPER SENSOR..... OUT OF PAPER Replace the top cover open switch lever

The drum unit can not be detected. -Drum Sensor trouble -Mechanical shutter trouble 3 'CHANGE DRUM' on The toner sensor cannot detect the LCD the toner sensor signal. 4 'OUT OF PAPER' on Failed the paper sensor lever the LCD Failed the paper sensor 5 'COVER OPEN' on the LCD 6 CALL SERVICE 1' on the LCD 7 CALL SERVICE 2' on the LCD 8 CALL SERVICE 3' on the LCD 9 CALL SERVICE 4' on the LCD Failed the top cover open switch lever Failed the top cover open switch

Go to TOP COVER OPEN SWITCH () The polygon motor of LSU is Check the connector and LSU and the unusually board The laser of LSU is unusually Check the connector and LSU and the board The fuser temperature is unusually Check the connector and the fuser and thermistor and the digital board The fan motor is unusually Check the connector and the fan motor digital board

6.5.6. CALL SERVICE TROUBLESHOOTING GUIDE

Call Service related error is most frequent. Call Service 1 ----- Polygon doesnt rotate......... Refer to LSU (Laser Scanning Unit) SECTION ().

- First, listen to the sound. If rotation sound isn't heard, check 24V line, POLON signal and POLCLK signal. If even a little of sound is heard, check XREADY signal.

92

Call Service 2 ----- Laser isn't output.......... Refer to LSU (Laser Scanning Unit) SECTION ()

- This can be judged only by referring to signal. Check 5V line, XHSYNC, SPC, VIDEO, LDON.
Call Service 3 ----- Detection of fixing temperature.......... Refer to HEAT LAMP CONTROL CIRCUIT ()

- *Service mode *655 tells the detection number and 3 latest temperatures of the thermistor. The detection point of the Call Service 3 and the thermistor temperature is displayed. Maximum 3 latest temperatures are displayed showing the newest on the left. [AABB CCDD EEFF] AA, CC and EE show the detection points and BB, DD and FF show their temperature detection points. 0: means that CALL SERVICE 3 has not been appeared. 1: means that it did not reach 56C within 22 seconds since the heater was turned ON. 3: means that it did not reach the secondary stabilizing temperature (160C) within 35 seconds from 56C. 4: means that it became T2-40deg (120C or below) after T2; the secondary stabilizing temperature (160C). (The heater has burnt out.) 5: means that it became over 220C. 6: means that during printing the SHORT of the thermistor (AD: 01h or below) was detected. 7: means that the thermistor's SHORT (AD:00h) and OPEN (AD: F9h or over) were detected.
Call Service 4 ----- Rotation of Fan.......... Refer to FAN MOTOR SECTION ()

- Connector isnt inserted firmly, dust is caught in and the fan is broken. * As for Call Services 1, 2 and 4, turn the power OFF then ON to restart.
<Note> Once CALL SERVICE3 is displayed, the unit does not disappear until the Factory Setup or Service #529 is executed. Therefore Service Function #529 should be executed before the confirmation, and #529 should be done the countermeasure.

6.5.6.1. CALL SERVICE 1

93

"CALL SERVICE 1" means that the polygon motor inside the LSU does not rotate. The rotation of the polygon motor is detected by IC606-32pin (XREADY).

6.5.6.2. CALL SERVICE 2 "CALL SERVICE 2" means that the synchronous signal out of the LSU cannot be detected. The synchronous signal out of the LSU is detected by IC 606-33pin. (XHSYNC)

94

95

Note: As for the "Pulse" waveform of the above flow chart, see the timing chart. 6.5.6.3. CALL SERVICE 3 "CALL SERVICE 3" means that the temperature of the fuser does not rise up to or exceed a constant temperature. The temperature is monitored with the thermistor inside the fuser and detected with the voltage input into IC 606-4pin.

*When Call Service 3 is occurred, the cause can be distinguished. Refer to page 80 for details. 6.5.6.4. CALL SERVICE 4 "CALL SERVICE 4" means that the FAN does not run or the running of the FAN cannot be detected normally. The running of the FAN is detected by IC 605-91pin. "CALL SERVICE 4" is displayed when it detects NG five times continuously. After repairing, copy five times.If CALL SERVICE 4 is displayed,check again.

96

6.5.7. PRINT
6.5.7.1. GHOST IMAGE

97

CROSS REFERENCE: HIGH VOLTAGE SECTION() POWER SUPPLY BOARD SECTION() 6.5.7.2. DARK OR WHITE VERTICAL LINE

98

Note:

When wiping the cover glass, reflecting mirror and LSU lens, use a dry and soft cloth.
CROSS REFERENCE: LSU SECTION () 6.5.7.3. DARK OR WHITE HORIZONTAL LINE

99

CROSS REFERENCE: HIGH VOLTAGE SECTION () 6.5.7.4. DIRTY OR HALF DARKNESS BACKGROUND

100

CROSS REFERENCE: HIGH VOLTAGE SECTION () 6.5.7.5. BLACK PRINT

101

CROSS REFERENCE: HIGH VOLTAGE SECTION () LSU SECTION () 6.5.7.6. LIGHT PRINT

102

CROSS REFERENCE: HIGH VOLTAGE SECTION () 6.5.7.7. BLACK DENSITY IS LIGHT OR UNEVEN

103

CROSS REFERENCE: HIGH VOLTAGE SECTION () 6.5.7.8. BLANK PRINT

104

6.5.7.9. BLACK OR WHITE POINT

6.5.8. RECORDING PAPER FEED

6.5.8.1. MULTIPLE FEED

105

6.5.8.2. THE RECORDING PAPER IS WAVED OR WRINKLED

106

107

6.5.8.3. SKEW

108

109

6.5.8.4. THE RECORDING PAPER DOES NOT FEED

CROSS REFERENCE: SENSOR SECTION () MOTOR SECTION () 6.5.8.5. THE RECORDING PAPER JAM

110

CROSS REFERENCE:

111

PAPER EXIT SENSOR..... PAPER JAMMED () FAN MOTOR SECTION () REGIST SENSOR () When the recording paper jam is occurred, the service mode *630 distinguishes the cause. 0:No Paper Jam 1:Failed pick up 2:The paper top sensor is not turned OFF although the fixed time had passed since the sensor was turned ON. 3:The paper eject sensor is not turned ON although the fixed time had passed since the paper top sensor was turned ON. 4:The paper eject sensor is not turned OFF although the fixed time had passed since it was turned ON. 5:The register sensor (paper top sensor) or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor (paper top sensor) chattered. 7:The paper exit sensor chattered. 6.5.8.6. BACK SIDE OF THE RECORDING PAPER IS DIRTY

CROSS REFERENCE: HIGH VOLTAGE SECTION ()

6.5.9. ADF (Auto document feed) SECTION

6.5.9.1. NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.

112

CROSS REFERENCE: SENSOR SECTION ()

113

CROSS REFERENCE: MOTOR SECTION () 6.5.9.2. SKEW (ADF)

114

6.5.9.3. THE SENT FAX DATA IS SKEWED

115

CROSS REFERENCE: SKEW (ADF) () 6.5.9.4. THE RECEIVED FAX DATA IS SKEWED

CROSS REFERENCE: SKEW () 6.5.9.5. THE RECEIVED OR COPIED DATA IS EXPANDED

116

6.5.9.6. BLACK OR WHITE VERTICAL LINE IS COPIED

117

6.5.9.7. AN ABNORMAL IMAGE IS COPIED

118

CROSS REFERENCE: CIS (Contact Image Sensor) SECTION ()

6.5.10. COMMUNICATION SECTION

Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in DEFECTIVE FACSIMILE SECTION ().

119

No. Symptom 1 The paper dose not feed properly when faxing. (Copying is also not possible.) 2

Problem with the feeding mechanism. (Refer to TRANSMIT PROBLEM () Troubleshooting Problem with the service The fax transmits successfully one time line or with the receiver's and fails another. (Copying is also possible.) fax. (Refer to SOMETIME THERE IS A TRANSMIT PROBLEM () Problem with the service The fax receives successfully one time and Troubleshooting line or with the fails another. transmitter's fax. (Copying is also possible.) (Refer to RECEIVE PROBLEM () The fax completely fails to transmit or Troubleshooting Problem with the electric receive. circuit. (Copying is also possible.) (Refer to THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE () The fax fails either to transmit or receive Detailed description Problem with the service when making a long distance or an of the possible line. international call. causes (Similar to troubleshooting (Copying is also possible.) The fax image is poor when transmitting or items No.2 and No.3.) receiving during a long distance or international call. No.1-No.5 The troubleshooting (Refer to HOW TO procedure for each OUTPUT THE JOURNAL error code will be REPORT () printed on the communication result report.

Content Troubleshooting

Possible cause

6.5.10.1. DEFECTIVE FACSIMILE SECTION 6.5.10.1.1. TRANSMIT PROBLEM

120

CROSS REFERENCE: CLEANING THE INSIDE OF THE UNIT () ADF (Auto document feed) SECTION () OPERATION PANEL SECTION () 6.5.10.1.2. SOMETIME THERE IS A TRANSMIT PROBLEM

121

Note:

596: Transmit level set represents a service code. Refer to the SERVICE FUNCTION TABLE (). 717: Transmit speed select represents a service code. Refer to the SERVICE FUNCTION TABLE ().
6.5.10.1.3. RECEIVE PROBLEM Confirm the following before starting troubleshooting.

- Is the recording paper installed properly? Refer to the next page.

122

Note:

596: Transmit level set represents a service code. Refer to the SERVICE FUNCTION TABLE (). 718: Receive speed select represents a service code. Refer to the SERVICE FUNCTION TABLE ().
For the receiving problem, we have thought of causes other than in the software. Some causes may be when the fax changes to the memory receiving mode (for example, when out of paper). and the memory becomes full of the unprinted fax data. In this case, [MEMORY FULL] and its main cause (for example, OUT OF PAPER) are displayed on the LCD. Accordingly, by solving the main problem, [MEMORY FULL] can be canceled and the receiving problem can solved.

Please refer to USER RECOVERABLE ERRORS () for the above items. Also, when it actually becomes a hardware deformity, please check each sensor.

123

6.5.10.1.4. THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE

CROSS REFERENCE: TEST FUNCTIONS ()

6.5.11. SPECIAL SERVICE JOURNAL REPORTS

Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians. (Refer to PROGRAM MODE TABLE().) The JOURNAL report only gives you basic information about a communication, but the other two journal reports provide different information on the same item (communication).

124

HOW TO READ JOURNAL REPORTS: Example:

1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV. MODE: TEL * TX SPEED: 9.6 kbps * RESOLUTION: standard * ENCODE: MH * MAKER CODE: 79 2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the purchase date.
For further details, see JOURNAL 2 and JOURNAL 3.

125

6.5.11.1. JOURNAL 2 Refer to JOURNAL 2 in PRINTOUT EXAMPLE(). Journal 2 displays the additional detailed information about the last 35 communications. Descriptions: (1) RCV. MODE Indicates which receive mode the unit was in when the unit received a fax message. This information is also displayed when the unit transmitted a fax message. (2) SPEED Indicates the speed of the communication. If multiple pages are transmitted or received, it indicates the last pages communication speed. If there is a communication error, ? is displayed. (3) RESOLUTION Indicates the resolution of the communication. If multiple pages are transmitted or received, it indicates the last pages resolution. If there is a communication error, ? is displayed. (4) RCV-TRIG. (CNT.) Indicates the trigger that causes the unit to switch to the fax receive mode. The available options are listed in JOURNAL 2 in PRINTOUT EXAMPLE(). The values in parentheses indicate how many times the trigger has been used. (For example, 0003 means three times.)

No. 1 2 3 4 5

Display FAX MODE MAN RCV RMT DTMF PAL DTMF TURN-ON

Function Means the unit received a fax message in the FAX mode. Means the unit received a fax message by manual operation. Means the unit detected DTMF (Remote Fax activation code) entered remotely. Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573)

(5) ERROR MEMORY Indicates the reason why the unit received a fax message in memory. If you look at No.11 in the JOURNAL 2 in PRINTOUT EXAMPLE(), it shows the fax message was received in memory due to PAPER OUT error. [NO RESPONSE DISAPPEARED ON JOURNAL] The NO RESPONSE DISAPPEARED ON JOURNAL displays the information about the last 10 communications terminated by No Response. (Some of the communications terminated by No Response were not displayed in the JOURNAL.) When a fax transmission cannot be performed because the other partys unit is set to the TEL mode, No response will be printed. 6.5.11.2. JOURNAL 3 Refer to JOURNAL 3 in PRINTOUT EXAMPLE(). Description

126

(6) ENCODE Compression Code: MH/MR/MMR

(7) MSLT MSLT means Minimum Scan Line Time. Used only at the factory.

(8) EQM EQM means Eye Quality Monitor. Used only at the factory.

(9) ERROR LINE (RX) When an error occurs while receiving a fax, this shows the number of error lines.

(10) MAKER CODE This shows a 2 digit code of the other party's fax machine brand. 0E: KX model 00: Unknown 79: UF model 19: Xerox model

6.5.11.3. PRINTOUT EXAMPLE

127

128

6.5.11.4. HOW TO OUTPUT THE JOURNAL REPORT

1. Press the MENU button. 2. Press #, then 8 and 3. 3. Press the START/COPY/SET button. 4. The report prints out.

CROSS REFERENCE: FEATURES() Error code table:

129

(1) CODE

(2) RESULT

(3) MODE

SYMPTOM

Counter measure

40 41 42 43 44 46 48 49 50 51 52 54 58 59 65 65 68 70 72 75

PRESSED THE STOP KEY DOCUMENT JAMMED NO DOCUMENT THE COVER WAS OPENED COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR ERROR-NOT YOUR UNIT COMMUNICATION ERROR ERROR-NOT YOUR UNIT COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR ERROR-NOT YOUR UNIT COMMUNICATION ERROR MEMORY FULL

SND & RCV SND SND SND SND SND SND SND SND RCV RCV RCV RCV RCV RCV RCV RCV SND SND RCV RCV RCV RCV RCV

Communication was interrupted by the STOP button. The document paper is jammed. No document paper. The cover is open. Transmission is finished when the T1 TIMER expires. DCN is received after DCS transmission. FTT is received after transmission of a 2400BSP training signal. No response after post message is transmitted three times. RTN and PIN are received. No response after FTT is transmitted. No post message. RTN is transmitted. PIN is transmitted (to PRI-Q). PIN is transmitted. Reception is finished when the T1 TIMER expires. DCN is received after DIS transmission. DCN is received after FTT transmission. DCN responds to the post message. DCN is received before DIS reception. Reception is not EOP, EOM PIP, PIN, RTP or RTN. No response at the other party after MCF or CFR is transmitted. DCN is received after CFR transmission. Carrier is cut when the image signal is received. The document was not received due to memory full.

130

(1) CODE 79

(2) RESULT

(3) MODE

SYMPTOM

Counter measure

CANCELED

SND

The multi-station transmission was rejected by the user. Modem error. For the DCN, DCN, etc. abbreviations, refer to MODEM SECTION ().

FF

COMMUNICATION ERROR

SND & RCV

SND=TRANSMISSION / RCV=RECEPTION Most fax communication problems can be resolved by the following steps.

1. Change the transmit level. (Service code: 596, refer to SERVICE FUNCTION TABLE().) 2. Change the TX speed/RX speed. (Service code: 717/718, refer to SERVICE FUNCTION TABLE ().)
Note*: If the problem remains, see the following Countermeasure flow chart.

131

132

CROSS REFERENCE: TEST FUNCTIONS ()

133

CROSS REFERENCE: TEST FUNCTIONS ()

134

CROSS REFERENCE: TEST FUNCTIONS ()

135

CROSS REFERENCE: TEST FUNCTIONS ()

136

137

138

139

CROSS REFERENCE: TEST FUNCTIONS ()

6.5.12. INITIALIZING ERROR

After the power is turned on, the ASIC (IC606) initializes and checks each IC. The ROM (IC607), SDRAM (IC604), and MODEM (IC600) are checked. If initialization fails for the ICs, the system will not boot up. In this case, please find the cause as follows.

140

CROSS REFERENCE: NG EXAMPLE () POWER SUPPLY BOARD SECTION ()

6.5.13. ANALOG BOARD SECTION

This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line. The signal mainly flowing on this route is analog. You can trace the signal with an oscilloscope. The signal flow on each route is shown in the Check Sheet here. If you find a specific problem in the unit, for example if you cannot communicate with the H/S, trace that signal route locally with the following Check Sheet and locate the faulty point. 6.5.13.1. CHECK SHEET

141

Note: { }: Inside the digital board 6.5.13.2. DEFECTIVE ITS (Integrated Telephone System) SECTION 1. No handset and speakerphone transmission / reception Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker (receiving), or between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving). Check the components at that point. CHECK SHEET() is useful for this investigation.

2. No pulse dialing

142

3. No ring tone (or No bell)

CROSS REFERENCE: CHECK SHEET () NCU SECTION ()

4. No tone dialing

CROSS REFERENCE: CHECK SHEET ()

143

6.5.13.3. DETECTIVE TAM INTERFACE SECTION

1. The FAX turns on, but does not arrive through TAM.

CROSS REFERENCE: TAM INTERFACE SECTION ()

2. A FAX is received, but won't switch from TAM to FAX.

CROSS REFERENCE: ANALOG BOARD SECTION () TAM INTERFACE SECTION ()

6.5.13.4. OPERATION PANEL SECTION Refer to TEST FUNCTIONS (). 1. NO KEY OPERATION

2. NO LCD INDICATION

144

CROSS REFERENCE: TEST FUNCTIONS () 6.5.13.5. SENSOR SECTION Refer to SENSORS AND SWITCHES for the circuit description. Perform an SENSOR CHECK to determine if the sensor is operating correctly.

1. Check the .......... CHECK DOCUMENT

2. Check the paper feed sensor.......... REMOVE DOCUMENT

145

3. Check the hook switch

4. Check the cover open switch.......... COVER OPEN

5. Check the DRUM sensor.......... CHECK DRUM

6. Check the regist sensor.......... FAILED PICKUP

7. Check the paper sensor.......... OUT OF PAPER

146

8. Check the exit switch.......... PAPER JAMMED

9. Check the toner sensor.......... TONER LOW, CHANGE DRUM As for the following check, remove the drum from the main body, set it again and close the cover, then perform that check during initializing operation. Refer to SENSORS AND SWITCHES SECTION ().

CROSS REFERENCE: SENSORS AND SWITCHES SECTION ()

6.5.13.6. MOTOR SECTION 6.5.13.6.1. ENGINE MOTOR

147

6.5.13.6.2. ADF MOTOR

148

6.5.13.7. LSU SECTION

149

CROSS REFERENCE: LSU (Laser Scanning Unit) SECTION ()

6.5.14. CIS (Contact Image Sensor) SECTION

150

CROSS REFERENCE: TEST FUNCTIONS ()

6.5.15. HIGH VOLTAGE VALUE CHECK POINT

Measurement Procedure

1. Open the TOP cover. 2. Remove the developing unit, if it is equipped. 3. Open the TOP cover, and turn ON the TOP cover SW.

151

(Push the TOP cover SW with a sharp-tipped insulator or insert folded paper, etc. to the slit.) 4. The unit enters the service mode when the TOP cover is open, then push *628. (Don't push the START button.) 5. Touch the output terminals under test with the high voltage probes. 6. Push the START button. (This causes to output high voltage from each terminal, so be careful not to touch them. The sound Pi Pi Pi warns that the high voltage is outputting.) 7. When the measurement is finished, push the STOP button. (The high voltage output is stopped.) 8. Repeat the items No. 5~7 until the measurement is finished. 9. When the measurement is finished, turn OFF the TOP cover SW.

Output voltage of each terminal No. BIAS Name CHG (Charge) DEV (Developing) TRA (Transfer) Specified output voltage -1000V -200V -1000V The range of specified output voltage -1000V 30V -200V 15V -1000V 100V

* As for the High Voltage test equipment, FLUKE 85 (MULTI METER)+ HIOKI (HV PROBE 9014) or the equivalent should be used.

152

6.5.16. HIGH VOLTAGE SECTION

153

154

155

156

157

158

* This Adjustment should be done with a single High Voltage Board. * As for the High Voltage Probe, HV PROBE 9014 of HIOKI electric co. or the equivalent should be used. * As for the tester, FLUKE 85 III multi meter or the equivalent should be used. * Be careful not to touch the terminals during adjustment because the high voltage is used.

6.5.17. POWER SUPPLY BOARD SECTION

6.5.17.1. KEY COMPONENTS FOR TROUBLESHOOTING Check the following parts first: F101, D101-D104, C106, Q101, PC101 and IC101. This comes from our experience with experimental tests. For example: power supply and lightning surge voltage test, withstanding voltage test, intentional short circuit test, etc. Caution:

If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse); otherwise the fuse will melt again and you cannot pinpoint the faulty point.
In most cases, the symptom is that nothing is output. It is more likely that the fault is in the primary side rather than the secondary side. Check the primary side first.

159

6.5.17.2. TROUBLESHOOTING FLOW CHART

160

161

162

6.5.17.3. BROKEN PARTS REPAIR DETAILS (D101~D104) Check for a short-circuit in terminal 4. If D101~D104 is short-circuit, F101 will melt (open). In this case, replace all of the parts (D101~D104, F101). (Q101) The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101. This is due to a very high voltage through the Gate circuit which is composed of R109 and IC101. You should change all of the parts listed as follows. F101, Q101, R109, IC101 (D201) If D201 is broken, the oscillation circuit in the power supply cannot operate. Check it with an electric tester.

7. CIRCUIT OPERATIONS
7.1. CONNECTION DIAGRAM

163

7.2. GENERAL BLOCK DIAGRAM

The following is an outline of each device IC on the digital board.

1. ASIC (IC606) This custom IC is used for general FAX operations.

164

(1) CPU:

This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result, the CPU only needs to process the results. Real time clock. Decords the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor.

(2) RTC: (3) DECODER: (4) ROM/RAM I/F: (5) LSU I/F: (6) I/O PORT: (7) ANALOG UNIT: (8) MOTOR I/F:

2. G/A (IC605) (1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface. 3. ROM (IC607) This 8MB FLASH ROM contains all of the program instructions on the unit operations. 4. Synchronous Dynamic RAM (IC604) This SDRAM is used for CPU work and receiving memory and page memory. 5. MODEM (IC600) Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID signal. 6. CODEC (IC609) Performs the modulation and the demodulation for FAX communication. 7. Read Section CIS image sensor to read transmitted documents.

165

8. Motor Driver Board Drives the motor. 9. LSU (Laser Scanning Unit) Forms the images on the OPC drum by rotating polygon motor and reflecting the laser beam against polygon. 10. Analog Board Composed of ITS circuit and NCU circuit. 11. Sensor Section Composed of 4 switches and 5 sensors. 12. Power Supply Board Switching Section Supplies +5V and +24V to the unit and controls the HEATER. 13. High Voltage Power Supply Board Section Supplies bias need for the printing operation: bias of the DRUM, Developing and Transcription. 14. Fixing Unit Composed heat lamp, thermistor and thermal fuse. 7.3. FACSIMILE SECTION
7.3.1. DIGITAL SECTION
7.3.1.1. DIGITAL BLOCK DIAGRAM 7.3.1.2. ASIC (IC606) This custom IC is used for general FAX operations. (1) CPU: This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result,the CPU only needs to process the results. Real time clock. Decodes the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor.

(2) RTC: (3) DECORDER: (4) ROM/RAM I/F: (5) LSU I/F: (6) I/O PORT: (7) ANALOG UNIT: (8) MOTOR I/F:

7.3.1.3. ROM (IC607) This 8MB FLASH ROM contains all of the program instructions on the unit operations. 7.3.1.4. GATE ARRAY (IC605) (1) OPERATION PANEL I/F: Serial interface with Operation Panel.

166

(2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface. 7.3.1.5. SYNCHRONOUS DYNAMIC RAM (IC604) This SDRAM is used for CPU work and receiving memory and page memory. 7.3.1.6. MODEM(IC600) Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID signal.

7.3.2. RTC BACKUP CIRCUIT

1. Function This unit has a lithium battery (BAT600) which works for the Real Time Clock IC (RTC: inside IC606). The RTC continues to work, backed up by a lithium battery even when the power switch is OFF. 2. RTC Inside (IC606) Backup Circuit Operation When the power switch is turned ON, power is supplied to the RTC (inside IC606). At this time, the voltage at pin 10 of the IC606 is + 3.3V. When the power switch is turned OFF, the BAT600 supplies power to RTC through D602. The voltage at pin 10 of IC606 is about +2.5V. When the power switch is OFF and the voltage of + 3.3V decreases, pin 10 of RTC (IC606) becomes roughly the same voltage as the battery voltage. RTC goes into the backup mode, in which the power consumption is lower.

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7.3.3. MODEM CIRCUIT OPERATION

The modem (IC600) has all the hardware satisfying the CCITT standards mentioned previously. When the ASIC IC606 (114) is brought to a low level, the modem (IC600) is chip-selected and the resistors inside IC are selected by the select signals from ASIC (IC606) ADR0-ADR4(pin 84~88). Commands are written through the data bus, and all processing is controlled by the ASIC (IC606) according to CCITT procedures. Here, the INT signal dispatched from IRQ (pin 108 of IC600) to the ASIC (IC606) implements post processing. This modem (IC600) has an automatic application equalizer. With training signal 1 or 2 at the time of G3 reception, it can automatically establish the optimum equalizer. The modem (IC600) operates using the 32.256MHz clock (X600).

1. Facsimile Transmission/DTMF Line Send The digital image data on the data bus is modulated in the modem (IC600), and sent from pin 69 via modem IC600, Analog gate array IC207(24 22), amplifier IC204(6 7) and the NCU section to the telephone line. Refer to CHECK SHEET(). 2. Facsimile Reception The analog image data which is received from the telephone line passes through the NCU section and enters pin 60 of the modem (IC600). The signals that enter pin 60 of the modem (IC600) are demodulated in the board to digital image signals, then placed on the data bus. In this case, the image signals from the telephone line are transmitted serially. Hence, they are placed on the bus in 8 bit units. Here, the internal equalizer circuit reduces the image signals to a long-distance receiving level. This is designed to correct the characteristics of the frequency band centered around 3 kHz and maintain a constant receiving sensitivity. It can be set in the service mode. Refer to CHECK SHEET(). 3. DTMF Transmission (Monitor tone) The DTMF signal generated in the modem (IC600) is output from pin 69, and the NCU section to the telephone line the same as facsimile transmission signals. (DTMF Monitor Tone) Refer to CHECK SHEET(). 4. Busy/Dial Tone Detection
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The path is the same as FAX receiving. When it is detected, the carrier detect bit of the resistor in the modem (IC600) becomes 1, and this status is monitored by ASIC (IC606). 5. Call Tone Transmission This is the call signal which is generated the ASIC (IC606) and sent to the speaker.
7.3.4. ANALOG SECTION
Composed of ITS circuit and NCU circuit. 7.3.4.1. ANALOG GATE ARRAY (IC207) The cross-point switch installed in this IC makes it possible to change the circuit configuration for any analog signals such as the fax signals sent from the digital board. In addition, this analog gate array integrates a handset circuit, input/output ports, etc. This IC is controlled by ASIC(IC606) through GATE ARRAY (IC605) on the digital board.

Explanation of ANALOG GATE ARRAY (IC207 on the ANALOG Board)

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No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Name STR CLOCK DATA VDD VOXOUT VOXDET VOXIN VSS NC ROUT2 ROUT1 RIN VCC HSMICIN1 HSMICIN2 HSMICOUT NC NC

Function No. Name Function Strobe input 19 NC Not used Clock input 20 EXTIN Ext amp output Data input 21 EXTOUT Ext amp input Logic power supply 22 LINEOUT Line amp output VOX output 23 LINEIN Line amp input VOX detection adjustment 24 MODEMTXIN MODEM TX amp input VOX input 25 MODEMTXOUT MODEM TX amp output Logic ground 26 NC Not used Not used 27 TONEIN Tone amp input HS receiver amp output 2 28 NC Not used HS receiver amp output 1 29 NC Not used HS receiver amp input 30 GND Analog ground Analog ground 31 MODEMRXOUT MODEM RX amp output HS mic amp input 1 HS mic amp input 2 HS mic amp output Not used Not used 32 33 34 35 36 VLIN VREF VLOUT SPOUT SPIN Volume amp input Reference voltage output Volume amp output Speaker amp output Speaker amp input

7.3.4.2. DESCRIPTION OF BLOCK DIAGRAM IN ANALOG SECTION

1. Function The analog section works as an interface between the telephone line. The analog ASIC (IC207) on the analog board exchanges FAX TX and RX signals between the MODEM (IC600) and the analog section. The control signals transmitted to the analog section are output mainly from G/A IC605, and the analog status is stored as data in G /A IC605. 2. Circuit Operation [NCU]: Network Control Unit the NCU comprises of the following; DC loop forming circuit to connect with the telephone line; Switching circuit for other interconnected telephones; Bell detection circuit; Side tone circuit; Remote fax activation circuit. Refer to NCU SECTION () for the details.
7.3.4.3. BLOCK DIAGRAM

7.4. NCU SECTION

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7.4.1. GENERAL
This section is the interface between the telephone line and external telephone. It is composed of an EXT. TEL line relay (RLY200), bell detection circuit, TAM interface circuit, line amplifier and side tone circuits and a multiplexer.

7.4.2. EXT. TEL. LINE RELAY (RY200)

1. Circuit Operation Normally, this relay switches to the external telephone side (break) and switches to the open side (make) while OFF-HOOK. { IC605 (95) High Level CN600 (27) High Level} CN201 (2) High Level Q212 ON RY200 (ON) (make)
7.4.3. BELL DETECTION CIRCUIT

1. Circuit Operation The signal waveform for each point is indicated below. The signal (low level section) input to pin 6 of gate array IC605 on the digital board is read by ASIC and judged as a bell. TEL LINE PC205 (1, 2 - 4) IC605 (6)

7.4.4. CALLING LINE IDENTIFICATION CIRCUIT

1. Function This unit is compatible with the Caller ID service offered by your local telephone company. To use this feature, you must subscribe to a Caller ID service. The data for the caller ID from the telephone exchange is sent during the interval between the first and second rings of the bell signal. The data from the telephone exchange is a modem signal which is modulated in an FSK (Frequency Shift Keying) format. Data 0 is a 1200 Hz sine wave, and data 1 a 2200 Hz sine wave. There are two type of the message format which can be received:
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i.e.the single data message format and multiple data message format. The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data. When there is multiple data in the unit, the name or telephone number are displayed. 2. Circuit Operation The caller ID signal input from TEL LINE is processed with MODEM (IC600). Refer to CHECK SHEET () for the route of caller ID signal.
7.4.5. LINE AMPLIFIER AND SIDE TONE CIRCUIT

1. Circuit Operation The reception signal output from the line transformer T200 is input to pin (2) of IC204 via C232, R236 and then the signal is amplified at pin (1) of IC204 and sent to the reception system. The transmission signal goes through C224, R232 and enters IC204 -pin (6), where the signal is amplified. Then, it is output from pin (7) of IC204 and transmitted to T200 via, C237, R243. Without a side tone circuit, the transmission signal will return to the reception amplifier via R236, C232. When the side tone circuit is active, the signal output from IC204 pin (7) passes through C237, R241, R233, C225, C223, and R229 and goes into the amplifier IC204 pin (3). This circuit is used to cancel the transmission return signal. The TX signal is output to the circuit analog the route from the IC204 7 pin C237 R243 T200 TEL LINE. However, if balance is lost in the bridge, a voltage occurs between the IC204 2 pin and 3 pin and a side tone results, because the balance cannot be maintained completely at all frequencies in the audio range some side tone always occur.
7.4.6. REMOTE FAX ACTIVATION CIRCUIT

1. Function Another telephone connected to same line activates the unit to the FAX mode by using a DTMF signal.
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2. Signal Path Refer to CHECK SHEET ().

7.4.7. TAM INTERFACE CIRCUIT
This circuit is to switch between FAX receiving and the external TAMs message recording automatically. This circuit consists of an EXT.TAM OFF-HOOK detect circuit, transformer, amplifier, Analog ASIC and MODEM. For details, please refer to TAM INTERFACE SECTION ().

7.5. ITS (Integrated telephone System) and MONITOR SECTION

7.5.1. GENERAL
The general ITS operation is performed by the special IC207 which has a handset circuit. The alarm tone, the key tone, and the beep are output from the ASIC IC606 (digital board). 7.5.1.1. TELEPHONE MONITOR

1. Function This is the function when you are not holding the handset and can hear the callers voice from the line. 2. Circuit Operation (Telephone Monitor Signal Path) Signals received from the telephone line are output through at the speaker via the following path. 3. Signal Path Refer to CHECK SHEET.
7.5.1.2. HANDSET CIRCUIT

1. Function This circuit controls the conversation over the handset, i.e. the transmitted and received voices to and from the handset. 2. Signal Path (Transmission signal) Refer to CHECK SHEET. 3. Signal path (Reception signal) Refer to CHECK SHEET.
7.5.1.3. MONITOR CIRCUIT

1. Function This circuit monitors various tones, such as (1) DTMF tone, (2) Alarm/Beep/Key tone/Bell.

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2. Signal Path A. DTMF MONITOR (Speaker Operation) Refer to CHECK SHEET. (Handset Operation) Refer to CHECK SHEET. B. ALARM/BEEP/KEY TONE/BELL Refer to CHECK SHEET.
7.5.1.4. TAM INTERFACE SECTION

1. Function When TAM is connected to this unit, the unit receives documents for FAX calls or the external TAM records a voice message automatically. 2. Circuit Operation The TAM INTERFACE circuit consists of an EXT.TAM HOOK detection circuit (PC206), and transformer (T200), amplifier (IC204) analog ASIC (IC207), MODEM (IC600) to detect the other party CNG signal, and RLY200 to separate EXT.TAM. A. EXT. TAM HOOK detection circuit A bell is received at EXT. TAM and EXT. TAM is connected to the line, making a DC LOOP. Then, PC206 detects this voltage. During detection, PC206 (4) becomes low. (DC LOOP) Tip F200 L239 L248 T1 R1 L247 RLY200 PC206(2-1) L242 POS200 Ring B. CNG signal detection circuit The CNG signal from the other partys FAX is detected in MODEM IC600 (digital board). (Signal path) Refer to CHECK SHEET(). C. Remote receiving This is the parallel-connected DTMF signal for the TEL or EXT.TEL mode between T and R. When the other party is a FAX, the unit switches to FAX receiving. (Signal Path) Refer to CHECK SHEET().
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7.6. CIS CONTROL SECTION

The scanning block of this device consists of a control circuit and a contact image sensor made up of a celfoc lens array, an LED, a light guide, and photoelectric conversion elements.

When an original document is inserted and the start button pressed, pin 15 of IC605 goes to a high level and the transistor Q618 turns on.This applies voltage to the LED to light it. The contact image sensor is driven by each of the FTG-F1 signals output from IC606, and the original image illuminated by the LED undergoes photoelectric conversion to output an analog image signal (SIG). The analog image signal is input to the system ASIC on AIN1 (pin 3 of IC606) and converted into 8-bit data by the A/D converter inside IC606. Then this signal undergoes digital processing in order to obtain a high-quality image.

7.7. STEPPING MOTOR DRIVE SECTION

7.7.1. ENGINE MOTOR DRIVE CIRCUIT

1. Functions This motor functions for main operations FAX reception and copy printing. This feed recording paper synchronized for printing. 2. Motor operation Excitation pulses is output from G/A (IC605) pins 83, 84, 85 and 86. Then stepping pulses are output from driver IC (IC609) pin No 2, 7, 8 and 13, and drives the motor coil. During motor driving, pin 90 of G/A IC605 becomes a low level. As a result, a current of about 1A are supplied to the motor coil.
7.7.1.1. TIMING CHART

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DRIVE MODE

FUNCTION PRINT

MODE -

PHASE PATTERN 2 phase

SPEED 951pps

CURRENT 1A

7.7.1.2. ENGINE MOTOR DRIVE CIRCUIT

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7.7.2. SCAN MOTOR DRIVE CIRCUIT

1. Functions This motor functions for main operations including FAX transmission. This feed document paper synchronized for reading. 2. Motor operation During motor driving, pin 25 of ASIC IC606 becomes a high level, and Q613, Q620 turns ON. As a result, +24V is supplied to the motor coil. Stepping pulses are output from ASIC IC606 pins, 21, 22, 23, 24, causing driver IC610 pins, 16 ~ 13 to drive the motor coil. The motor coil is energized sequentially in 2 phase increments, which causes a 1-step rotation. A 1-step rotation feeds 0.065mm of document paper.
7.7.2.1. TIMING CHART

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7.7.2.2. SCAN MOTOR (ADF MOTOR) DRIVE CIRCUIT

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DRIVE MODE

FUNCTION SCAN SCAN SCAN SCAN SCAN FAX FAX/COPY FAX/COPY FAX/COPY DOC.PREFEED/ EJECT STAND-BY

MODE STANDARD FINE/PHOTO SUPER FINE MIXED -

PHASE PATTERN 1 - 2 phase 1 - 2 phase 1 - 2 phase 1 - 2 phase 1 - 2 phase ALL PHASE OFF

SPEED 1157pps 1157pps 579pps 1157pps 1157pps -

7.8. FAN MOTOR SECTION

This FAN is used to radiate heat in the unit. The signal level at pin 92/94 of IC605 becomes high, the FAN is activated. In this case, the pulse signal as shown below input to pin 91 of IC605 and the rotation of the FAN is detected.

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7.8.1. FAN CONTROL

This unit is equipped with fan to prevent the developing device from rising in temperature while printing. The air is inhaled from the right side of the unit. The fan rotates at high speed (Approx. 3000 rpm) while printing (controlling the developing device). After printing is finished, it rotates at low speed (Approx. 2200 rpm) when the temperature of the unit goes up over a fixed one or depending on the number of printed papers (frequency). While the fan is rotating at high speed, the voltage of Approx. 21 V is supplied to the fan, however, while rotating at low speed, the supply voltage is decreased to Approx. 12V. Each signal wave is as follows: 1. High-speed rotation (typ. 3000 rpm)

2. Low-speed rotation (typ. 2200 rpm)

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7.9. SOLENOID DRIVE SECTION

The solenoid drive circuit controls the pick-up clutch. The solenoid is designed to be driven by +24V, driven by IC605-17 pin. Diode D600 protects Q607 from backward voltage when the solenoid is driven.

Mode SOLENOID ON SOLENOID OFF

IC606-149 pin high level low level

7.10. LSU (Laser Scanning Unit) SECTION

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182

7.11. SENSORS AND SWITCHES SECTION

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All of the sensor and switches are shown below.

Sensor Circuit Location Operation Panel Operation Panel High Voltage PCB Toner Sensor PCB Digital PCB Digital PCB Exit Sensor PCB Toner Sensor PCB

Sensor PS101 SW146 SW101 SW60 PS601 PS600 PS51 SW60,IC60

Sensor or Switch Name Document set Paper Feed Printer Open OPC Set Register Paper Exit Dev & Toner Set

Message Error [CHECK DOCUMENT] [REMOVE DOCUMENT] [COVER OPEN] [CHECK DRUM] [FAILED PICKUP] [OUT OF PAPER] [PAPER JAMMED] [TONER EMPTY] / [TONER LOW] [CHECK DRUM]

Analog PCB

SW200

Hook

Note: See TEST FUNCTIONS - SENSOR CHECK SECTION for the sensor test. (#815 of Service Mode test. Refer to TEST FUNCTIONS ().

7.11.1. HOOK SWITCH

When the handset is raised, the switch is turned OFF, and the signal at pin 33 of IC605 is high. / When the handset is returned, the switch is turned ON, and the signal at pin 53 of IC605 is low.

7.11.2. DOCUMENT SENSOR

The Sensor detects whether or not a document is in place. / When a document is detected, the shelter plate shuts off the sensor light, the photo-transistor turns OFF, and the input signal of IC101-19pin becomes a high level. When there is no document, the shelter plate let the sensor

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light pass through, the photo-transistor turns ON, and the input signal of IC101-19pin becomes a low level.

Document Set No Document

Photo-transistor OFF ON

Signal (IC101-19pin) High level Low level

7.11.3. PAPER FEED SENSOR

The Sensor detects the front edge of the document. / When a document is detected, the switch turns ON, and the input signal of IC605-74pin becomes a low level. When there is no document, the switch turns OFF, and the input signal of IC605-74pin becomes a high level.

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Read Position Non Read Position

Switch ON OFF

Signal (IC605-74pin) Low level High level

7.11.4. TOP COVER OPEN SWITCH

The Switches detect whether the printer cover is open or closed. / When the printer cover is closed, the switches turn ON, and the input signal of IC605-37pin becomes a high level. / When the printer cover is open, the switches turns OFF, and the input signal of IC605-37pin becomes a low level.

Switch Open Close OFF ON

Signal (IC605-37 pin) Low level High level

7.11.5. DRUM SENSOR

The Switch detects whether the OPC unit is set or not. / When there is the DRUM unit, the input signal of IC605-16pin becomes a high level. / When there is no DRUM unit, the input signal of IC605-16pin becomes a low level.

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DRUM Set No DRUM

Signal (IC605-16 pin) High level Low level

7.11.6. REGIST SENSOR

The Sensor detects whether or not the recording paper is present so that printing can start. / When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-5pin becomes a low level. / When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-5pin becomes a high level.

No Recording Paper Recording Paper Regist

Photo-transistor OFF ON

Signal (IC605-5 pin) High level Low level

7.11.7. PAPER SENSOR..... OUT OF PAPER

The Sensor detects the recording paper are in place. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-35 pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-35 pin becomes a high level.

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[Paper Sensor] Photo-transistor Recording Paper Set No Recording Paper OFF ON Signal (IC605-35 pin) Low level High level

7.11.8. PAPER EXIT SENSOR..... PAPER JAMMED

The sensor detects whether the recording paper exit out or noy. When there is no recording paper at the position of the sensor, the shelter plate closes the sensor light, the photo-transistor fot tarus OFF, and the input signal of IC605-4pin becomes high level. When the recording paper reach the exit sensor, the shelter plate let the sensor light passing through, the photo-transistor ON, and the input signal of IC605-4pin becomes a low level. [Exit Sensor] Photo-transistor OFF ON Signal (IC605-4 pin) High level Low level

No Paper Paper Exist

7.11.9. Detecting New Drum Units

Purpose To investigate the actual number of printed papers with the drum units (Investigating how the returned sets' drum units were used) Method Whether the drum unit is new or old should be judged by detecting the turn delay of Mixing Paddle (Toner detection sensor).

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- When shipping the drum unit, the mixing paddle gear is set to the position that has the space of more than one turn (max. 600). - After the main motor starts, when the toner detection signal is not varied within the fixed time (max. 4.0 sec), the drum unit is found new.

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7.11.10. TONER SENSOR.... TONER EMPTY, TONER LOW, CHANGE DRUM

The Sensor detects whether or not the Drum unit and the toner are present. When there is not Drum unit, Hall IC (IC60) turns off, and the input signal of IC605-7 pin (Digital P.C.B) becomes a High level over 9s. When the Developer unit is set, Hall IC (IC60) turns ON/OFF. If the time of IC605-7 pin's Low level is under 600ms, there is enough toner in Developer unit, if not, toner is near empty.

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Toner Sensor The rest of toner is detected by the move speed of the magnet put on the pendulum of Mixing Paddle. The pendulum is pushed up by the Mixing Paddle, then it falls down by its own weight. The rotation speed of paddle is set slower than the one of pendulum which falls down by its own

191

weight. When the toner is still left, the pendulum falls and stops on the toner, then pushed by the paddle, it starts to rotate. When no toner is left, the pendulum falls to the bottom. Consequently the contact time between the magnet and steel becomes short when toner is left and long with no toner.

State Toner Set (full) Near Empty Toner Mixing Paddle does not rotate (CHANGE DRUM)

Display TONER LOW CHANGE DRUM

Signal (IC605-7pin) Low level = about 0.3s Low level>0.6s High level fix or Low level fix

7.11.10.1. TONER DETECTION FLOW

CAUTION:

1. Toner low can be judged by continuous 5-times TONER LOW

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signal at only printing. (It is not executed at.) 2. Toner full can be judged by continuous 3-times TONER FULL signal at initialization. (It is not executed at printing.) 3. In the ordinal operation, CHECK DRUM is displayed when TONER EMPTY sensor does not generate a signal for 2.7 seconds.

7.12. OPERATION BOARD SECTION

The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes). They are controlled by the Gate Array (IC101) and ASIC (IC610: on the DIGITAL BOARD). The key matrix table is shown below.

1. Key Matrix A. Hard Scan

KIN0 KSL0 AUTO ANSWER KIN1 CALLER IQ S6 ------------------KIN2 NEXT VOLPREV ---------VOL+ KIN3 STOP CIDSEARCH CID-PRINT S12 S11 KIN4 MENU DIRECTORY/ PROGRAM ---------MONITOR HELP KIN5 FLASH # 9 3 6 KIN6 H/S MUTE 0 8 2 5 KIN7 REDIAL PAUSE

KSL1 QUICK SCAN KSL2 KSL4 COPY FAX START

KSL3 RESOLUTION COLLATE

*LED7 should be set to KSL4. "8 x 5" key matrix is executed by hardware scanning. B. Soft Scan
SKIN0 (XLED8) SKS0 (LED6) SKS1 (XLED9) SKS2 (XLED10) S10 S4 S5 KIN1 (XLED12) S7 S2 S1 KIN2 (XLED11) S9 S3 S8

2. LED - AUTO ANSWER LED ON/OFF port---LED2 - CALLER IQ LED ON/OFF port---LED3 7.13. LCD SECTION

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The Gate Array (IC101) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive. R130 and R134 are density control resistors. Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC101).

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7.14. HVPS (High Voltage Power Supply) SECTION

7.14.1. HVPS SPECIFICATION
No Output voltage 1 Electrostatic Charge CHG BIAS 2 Developing DEV(-) BIAS Developing DEV(+) BIAS Transfer TRA(+) BIAS Item Rate output voltage Impedance range Output format Rate output voltage Impedance range Output format Rate output voltage Output format Variable output current Output voltage Output format Rate output voltage Output format Specification -100030V 50M~1000M Constant voltage -20015V 10M~2000M Constant voltage +150+20V Constant voltage +4~25 A Notes

+3500V Max. Variable Constant current -1000100V Constant voltage

Output current varies with the rate.

Transfer TRA(-) BIAS

DEV BIAS is output from one of the output terminals after the DEV CHG signal selects DEV(+) BIAS and DEV(-) BIAS. TRA BIAS is output from one of the output terminals after the TRA CLK signal selects TRA(+) BIAS and TRA(-) BIAS.

7.14.2. CHG-BIAS (Charge BIAS)/DEV(-) BIAS (Developing(-) BIAS)/DEV(+) BIAS (Developing(+) BIAS) UNIT
When the CHG REM terminal becomes L, the transistor Q201 turns ON by IC101, Charge BIAS(1000V) is output from CHG OUTPUT, Developing(-) BIAS(-200V) is output from DEV(-) BIAS. After that, when DEV CHG terminal becomes L, Q202 turns ON, and Developing(+) BIAS(+150V) is output from DEV(+) BIAS.

7.14.3. TRA(+) BIAS (Transfer(+) BIAS)/TRA(-) BIAS (Transfer(-) BIAS) UNIT

When the CHG REM terminal is L and the TRA CLK terminal is Open, Transfer(-) BIAS(-1000V) is output from TRA OUTPUT the moment Charge BIAS(-1000V) is output from CHG OUTPUT. When 7.8KHz PWM (pulse-width modulation) signal is input to the TRA CLK terminal, Q103 turns ON by IC101, and TRA(+) CURRENT BIAS according to the PWM signal is output from TRA

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OUTPUT. The PWM signal will be turned to a constant voltage by the resistor and the condenser, and input to the IC101. The IC101 compares this voltage with the feedback voltage from T101 and controls the Q103. As for the transfer current, +25 input signal is 0%, or +4 A is output when DUTY of the TRA CLK A is output when that is 72%.

7.15. HEAT LAMP CONTROL CIRCUIT

The temperature of the fixing part of the Fixing Unit is converted to a voltage by THERMISTOR and input to IC606-4pin. The heater turns ON/OFF the photo-coupler PC102 at the heater control port (IC606-29pin), and is turned ON/OFF at the triac SCR101. And two thermostats are set on the

196

AC line as the safety devices.

1. Control at Printing A. After the printing signal is received, turn ON the heater. B. After that, turn ON the motor at the Primary Stable Temperature (150C). C. After that, control at the Secondary Stable temperature (160C), and feed papers.

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2. Safety Protection A. 2 thermostats are provided with the unit, and the heater circuit is shut down when their surface temperatures became over 135C. B. The heater control circuit of IC606 has the built-in function that the software turns off the heater control automatically if the heater is not turned ON every a fixed time. C. When the temperature became over 240C, the heater control circuit of IC606 is turned off forcedly and system reset (IC606 pin 20 becomes Low) will be executed.

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The correspondence readings between temperature measured by thermistor and HEX readings Temperature(C) -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 HEX reading C2 BF BC B9 B5 B2 AF AB A8 A5 A2 9E 9B 98 95 91 8E 8B 88 85 82 7F 7C 79 76 73 70 6D Temperature(C) 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 HEX reading 41 40 3E 3C 3A 39 37 36 34 33 31 30 2F 2D 2C 2B 2A 29 27 26 25 24 23 22 21 20 20 1F Temperature(C) 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 HEX reading 12 12 11 11 10 10 10 0F 0F 0E 0E 0E 0D 0D 0D 0C 0C 0C 0C 0B 0B 0B 0A 0A 0A 0A 09 09

199

Temperature(C) 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

HEX reading 6A 68 65 63 60 5D 5B 59 56 54 52 4F 4D 4B 49 47 45 43

Temperature(C) 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81

HEX reading 1E 1D 1C 1B 1B 1A 19 19 18 17 17 16 15 15 14 14 13 13

Temperature(C) 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125

HEX reading 09 09 09 08 08 08 08 08 07 07 07 07 07 07 06 06

Note: The value is displayed on LCD at TEST FUNCTIONS () [#815].

200

The correspondence readings between temperature measured by fixing thermistor and HEX readings

201

Temperature(C) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

HEX reading E4 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E2 E2 E2 E2 E1 E1 E1 E1 E0 E0 E0 E0 DF DF DF DE DE DE DD DE DD DD DD DC DC DB DB DB DA DA

Temperature(C) 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124

HEX reading B8 B7 B6 B5 B4 B3 B2 B1 B0 AE AD AC AB AA A9 A8 A7 A6 A5 A3 A2 A1 A0 9E 9D 9C 9C 9A 99 98 96 95 94 93 91 90 8F 8D 8D 8B 8A

Temperature(C) 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208

HEX reading 58 57 56 56 55 54 53 52 51 50 4F 4E 4D 4C 4C 4B 4A 4A 49 48 47 46 45 44 44 43 42 41 40 40 3F 3E 3D 3C 3C 3B 3A 3A 39 38 37

202

Temperature(C) 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

HEX reading D9 D9 D8 D7 D7 D6 D6 D5 D5 D4 D3 D3 D2 D1 D1 D0 CF CF CE CD CD CD CC CB CA CA C9 C8 C7 C6 C5 C4 C3 C2 C2 C1 C0 BF BE BD BC BB BA

Temperature(C) 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167

HEX reading 89 88 86 85 84 82 81 80 7F 7D 7C 7B 79 78 77 76 74 73 72 72 70 6F 6E 6D 6C 6A 69 69 68 67 66 64 63 62 61 60 5F 5E 5D 5C 5B 5A 59

Temperature(C) 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250

HEX reading 37 36 35 35 34 33 33 32 32 31 30 30 2F 2F 2E 2D 2D 2C 2C 2A 2B 2A 2A 29 2A 29 29 28 28 27 27 26 26 25 25 24 24 24 23 23 22 22

7.16. POWER SUPPLY BOARD SECTION

203

This power supply board uses the switching regulator method.

[Input Circuit] The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the noise electric field strength.

[Rectifier Circuit] The input current is rectified by D101~ D104 and charges C106 to make DC voltage. Then it supplies power to the converter circuit.

[Kick-on voltage circuit] Bias is applied to the Q101 gate via this circuit when the AC power is turned on and Q101 begins operating.

The following is an overview of how the power supply unit is controlled. The control method of this power supply unit is pulse width modulation. When Q1 is ON, the energy is charged in the transfer primary coil according to E1. When Q1 is OFF, the energy is output from the secondary transfer as follows. L D1 Load L Then the power is supplied to the Load. When Q1 is ON, power is not output from the secondary side. The output voltage is fed back in the control IC according to the error amp rectifier. Then depending on how TON is controlled, stabilization occurs. Also, when the current load becomes too large, in order to decrease the voltage output, the increase in is controlled and the output voltage is stabilized. Therefore, basically the timing: Ton/Toff of Q1 controls the output voltage.

204

[Surge Absorber Circuit] This circuit is for absorbing surge voltage generated by the transformer.

[Control Circuit and Detecting Circuit] The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main transistor. In this power supply, the duty ratio is defined by changing the ON period of the main transistor. This is shown as follows. When the output voltage of the 24V circuit increases, the current of the photo coupler PC101 increases, the pulse width of the output control IC becomes narrower and the ON period of Q101 becomes shorter.

[Over Current Limiter (O.C.L)] The highest drain current (Q101) is limited by a limiter circuit (IC101) of 24V. The 24V output is limited by this circuit.

205

[Over Voltage Circuit] If the 24V output increases because the error detecting circuit or control circuit is broken, IC101 will recognize this signal and output becomes 0V.

Dummy load method (to quickly check the power supply output) Refer to POWER SUPPLY BOARD SECTION,] ().

8. REFERENCE MATERIALS DATA

8.1. PRINTING OPERATION PRINCIPLE
8.1.1. PROCESS CHART AND PROCESS BIAS

8.1.2. CHARGING
Charging is the stage that keeps the surface of the sensitive drum a fixed electric potential. The sensitive drum is the Organic Photo Conductor (OPC), which is a electric conductive cylinder whose surface is covered with the Charge Generation Layer (CGL) and Charge Transfer Layer (CTL). When the charging bias (DC -1.0 kiev) is added and the minus charge is supplied to the charge brush while charging, the whole surface potential of the drum is -600V. Charging Part

206

8.1.3. EXPOSING
When the drum which is charged with the fixed electric charge is irradiated by the laser beam, the plus charge and minus charge are generated at the Charge Generation Layer. Passing through the Charge Transfer Layer which conducts the plus charge, the minus-charged drum's surface is neutralized to be skipped. Then the minus charge goes to the ground from the electric conductive cylinder. Consequently the charge of the part which is not exposed remains as it is, and the electric potential of the scanned part changes. At that time an invisible image is created on the drum. Exposing Part

8.1.4. LASER SCANNING UNIT LOCATIONS

207

8.1.5. DEVELOPING AND TRANSCRIPTION

The developing is the stage that the OPC drum with an invisible image is changed to visible by the toner. The developer consists of mixing paddle, toner supply roller, developing roller, developing blade and OPC drum. The bias voltage is added to the developing roller (DC -200V) and toner supply roller (DC -200V). Firstly the toner is mixed up in the mixing paddle and minuscharged by triboelectricity, then led to the toner supply roller. Secondly the potential difference causes to send the toner to the developing roller from the toner supply roller. The supplied toner to the developing roller is kept to a certain layer thickness by the developing blade and also it is charged by triboelectricity. Consequently the toner is transferred to the surface of the exposed OPC drum by the potential difference between the developing roller and OPC drum's surface. The transfer is the stage that the created image on the OPC drum is transferred to the paper. When the transfer roller is plus-charged with the image, the minus-charged toner particles are gathered on the surface of the drum and transferred to the paper. Developing and Transcription Part

208

The values of developing bias and supply bias are different from the ones described in the Service Manual for FL501. The biases output from the unit of FL501,FLM551 and FLB751(FLB750) have the same voltage. However, the developing device of FA78X(FA78A) converts the developing and supply biases inside the developing device to improve the image quality. FA77X(FA77A) developing device Developing bias Supply bias -350V -550V FA78X(FA78A) developing device -180V -350V FA73X(FA73A/FA73E) developing device -200V -200V

Inside voltage conversion circuit of the developing device

209

8.1.6. CLEANING
The toner attached to the surface of the OPC drum is transferred to the paper at the transcription stage, but a part of the toner remains. The cleaning is the stage that cleans the remain toner after the transcription stage. The remain toner on the drum and the toner which was attached to the place where the laser beam didn't scan are gathered to the developing roller to be used again. When no paper is supplied, the transfer roller is minus-charged to eliminate the minus-charged toner. Cleaning Part

8.1.7. FIXING
On the process of the transfer, the transferred toner is weakly attached on the paper. Fixing means the process to fix the toner on the paper permanently. The fixing part melts the toner at

210

the high temperature using the halogen heater. The toner is fixed on the paper by the heat and pressure through the fixing part with the image. The surface of the heat roller is rosined by Teflon and lubricated to prevent from attaching the toners. The press roller is made of silicon, and its spring compresses the melted toner. Fixing Part

The fixing part becomes high temperature, so the thermistor and the thermal fuse are provided.

1. Thermistor The thermistor touches the heat roller and check the temperature to feed back to the control circuit. The surface temperature should be kept 160 C while printing. 2. Thermostat The thermostat takes the same role with the thermal fuse. The thermostat is located near the heat roller, and it turns OFF the power when the temperature around the thermostat becomes over 135C.

211

8.1.8. TIMING CHART (When Printing Two Sheets of Paper) BASIC

212

213

8.1.9. Timing Chart [Initializing (Long)]

214

215

8.1.10. Timing Chart (when the registration sensor is turned OFF then ON during initializing)

216

217

8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES

218

8.3. HOW TO REPLACE A FLAT PACKAGE IC

8.3.1. PREPARATION

- PbF (: Pb free) Solder - Soldering Iron Tip Temperature of 662F 50F (350C 10C)
219

Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. - Flux Recommended Flux: Specific Gravity 0.82. Type RMA (lower residue, non-cleaning type)
Note:

See ABOUT LEAD FREE SOLDER (PbF: Pb free) ().

8.3.2. PROCEDURE

1. Tack the flat pack IC to the PCB by temporarily soldering two diagonally opposite pins in the correct positions on the PCB.

Be certain each pin is located over the correct pad on the PCB.

2. Apply flux to all of the pins on the IC.

3. Being careful to not unsolder the tack points, slide the soldering iron along the tips of the pins while feeding enough solder to the tip so that it flows under the pins as they are heated.

220

8.3.3. REMOVING SOLDER FROM BETWEEN PINS

1. Add a small amount of solder to the bridged pins. 2. With a hot iron, use a sweeping motion along the flat part of the pin to draw the solder from between the adjacent pads.

8.4. DIGITAL BOARD SECTION

When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital unit (main board). As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first. If a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money. Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste).

Note:

1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during

221

transport. 2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit.

Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any malfunctions are analyzed. (In past experiences, digital IC (especially, DRAM and ROM) malfunctions are extremely rare after installation in the product.) This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a soldering fault instead. Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines. Even if you dont have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the problem will be resolved. An explanation of the main signals (for booting up the unit) is presented below.

What are the main signals for booting up the unit? Please refer to DIGITAL BLOCK DIAGRAM (). The ASIC (IC606) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored in the ROM (IC607), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to a certain address. It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in order to transmit the instructions from the ASIC to the ICs. These signal lines are all controlled by voltages of 3.3V (H) or 0V (L).

8.4.1. NG EXAMPLE

222

8.5. MODEM SECTION

8.5.1. FUNCTION
The unit uses MODEM (IC600) that serves as an interface between the control section for FAX transmission and reception and the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line. During a receiving operation, the analog image signals which are received via the telephone line are demodulated and converted into digital image signals. The communication format and procedures for FAX communication are standardized by ITU-T. MODEM has hardware which sends and detects all of the necessary signals for FAX communication. It can be controlled by writing commands from the ASIC (IC606: inside ASIC). This MODEM also sends DTMF signals, generates a call tone (from the speaker), and detects a busy tone and dial tones. Overview of Facsimile Communication Procedures (ITU-T Recommendation):

223

1. ON CCITT (International Telegraph and Telephone Consultative Committee) The No. XIV Group of ITU-T, one of the four permanent organizations of the International Telecommunications Union (ITU), investigates and make recommendations on international standards for facsimiles. 2. Definition of Each Group - Group I (G1) Official A-4 size documents without using formats which reduce the band width of a signal are sent over telephone lines. Determined in 1968. Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm. - Group II (G2) Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line density of 3.85 lines/mm for about 3 minutes. Methods to suppress redundancy are not used. Determined in 1976. - Group III (G3) Method of suppressing redundancy in the image signal prior to modulation is used. An A-4 size document is sent within about one minute. Determined in 1980. - Group IV (G4) Transmission is via the data network. A method is provided for suppressing redundancy in signals prior to transmission, and error-free reception of transmission is possible. The scope of these facsimile applications is not limited simply to transmission of written statements. Through symbiotic linkages with other communication methods, it can be expected to expand to include integrated services. 3. Facsimile Call Time Series As shown in the following diagram, the facsimile call time series is
224

divided into five phases.

Phase A : Call setting Call setting can be manual/automatic. Phase B : Pre-message procedure Phase B is a pre-processing procedure and sequence for confirming the status of the terminal, transmission route, etc., and for terminal control. It implements terminal preparation status, determines and displays terminal constants, confirms synchronization status, etc. and prepares for transmission of facsimile messages. Phase C : Message transmission Phase C is the procedure for the transmitting facsimile messages. Phase D : Post message procedure Phase D is the procedure for confirming that the message is completed and received. For continuous transmission, phase B or phase C is repeated for transmission. Phase E : Call retrieval Phase E is the procedure for call retrieval, that is for circuit disconnection. 4. Concerning Transmission Time [Transmission Time] = [Control Time] + [ Image Transmission Time] + [Hold Time] Transmission time consists of the following.
Control time: This is time at the start of transmission when the functions at the sending and receiving sides are confirmed, the transmission mode is established, and transmission and reception are synchronized.

225

Image transmission time: This is the time required for the transmission of document contents (image data). In general, this time is recorded in the catalog, etc.

Hold time: This is the time required after the document contents have been sent to confirm that the document was actually sent, and to check for telephone reservations and/or the existence of continuous transmission.

5. Facsimile Standards
Item Connection Control Mode Terminal Control Mode Facsimile Signal Format Modulation Mode Transmission Speed Telephone Network Facsimile G3 Machine Telephone Network Signal Mode T. 30 Binary Digital PSK (V. 27 ter) or QAM (V. 29) 300 bps (Control Signal) 2400, 4800, 7200, 9600, 12000, 14400 bps (FAX Signal)

Redundancy Compression 1 dimension: MH Mode 2 dimension: MR Mode (K=2.4) Process (Coding Mode) Resolution Main Scan: 8 pel/mm Line Synchronization Signal Sub Scan: 3.85, 7.7l/mm EOL Signal

1 Line Transmission Time Depends on the degree of data reduction. [ms/line] Minimum Value: 10, 20 Can be recognized in 40ms.

6. Explanation of Communication and Compression Technology A. G3 Communication Signals (T. 30 Binary Process) For G3 Facsimile communication, this is the procedure for exchanging control signals between the sending and receiving machines both before and after transmission of image signals. Control signals at 300 bps FSK are: 1850 Hz...0, 1650Hz...1. An example of a binary process in G3 communication is shown below.

226

Explanation of Signals Control signals are comprised mainly of 8-bit identification signals and the data signals added to them. Data signals are added to DIS and DCS signals. Signal.....DIS (Digital Identification Signal) Identification Signal Format.....00000001 Function: Notifies the capacity of the receiving unit. The added data signals are as follows. Signal.....DCS (Digital Command Signal) Identification Signal Format.....X1000001 Example (Some models do not support the following items.):

227

Bit No. 1 2 3 4 5 6 7 8 9 10 11, 12, 13, 14 0, 0, 0, 0 0, 1, 0, 0 1, 0, 0, 0 1, 1, 0, 0 0, 0, 1, 0 0, 1, 1, 0 1, 0, 1, 0 1, 1, 1, 0 0, 0, 0, 1 0, 1, 0, 1 1, 0, 0, 1 1, 1, 0, 1 0, 0, 1, 1 0, 1, 1, 1 1, 0, 1, 1 1, 1, 1, 1 15 16

DIS/DTC Transmitter --- T.2 operation Receiver --- T.2 operation T.2 IOC = 176 Transmitter --- T.3 operation Receiver --- T.3 operation Reserved for future T.3 operation features Reserved for future T.3 operation features. Reserved for future T.3 operation features. Transmitter --- T.4 operation Receiver --- T.4 operation Data signaling rate V.27 ter fall back mode V.27 ter V.29 V.27 ter and V.29 Not used Reserved Not used V.27 ter and V.29 and V.33 Not used Reserved Not used V.27 ter and V.29 and V.33 and V.17 Not used Reserved Not used Reserved R87.7 lines/mm and/or 200200 pels/ 25.4mm Two-dimensional coding capability

DCS Receiver --- T.2 operation T.2 IOC = 176 Receiver --- T.3 operation

Receiver --- T.4 operation Data signaling rate 2400 bit/s, V.27 ter 4800 bit/s, V.27 ter 9600 bit/s, V.29 7200 bit/s, V.29 14400 bit/s, V.33 12000 bit/s, V.33 Reserved Reserved 14400 bit/s, V.17 12000 bit/s, V.17 9600 bit/s, V.17 7200 bit/s, V.17 Reserved Reserved Reserved Reserved R87.7 lines/mm and/or 200200 pels 25.4mm Two-dimensional coding capability

228

Bit No. 17, 18 (0, 0) (0, 1)

DIS/DTC Recording width capabilities 1728 picture elements along scan line length of 215 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% 2432 picture elements along scan line length of 303 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% Invalid Maximum recording length capability A4 (297 mm) Unlimited A4 (297 mm) and B4 (364 mm) Invalid Minimum scan line time capability of the receiver 20 ms at 3.85 l/mm: T7.7 = T3.85 40 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = T3.85 5 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 20 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 40 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 0 ms at 3.85 l/mm: T7.7 = T3.85 Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Set to 0. Error limiting mode Reserved for G4 capability on PSTN T.6 coding capability Extend field

DCS Recording width 1728 picture elements along scan line length of 215 mm 1% 2432 picture elements along scan line length of 303 mm 1%

(1, 0)

(1, 1)

2048 picture elements along scan line length of 255 mm 1%

Invalid

19, 20 (0, 0) (0, 1) (1, 0) (1, 1) 21, 22, 23 (0, 0, 0) (0, 0, 1) (0, 1, 0) (1, 0, 0) (0, 1, 1) (1, 1, 0) (1, 0, 1) (1, 1, 1) 24 25 26 27 28 29 30 31 32

Maximum recording length A4 (297 mm) Unlimited B4 (364 mm) Invalid Minimum scan line time 20 ms 40 ms 10 ms 5 ms

0 ms Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Frame size 0 = 256 octets 1 = 64 octets Error limiting mode Reserved for G4 capability on PSTN T.6 coding enabled Extend field

229

Bit No. 33 (0) (1) 34

DIS/DTC Validity of bits 17, 18 Bits 17, 18 are valid Bits 17, 18 are invalid Recording width capability 1216 picture elements along scan line length of 151 mm 1% Recording width capability 864 picture elements along scan line length of 107 mm 1% Recording width capability 1728 picture elements along scan line length of 151 mm 1% Recording width capability 1728 picture elements along scan line length of 107 mm 1% Reserved for future recording width capability. Reserved for future recording width capability. Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm Inch based resolution preferred

DCS Recording width Recording width indicated by bits 17, Recording width indicated by this field information Middle 1216 elements of 1728 picture elements Middle 864 elements of 1728 picture elements Invalid

35

36

37

Invalid

38 39 40 41 42 43 44

Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 25.4 mm

45 46

47 48

Resolution type selection 0: neuritic based resolution 1: inch based resolution Metric based resolution preferred Dont care Minimum scan line time capability for higher Dont care resolutions 0: T15.4 = T7.7 1: T15.4 = 1/2T7.7 Selective Polling capability Set to 0. Extend field Extend field

Note 1 - Standard facsimile units conforming to T.2 must have the following capability: Index of cooperation (IOC)=264. Note 2 - Standard facsimile units conforming to T.3 must have the following capability: Index of cooperation (IOC)=264. Note 3 - Standard facsimile units conforming to T.4 must have the following capability: Paper length=297 mm.

230

Signal Training 1

TCF (Training Check) CFR (Confirmation to Receive)

Identification Signal Format Function A fixed pattern is transmitted to the receiving at a speed (2400 to 14400 bps) designated by DCS, and the receiving side optimizes the automatic equalizer, etc., according to this signal. Sends 0 continuously for 1.5 seconds at the same speed as the training signal. X0100001 Notifies the sending side that TCF has been properly received. If TCF is not properly received, FTT (Failure To Train) X0100010 is relayed to sender. The sender then reduces the transmission speed by one stage and initiates training once again. Used for reconfirming the receiving side like training 1. Sends 12 bits (0...01 6 times) to the receiver the same speed as the image signal and notifies completion of transmission of the first sheet. End of one communication End of 1 page reception

Training 2 Image Signal RTC (Return to Control) EOP (End of Procedure) MCF (Message Confirmation) DCN (Disconnect) MPS (Multi-Page Signal)

Refer to the next page.

X1110100 X0110001

X1011111 X1110010

Phase E starts. Completion of transmission of 1 page. If there still more documents to be sent, they are output instead of EOP. After MCF reception, the sender transmits an image signal of the second sheet. If there is an operator call from the sender, it is output after RTC. This is output when an operator call is received.

X1111100 PRI-EOP (Procedural InterruptEOP) X0110101 PIP (Procedural Interrupt Positive)

B. Redundancy Compression Process Coding Mode This unit uses one-dimensional MH format.

231

8.6. TEST CHART

8.6.1. ITU-T No.1 TEST CHART

232

8.6.2. ITU-T No.2 TEST CHART

233

9. FIXTURES AND TOOLS

234

10. CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION

10.1. GENERAL SECTION

235

236

10.2. OPERATION COVER SECTION (1)

237

10.3. OPERATION COVER SECTION (2)

238

239

10.4. OPERATION COVER SECTION (3)

240

10.5. PICK UP SECTION

241

242

10.6. FUSER SECTION

243

244

10.7. UPPER MAIN CABINET SECTION

10.8. LOWER MAIN CABINET SECTION (1)

245

246

10.9. LOWER MAIN CABINET SECTION (2)

247

10.10. LOWER CABINET SECTION (3)

248

10.11. ACTUAL SIZE OF SCREWS AND WASHER

249

11. ACCESSORIES AND PACKING MATERIALS

250

251

12. REPLACEMENT PARTS LIST

RTL (Retention Time Limited) Notes:

1. The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing parts and product retention. After the end of this period, the assembly will no longer be available. 2. Important safety notice mark have special characteristics Components identified by important for safety. When replacing any of these components, use only manufacture's specified parts. 3. The S mark means the part is one of some identical parts. For that reason, it may be different from the installed part. 4. ISO code (Example : ABS-HB) of the remarks column shows quality of the material and a flame resisting grade about plastics. 5. RESISTORS & CAPACITORS Unless otherwise specified; All resistors are in ohms ( ) k=1000 , M=1000k All capacitors are in MICRO FARADS ( F) P= *Type & Wattage of Resistor

252

12.1. CABINET AND ELECTRICAL PARTS

12.1.1. OPERATION COVER SECTION (1)
Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. PFKR1029Z1 PFKR1030Z1 PFKE1030X1 PFUS1222Z PFDG1015Y PFQT2075Z PFME1001Z PFHG1094Z PFJS08P33Z PFBX1192Z1 PFBX1191Z1 PFBC1100Z1 PFBC1098Z1 PFBX1193Z1 PFBC1101Z1 PFBC1099Z1 PFBX1190Z1 PFGP1234Z1 PFGV1015Z PFGD1050Z PFGG1190Z1 PFGB1003Z3 PFGX1009Z PFGG1189Z1 Part Name & Description GUIDE,DOCUMENT L GUIDE,DOCUMENT R GUIDE,DOCUMENT COIL SPRING,SLIDER GEAR,SLIDER INDICATION LABEL SPACER ,DUMPER RUBBER,DUMPER CONNECTOR,8P PUSH BUTTON,DERC PUSH BUTTON,NAVI PUSH BUTTON,AUTO ANSWER PUSH BUTTON,MENU PUSH BUTTON,STP PUSH BUTTON,COPY START PUSH BUTTON,START PUSH BUTTON,DIAL PANEL,LCD COVER,TEL CARD CARD,TEL NO GRILL,SUB BADGE PUSH BUTTON,NAVI GRILLE,OPERATION ABS-HB PS-HB PS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB Remarks ABS-HB ABS-HB PS-HB

12.1.2. OPERATION COVER SECTION (2)

253

Ref. No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Part No. PFUS1444Z PFDG1320Z PFDJ1006Z PFDN1066Z PFUS1506Z PFHG1104Y PFUS1437Z PFUS1443Z PFHX1679Z PFJV1003Z PFUV1065Y PFDE1209Z PFUS1445Z PFUS1447Z PFUS1442Z PFHX1695Z PFHX1696Z

Part Name & Description SPRING,ERATH DOC.A GEAR,DOC.FEED ROLLER SPACER,ROLLER ROLLER SPRING RUBBER,SEPARATION LEAF SPRING SPRING,EARTH OP B COVER,SHEET COVER,DISCHARGE BRUSH COVER,OPERATION PANEL LEVER,DOC,DETECTION SPRING,EARTH DOCUMENT B SPRING,EARTH DOC ROLLER SPRING,EARTH OP A SHEET, SEPARATION SPRING SHEET, SEPARATION STOPPER

Remarks

POM POM

PS-HB POM

12.1.3. OPERATION COVER SECTION (3)

Ref. No. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 Part No. PFDS1010Z PFDJ1063Y PFDE1198Z PFDG1189Z PFDG1295Z PFUS1422Z PFDE1199Z PFDE1200Y PFDG1296Z PFJS07P32Z Part Name & Description ROLLER,SEPARATION SPACER,SEPARATION ROLLER ARM GEAR GEAR COIL SPRING ,LOCK ARM ARM,LOCK SPACER,LOCK ARM GEAR,SEPARATION CONNECTOR,7P POM POM POM POM Remarks POM POM POM

N2GZBE000006 CIS(CONTACT IMAGE SENSOR) PFUS1440Y PFDF1098Z PFDR1044Y PFUS1441Y PFUG1017Z PFDG1297Z PFDG1298Z PFDE1201X PFUS1019Z PFDG1299Z PFDJ1042Z PFUS1269Y PFDS1009Z PFDG1294Z PFMH1124Z PFZX2FL511M PFDJ1051X COIL SPRING,CIS SHAFT,SUPPORT ROLLER ROLLER ,DOC.SUPPORT COIL SPRING,SUPPOR ROLLER GUIDE,MIDDLE GEAR GEAR BEARING TORSION SPRING GEAR SPACER,TRANSFER ROLLER COIL SPRING ROLLER,TRANSFER GEAR METAL PARTS TRAY,DOCUMENT SPACER POM POM PS-HB POM POM POM

12.1.4. PICK UP SECTION

254

Ref. No. 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108

Part No. PFKE1029Y1 PFKV1075Z1 PFQT2097Z PFKS1084Z1 PFHG1154Z PFUS1424Z PFHR1370Z PFUS1425Z PFHR1371Z PFHG1155Z PFKE1028X1 PFDG1300Z PFUS1423Z PFHR1368Z PFHR1369Z PFDJ1038Z PFDR1018Z PFDN1048Z PFDR1041Z

Part Name & Description TRAY,PICK UP ROLLER COVER,TRAY LABEL TRAY ,LIFT PAPER RUBBER,LIFT PLATE SPRING,PLATE LIFT CASE,SEPARATION PAPER SPRING,PAPER SEPARATION SHEET,PAPER RUBBER,SEPARATION PAPER TRAY,BOTTOM GEAR,PICK UP PAPER SPRING,LIFT LOCK LEVER,LOCK LIFT L LEVER,LOCK LIFT R SPACER,PICK UP PAPER ROLLER,PICK UP GUIDE ROLLER,PICK UP ROLLE,PICK UP PAPER

Remarks PS-HB PS-HB

PS-HB

ABS-HB

POM

PS-HB POM

POM POM POM POM

ABS-HB

12.1.5. FUSER SECTION

Ref. No. 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 Part No. PFDS1014Z PFDJ1066Y PFUS1426Z PFUA1044Z A4DP3L000002 PFDG1301Z PFDJ1065Y PFDS1011Z PFDJ1064Z PFJT1023Z PFDE1207Z PFTA1001Z PFMH1085Z PFJT1021Z PFRT003 PFJT1022Z PFHR1408Z PFDG1302Z PFUA1043X PFUS1435Z PFDR1043Z PFHR1372Z PFDR1042Z Part Name & Description ROLLER,PRESSURE PFA SPACER,PRESSURE ROLLER COIL SPRING CHASSIS,FUSER HEATER GEAR,HEAT ROLLER SPACER,HEAT ROLLER A ROLLER,HEAT SPACER,HEAT ROLLER A TERMINAL PLATE,WIRE B LEVER,EXIT SENSOR THERMOSTAT,FUSER METAL PARTS,HEATER TERMINAL PLATE,FUSER SENSOR TERMINAL PLATE,WIRE A LEVER GEAR,EJECT IDLER CHASSIS,FUSER SPRING,SUPPORT EJECT ROLLER,SUPPORT EJECT LEVER ROLLER,EJECT POM ABS POM POM PBT+ABS S PBT+ABS Remarks

12.1.6. UPPER MAIN CABINET SECTION

255

Ref. No. 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167

Part No. XUC2FY PFDG1201Z PFUS1325Z PFDJ1067Z PFDN1065Z PFDJ1044Z PFDE1203Z PFQT2076Z PFDE1204X PFDF1097Z PQDR9685Y PFUS1275Z PFGT2225Z-M PFUE1022Z PFUS1448Z PF0G1006Z PFQT2077Z PFHX1702Z

Part Name & Description RETAINING RING GEAR,FEED ROLLER SPRING SPACER,FEED ROLLER ROLLER,FEED SPACER LEVER INDICATION PLATE-LABEL LEVER SHAFT ROLLER COIL SPRING NAME PLATE, AL CASE,COVER LEAF SPRING MIRROR LABEL SHEET

Remarks

POM

POM

POM ABS

POM

POM

12.1.7. LOWER MAIN CABINET SECTION (1)

Ref. No. 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 Part No. PFMD1065Z PFHG1169Z LPA1603K PQLB1E1 PFJP03S04Z PQMX10010Z PQHR945Z PFJS02P02Z KR06TT251508 Part Name & Description COVER RUBBER PARTS,FOOT LASER UNIT INSULATOR AC SOCKET CASE,COVER BAND CONNECTOR INSULATOR S Remarks

WLR18YK26CM4 LEAD WIRE PFJS02P34Z PFJS08P31Z PFJE1021Z PFJS06P30Z PFUS1431Z PFJS04P28Z PFJS05P29Z PFUS1449Z PFHG1172Z CONNECTOR CONNECTOR LEAD WIRE CONNECTOR,6P COIL SPRING CONNECTOR CONNECTOR,5P COIL SPRING RUBBER PARTS

12.1.8. LOWER MAIN CABINET SECTION (2)

256

Ref. No. 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237

Part No. PFUE1015Z PFUS1450Z

Part Name & Description PLASTIC PARTS TORSION SPRING

Remarks ABS

WLL20YG24M3M LEAD WIRE PFUS1028Z PF0M1005Z PFUS1429Z PFUS1439Z PFUS1502Z PFJS02P12Z PFAS50P006Z PFUS1456Z PFDG1310Z PFDG1311Z PFKF1058Z1 PFBH1024Z1 PFKM1115Z1 PFHX1657Z PFUA1045Z 55SPM25D3NA PFDG1304Z XUC4FY PFDG1306Z PFDG1305Z PFDG1303Z XUC5FY PFKM1114Z1 PFHX1674Z PFHX1668Z LEAF SPRING MIRROR LEAF SPRING COIL SPRING TORSION SPRING CONNECTOR SPEAKER TORSION SPRING GEAR,IDLER GEAR,IDLER CABINET COVER,HANDSET PUSH BUTTON,HOOK CABINET BODY,HANDSET SPACER CHASSIS,GERA MAIN DC MOTOR GEAR,IDLER 67 E-RING GEAR,FISER IDLER 2 GEAR,FUSER IDLER GEAR,IDLER RETAINING RING CABINET BODY,MAIN COVER,PROTECTION SHEET COVER,CABINET SHEET PS POM POM POM POM POM POM PS ABS-HB PS

12.1.9. LOWER CABINET SECTION (3)

Ref. No. 240 241 242 243 244 245 250 251 252 253 254 255 256 257 258 259 260 261 270 271 272 Part No. PFMH1125Z PFJQ35S1S15D PFDE1201X PFUS1019Z PFDG1299Z PFDG1297Z PFUA1046Z PFDG1297Z PFDG1307Z PFDG1189Z PFDG1308Z PFDG1309Z PFDG1176Z PFHG1165Z PFDE1202Z PFUS1259Y PFFP1003Z PFUA1047Z PFUS1430Z PFUV1059Z PFUS1451Z Part Name & Description PLATE,MOTOR DC MOTOR ARM SPRING GEAR,PLANET GEAR,IDLER CHASSIS GEAR,IDLER GEAR,PICK CLUTCH B GEAR GEAR GEAR,PICK CLUTCH A GEAR,IDLER B RUBBER,SOLENOID LEVER,PICK UP CLUTCH SPRING,SOLENOID PLUNGER,SOLENOID CHASSIS,GERA CHASSIS SPRING,TERMINAL TRS CASE,FAN SPRING,COVER OPEN PS ABS POM POM POM POM POM POM PBT+ABS S POM Remarks

257

Ref. No. 273 274 275 276

Part No. PFUE1016Z L6FALDGK PFUS1428Z PFUS1427Z LEVER

Part Name & Description

Remarks ABS

MOTOR,FAN LEAF SPRING,TERMINAL DEV LEAF SPRING

12.2. ACCESSORIES AND PACKING MATERIALS

Ref. No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 Part No. PFQW1969Z PFKS1096Z1 PQJA10075Z PFJA1029Z PFJA1030Z PFZXFL511M PFKS1085Z1 PFQX1823Z PFQX1847Z PFJXE0805Z PFQS1133Z PFPE1404Y-M PFPN1307Z PFPN1308Y PFPN1305Y PFPN1306Y PFPD1165Y PFPH1040Y XZB20X35A04 XZB32X45A04 PFPH1046Z Part Name & Description LEAFLET TRAY,PAPER STACKER CORD,POWER CORD,TEL CORD,CURL GUIDE,A4 PAPER GUIDE TRAY,PAPER TRAY INSTRUCTION BOOK INSTRUCTION BOOK HANDSET LABEL GIFT BOX CUSHION CUSHION CUSHION CUSHION CUSHION PROTECTION COVER PROTECTION COVER PROTECTION COVER PROTECTION COVER PS-HB Remarks

12.3. DIGITAL BOARD PARTS

258

Ref. No. PCB1

Part No. PFWP1FL511M

Part Name & Description DIGITAL BOARD ASS'Y (RTL) (ICs)

Remarks

IC600 IC604 IC605 IC606 IC607 IC608 IC609 IC610 IC611

PFVIR676811 C3ABPG000123 C1CB00001566 C1CB00001551 PFWIFL511M C0DBFGD00012 C0GBH0000015 PFVIT2003APS C0JBAR000386

IC IC IC IC IC(ROM) IC IC IC IC (TRANSISTORS) S

Q602 Q603 Q604 Q605 Q606 Q607 Q609 Q610 Q611 Q612 Q613 Q614 Q615 Q616 Q617 Q618 Q619 Q620 Q621 Q622 Q623

PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K 2SD1819A 2SB1197K PQVTDTC143E PQVTD143Z106 PQVTD143Z106 2SD1819A PQVTDTC143E PQVTDTC143E PQVTD143Z106 2SD1819A 2SB1197K 2SB1322 PQVTD143Z106 PQVTD143Z106 PQVTDTC143E

TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES)

S S S S S S S S S S S S S S S S S S S S S

D600 D601 D602 D606 D607 D608

PQVDRLS73T

DIODE(SI)

S S S

PQVDNNCD56DT DIODE(SI) PFVDRMRLS245 DIODE(SI) B0JAME000005 MA7160 DIODE(SI) DIODE(SI)

PFVDRMRLS245 DIODE(SI) (BATTERY)

BAT600

CR-2032/V9A

LITHIUM BATTERY (CONNECTORS)

CN600 CN601 CN602 CN603 CN604 CN606 CN607 CN608 CN609 CN610 CN611

PQJS28X59Z PQJP4G30Z PQJP3G30Z PQJP02G100Z PQJP5G30Z PQJP8G30Z PQJS08X53Z PQJP7G30Z PQJP4G30Z PQJP5G30Z PQJP05G100Z

CONNECTOR,28P CONNECTOR,4P CONNECTOR,3P CONNECTOR,2P CONNECTOR,5P CONNECTOR,8P CONNECTOR,8P CONNECTOR,7P CONNECTOR,4P CONNECTOR,5P CONNECTOR,5P S S S S S S S

259

Ref. No. CN612 CN613 CN614

Part No. PQJP08G100Z PQJP8G30Z PQJP6G30Z

Part Name & Description CONNECTOR,8P CONNECTOR,8P CONNECTOR,6P (FUSES)

Remarks

S S

F600 F602 F603 F604 F605 F606

PFRB0031063 PFRB0031063 PFRB0031031T PFRB0032315T PFRB002122KZ PFRB0031200

FUSE FUSE FUSE FUSE FUSE FUSE (CRYSTAL OSCILLATORS) S S S S

X600 X602 X603

PFVC32256ZAT PFVCCSA24Z H0A327200079

CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR (COILS)

S S

L601 L602 L603 L604 L605 L606 L607 L608 L610 L612 L613 L614 L615 L616 L618 L619 L620 L621 L623 L624 L625 L626 L627 L628 L630 L631 L633 L634 L635 L636 L637 L638 L639 L641 L642 L643 L644 L645 L646

PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PQLQR2BT PFVF1B601ST PQLQR2BT PQLQR2BT PQLQR2BT PQLQR1ET PQLQR2BT PQLQR1ET PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B601ST PFVF1B601ST PFVF1B601ST PFVF1B601ST PFVF1B252SDT PFVF1B252SDT PFVF2P221SG PQLQR2BT PFVF1A102ST PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1B601ST PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B601ST PFVF1B601ST

COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL S S S S S S S S S S S S S S S S S S S S S S S S S S S S

260

Ref. No. L647 L648 L649 L650 R663

Part No. PFVF1B252SDT PQLQR2BT PFVF2P221SG PFVF2P221SG PQLQR2KA20T COIL COIL COIL COIL COIL

Part Name & Description

Remarks S

(PHOTO ELECTRIC TRANSDUCERS) PS600 PS601 PFVIRM574SL PFVIRM574SL PHOTO SENSOR PHOTO SENSOR (COMPONENTS PARTS) L632 RA600 RA601 RA602 RA603 RA604 RA605 RA606 RA607 RA608 RA609 RA610 RA611 RA612 RA613 RA614 RA615 RA616 RA617 RA618 RA619 RA620 RA621 EXCELDR35 PFXBV8V101JV PFXBV8V101JV PFXBV8V101JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV D1H84704A009 D1H84704A009 D1H84704A009 D1H84704A009 COMPONENTS PARTS RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY (RESISTERS) L609 L611 L617 L622 L640 L651 L652 L653 L654 L655 L656 L657 L658 L659 L660 L661 R601 R602 R603 R607 R608 PQ4R10XJ000 PQ4R10XJ000 PQ4R10XJ000 PQ4R10XJ000 PQ4R10XJ000 PQ4R10XJ000 PQ4R10XJ000 ERJ3GEYJ472 PFVF1B102SP ERJ3GEYJ472 PFVF1B102SP ERJ3GEYJ472 PFVF1B102SP PFVF1B102SP ERJ3GEYJ472 ERJ3GEYJ472 ERG2SJ271 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYJ562 0 0 0 0 0 0 0 4.7k 1k 4.7k 1k 4.7k 1k 1k 4.7k 4.7k 270 10k 56k 5.6k 5.6k S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S

261

Ref. No. R609 R610 R611 R612 R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628 R629 R630 R631 R632 R633 R634 R635 R636 R637 R638 R640 R641 R642 R643 R644 R645 R647 R649 R650 R652 R653 R654 R655 R656 R657 R658 R659 R660 R664 R668 R675 R678 R679 R680

Part No. ERJ3GEYJ562 ERJ3GEYJ562 PQ4R10XJ331 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ472 ERJ3GEYJ563 ERJ3GEYJ562 PQ4R10XJ331 D0GG472JA002 ERJ3GEYJ101 ERJ3GEYJ563 ERJ12YJ390 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ103 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ101 PQ4R10XJ331 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYF393 ERJ3GEYF393 ERJ3EKF2202 ERJ3EKF2202 ERJ3EKF1802 ERJ3EKF3302 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ181 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ103 ERJ3GEYJ272 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ391 ERJ3GEYJ472 ERJ3GEYJ203 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ470 ERJ3GEYJ105 ERJ3GEY0R00 5.6k 5.6k 330 10k 56k 4.7k 56k 5.6k 330 4.7k 100 56k 39 4.7k 10k 10k 4.7k 10k 1k 10k 100 330 56k 5.6k 39k 39k 22k 22k 18k 33k 100 100 100 180 1k 10k 47k 47k 47k 100 100 10k 2.7k 2.2k 1k 1k 390 4.7k 20k 0 47k 47 1M 0

Part Name & Description

Remarks

S S

262

Ref. No. R681 R682 R683 R687 R688 R690 R691 R695 R696 R697 R698 R701 R704 R705 R707 R708 R709 R710 R713 R714 R715 R716 R718 R719 R721 R722 R723 R724 R726 R727 R728 R729 R730 R731 R732 R733 R734 R736 R737 R738 R739 R740 R741 R742 R743 R744 R745 R746 R747 R748 R749 R750 R751 R752

Part No. ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ475 ERJ3GEYJ4R7 ERJ3GEYJ334 ERJ3GEYJ222 ERJ3GEYJ472 ERJ3GEYJ4R7 ERJ3GEYJ472 ERJ3GEYJ222 ERJ3GEYJ473 ERJ3GEYJ331 ERJ3GEYJ221 ERJ3GEYJ183 ERJ3GEY0R00 ERJ3EKF1101 ERJ3EKF3602 ERJ8GEYJ2R2 ERJ3GEYJ103 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ4R7 ERJ3GEYJ472 ERJ3GEYJ222 ERJ3GEYJ333 D0C1R47GA003 D0C1R47GA003 ERJ3GEYJ102 ERDS1VJ152 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ393 ERJ3GEYJ103 ERX1SJ2R2 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ303 ERJ3GEYJ683 0 0 22 47k 47k 100 100 22 22 22 22 47k 4.7M 4.7 330k 2.2k 4.7k 4.7 4.7k 2.2k 47k 330 220 18k 0 1.1k 36k 2.2 10k 100 100 4.7 4.7k 2.2k 33k 0.47 0.47 1k 1.5k 47k 100 47k 100 100 100 100 39k 10k 2.2 4.7k 1k 1k 30k 68k

Part Name & Description

Remarks

263

Ref. No. R753 R754 R755 R756 R757 R758 R759 R760 R764 R766 R767 R768 R769

Part No. ERJ3GEYJ104 ERJ3GEYJ473 ERJ3GEYJ103 ERJ3GEYJ562 ERJ3GEYJ222 ERJ3GEYJ183 PQLQR2KA20T PQLQR2KA20T ERJ3GEYJ220 ERJ3GEY0R00 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 100k 47k 10k 5.6k 2.2k 18k COIL COIL 22 0 180 180 180

Part Name & Description

Remarks

S S

(CAPACITORS) C600 C601 C602 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C621 C622 C623 C624 C625 C626 C627 C628 C629 C630 C631 C632 C633 C634 C647 C648 C652 C654 C655 C656 C659 ECUV1C104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H103KBV ECUV1H103KBV ECUV1C104KBV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECEA1CKS100 ECEA1AU101 ECUV1C104ZFV ECUV1A105ZFV ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1C104ZFV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECUV1H100DCV ECUV1C104ZFV ECUV1H330JCV ECUV1C104ZFV ECEA1VKA101 ECUV1H222KBV ECUV1H222KBV ECUV1H120JCV ECUV1H150JCV ECUV1H150JCV 0.1 100 0.1 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.01 0.01 0.1 0.1 0.1 10 10 100 0.1 1 0.1 0.001 0.001 0.001 0.001 0.001 0.1 0.1 0.01 10p 10p 0.1 33p 0.1 100 0.0022 0.0022 12p 15p 15p S S S S S S S

264

Ref. No. C661 C662 C663 C664 C665 C666 C667 C668 C669 C670 C671 C672 C673 C674 C675 C676 C677 C678 C679 C680 C681 C682 C683 C684 C685 C686 C687 C689 C690 C691 C692 C693 C694 C695 C696 C698 C699 C700 C701 C702 C703 C704 C705 C706 C708 C709 C710 C711 C712 C713 C716 C717 C718 C719

Part No. ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H150JCV ECUV1H150JCV ECUV1H150JCV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H120JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H332KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1H102KBV ECUV1C104ZFV ECUV1H102KBV ECUV1C104ZFV 0.1 0.1 0.1 0.1 27p 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 15p 15p 15p 27p 0.1 0.1 27p 0.1 0.1 0.1 0.1 12p 15p 0.1 0.1 0.1 27p 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.0033 0.1 0.1 0.001 0.1 0.001 0.1

Part Name & Description

Remarks

265

Ref. No. C720 C721 C723 C724 C725 C726 C727 C729 C730 C731 C732 C733 C734 C735 C736 C737 C738 C739 C740 C741 C742 C743 C745 C746 C747 C748 C749 C750

Part No. ECEA1AU221 ECUV1C104ZFV ECEA1AU221 PFCA1HYK331M ECUV1E104ZFV ECUV1E104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1E104ZFV ECUV1C104ZFV ECUV1E104ZFV ECEA1VKA101 ECEA1AU101 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H680JCV ECUV1C104ZFV ECUV1H181JCV ECUV1H181JCV ECUV1C104ZFV ECUV1H222KBV ECUV1H181JCV ECUV1H181JCV ECUV1H181JCV ECUV1H181JCV ECUV1E104ZFV ECUV1C104ZFV 220 0.1 220 330p 0.1 0.1 100 0.1 0.1 0.1 0.1 100 100 0.1 0.1 0.1 68p 0.1 180p 180p 0.1 0.0022 180p 180p 180p 180p 0.1 0.1

Part Name & Description

Remarks S

S S S S S

S S S

12.4. ANALOG BOARD PARTS

Ref. No. PCB2 Part No. PFLP1481MZ-A Part Name & Description ANALOG BOARD ASS'Y (RTl) (ICs) IC204 IC206 IC207 PQVINJM4558M IC PQVIMC34119D AN6383SB IC IC (TRANSISTOR) Q212 PQVTDTC143E TRANSISTOR(SI) (DIODE) D200 D201 D208 D209 D211 D212 D213 D217 D218 MA4056 MA4056 1SS133 1SS133 MA4056 MA4056 1SS133 1SS133 1SS133 DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (CONNECTORS & JACKS) CN200 CN201 CN202 PQJP02G100Z PQJS28X59Z PQJJ1TB18Z CONNECTOR,2P CONNECTOR,28P JACK S S S S S S S S S Remarks

266

Ref. No. CN203 CN204

Part No. PFJJ1T01Z PFJJ1T01Z JACK JACK

Part Name & Description

Remarks S S

(COILS) L206 L208 L217 L218 L220 L221 L223 L224 L234 L235 L239 L242 L243 L244 L245 L247 L248 L250 L265 L277 PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL S S S S S S S S S S S S

PQLQR1E32A07 COIL PQLQR1E32A07 COIL PFVF1B102SP PFVF1B102SP PFVF1B102SP COIL COIL COIL

PQLQR1E32A07 COIL PQLQR1E32A07 COIL PFVF1B252SDT PFVF1B252SDT PFVF1B102SP COIL COIL COIL (RELAY)

S S S S

RLY200

PFSL003Z

RELAY (SWITCH)

SW200

PFSH1A011Z

PUSH SWITCH (TRANSFORMER)

T200

G4A1A0000151

TRANSFORMER (VARISTORS)

SA200 SA201

PQVDDSS301L PFRZ002Z

VARISTOR(SURGE ABSOBER) VARISTOR(SURGE ABSOBER) (PHOTO ELECTRIC TRANSDUCERS)

S S

PC205 PC206

0N3181 CNC7S102

PHTO COUPLER PHTO COUPLER (THERMISTOR)

POS200

PQRPAR390N

THERMISTOR (RESISTORS)

J200 J201 J202 J211 J212 J213 L225 L226 L227 L228 L230 L231 L232 L236

ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00

0 0 0 0 0 0 0 0 0 0 0 0 0 0

267

Ref. No. L240 L241 L246 L253 L261 L262 L263 L264 L266 L268 L272 L275 L278 L279 L280 L283 R202 R204 R210 R215 R216 R218 R219 R220 R226 R229 R230 R231 R232 R233 R234 R236 R237 R238 R240 R241 R242 R243 R244 R245 R246 R247 R250 R251 R254 R277 R281 R282 R283 R285 R290 R291 R293 R295

Part No. ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ121 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEY0R00 ERJ3GEYJ104 ERJ3GEYJ104 ERJ3GEYJ154 ERJ3GEY0R00 ERJ3GEY0R00 PQ4R18XJ100 ERJ3GEYJ473 ERJ3GEY0R00 ERJ3GEYJ225 ERJ3GEYJ393 ERJ3GEYJ564 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ154 ERJ3GEYJ124 ERJ3GEYJ100 ERJ3GEYJ153 ERJ3GEYJ244 ERJ3GEYJ221 ERJ3GEY0R00 ERJ3GEYJ472 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ102 ERJ3GEYJ103 ERG2SJ101 ERJ3GEYJ563 ERJ3GEYJ334 ERJ3GEYJ154 ERJ3GEYJ334 ERJ3GEYJ183 ERDS1VJ333 ERJ3GEYJ124 ERJ3GEYJ223 ERJ3GEYJ224 0 0 120 0 0 0 0 0 100 0 0 100 0 0 0 0 12k 10k 0 100k 100k 150k 0 0 10 47k 0 2.2M 39k 560k 0 47k 150k 120k 10 15k 240k 220 0 4.7k 10k 10k 1k 10k 100 56k 330k 150k 330k 18k 33k 120k 22k 220k

Part Name & Description

Remarks

268

Ref. No. R296 R297 R298 R299 R300 R301 R302 R303 R308 R309 R310 R312 R313 R314 R319 R324 R332 R336 R340 R342 R343 R344

Part No. ERJ3GEYJ224 ERJ3GEYJ274 ERJ3GEYJ683 ERDS1VJ103 ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ332 ERJ3GEYJ103 ERJ3GEYJ103 ERG2SJ151 ERJ3GEYJ681 ERJ3GEYJ152 ERJ3GEYJ152 ERJ3GEYJ563 ERJ3GEYJ154 ERJ3GEY0R00 ERJ3GEYJ332 ERJ3GEYJ4R7 ERJ3GEYJ4R7 ERJ3GEYJ102 ERJ3GEYJ103 220k 270k 68k 10k 82 82 82 3.3k 10k 10k 150 680 1.5k 1.5k 56k 150k 0 3.3k 4.7 4.7 1k 10k

Part Name & Description

Remarks

(CAPACITORS) C200 C202 C214 C216 C218 C221 C222 C223 C224 C225 C227 C229 C231 C232 C234 C236 C237 C240 C241 C242 C243 C246 C266 C267 C268 C269 C272 C273 C274 C276 C277 ECUV1A224KBV 0.22 ECUV1C473KBV 0.047 ECUV1H101JCV 100p ECUV1C104ZFV 0.1 ECEA1CKS100 10 S

ECUV1C104ZFV 0.1 ECEA1VU101 100 S

ECUV1C104KBV 0.1 ECUV1H333KBV 0.033 ECUV1C123KBV 0.012 ECUV1H122KBV 0.0012 ECUV1H470JCV 47p ECUV1H681JCV 680p ECUV1C104KBV 0.1 ECEA1CK101 100 S S S S S

ECUV1H681JCV 680p ECEA1HKS4R7 4.7

ECUV1H102KBV 0.001 ECUV1C104KBV 0.1 ECUV1A105ZFV 1 ECUV1A105ZFV 1 ECUV1H333KBV 0.033 ECUV1C104KBV 0.1 ECUV1H330JCV 33p ECUV1H101JCV 100p ECUV1H330JCV 33p ECEA0JK221 ECEA1CKS100 220 10 S S S

ECUV1C104ZFV 0.1 ECUV1C104ZFV 0.1 ECUV1C104KBV 0.1

269

Ref. No. C281 C282 C283 C284 C285 C286 C287 C290 C291 C292 C293 C294 C302 C303 C319 C320 C323 C324 C325 C327

Part No. ECQE2E105KZ 1

Part Name & Description

Remarks S

ECUV1H820JCV 82p ECUV1H820JCV 82p ECUV1H820JCV 82p ECUV1H331JCV 330p ECUV1H152KBV 0.0015 ECUV1H101JCV 100p ECUV1C683KBV 0.068 ECUV1C683KBV 0.068 ECEA1CKS100 10 S

ECUV1H103KBV 0.01 ECEA1CK470 47 S S

ECUV1H333KBV 0.033 ECUV1H101JCV 100p ECUV1C104ZFV 0.1 ECUV1H101JCV 100p ECEA1CK101 100

ECUV1A224KBV 0.22 ECUV1C683KBV 0.068 ECUV1E104ZFV 0.1 S

12.5. OPERATION BOARD PARTS

Ref. No. PCB3 PCB3-1 Part No. PFWP2FL511M K0L1AA000001 Part Name & Description OPERATION BOARD ASS'Y (RTL) SWITCH,SET (IC) IC101 C1ZBZ0002089 IC (DIODES) LED101 LED102 D101 D102 D103 PQVDSLR325MC LED PQVDR325CA47 1SS133 1SS133 1SS133 LED DIODE(SI) DIODE(SI) DIODE(SI) (CONNECTOR) CN102 PQJP8G43Y (CONNECTOR,8P) (LIQUID CRYSTAL DISPLAY) CN101 L5DAAFB00001 LCD (PHOTO ELECTRIC TRANSDUCER) PS101 CNA1006N PHOTO SENSOR (THERMISTOR) TH101 D4CC11030019 THERMISTOR (SWITCHES) SW101 SW102 SW103 SW104 SW105 SW106 SW107 SW108 SW109 SW110 EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH S S S S S S Remarks

270

Ref. No. SW111 SW112 SW113 SW114 SW115 SW116 SW117 SW118 SW119 SW120 SW121 SW122 SW123 SW124 SW125 SW126 SW127 SW128 SW129 SW130 SW131 SW132 SW133 SW134 SW135 SW136 SW137 SW138 SW139 SW140 SW141 SW142 SW143 SW144 SW145 SW146

Part No. EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B K0L1AA000001

Part Name & Description SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH (RESISTORS)

Remarks

POM

J164 J165 J166 J167 R102 R103 R104 R105 R106 R107 R110 R112 R113 R114 R115 R116 R117

ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181

0 0 0 0 12k 180 12k 180 12k 180 180 180 180 180 180 180 180

271

Ref. No. R118 R119 R120 R121 R123 R127 R128 R129 R130 R131 R133 R134 R135 R138 R139 R146 R147 R148 R149 R152

Part No. ERJ3GEYJ181 ERJ3GEYJ563 ERJ3GEYJ331 ERJ3GEYJ472 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEYJ223 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ122 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ331 ERJ3GEYJ331 ERJ3GEYJ101 ERJ3GEYJ123 ERJ3GEYJ4R7 ERJ3GEYJ123 ERJ3GEYJ181 180 56k 330 4.7k 12k 10k 22k 0 100 100 1.2k 100 100 330 330 100 12k 4.7 12k 180

Part Name & Description

Remarks

(CAPACITORS) C103 C104 C105 C106 C110 C111 C112 C115 C117 C118 C119 C120 C122 C125 C128 C129 C130 C132 C133 C139 ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV 100 0.1 0.1 S

ECUV1H103KBV 0.01 ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV 0.1 0.1 10 100p 100p 100p S

ECUV1H103KBV 0.01 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV 0.1 0.1 0.1 100p 100p 100p 100 0.1 0.1 S

12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS

272

Ref. No. PCB4

Part No. EUKMBN889HA

Part Name & Description HIGH BOLTAGE POWER SUPPLY BOARD ASS'Y (RTL) (IC)

Remarks

IC101

AN6742S

IC (TRANSISTORS)

Q101 Q102 Q103 Q201 Q202

2SB709A 2SB709A 2SD2137A 2SD2137A 2SA1699

TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODE)

D104 D105 D107 D109 D201 D203 D204 D205 ZD201 ZD202

PFVDDHM3FJ60 PFVDDHM3FJ60 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDRD62ESAB PFVDRD150EB

DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE (CONNECTOR)

S S S S S S S S S S

CN2

PFJP06B01Z

CONNECTOR,6P (CAPACITORS)

C101 C102 C103 C104 C105 C108 C109 C110 C111 C112 C201 C202 C203 C204 C205 C207 C209

PFEUKMG1V470 ECQV1H473JZ PFEUKMG1H2R2 PFEUKMG1H010 ECJ2VB1H103K ECJ2FB1H473K ECJ2VB1H153K ECKK3F471KBP ECKK3D471KBB ECKK3D471KBB ECJ2FB1H473K ECJ2VB1H102K ECKK3D221KB ECJ2VB1H103K ECKR2H102KB ECKK3D102KB ECKR2H101KB5

47 0.047 2.2 1 0.01 0.047 0.015 470p 470p 470p 0.047 0.001 220p 0.01 0.001 0.001 100p (FUSE)

S S

IP101

PFBAICPN38

FUSE (RESISTORS)

R101 R102 R104 R105 R106 R107 R108 R109 R110 R111 R112

PQ4R10XJ473 ERDS2TJ104 ERDS2TJ103 ERJ6ENF2003 PQ4R10XJ103 ERDS2TJ103 ERDS2TJ103 ERDS2TJ272 PQ4R10XJ103 PQ4R10XJ103 PQ4R10XJ103

47k 100k 10k 200k 10k 10k 10k 2.7k 10k 10k 10k

S S S

273

Ref. No. R113 R114 R116 R117 R118 R119 R120 R121 R123 R124 R125 R126 R127 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214

Part No. ERJ6ENF1004 PQ4R10XJ103 PQ4R10XJ272 PQ4R10XJ000 PQ4R10XJ000 PFRGH16A306N ERDS2TJ152 ERDS2TJ152 ER0S2TKF8451 ERJ6ENF1003 PQ4R10XJ000 PQ4R10XJ102 PFRGVR25J106 ERJ6ENF4872 PQ4R10XJ102 ERDS2TJ473 ERDS1TJ224 ER0S2TKF4532 PFRGR25F1504 PFRGVR25J105 PFRGVR25J105 ERDS2TJ333 PFRGR25F1005 PFRGVR25J105 PFRGVR25J105 PFRGVR25J106 1M 10k 2.7k 0 0 30M 1.5k 1.5k 8.45k 100k 0 1k 10M 48.7k 1k 47k 220k 45.3k 1.5M 1M 1M 33k 10M 1M 1M 10M (SWITCH)

Part Name & Description

Remarks

S S S S S

S S S

S S S S

SW101

PFSEDE2LCJ33

SWITCH (COILS)

T101 T201

ETB20DKA1 ETB20DKD1

COIL COIL

12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS

274

Ref. No. PCB5

Part No. ETXKM450A5B

Part Name & Description LOW VOLTAGE POWER BORD ASSY (RTS) (ICs)

Remarks

IC101 IC201

PFVIFA5317P PFVIPQ05RD11

IC IC (TRANSISTORS)

S S

Q101 Q201

2SK2543 2SC1740S

TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) S

D101 D102 D103 D104 D105 D106 D108 D109 D110 D201 D202 ZD101 ZD102 ZD201

PFVDGPP20JT3 PFVDGPP20JT3 PFVDGPP20JT3 PFVDGPP20JT3 PFVD05NU42 PSVDERA9102 PSVDERA9102 PSVD10ELS4 PFVDERA9102 PFVDYG901C2R PFVD21DQ04 MA4300 MA4180 MA4062N

DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE ZENER DIODE (CONNECTORS) S S S S S S

S S S S

CN101 CN102 CN201

PQJP2D98Z PQJP2D98Z PFJP08B01Z

CONNECTOR,2P CONNECTOR,2P CONNECTOR,8P (CAPACITORS)

S S S

C101 C102 C103 C104 C105 C106 C107 C109 C110 C111 C112 C113 C115 C116 C201 C202 C204 C206 C208 C212

ECQU2A224MG ECQU2A224MG PFCKDCS222MY PFCKDCS222MY PFCKDCS222MY EETLD2D221B ECQE4103RKF ECKN3A221KRP EEUFC1V390 ECQB1H102JF ECQV1H224JZ ECQB1H471JF ECQB1H103JF ECQU2A104ML PFCKD2R102K EEUFC1V102 EEUFC1C102 EEUFC1A151 ECQV1H474JZ ECQV1H474JZ

0.22 0.22 0.0022 0.0022 0.0022 220 0.01 220p 39 0.001 0.22 470p 0.01 0.1 1000p 1000 1000 150 0.47 0.47 (COILS) S S S S

L101

PFLQF15N013A

COIL

275

Ref. No. L102 L103 L105 L202

Part No. PFLQF15N017A PFLQSTP02C73 PQLE53 PQLE53 COIL COIL COIL COIL

Part Name & Description

Remarks S S S S

(PHOTO ELECTRIC TRANSDUCERS) PC101 PC102 PC103 PQVIPC817A PFVIS21ME6NY PQVIPC817A PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) R101 R102 R103 R104 R105 R106 R107 R110 R111 R112 R113 R114 R115 R116 R117 R119 R120 R121 R122 R203 R204 R205 R206 R207 R208 R209 R212 R213 R214 R215 ERDS1TJ105 ERG2SJ104 ERG2SJ221 ERDS2TJ472 ERX2SJR22 ERDS2TJ473 ERDS2TJ473 ER0S2TKF2700 ERDS2TJ150 ERDS2TJ181 ERDS2TJ220 ERDS2TJ682 ER0S2TKF1502 ER0S2TKF1000 ERDS2TJ123 PFRDRF16J151 ERDS2TJ470 ERG1SJ121 ER0S2TKF1502 ERDS2TJ272 ERDS2TJ102 ERDS2TJ472 ERDS2TJ562 ERDS2TJ103 ER0S2TKF6801 ER0S2TKF1801 ER0S2TKF3301 ERDS2TJ221 ERDS2TJ102 ERDS2TJ562 1M 100k 220 4.7k 0.22 47k 47k 270 15 180 22 6.8k 15k 100 12k 150 47 120 15k 2.7k 1k 4.7k 5.6k 10k 6.8k 1.8k 3.3k 220 1k 5.6k (FUSES) F101 F102 PFBA215315 PFBA215010 FUSE FUSE (TRANSFORMER) T101 ETB29AC1U5 TRANSFORMER (THERMISTOR) TH101 PFRTD210D5R0 THERMISTOR (VARISTOR) ZNR101 ERZVGAD471 VARISTOR (COMPONENTS PART ) SCR101 PFXFTM1661SE TRIAC S S S S S S S S

276

12.8. EXIT SENSOR BOARD PARTS

Ref. No. PCB6 Part No. PFLP1481MZ-B Part Name & Description EXIT SENSOR BOARD ASS'Y (RTL) (PHOTO ELECTRIC TRANSDUCER) PS51 PFVIRM574SL PHOTO SENSOR (CONNECTORS) CN51 CN52 PQJP03A21Z PQJP5G43Y CONNECTOR,3P CONNECTOR,5P (CAPACITOR) C52 ECUV1H271KBV 270p S S S Remarks

12.9. DRUM AND TONER SENSOR BOARD PARTS

Ref. No. PCB7 Part No. PFLP1481MZ-C Part Name & Description DRUM & TONER SENSOR BORD ASS'Y (RTL) (IC) IC60 B4ABC0000001 IC (CONNECTOR) CN60 PQJP4G30Z CONNECTOR,4P (SWITCH) SW60 PFSH1A005Z SWITCH (CAPACITOR) C60 ECUV1C104ZFV 0.1 S S Remarks

12.10. VARISTOR BOARD PARTS

Ref. No. PCB8 Part No. Part Name & Description Remarks PFLP1481MZ-D VARISTOR BOARD ASS'Y (RTL) (VARISTOR) ZNR71 PFRV271NS05K VARISTOR

12.11. FIXTURES AND TOOLS

Ref. No. EC1 EC2 EC3 EC4 EC5 EC6 EC7 EC8 EC9 EC10 PQZZ6K7Z PQZZ8K18Z PFZZ5K13Z PQZZ28F1Z PQZZ4K5Z PQZZ7K5Z PQZZ2K12Z PQZZ3K5Z PFZZFL501M PQZZ8K15Z PFZZFL501M KM79811245C0 Part No. Part Name & Description EXTENSION CORD, 6P EXTENSION CORD, 8P EXTENSION CORD, 5P EXTENSION CORD, 28P EXTENSION CORD, 4P EXTENSION CORD, 7P EXTENSION CORD, 2P EXTENSION CORD, 3P EXTENSION CORD, 5P EXTENSION CORD, 8P TOOL FOR WRITING PROGRAM INTHE FLASH ROM. BASIC FACSIMILE TECHNIQUE (for training service technicians) Remarks

Note:

277

Tools and Extension Cords are useful for servicing. (They make servicing easy.)

13. FOR THE SCHEMATIC DIAGRAMS

Note:

1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology. 3.

13.1. Memo

14. SCHEMATIC DIAGRAM

14.1. DIGITAL BOARD (PCB1)

15. SCHEMATIC DIAGRAM

15.1. ANALOG BOARD (PCB2) 15.2. OPERATION BOARD (PCB3) 15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 15.5. EXIT SENSOR BOARD (PCB6) 15.6. DRUM AND TONER SENSOR BOARD (PCB7) 15.7. VARISTOR BOARD (PCB8)

16. PRINTED CIRCUIT BOARD

16.1. DIGITAL BOARD (PCB1)
278

16.1.1. DIGITAL BOARD: COMPONENT VIEW 16.1.2. DIGITAL BOARD: BOTTOM VIEW

16.2. ANALOG BOARD (PCB2)

16.2.1. ANALOG BOARD: COMPONENT VIEW 16.2.2. ANALOG BOARD: BOTTOM VIEW

16.3. OPERATION BOARD (PCB3)

16.3.1. OPERATION BOARD:COMPONENT VIEW 16.3.2. OPERATION BOARD:BOTTOM VIEW

16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

16.4.1. HIGH VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW 16.4.2. HIGH VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW

16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

16.5.1. LOW VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW 16.5.2. LOW VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW

16.6. EXIT SENSOR BOARD PARTS (PCB6) 16.7. DRUM AND TONER SENSOR BOARD (PCB7) 16.8. VARISTOR BOARD (PCB8) HI(Q) / KXFL511

279

F101 1L 1 CN101 CN102 C116 T10AH 250V

F102

T3.15AH 250V N C101

R121

PbF
SCR101 ZNR101 D104 L102 D101 D103 R105 C109 C106 D102 D107 L103 R120 C115 G L101 TH101 JC1 R102 R110 C110 C111 C112 R111 D106 ZD102 R113 T101 R117 R114 IC101 C107 D105 R112 S D109 Q101 R103 R106 JE1 C102 JA1 R101 C113 R116 R107 R118 C103 R115 C114 R122 E E PC101 C104 PC103 D202 R202 JD2 D201 IC201 R204 R206 Q201 R212 R209 R208 R207 R205 E R201 JD1 PDWN HTRCTL 5V DG PG PG 24V 24V ZD201 C201 C208 L202 JB1 C202 C206 D203 CN201 JB2 L203 L204 C204 C212

Marked

R119 C105 R214 R203 D110 ZD101 D108 R213 L104 C207 C203 PC102

KX-FL511 LOW VOLTAGE POWER SUPPLY BOARD (PCB5) COMPONENT VIEW

R207

R205

R208 L203 1 CN201 L204 D203 C206 R213 C203 C207 R214 R203 L202 JB1 R209 R212 Q201 E R201 C202 R204 R206 IC201 R215 D201 R202 JD2 D202 C105 JD1 C201 C208 C204 C212 E C114 R122 PC102 T101 R114 ZD102 D106 C110 R111 R110 JC1 TH101 C107 R102 R103 D109 L105 C109 C106 D103 D101 ZNR101 D104 R120 G AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES." N F101 L 1 CN102 SCR101 L103 C116 R121 R112 D105 Q101 R104 C103 R118 IC101 C112 JA1 R101 C111 C102 R107 D107 JE1 R106 L101 L102 D102 C104 ZD201

JB2

"CAUTION -FOR CONTINUED PROTECTION

C101

E PC101 R115 R117 R116 C113 R105

PC103

R113 L104 D108 ZD101

ETXKM450A5B NPX450A5-1

S C115

D110 R119

PbF
Marked

CN101

KX-FL511 LOW VOLTAGE POWER SUPPLY BOARD (PCB5) BOTTOM VIEW

T3.15AH 250V

F102

120V

HEATER

T10AH 250V

J122

J129 SW145 SW140 8 SW120

J111

J123

CN102 1 J112

LED101 SW110

PS101 J115 CN103 J128 J124 1 J125

J117 J116 10 CN101 J126 SW122 J127 SW114 SW129 J119

J168

LED102 SW101 J169

1 SW144

2 SW139

3 SW119

C132

J148

1 S1 SW123 J158 J140 J131 J132 J152

J120

CALLER IQ C123 SW130 SW111 COLLATE SW112 SW105

AUTO ANSWER SW102

C101

J130

RESORUTION

QUICK SCAN

4 SW143

5 SW138

6 SW118 J154

S2 D101 D103

S3 J157

S4 C112

S5

S6 R151

7 SW142

8 SW137

9 SW117

C137

SW121 J147 J146

J155 D102 S8 SW115 J159 J134 J135 J136 J133 SW107 J150

J118

S9 SW113 J141 J113 J114

J156 SW128

SW134

SW135

SW103

J162 J161 J163

SW108

J144

J151

J142 J145

J153

S7

S10

S11 SW133

S12 SW132
AUTO-CH PCB-CH

SW131

COPY

SW127 J143

STOP

SW104

SW141

SW136

SW116

SW109

J149

HELP

J139

DIRECTRY /RROGRAM J138 SW106 J137

SW126

SW124

CID-PRINT

CID-SEARCH

PFUP1332ZA PbF
R101

FAX START

REDIAL/PAUSE H/S MUTE

FLASH

MONITOR

C103

PREV

SW125

NEXT

123456789 A BC DE F GH I

Marked

MENU

KX-FL511 OPERATION BOARD (PCB3) COMPONENT VIEW

C133

J101

C104 C128 C129 C130 R137 C116 R119 C102 R108 R111 R144 C136 R143 R109 C127 C126 R136 C138 C134 R142 C131 R145 C135 R141 R140 8 1 C121 J167 J166 R116 C141 R104 R118 R105 R117 R113 R110 R112 R115 R114 J165 R102 SW146 R107 R152 J164 R146 R123 C106 R122 C140 R120 R121 R124 C111 R129 C139 R148 C124 C120 R150 R103 R132 C122 C105 R133 C125 R131 R135 C118 R134 C119 C107 C117 C115 R130 R128 R149 R127 23 22 IC101 12 11 33 34 44 1 C108 R147 C

R106 A

R138

C110

123456789 A BC DE F GH I

PFUP1332ZA

TH101

R139

Marked
PbF

KX-FL511 OPERATION BOARD (PCB3) BOTTOM VIEW

5 IC102 4

Marked

PCB-CH

AUTO-CH

PFUP1331ZB-C PbF IC60

PFUP1331ZB-C PbF

12 345 6789 ABCDE FGH I

C60

SW60 1 CN60 4

KX-FL511 DRUM AND TONER SENSOR BOARD (PCB7)

Marked

PFUP1331ZB-D PbF J72

PCB-CH

PFUP1331ZB-D PbF J71

Marked

ZNR71

12 345 6789 ABCDE FGH I

KX-FL511 VARISTOR BOARD (PCB8)

C52

5 CN52

PS51

1 PFUP1331ZB-B PbF CN51

PCB-CH

AUTO-CH

12 345 6789 ABCDE FGH I PFUP1331ZB-B PbF

C51

Marked

Marked KX-FL511 EXIT SENSOR BOARD (PCB6)

(
C203 NC

L202 NC

R236

C232 NC D200 K0.1u R243 220 C238

-28dBm (VS AG)

3 2 1 5

)
47K

T200 4

IC201
1 2 8 7

R229

C213

47K

( (

) )
NC

K0.1u

L212

NC

R254 T201 6 1
2 3 4

100 2W

R205

K0.1u

0 C239

C223

R244

NC D201

(
NC

(
NC

)
C207

3 4

6 5

+24VA R217

C241

R200

(1) (2)

C253

(
NC

NC

(
NC

)
R226

R233 10 560K C225

R241 15K C233

L216

+12VA R212 L210

C212

NC

NC

(
L205 NC

) (

NC

)
NC

(3)
R253

R221

(
NC K0.012u BEAD 0 L221 BEADS R230 NC

) )
C244 NC 50V4.7u NC

L217

(
C250

C237

L213 C201 C206 R214 NC

( )
NC

)
35V100u C221 Z0.1u C222

) )
R256

K1200p C230

( (
NC

) )
C301 C205

( (

) )
NC

2.2M C227

R231

L230

NC

NC R203

NC R207

)
Q202

R248

NC

NC D202

)
C248

( )

BEAD

C214 J100p

L220

-18dBm (VS AG)

R210

NC

R201

NC

NC

NC

C229 C245 NC

R260

Q203

L211

NC

1 2

8 7

L200

B
6 5

(
NC

L225

C209

C322 ( ) NC

R234

R242

240K +5VA L226 R240 10 R246 10K R252 +5VD

L218 BEAD

D203

IC200

R218

150K

NC

D204

C226

-6dBm (VS AG)

NC

IC204

NC

(4)
)

J47p

( )

)
NC

(5) (6)

R255

(
NC

3 4

+12VA

( (
AK

R209 BEAD NC L224

(
NC

L201

C208

NC

NC

R324

150K R237 150K C303 L227 0 J100p

SPSP+ 2

IC206
J680p 8 VO2
7 6 GND VCC VO1 CD 1 FC2 2 FC1 3 VIN 4

NC R250 R257 R258 NC C242 Z1u C243 Z1u

C E

C236

KA

C326

C252

) NC

PC200

L228 0
1

1K

120K

R332

(7)
) (
A K

CN200

C231 J680p

R238

10K

6.3V100u

R202

R232

C234

12K

R204

C315

L232

NC

K0.047u

(
NC

K0.033u

L231 0

1 2

4 3

K0.033u

K0.22u

C200

C202

C224

TO SPEAKER
LINEOUT_P

R247 10K C240 K1000p

C251 ( NC

R318

MONITORIN

SW200

MONITOR3

C246

(
EX-HOOK SPMUTE
Q204

PC201

39K

R245

4.7K

NC

+5VD

(8)

LINEOUT

SPOUT

LINEIN

HOOK

10K

CPC

-22dBm (VS AG)

TXA1 AGCIN MICIN TXA2

R251

MONITOR4

)
L237 NC L209

AGCIN

C299

NC

(9) (10)

L253 0 L254 NC R235 L229 NC L238 NC +5VA1 L233 R249

8

MIC(-) MIC(+) MONITOR3

C204

L222

NC

L249

NC

( (

( (
NC
1

) (
NC R239

) )

( (

) )

+5VA

C228

)(

R320

NC

NC

C297

NC

R206

NC

) )
R321 L207

R222

3 4

6 5

L255

Q215

(
NC

C305

NC

(
NC

VREF C321 NC L214

NC

(
NC

L251

C306 NC

(
R326

NC R327

NC

VREF L252

R325 NC

NC

R322

(
NC C307

) ( )

( (
NC

)
C309 NC C308

NC

R225 NC

NC

( (
L257

) )
NC

FSKCTL
J201 J200 0 J202

C304

NC +24V 0

+24VA L208

+5VA1

(
+5VD L223 BEAD +5VA
5

)
NC

+5VA

R329

NC

L265 BEAD R215 J212 0 J211 J213 0 16V10u 100K Z0.1u C218 R216 C216 100K +12VA BEAD

)
L258

NC

L259

R331

C314

(
INPUT 3

NC

(
NC

(
NC

NC

VCC OUTPUT

L256

NC

GND

R328

) (

IC208

R341

NC

NC

NC

DET

C311

C313

R330

C310

NC

C312

L260

KX-FL511 ANALOG BOARD (PCB2) 1/2

NC

NC

NC

NC

NC

NC

C247

NC C249

NC C298

C219

( )

IC205
R224

NC

IC202

NC

) (

NC

) (

NC

NC C235

Q207 NC

(
(1) (2)
R262

R275

NC

( )
C260

) (
NC

R270

J210 R271 R278

NC

D210

(
NC

)
Q209

(
NC

(
NC

R289

NC C275

(
NC

Q211

)
5

J205

L239 F200

(
RLY200
3 4
2

)
BEAD 0

-20dBm CN203 (VS CN203 4 )

1 2

a1

FLT200
1 4

E(G)/A2 a/A1 b/B1 S(W)/B2 b1

) (

R284

SA200

C264

(3)

NC

(
NC

C278

( )
R287 NC

) )
NC

350V

NC

R263

3 4 5

NC C279

Q208

NC

Q205

NC

+5VD C271

(
ZNR200

J206

J209 R310 150 2W L242 BEAD SA201 1000V POS200

(
NC

C257

C254

NC

+5VD

NC

(
NC

(
NC

)
R279

C270

R259

R272

+24V C319

-12dBm (VS CN203 4 )

AE199 AE1

R288

NC

(
NC R266

)
R276 R268
C

NC

C258

NC

PC203

PC204

(4)
(

1 A K C E A K

RLY200 D213 C287

R311 0

+5VD Z0.1u R336 PC206

AK KA

)
NC

NC

NC

PC202

C256

A K

NC

J100p
E

C E

3.3K

(5) (6)
R280 R286 0 R290 33K 1/2W C281 250V1u R315

Q212 L247 BEAD L248 +5VD R303 10K 1/2W R299 BEAD J207

CN204
1

b1 S(W) b/B1 a/A1 E(W) a1

(
J208 0

2 3 4 5 6

) (
NC

NC

C262

NC

C265

R273

NC

(
Q210

(
NC

(7)
Q206

3.3K R304

D205

KA

R264

(
NC R267

)
C E

Q213

D207

AK

D211

D212

PC205

NC

D206

)
NC R305

NC

NC

T202 5 R316 R317

( )

C263

NC

(8)
) )
R261 NC C255 NC

) ) ) )
R269 NC C259 NC

NC

R265

4 2 3

C296 NC

MONITOR4

P-SHORT

( MIC(-) EX-HOOK

BREAK

HSALC

BELL

VOX

CN201
MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT EX-HOOK LINEIN_P CPC TONE P-SHORT TXA1 24V TXA2 5VD 5VA1 AG NC DG NC SPMUTE FSKCTL HOOK
1

L266
2

BEADS 0 NC

RLY
R343 1K

16V10u

L278

R285

18K

C273

MILAT

+5VD +5VA1

L279
3

MICLK ) CID MIDAT BELL VOX

MILAT MICLK MIDAT

MIC(+)
R334 L240 0 C317 680 C294 R312 R313

(9) (10)

CID RLY

NC

R335

L280
5

0 0

C318

L268
6 7 8 9 10 11

C282

C283

(
L271 NC 0

BREAK VOLIN

R297 C285

270K 1.5K J330p R219 R308 10K C290 K0.01u C293 K0.068u C291 K0.068u R314 1.5K

VOLOUT EX-HOOK LINEIN_P

16V47u

HSALC

C284

L270

NC

L272
12 13 14 15 16 17

L273 NC

36 35 K0.22u 34 C324 L261 L206 BEAD 33 VOLIN 32 L250 BEAD 31 LINEIN_P 30 29 L262 28 R277 C266 K0.1u 27 TONE C268 J100p 26 56K C302 25 K0.033u R319 R282 150K LINEOUT_P 24 56K L234 LINEIN 23 BEAD LINEOUT 22 21 R283 330K 20 C269 J33p 19

R281

330K

J82p

J82p

J82p

NC

Z0.1u C276

C327

Z0.1u

NC

SPOUT VOLOUT

(
L274

)
NC

CPC

SPIN STR SPOUT CLOCK VLOUT DATA VREF VDD VLIN VOXOUT MODEMRXOUT VOXDET GND VOXIN NC29 VSS NC28 NC9 TONEIN ROUT2 NC26 ROUT1 MODEMTXOUT RIN MODEMTXIN VCC LINEIN HSMICIN1 LINEOUT HSMICIN2 EXTOUT HSMICOUT EXTIN NC17 NC19 NC18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

120K

R300 R301 R302

82 82 82

C267

J33p

VREF

IC207

NC

NC

L267

10K C325 R344

K0.068u

R291

R335

5 6 7 8

FLT201

CN202
2 1 3 4

1 2 3 4

HSSP+ HSMICHSSPHSMIC+

R298 C277 K0.1u VREF L236 0 R295 R296 R293 22K C286

68K K1500p

-25dBm (VS AG) TONE

(
L283 0

D208

+5VA1 BEAD L235

) P-SHORT TXA1
+24V

-25dBm (VS AG)

MONITORIN

R220 R309 0 10K

D209

L243 L244

R340

4.7

220K L241 0 220K

18

C272

R342
20

4.7

C274

+5VD

Z0.1u

19

6.3V220u

-30dBm (VS AG) TXA2

+5VA1

L245 L120

21 22 23

C323 6.3V100u

L263 L264

MICIN
C292 J214 0 16V10u

C320 100p D217 NC D218 L284

24 25

L275
26 27 28

BEADS SPMUTE NC

L276

FAX TX FAX RX

(
L277

)
BEADS

FSKCTL HOOK

KX-FL511 ANALOG BOARD (PCB2) 2/2

Q207 NC

(
(1) (2)
R262

R275

NC

( )
C260

) (
NC

R270

J210 R271 R278

NC

D210

(
NC

)
Q209

(
NC

(
NC

R289

NC C275

(
NC

Q211

)
5

J205

L239 F200

(
RLY200
3 4
2

)
BEAD 0

-20dBm CN203 (VS CN203 4 )

1 2

a1

FLT200
1 4

E(G)/A2 a/A1 b/B1 S(W)/B2 b1

) (

R284

SA200

C264

(3)

NC

(
NC

C278

( )
R287 NC

) )
NC

350V

NC

R263

3 4 5

NC C279

Q208

NC

Q205

NC

+5VD C271

(
ZNR200

J206

J209 R310 150 2W L242 BEAD SA201 1000V POS200

(
NC

C257

C254

NC

+5VD

NC

(
NC

(
NC

)
R279

C270

R259

R272

+24V C319

-12dBm (VS CN203 4 )

AE199 AE1

R288

NC

(
NC R266

)
R276 R268
C

NC

C258

NC

PC203

PC204

(4)
(

1 A K C E A K

RLY200 D213 C287

R311 0

+5VD Z0.1u R336 PC206

AK KA

)
NC

NC

NC

PC202

C256

A K

NC

J100p
E

C E

3.3K

(5) (6)
R280 R286 0 R290 33K 1/2W C281 250V1u R315

Q212 L247 BEAD L248 +5VD R303 10K 1/2W R299 BEAD J207

CN204
1

b1 S(W) b/B1 a/A1 E(W) a1

(
J208 0

2 3 4 5 6

) (
NC

NC

C262

NC

C265

R273

NC

(
Q210

(
NC

(7)
Q206

3.3K R304

D205

KA

R264

(
NC R267

)
C E

Q213

D207

AK

D211

D212

PC205

NC

D206

)
NC R305

NC

NC

T202 5 R316 R317

( )

C263

NC

(8)
) )
R261 NC C255 NC

) ) ) )
R269 NC C259 NC

NC

R265

4 2 3

C296 NC

MONITOR4

P-SHORT

( MIC(-) EX-HOOK

BREAK

HSALC

BELL

VOX

CN201
MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT EX-HOOK LINEIN_P CPC TONE P-SHORT TXA1 24V TXA2 5VD 5VA1 AG NC DG NC SPMUTE FSKCTL HOOK
1

L266
2

BEADS 0 NC

RLY
R343 1K

16V10u

L278

R285

18K

C273

MILAT

+5VD +5VA1

L279
3

MICLK ) CID MIDAT BELL VOX

MILAT MICLK MIDAT

MIC(+)
R334 L240 0 C317 680 C294 R312 R313

(9) (10)

CID RLY

NC

R335

L280
5

0 0

C318

L268
6 7 8 9 10 11

C282

C283

(
L271 NC 0

BREAK VOLIN

R297 C285

270K 1.5K J330p R219 R308 10K C290 K0.01u C293 K0.068u C291 K0.068u R314 1.5K

VOLOUT EX-HOOK LINEIN_P

16V47u

HSALC

C284

L270

NC

L272
12 13 14 15 16 17

L273 NC

36 35 K0.22u 34 C324 L261 L206 BEAD 33 VOLIN 32 L250 BEAD 31 LINEIN_P 30 29 L262 28 R277 C266 K0.1u 27 TONE C268 J100p 26 56K C302 25 K0.033u R319 R282 150K LINEOUT_P 24 56K L234 LINEIN 23 BEAD LINEOUT 22 21 R283 330K 20 C269 J33p 19

R281

330K

J82p

J82p

J82p

NC

Z0.1u C276

C327

Z0.1u

NC

SPOUT VOLOUT

(
L274

)
NC

CPC

SPIN STR SPOUT CLOCK VLOUT DATA VREF VDD VLIN VOXOUT MODEMRXOUT VOXDET GND VOXIN NC29 VSS NC28 NC9 TONEIN ROUT2 NC26 ROUT1 MODEMTXOUT RIN MODEMTXIN VCC LINEIN HSMICIN1 LINEOUT HSMICIN2 EXTOUT HSMICOUT EXTIN NC17 NC19 NC18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

120K

R300 R301 R302

82 82 82

C267

J33p

VREF

IC207

NC

NC

L267

10K C325 R344

K0.068u

R291

R335

5 6 7 8

FLT201

CN202
2 1 3 4

1 2 3 4

HSSP+ HSMICHSSPHSMIC+

R298 C277 K0.1u VREF L236 0 R295 R296 R293 22K C286

68K K1500p

-25dBm (VS AG) TONE

(
L283 0

D208

+5VA1 BEAD L235

) P-SHORT TXA1
+24V

-25dBm (VS AG)

MONITORIN

R220 R309 0 10K

D209

L243 L244

R340

4.7

220K L241 0 220K

18

C272

R342
20

4.7

C274

+5VD

Z0.1u

19

6.3V220u

-30dBm (VS AG) TXA2

+5VA1

L245 L120

21 22 23

C323 6.3V100u

L263 L264

MICIN
C292 J214 0 16V10u

C320 100p D217 NC D218 L284

24 25

L275
26 27 28

BEADS SPMUTE NC

L276

FAX TX FAX RX

(
L277

)
BEADS

FSKCTL HOOK

KX-FL511 ANALOG BOARD (PCB2) 2/2

T101 P1-P2 165V

L202 C201

T101 S3-S1

26V 0V -65V
L203

CN201

!
D101 CN101

!
D102

TH101

0V -70V
0.01 C107

! P2 T101
0.47

1000p D201

!
250V/ 3.15A F101 ZNR101 C101 0.22 C1020.22

S1
C208 0.47

1 2
R202

24V 24V

!
L101 R101 1M

!
L102

C106 220

!
N 2

!
C104 2200p

!
C103 2200p

!
D104

!
D103 R105 0.22

D109 D110 L105 R103 220 C109 220p Q101 ZD101 R104 4.7k

!
C105 L104

D105

P1
3 4 PGND PGND

2200p D107

R110

T101 B1-B2

R112

D108

180

17V 0V -37V

R106

47k

270

1000

165V

C202

R107

R201 C203 C207

D203 IC201 L204 PC102 R203 R213 2.7k 220

47k

R113

C204 1000

250V/ 10A

IC101_5

F102

B2

0V
6.8k ZD102

C110 39

7V

150

15

C206

13V

R111 D106

R214 1k

29s

22

S2

D202

5V

7 8

HTRCL PDWN

PC103

R204

3V 1V 0V 3.5V
1000p C111 C112 0.22

R114

IC101_7

29s

14.5V S3 B1
R205 R215 5.6k PC101 R208 4.7k

1k

DGND

T101 S3-S2
8 7 6 5

8V 0V -18V
R207

CN102 C116 120 0.1 SCR101 PC102

5.6k

IC101 1 R122 15k PC103 R115 100 2 3 C113 470p 4 12k R118 C114

R206

R121

C212

C115 0.01

R120

47

150

R212

PC101

15k R116

R117

L103

KX-FL511 LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

ZD201

3.3k

Q201

R119

0.47

10k

680

R209

6.8k

IC60
1 OUTPUT 3 VCC GND 2

C60

CN60
1 +5VD 2 DRUM 3 TNREMP 4 GND

1 2

4 3

SW60

DG3

KX-FL511 DRUM AND TONER SENSOR BOARD (PCB7)

Z0.1u

ZNR71 271 W6N10T J71 J72 W6N10T

FG4

FG5

KX-FL511 VARISTOR BOARD (PCB8)

CN51
NC GND
2 3

CN52
THRM1 GND LED POUT CTL
1 2 3 4

PS51

A K

C E

DG2

DG2

KX-FL511 EXIT SENSOR BOARD (PCB6)

C52

J270p

C51

( )

Z0.1u

THERM

+24V

TO SMPS
24V 24V PG PG DG 5V HTRCTL PDWN 1 2 3

35V100u

RBA[4]

C732 Z0.1u

CN613

IC607
R761 R762 +5VD R763 0

+3.3V

(1)

C733

( (

) NC ) NC
+3.3V

C734 6.3V100u

C735

R713

5 6 7

HTRCTL
R714 2.2K Q610 C709 Z0.1u R715 47K Q617

4.7K

L631

RA619 47

L622

RBA[3] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] A[9] RBA[9] RBA[8]

PDWN
+24V L632 Q615 Q623 Q622 Q616

CN614
24V GND CHG DEV TRS TOPCVR 1

R747 2.2 1W

CHG DEV TRS WP

2 3 4 5

RBA[7] RBA[6] RBA[5] A[8] A[7] A[6] A[5] A[4] A[3] A[2] A[1]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

48 A15 A16 47 A14 BYTE 46 GND-46 A13 45 1 DQ15/A-1 A12 44 2 DQ7 A11 43 3 DQ14 A10 42 4 DQ6 A9 41 1 DQ13 A8 40 2 DQ5 NC 39 3 DQ12 NC 38 4 DQ4 WE 37 VCC RP 36 1 DQ11 VCCW 35 2 DQ3 WP 34 3 DQ10 RY/BY 33 4 DQ2 A18 32 1 DQ9 A17 31 2 DQ1 A7 30 3 DQ8 A6 29 4 DQ0 A5 28 OE A4 27 GND-27 A3 26 CE A2 25 A1 A0

8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

D[15] D[7] D[14] D[6] D[13] D[5] D[12] D[4] D[11] D[3] D[10] D[2] D[9] D[1] D[8] D[0]

RA618 47

+3.3V

Z0.1u

R745
6

TOPCVR
K1000p 10K C718 +5VD +3.3V 2.2(3216) R724

39K

SDCLKE

C691

C692

RA621 47

J27p

Z0.1u

RA620 47

(2) (3) (4) (5) (6)

TO HVPS
CN612
DG APC VIDEO LDON DG +5V DG XHSYNC 1 2

(7) (8) (9) (10) (11) (12) (13)

) NCRBA[8] ) RBA[7] 8 RBA[6] 7 RBA[5] 6 RBA[4] 5 RBA[3] 8 RBA[2] 7 RBA[1] 6 RBA[0] A[12] 5
1 2 3

R746

R742

100 L634

+2.5V R722 F1.1K Z0.1u

+3.3V

6.3V220u

Q614 100 L636 R744

C721 C720 Z0.1u

Z0.1u

NC

RA614 47

R738

47K

47 4

1 2 3 4

1 2

RA615 3 47 4

1 2

RA616 3 47 4

1 2 RA617 3 47 4

7 8

R712 R703 (

RESET
100

+2.5V

8 7 6 5 8 7 6 5 8 7 6 5

L630

Z0.1u

C731

C736

+5VD

C717

F36K C719

Z0.1u R723

TP_RST

A[11] A[10] A[9] A[8] A[7] A[6] A[5] A[4] A[3] A[2] A[1] A[0]

1 2 3

VIN VSS

Cdelay

VROUT VDOUT

10K

R726

R743 100 L635

IC608

NC

C708 Z0.1u

C689

C690 Z0.1u

Z0.1u

C671

Z0.1u

TO LASER

(
C728 Z0.1u

)
C729

R739

APC VIDEO LDON XHSYNC

+3.3V R720 NC

RA613

+3.3V

+5VD +2.5V

R766 0

108

107

106

105

104

103

102

101

100

R740

47K

C727 35V100u

RBA7/OP04 RBA6 RBA5 RBA4 RBA3 RBA2 RBA1 RBA0 VDD2.5V VSS ADR12 ADR11 ADR10 ADR9 ADR8 ADR7 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VDD3.3V VSS SDCLK VSS SDDQML SDDQMU SDWE CAS RAS SDCS VDD3.3V

VDD3.3V RBA8/OP05

+24V

+5VD

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

R721

0 C714

C715 NC

CN611
POLCLK XREADY POLON DG +24V 1 2 3 4

NC (

C730

Z0.1u R741 100

VOLOUT ( ) VOLIN XREADY TONE MDMCS MDMINT CPC

C707 NC R765

( (

R711 NC

) )

L629 NC

C673 Z0.1u
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

109

110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125

NC

R709

L652

F606

Q621 C701 Z0.1u +24V F605 1.25A Q612

TO POLYGON
+5VD

POLON

TP_NMI

4.7K

2.00A

POLCLK
0

+3.3V TP_A13 TP_A14 TP_A15

C703 L627 F1 L628 FTG TXD RXD RTS CTS DSR DTR MDMRESET ADSEL1 ADSEL2 R710 4.7 +3.3V R705 C697 NC Z0.1u C702 C704 Z0.1u C705 K0.1u C706 K0.1u Z0.1u

126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

R737 D608 Q620 1.5K 1/2W

R679 1M

TMPWR

CN610
A B XA XB COM 5 4 3 2 1 16 15 14 13 12

IC610
1 2 3 4 5 6 7 GND 8
PG

Q613

TMA TMB TMXA TMXB

VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN XRESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI XWDERR TMO/IOP10 TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC

VSS EVOLIN EVOLOUT EVOLREF TONE XMDMCS XMDMINT CPC/IOP27 ADR13/IOP15 ADR14/IOP16 ADR15/IOP17 XNMI/XINT TEST1 TEST2 TEST3 TEST4 VDD2.5V VSS F1 FTG TXD/IOP20 RXD/IOP21 RTS/IOP22 CTS/IOP23 DSR/IOP24 DTR/IOP25 DCD/IOP26 ADSEL1 ADSEL2 VDD3.3V VSS VDDA2.5A VREFB VCL VREFT VSSA

IC606

32kHz

VSS VDD5V DB15 DB14 DB13 DB12 DB11 VDD2.5V VSS DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 XWR XRD XROMCS XCHKCS/OP03 IOP07 VDD3.3V VSS XIN XOUT VDD2.5V VSS RESCLK XRESCS1 RESINT XHSTWR/RBA[10]/IP01 XHSTRD/RBA[9]/IP00 VIDEO

C672 Z0.1u

(14) (15) (16) (17) (18)

2A601

L648

R736

1K

(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)
( )
J601 R691 100 X602 J12p C655 24MHz L616 3A700

TP_CHKCS C669

TP_ACS TP_FCS Z0.1u C670 Z0.1u 1B601 R678 47

C656 J15p

Z0.1u

TP_16M

R690

C726

D607

10 9

B XA XB
(a)
AIN1 AIN2 AIN3

100

TO SCAN MOTOR

11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

4.7

C696 Z0.1u

L641

3.3V 0V 62.5nS
J100p

PG

K0.1u K0.1u

(b) (c) (d)

(e)

(g)

(h)

(i) (j) (k) (l) (m)

(n) (o) (p) (q) (r) (s) (t) (u) (v)

(w) (x)

(y) (z) (A) (B)

KX-FL511 DIGITAL BOARD (PCB1) 1/4

TP_AMON

C698 C699 C700

(f)

C687

Z0.1u

C738

+3.3V L617 0 C679

Z0.1u C680

Z0.1u C662

Z0.1u C664

J27p

(1)
D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7]

IC604
VDD DQ0 VDD DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VDD VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

Z0.1u

C661

TO FLASH PROGRAMMER
CN607
+5VD TXD RXD RTS CTS DSR DTR 1 2 3 4 5 6 7 8

+5VD

4 3 2 1

5 6 7 8

R652

100

RA612 22

J15p J15p J15p

(2) (3) (4) (5) (6)

D600

R764 R695 R696 R697 R698

22 22 22 22 22

R668

RA608 22 0 Z0.1u C665 C663 J27p

DTR PICKUP
Q606

R653 100

R625 4.7K 1/4W

10K

DSR

R626 Q607

4 3 2 1

5 6 7 8

4 3 2 1

5 6 7 8

D[11] D[10] D[9] D[8]

0.63A

F602

RA611 22

RBA[5] RBA[6] RBA[3] A[6] A[7] A[8] A[9]

C677 J27p

KSTART KSCLK KTXD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

47K

4 3 2 1

5 6 7 8

D[15] D[14] D[13] D[12]

47K 47K

R647

R649 R650

100 RA602
1 2 3 4 8 7 6 5

TP_RTS

RA607 22

TXD RXD RTS CTS

+24V

GND

CN603
1 2 PICK GND

RBA[4] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10]

C659 J15p

TO PICK_UP

+5VD R645 10K

L650

C674 C675 C676

CN606
RPS THRM2 KSTART KTXD KSCLK OPERST GND 1 2 3

100

R640

RPS

PG

+24V

R694 NC

Z0.1u C678

KSTART KTXD
R623

C660 NC

100 R642 L638

4 5 6 7

1A102 1A102 1A102 NC

(7) (8) (9) (10) (11) (12) (13)

D[15] D[14] D[13] D[12] D[11] D[10] D[9] D[8] D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]

R682 R683

0 22

KSCLK OPERST
R646(

1K R644 L637 +5VD C628

5V 8

FANON2

Q604

R622

10K

C745 J180p 180 R643 L633

4.7K 1/4W

R601 R624 10K R618 R638 F33K Q603

0.63A Q605 R602 270 2W +5VD 10K

3

Z0.1u

TO OPE
Q602 4.7K 1/4W R621 39 1/2W R619 100

FANON1 ADSEL2 FANDET

8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

F600

100 R641 L639

1A102

FANON FANDET GND

K1000p C624

F39K R633

RA603 2 22 3

RA604 2 22 3

RA605 2 22 3

4 1 RA606 2 22 3 4

AIN3

35V100u

K1000p

C610

C601

R750 1K

4 1

4 1

2 1

TO FAN

K1000p C625

F39K R634

CN602
0
PG

C609 K1000p

TO THERMISTOR & HAISHI SENSOR L645

(14) (15) (16) (17) (18)
CN604
THRM1 GND LED 1 2 3 4 5

+5VD

R635

R620

ADSEL1
F22K

REGIST
K1000p

R616 5.6K PS601

A

F22K R636

C626

1B601 L608 1B601

5.6V D601

56K

+5VD F18K R637

R749 1K

REGIST SENSOR
E

AIN2 SENCTL1

R617 330

C657 ( ) NC NC C658

(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)

L646

1B601 R631 56K

K1000p C627

+5VD

POUT CTL

R613

330 R630

R632 C623 K1000p 5.6K

POUT PAPER
C608 K1000p

R610 5.6K PS600

A C

56K

PAPER SENSOR
K E

R680 R681

0 0

SENCTL0 ( )

LEDCTL

R611 330

(C) (D) (E)

(F)

(G)

KX-FL511 DIGITAL BOARD (PCB1) 2/4

L651

+3.3V L617 0 C679

Z0.1u C680

Z0.1u C662

Z0.1u C664

J27p

(1)
D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7]

IC604
VDD DQ0 VDD DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VDD VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

Z0.1u

C661

TO FLASH PROGRAMMER
CN607
+5VD TXD RXD RTS CTS DSR DTR 1 2 3 4 5 6 7 8

+5VD

4 3 2 1

5 6 7 8

R652

100

RA612 22

J15p J15p J15p

(2) (3) (4) (5) (6)

D600

R764 R695 R696 R697 R698

22 22 22 22 22

R668

RA608 22 0 Z0.1u C665 C663 J27p

DTR PICKUP
Q606

R653 100

R625 4.7K 1/4W

10K

DSR

R626 Q607

4 3 2 1

5 6 7 8

4 3 2 1

5 6 7 8

D[11] D[10] D[9] D[8]

0.63A

F602

RA611 22

RBA[5] RBA[6] RBA[3] A[6] A[7] A[8] A[9]

C677 J27p

KSTART KSCLK KTXD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

47K

4 3 2 1

5 6 7 8

D[15] D[14] D[13] D[12]

47K 47K

R647

R649 R650

100 RA602
1 2 3 4 8 7 6 5

TP_RTS

RA607 22

TXD RXD RTS CTS

+24V

GND

CN603
1 2 PICK GND

RBA[4] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10]

C659 J15p

TO PICK_UP

+5VD R645 10K

L650

C674 C675 C676

CN606
RPS THRM2 KSTART KTXD KSCLK OPERST GND 1 2 3

100

R640

RPS

PG

+24V

R694 NC

Z0.1u C678

KSTART KTXD
R623

C660 NC

100 R642 L638

4 5 6 7

1A102 1A102 1A102 NC

(7) (8) (9) (10) (11) (12) (13)

D[15] D[14] D[13] D[12] D[11] D[10] D[9] D[8] D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]

R682 R683

0 22

KSCLK OPERST
R646(

1K R644 L637 +5VD C628

5V 8

FANON2

Q604

R622

10K

C745 J180p 180 R643 L633

4.7K 1/4W

R601 R624 10K R618 R638 F33K Q603

0.63A Q605 R602 270 2W +5VD 10K

3

Z0.1u

TO OPE
Q602 4.7K 1/4W R621 39 1/2W R619 100

FANON1 ADSEL2 FANDET

8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

F600

100 R641 L639

1A102

FANON FANDET GND

K1000p C624

F39K R633

RA603 2 22 3

RA604 2 22 3

RA605 2 22 3

4 1 RA606 2 22 3 4

AIN3

35V100u

K1000p

C610

C601

R750 1K

4 1

4 1

2 1

TO FAN

K1000p C625

F39K R634

CN602
0
PG

C609 K1000p

TO THERMISTOR & HAISHI SENSOR L645

(14) (15) (16) (17) (18)
CN604
THRM1 GND LED 1 2 3 4 5

+5VD

R635

R620

ADSEL1
F22K

REGIST
K1000p

R616 5.6K PS601

A

F22K R636

C626

1B601 L608 1B601

5.6V D601

56K

+5VD F18K R637

R749 1K

REGIST SENSOR
E

AIN2 SENCTL1

R617 330

C657 ( ) NC NC C658

(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)

L646

1B601 R631 56K

K1000p C627

+5VD

POUT CTL

R613

330 R630

R632 C623 K1000p 5.6K

POUT PAPER
C608 K1000p

R610 5.6K PS600

A C

56K

PAPER SENSOR
K E

R680 R681

0 0

SENCTL0 ( )

LEDCTL

R611 330

(C) (D) (E)

(F)

(G)

KX-FL511 DIGITAL BOARD (PCB1) 2/4

L651

(i) (j) (k) (l) (m)

(w) (x)
+3.3V 47K R687 R686 NC R688 47K TP_CHK

R701

47K

RESET
C716 +24V R707 330K C648 35V100u D602 +5VD J100p +5VD Q609 NC

Z0.1u R719 18K

D606 F604

J600

CN609
A XA B XB 1 2 3 4

J100p

Z0.1u

RPS KTXD KSCLK

KSTART INT CS

CLK

PG

A[6] A[5] A[4] A[3] A[2] A[1] A[0]

8 9 10 11 12 13 14

Out3 NC9 NC10 RsB NC12 Out4 VmmB

C/R VsB NC19 l1 IN3 IN4 Vcc-15

21 20 19 18 17 16 15

D603 D609

C752

K3300p

C712

C711

R717

RBA[9]

D604

R718 220

VmmA Out1 nc3 RsA nc5 nc6 Out2 GND 29 GND-29

1 2 3 4 5 6 7

28 27 26 25 24 23 22 GND GND-30 30

Vcc-28 IN1 IN2 Io NC24 VsA Vr

C695

R704

PG

4.7M

C686

TO ENGINE MOTOR

C685 J12p

C753

IC609

RMA RMXA RMB RMXB

+5VD R716 330

C713

3.15A

R708

R700

X603 2.2K

32.768KHz

R699 NC

R706 NC Z0.1u

L618 L619 L620 L621

1B252 1B252 1B252 1B252

K1000p

INT CS CLK WP MDMRESET

BAT600

TRS HTRCTL POLCLK POLON XREADY XHSYNC XLASERON XAPC XVIDEO

(y) (z) (A) (B)

(a)

(b) (c) (d)

(e)

(g)

(h)

(n) (o) (p) (q) (r) (s) (t) (u) (v)

(f)

J15p

SDCLKE

XB XA B A

(32)

C683 Z0.1u

NC

TMA TMB TMXA TMXB TMPWR

D605

C682 Z0.1u

PG

RMPWR2
Q611

C684 Z0.1u

(33) (34) (35)

C724 50V330u

33K

Z0.1u

+3.3V

PG

HEAT
1

+5VD
PG

C725

R733 0.47 1W

0.47 1W

R732

R734

NC

+5VD C751 J100p

75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

C710

Z0.1u

C668

SHEET
1

VDD3.3 KRXD/IP23/SENIN3 KTXD KSCLK KLATCH/OP24/SENCTL3 KSTART INT XCS XRESET VSS CLK VSS VDD3.3 XRD XWR TEST1 TEST0 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VSS

Z0.1u

PG

PG

PG

NC
+5VD
PG

PG

R731 2.2K

CISON

XAPC XLASERON XVIDEO APC LDON VIDEO RMA RMB RMXA RMXB

L623 L624 L625 L626

1B601 1B601 1B601 1B601 C693 Z0.1u

Q619 R729 4.7

TO CIS
CN608
1 SIG GND 5V SI CLK GLED VLED

C723

6.3V220u C722

AIN1

2 3

(
NC

R727
4

100 100

FTG F1 CISLEDON

L647

1B252 C694 Z0.1u

R728
5

100

VSS SENCTL2/IOP06 SENCTL3/IOP07 SENIN0/IOP00 SENIN1/IOP01 SENIN2/IOP02 SENIN3/IOP03 IOP63/XCBUSY1 IOP64/XCBUSY2 IOP30(XHSYNC) IOP31 IOP32 VDD5 VSS IOP33 IOP34 IOP35 IOP36 IOP37 IOP40 IOP41 IOP42 IOP43 IOP44 VDD5

RMPWR2 FANDET FANON1 BREAK FANON2 CID RLY VOX SENCTL0 SENCTL1

L661 L660 L659 L658

0 0 0 0

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

VSS VIN0/IP20(APC) VIN1/IP21 VIN2/IP22 VOUT0/OP25 VOUT1/OP26 VOUT2/OP27 RM0 RM1 RM2 RM3 RXE VDD5 VSS IOP57 FANDET1/IOP14 FANON1/IOP15 FANDET2/IOP16 FANON2/IOP17 IOP60/CSI IOP61/CCLK IOP62/CSO SENCTL0/IOP04 SENCTL1/IOP05 VDD5

IC605

VDD3.3 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 VSS VDD3.3 IOP56 IOP55 IOP54 IOP53 IOP52 IOP51 IOP50 IOP47 IOP46 IOP45 MICLK/IOP12 MIDAT/IOP11 MILAT/IOP10 VSS

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26

RA610 22
1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5

R730

4.7K

(36) (37) (38) (39) (40) (41) (42) (43)

RA609 22 C667 Z0.1u

J180p

0.315A

Q618

4.7K C740 C741

F1 AIN1 FTG
0 0 0

C666 Z0.1u C681 Z0.1u

L656 L657

F603

+24V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

R748

J180p

0 0

(44) (45) (46)

L653

L654

L655

CISLEDON DRUM PICKUP

HSALC EX-HOOK POUT REGIST BELL TNREMP P-SHORT

XHSYNC

MILAT MIDAT MICLK VOL2 SPMUTE FSKCTL HOOK LEDCTL PAPER PDWN TOPCVR DEV CHG

OPERST VOL0 VOL1

CISON

(47)

KX-FL511 DIGITAL BOARD (PCB1) 3/4

(G)

(C) (D) (E)

(F)

+5VD

R614 4.7K

R615 56K

Z0.1u

+5VD

+5VD

CN601
1 2 3 +5V DRUM TNREMP GND

+3.3V C631 J10p R660 C632 3A700 L614 J10p +5VD 4.7K

DRUM TNREMP
K1000p R612 R609 +3.3V C742 Z0.1u C621 C607 10K

5.6K
4

32.256MHz R659 390 L613 C647 Z0.1u

L609

MDMINT
C634

C633 Z0.1u C743

2A601
AG_M

L610 L611 K2200p TP_XCLK

L612

2A601

2A601

Z1u C622 Z0.1u

C606 K1000p

X600

J33p

MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT
R629 100 RA600 100
1 2 3 4 8 7 6 5

180 L604 180 L605 180 L606

R767 C746 R768 C747 R769 C748 J180p

24 23 22 21 20 19 18 MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT EX-HOOK LINEIN_P CPC TONE P-SHORT LINEOUT_P 24V NC 5VD 5VA AG NC DG NC SPMUTE FSKCTL HOOK

C600

J180p

28 27

MILAT RLY MICLK CID

C635

NC

C636 NC

J180p

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

104

103

26 25

+3.3V K2200p C654

(32)
K2200p R675 47K C652

NC

(33) (34) (35)

A[4] A[3] A[2] A[1] A[0]

R760

Z0.1u

C750

(36) (37) (38) (39) (40) (41) (42) (43)

D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]

R759

C620 NC

100 +5VD

C749

Z0.1u

L640

TP_8M

C618 6.3V100u

NC39 VREF_S/NC VC_S/NC VAA_S/NC LINEOUT_S/NC NC44 AGND2 SPKRP_S/NC SPKRM_S/NC AVDD_S/NC RESERVED/NC-49 ICLK_S/NC MCLK_P CTRLSIN_P RESERVED-53 SOUT_P SIN_P FSYNC_P IARESET_P# AGND3 NC59 LINEIN_P MICP_P MICM_P MICBIAS_P NC64

C645 ( ) NC

16V10u

R664

C616

L615 R663

C614 Z0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

SR4IN/RESERVED SR3OUT/RESERVED EYESYNC EYECLK RXD SR1IO NC7 EYEXY SR4OUT VDD1 RLSD# DCLK EN85# GPIO RTS# DGND1 TXD SA1CLK RS4 RS3 RS2 RS1 RS0 YCLK IACLK IA1CLK CTRLSIN_S/NC RESERVED/NC-28 SOUT_S/NC SIN_S/NC FSYNC_S/NC IARESET_S#/NC AGND1 LINEIN_S/NC MICP_S/NC MICM_S/NC MICBIAS_S/NC NC38

AGND5 DVAA DGND6 RESERVED-124 RESERVED-123 SR3IN IRQ2# GPI1 XCLK RESERVED-118 XTALO XTALI RESET# DGND5 VGG VDD5 GPO0 GPO1 GPO2 IRQ1# CTS# DGND4 GPO3 GPO4 RESERVED-103

RESERVED-128

3V 0V 31nS

) C646

GPO5 GPO6 VDD4 GPO7 GPI7 GPI6 GPI5 GPI4 GPI3 GPI2 READ# CS# WRITE# CSBR#/RESERVED D0 DGND3 D1 VDD3 DGND2 D2 D3 D4 D5 D6 D7 VDD2 MCLK_S/NC ICLK_P NC74 AVDD_P SPKRM_P SPKRP_P AGND4 LINEOUT_P VAA_P VC_P VREF_P NC65

102 101 100

IC600

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

MDMCS EX-HOOK LINEIN_P D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7] CPC TONE P-SHORT LINEOUT_P
Z0.1u C602 56K K1000p

R608 C604

5.6K

FAX RX
L601 1B102 R603 L602 1B102

17 16 15 14

RA601
1 2 3 4 8 7 6 5

FAX TX
L603 1B102 +5VD +24V L649 2P221

13 12 11 10 9 8 7 6 5 4 3 2

IC611
VOLIN 2A601
L607 R753 R754
3 100K 4 47K 5 6 7 8 X6 X X7 X5 INH VEE VSS

LINEOUT_P
Z0.1u

C619

VOL2 VOL1 VOL0 SPMUTE FSKCTL HOOK

L642 L643 L644

1B252 1B252 1B252

20K

R665

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

AG_M

NC

AG_M

C615 Z0.1u

16V10u

C617

C737 Z0.1u R607 C605 K1000p

R751 R752

30K 1 68K 2 X4

VDD X2 X1 X0 X3 A B C

16 15 14 13 12 11 10 9

R755 R756 R757 R758

10K 5.6K 2.2K 18K

NC

R666

5.6K

R628

AG_M

CN600

NC
+5VD NC

AG_M

R656 R657 2.2K 1K

C613

K0.1u

LINEIN_P

TO ANALOG

10K

R673

2.7K

Z0.1u

C739

C641 NC

C643 NC

EST ACK SD

OSC0 OSC1 VSS

X601 NC

(44) (45) (46)

C649

7 6 5

2 3 4

NC

NC

C744

C642 NC

C650 NC

NC

LINEIN_P

AG_M

C644 NC

C611

10K

VDD

INPUT

R654

K0.01u

1K

K0.01u

R655

C651

R674

NC

IC602

C629

NC

K0.1u C630

AG_M

R658

R627 1K

C612 K0.01u

AG_M

KX-FL511 DIGITAL BOARD (PCB1) 4/4

(47)

(G)

(C) (D) (E)

(F)

+5VD

R614 4.7K

R615 56K

Z0.1u

+5VD

+5VD

CN601
1 2 3 +5V DRUM TNREMP GND

+3.3V C631 J10p R660 C632 3A700 L614 J10p +5VD 4.7K

DRUM TNREMP
K1000p R612 R609 +3.3V C742 Z0.1u C621 C607 10K

5.6K
4

32.256MHz R659 390 L613 C647 Z0.1u

L609

MDMINT
C634

C633 Z0.1u C743

2A601
AG_M

L610 L611 K2200p TP_XCLK

L612

2A601

2A601

Z1u C622 Z0.1u

C606 K1000p

X600

J33p

MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT
R629 100 RA600 100
1 2 3 4 8 7 6 5

180 L604 180 L605 180 L606

R767 C746 R768 C747 R769 C748 J180p

24 23 22 21 20 19 18 MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT EX-HOOK LINEIN_P CPC TONE P-SHORT LINEOUT_P 24V NC 5VD 5VA AG NC DG NC SPMUTE FSKCTL HOOK

C600

J180p

28 27

MILAT RLY MICLK CID

C635

NC

C636 NC

J180p

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

104

103

26 25

+3.3V K2200p C654

(32)
K2200p R675 47K C652

NC

(33) (34) (35)

A[4] A[3] A[2] A[1] A[0]

R760

Z0.1u

C750

(36) (37) (38) (39) (40) (41) (42) (43)

D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]

R759

C620 NC

100 +5VD

C749

Z0.1u

L640

TP_8M

C618 6.3V100u

NC39 VREF_S/NC VC_S/NC VAA_S/NC LINEOUT_S/NC NC44 AGND2 SPKRP_S/NC SPKRM_S/NC AVDD_S/NC RESERVED/NC-49 ICLK_S/NC MCLK_P CTRLSIN_P RESERVED-53 SOUT_P SIN_P FSYNC_P IARESET_P# AGND3 NC59 LINEIN_P MICP_P MICM_P MICBIAS_P NC64

C645 ( ) NC

16V10u

R664

C616

L615 R663

C614 Z0.1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

SR4IN/RESERVED SR3OUT/RESERVED EYESYNC EYECLK RXD SR1IO NC7 EYEXY SR4OUT VDD1 RLSD# DCLK EN85# GPIO RTS# DGND1 TXD SA1CLK RS4 RS3 RS2 RS1 RS0 YCLK IACLK IA1CLK CTRLSIN_S/NC RESERVED/NC-28 SOUT_S/NC SIN_S/NC FSYNC_S/NC IARESET_S#/NC AGND1 LINEIN_S/NC MICP_S/NC MICM_S/NC MICBIAS_S/NC NC38

AGND5 DVAA DGND6 RESERVED-124 RESERVED-123 SR3IN IRQ2# GPI1 XCLK RESERVED-118 XTALO XTALI RESET# DGND5 VGG VDD5 GPO0 GPO1 GPO2 IRQ1# CTS# DGND4 GPO3 GPO4 RESERVED-103

RESERVED-128

3V 0V 31nS

) C646

GPO5 GPO6 VDD4 GPO7 GPI7 GPI6 GPI5 GPI4 GPI3 GPI2 READ# CS# WRITE# CSBR#/RESERVED D0 DGND3 D1 VDD3 DGND2 D2 D3 D4 D5 D6 D7 VDD2 MCLK_S/NC ICLK_P NC74 AVDD_P SPKRM_P SPKRP_P AGND4 LINEOUT_P VAA_P VC_P VREF_P NC65

102 101 100

IC600

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

MDMCS EX-HOOK LINEIN_P D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7] CPC TONE P-SHORT LINEOUT_P
Z0.1u C602 56K K1000p

R608 C604

5.6K

FAX RX
L601 1B102 R603 L602 1B102

17 16 15 14

RA601
1 2 3 4 8 7 6 5

FAX TX
L603 1B102 +5VD +24V L649 2P221

13 12 11 10 9 8 7 6 5 4 3 2

IC611
VOLIN 2A601
L607 R753 R754
3 100K 4 47K 5 6 7 8 X6 X X7 X5 INH VEE VSS

LINEOUT_P
Z0.1u

C619

VOL2 VOL1 VOL0 SPMUTE FSKCTL HOOK

L642 L643 L644

1B252 1B252 1B252

20K

R665

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

AG_M

NC

AG_M

C615 Z0.1u

16V10u

C617

C737 Z0.1u R607 C605 K1000p

R751 R752

30K 1 68K 2 X4

VDD X2 X1 X0 X3 A B C

16 15 14 13 12 11 10 9

R755 R756 R757 R758

10K 5.6K 2.2K 18K

NC

R666

5.6K

R628

AG_M

CN600

NC
+5VD NC

AG_M

R656 R657 2.2K 1K

C613

K0.1u

LINEIN_P

TO ANALOG

10K

R673

2.7K

Z0.1u

C739

C641 NC

C643 NC

EST ACK SD

OSC0 OSC1 VSS

X601 NC

(44) (45) (46)

C649

7 6 5

2 3 4

NC

NC

C744

C642 NC

C650 NC

NC

LINEIN_P

AG_M

C644 NC

C611

10K

VDD

INPUT

R654

K0.01u

1K

K0.01u

R655

C651

R674

NC

IC602

C629

NC

K0.1u C630

AG_M

R658

R627 1K

C612 K0.01u

AG_M

KX-FL511 DIGITAL BOARD (PCB1) 4/4

(47)

+5VD

R103

Z0.1u

Z0.1u

Z0.1u

NC

180.0 R112

C105

C107

C108

C110

180.0 R118

180.0

+5VD

AUTO ANSWER

MENU

CALLER IQ

FLASH

NEXT

STOP

H/S MUTE

REDIAL/PAUSE

SW101

SW106

SW110

SW116

SW124

SW131

SW136

SW141

FOR CHECKER & FOR SOFT CHECK

R123

DIRECTORY/PROG

SW102

SW107

SW111

SW117

SW125

SW132

SW137

SW142

COPY

PREV

CID PRINT

R149

SW103

SW118

SW126

SW133

SW138

SW143

12K

NC

QUICK SCAN

S6

CID SERACH

R124

12K

C111

180.0 R113

180.0 R116

NC

180.0 R110

FAX START

HELP

S11

KSL1 KSL0 KIN0 LED5 VDD-40 VSS-39 LED4 LED3 LED2 START LATCH

44 43 42 41 40 39 38 37 36 35 34

SW104

SW108

SW119

SW127

SW134

SW139

SW144

RESOLUTION

MONITOR

COLLATE

S12

SW105

SW109

SW112 +5VD

SW120

SW135

SW140

SW145

R102

R104

R106

12K

12K

12K

S9

S7

S10

SW113

SW121

SW128 NC

S3

S2

S4

12 13 14 15 16 17 18 19 20 21 22

KIN5 KIN6 KIN7 XLED12 XLED11 VDD-17 VSS-18 XLED13 XLED14 XLED15 LED1

1 2 3 4 5 6 7 8 9 10 11

KSL2 LED6 KIN1 LED7 XLED8 XLED9 KIN2 KIN3 XLED10 KSL3 KIN4

TXD RXD SCLK RESET D7 D6 D5 D4 E RWB RS

33 32 31 30 29 28 27 26 25 24 23

IC101

+5VD R122 SW114 SW122 SW129

S8

S1

SS5

SW115

SW123

SW130

D102 R152 D103 R114 R115 180.0 180.0 D101 R117 180.0 NC

+5VD

C140

180.0

+5VD

56K

330.0

R121

R119

R151 1M 2/3W R101 1M 2/3W R108 +2.5V +5VA +5VD J101 R111

R120

(
NC

)
Z0.1u

NC

6.3V100u

PS101

NC

SW146

C101

C102

R109

C103

NC

C104

NC

NC

DOCUMENT SET SENSOR

P.F. SENSOR

KX-FL511 OPERATION BOARD (PCB3) 1/2

C106

K0.01u

4.7K

R146 100.0

16V10u C112

180.0 R105

180.0 R107

(1) (2) (3) (4) (5)

(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)

(17)

+5VD

NC

6.3V100u C133

+5VD TH101

C141

C132

Z0.1u

R137

NC

TO DIGITAL CN102 1 RPS 2 THM

R134 R130 100.0 R135 R131 J100p C118 J100p J100p C119 K0.01u C117 100.0

100.0

3 KSTART 4 SDATA

100.0

5 KSCK 6 OPERST
12K J100p C129 J100p

7 GND
J100p

C128

R147

C115

C130

8 +5V

NC
+5VA R144 R145 NC NC R142 NC NC C134 NC

(1) (2)
C116 NC

+5VA

) )
NC C137

NC

(3) (4) (5)

R136

( )
C127

( )

NC

CN103
1 2 1 2

(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)

8 1

2 3

( (
R141 NC

) )

C135

R150

6 7 5

IC102-2
C126

(
NC +2.5V

R129

NC C136

NC C138

) (
NC

R140

C131

NC

(
NC

NC

IC102-1

R143

+5VD

CALLER IQ
R138 330.0 R139 330.0 LED101

AUTO ANSWER
LED102

TO COB 10 DB7 9 DB6 8 DB5 7 DB4 6 E

(17)

COB MODULE

R132

C124

NC

NC

5 R/W 4 RS 3 V0

R127 10K R128 22K +5VD R133 Z0.1u C125 1.2K +5VD

2 VDD 1 VSS

R148

4.7

CN101

Z0.1u

NC

C123

C120

C121

NC

Z0.1u

C122

C139

Z0.1u

KX-FL511 OPERATION BOARD (PCB3) 2/2

+5VD

NC

6.3V100u C133

+5VD TH101

C141

C132

Z0.1u

R137

NC

TO DIGITAL CN102 1 RPS 2 THM

R134 R130 100.0 R135 R131 J100p C118 J100p J100p C119 K0.01u C117 100.0

100.0

3 KSTART 4 SDATA

100.0

5 KSCK 6 OPERST
12K J100p C129 J100p

7 GND
J100p

C128

R147

C115

C130

8 +5V

NC
+5VA R144 R145 NC NC R142 NC NC C134 NC

(1) (2)
C116 NC

+5VA

) )
NC C137

NC

(3) (4) (5)

R136

( )
C127

( )

NC

CN103
1 2 1 2

(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)

8 1

2 3

( (
R141 NC

) )

C135

R150

6 7 5

IC102-2
C126

(
NC +2.5V

R129

NC C136

NC C138

) (
NC

R140

C131

NC

(
NC

NC

IC102-1

R143

+5VD

CALLER IQ
R138 330.0 R139 330.0 LED101

AUTO ANSWER
LED102

TO COB 10 DB7 9 DB6 8 DB5 7 DB4 6 E

(17)

COB MODULE

R132

C124

NC

NC

5 R/W 4 RS 3 V0

R127 10K R128 22K +5VD R133 Z0.1u C125 1.2K +5VD

2 VDD 1 VSS

R148

4.7

CN101

Z0.1u

NC

C123

C120

C121

NC

Z0.1u

C122

C139

Z0.1u

KX-FL511 OPERATION BOARD (PCB3) 2/2

6
+24V
1

CN2

!
IP101 C101 47 R120 1.5k 1.5k R121 T101 D104 C110 470p

R119 TRA+ 30 TRA-

SW101

R124 100k Q103 8.45k D107 R126 1k R103 D101 C108 C111 0.047 470p

R114 10k R110 10k R106 CN2 R107 10k 10k C104 R116 1 2.7k Q101

GND

R123

D105

16 15 14 13 12 11 10 9 IC101 1 2 3 4 5 6 7 8 TOP CVR 6 10k CN2 R108 10k R111

7
Q102 0.01

R109

2.7k

CHG REM 3

CN2

47k

C106 NC

R101

R118

R117

0 C105

R115

C103

2.2 R112

R102 C102 0.047 100k

R104 10k

R105 R125 R113 C109 0.015 1M 200k

10k

!
T201 D109 470p C112 R127 10M

TRA CLK

CN2

Q201

D201

2
R203 1k R201 NC R202 C202 48.7k 1000p C201 D202 0.047

D203 R209 R208 C203 220p 1M

R212 R213 R211 10M 1000p C207 1M 1M

CHG

1M

D205 R207 1.5M R205 C205 R210 ZD201 Q202 33k

R214 10M D204 ZD202 C209 100p DEV+ DEV-

220k 1000p

47k

C204 0.01

CN2 DEV CHG 4

R204 R206 45.3k

OPC

KX-FL511 HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

Spring

Pressure Roller Paper Path

Heat Roller

Thermistor

Halogen Heater

Thermostat and Thermal Fuse

LCD

VDD

VSS

DB4

DB5

DB6

CN101

DB7

R/W

RS

V0

THERMISTOR

DOC.SENSOR

OPERATION PANEL BOARD

P.F SENSOR
CN102 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7

10

1 2 3 4 5 6 7 8 9

CIS
AC POWER

SCAN MOTOR

RPS THERMISTOR KSTART KTXD KSCLK OPERST +5VD DG

A B XA XB COM

COM XB XA B A

AC(N) 3

SIG DG +5VD FTG CLK GLED VLED

AC(L)

TO TO TELEPHONE EXTANT LINE TELEPHONE

CN203 CN204 CN610 - 1 - 2 R1 3 T1 4 - 5 - 6 CN202 1 2 3 4

CN606

1 2 3 4 5 6

TO HANDSET
HSSP+ HSMICHSSPHSMIC+

CN608

1 2 3 4 5 6 7 8

T R -

ANALOG BOARD
HOOK SW
No 27 25 23 21 19 17 15 13 11 9 7 5 3 1 CN200 NAME FSKCTL NC NC +5VA NC LINEOUT TONE LINEIN VOLOUT VOLIN VOX MIDAT MICLK MILAT 1 2 No 28 26 24 22 20 18 16 14 12 10 8 6 4 2 NAME HOOK SPMUTE DG AG +5VD +24V P-SHORT CPC EX-HOOK HSALC BREAK BELL CID RLY CN200 28

1 2 3 4 5

1 2 3 4 5 6 7

CN613 CN600 1 No 2 4 6 8 10 12 14 16 18 20 22 24 26 28 28 NAME FSKCTL NC NC +5VA NC LINEOUT TONE LINEIN VOLOUT VOLIN VOX MIDAT MICLK MILAT 1 2 3 4 5 6 7 8 +24V +24V PG PG DG +5V HTRCTL PDWN

CN201 1 2 3 4 5 6 7 8

No 1 3 5 7 9 11 13 15 17 19 21 23 25 27

NAME HOOK SPMUTE DG AG +5VD +24V P-SHORT CPC EX-HOOK HSALC BREAK BELL CID RLY

SMPS
HEATER CN102 1 3 AC(N)

DIGITAL BOARD

CN602 GND FANDET FANON 1 2 3 CN609 A XA B XB 1 2 3 4 CN603 PICKUP GND 1 2 CN604 CN601

RESIST SENSOR

PAPER SENSOR

CN614 1 2 3 4 5 6 +24V PG CHG DEV TRS TOPCVR

CN2 1 2 3 4 5 6

Speaker

1 2 3 4 5

No 1 2 3 4 5 6 7 8

NAME +5VD TXD RXD RTS CTS DSR DTR GND

1 2 3 4

1 2 3 4 5

CN607 1

CN611

CN612

1 2 3 4 5 6 7 8

COVER OPEN SW (HVPS POWER SW)

THRM1 GND LED POUT CTL

+5V DRUM TNREMP

DG APC VIDEO LDON DG +5V DG XHSYNC

POLCLK XREADY POLON DG +24V

TO PC PROGRAM WRITER
GND

HVPS

LSU
+5V

PICKUP SOLENOID

TRANSFER ROLLER OPC DRUM

TRA OPC

GEAR UNIT

DEV

CN50

XB B XA A

CHARGE ROLLER MAIN MOTOR DRUM DETECT TONER SENSOR (Hall IC) DC FAN

DEVELOPING ROLLER

DRUM UNIT

1 2 3 4

CHG

THERMO STAT THERMO STAT HEAT LUMP

HEATER BOARD

CN52 5 4 3 2 1

SENSOR BOARD
1 2 3

CN51

THERMISTOR
THRM1 GND

EXIT SENSOR

FUSER UNIT

CN101

FG

PCB0
EXIT SENSOR CN52 CN51

THERMISTOR

DRUM DETECT TONER SENSOR CN50

DC FAN LSU

PICKUP SOLENOID

OPERATION PANEL
THERMISTOR DOCUMENT SENSOR

CN602

CN604

CN611

CN612

CN603

CN601

KEY MATRIX

LCD DIGITAL P.C.B G/A

PAPER SENSOR

CN102

PAPER FEED SENSOR

G/A

CN606

T201 +24V

CHG

DEV
RESIST SENSOR 64Mbit SDRAM COVER OPEN SW

CLK

CN614

ENGINE MOTOR

CN609

8Mbit FLASH

DRIVER

CN2

T101

TRA OPC

14.4K MODEM SCAN MOTOR CN610

32.256 MHz

HIGH VOLTAGE P.C.B

DRIVER ASIC
8bit CPU CN613

+5V
CN201

HEAT LAMP

CIS (1.7ms/line mono)

CN608

Image Processing RTC

+24V

24MHz 32.768KHz FLASH PROGRAMMER CN607 CN600 28 CN102

ANALOG P.C.B

CN201 ANALOG ASIC

SWITCHING POWER SUPPLY

CN202

TO LINE TO EXT_TEL

CN203

HANDSET
CN200

CN204

TO AC100V SPEAKER

CN610 TO TXMOTOR

CN607 TO PC

CN613 TO SMPS
+5V +24V

ROM IC607
XROMCS

MOTOR DRIVER IC610

RESET

RESET/REGULATOR IC608
+3.3V

PC I/F SDRAM IC604

SDCLK etc

RESET

+5V +3.3V +2.5V

CPU ASIC IC606

CN608 TO CIS
A/D Image Processor

MODEM IC600 BUS I/F

Print Controller

CLK(16MHz)

CS

INT

CN600 TO ANALOG
LINEIN/LINEOUT

CN611 TO POLY CN612 TO LASER

G/A IC605

VOLIN/VOLOUT

EVOL IC611

CN606 TO OPE

ANALOG ASIC Controll E-VOL Controll SENSOR Detect FAN Controll Motor Controll I/O port

PS601

PS600

MOTOR DRIVER IC609

CN609 TO RXMOTOR

CN603 TO PICK

CN604 TO EXIT

CN601 TO TNR

CN602 TO FAN

CN614 TO HVPS

C214

IC600
R218 LINEIN R234 C225 R233 PC206 R290 R303 C281 PC205 R299 D214 Q212 RLY /BELL L247 L248 C227 R231 C237 R241 C319 R243 C303 C229 C223 R229 C241 12V R310 L242 RLY200 C232 R236 T200 R254 L239

IC204-A

MICP C630 R658 62 MICM

R627

C612

60

PIA

69

LINEOUT_P

SPKRP

C611

LINEIN_P R628 C613

CN203 3 T SA200 4 R POS200 SA201 FG R336 /EXHOOK

IC204-B
LINEOUT C224 R232 12V R242

SPKRM

3 R1 4 T1 CN204

DIGITAL
R202

ANALOG

R277 C200

R343 C268 R282 R283

C325

VOL

C324

0/-3 -20/-30 0/-6/-12

MICIN1 R308 MICIN2

C290

IC206 R246

R313 R312

C294

IC611

R344

36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19

R319 C302

C202 R204

TONE

C266

1 MUTE2 0/-6 0/-3/-6 MUTE1 DET 0/-6

SP(+) SP(-)

CN200 1 2

R314

R250

R309

C291

L243 L245 1 HSMIC(-) L246

4 HSMIC(+) 2 HSSP(+) 3 HSSP(-) ROUT1 ROUT2

C320 D218 D217 C292 L244

CD 8 7 GND FC2 6 VCC FC1 5

SPMUTE

3 4

A A A A A D 5 4 3 2 1

CN202

R247

C246 R251

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

C240

MILAT MICLK MIDAT

R297

C285

IC207

KX-FL511:ANALOG BOARD:BLOCK DIAGRAM

LCD MODULE

G/A CN101 CN606 IC605 CN102

GATE ARRAY IC IC101 8x5 KEYS MATRIX (Hard)

LED 3x3 KEYS MATRIX (Soft) DIGITAL BOARD OPERATION BOARD

Block Diagram
AC Input
CN101

T101 Input Circuit Rectifier Circuit C106

B A

G
+ -

Kick-on Voltage Circuit

R106 R107 Converter Circuit C

Q101

A-B Voltage Wave Form

Surge absorber circuit

24V Output Circuit

24V

0 C-D Voltage Wave Form

D Control Circuit

Surge absorber circuit

5V Output Circuit IC201 E H

PGND 5V

0 E-F G-H Voltage Wave Form 0

IC101 EO.C.L EOver voltage Triac SCR101 F

DGND

Error Detecting Circuit PC101 Photo Trioc Caupler PC102 HTRCTL

CN102 Heat Lamp

Freq. SW Circuit PC103

PDWN

L650

Q607

I C733

R636 C626 R749

C607

IC604 RA612 1 C660 R682 28 R694 54 R683 C659 RA607 R696 24 RA608 IC607

R617

R714 R713

F602

CN603

39 C642 C641

RA614

RA616

R697

R624

C612 C613 R657 C616

RA600

C689

C690

RTS

C617

C618

X601 L615 C750 L640 L602 R603 C602 CN600 4

RA605

C650

C715

TP_NMI C704

J601 TP_CHKCS X602 1 C716 36 L641 R688 R704

16 R755 R756 R757 R758

2 Q619 1 R729 CN608

IC611

L647

R633 C624

R751 R752 R753 R754 C723

C737

28 +5V

R741

144 C696 X603 R700 DG TP_AMON C697 C706 C705 L623 L624 L625 L626 L659 L658

Q604 E Q621 E R740

CN611 Q612 E S F606 6 R747 CN614 E E 8 1 CN613 1 Q616 Q617 5

C604

C727 Q614 +2.5V C672 E R722 C720 C719 R724 IC608 1 5 C736 C721 4

R727 R728

E R730 R731 D F603

R638 R733 E Q618

R634 C625

R750

AUTO-CH

C695 E

R706 Q609 76 75

Q623 Q615 E E

R707

L620 C731 L621 C717 R723

C738

L661 L660

28

CN612 8 C728

E Q622 1 R610 R613

L632 5

CN606

22

C694

100

21 30

R734

REF-CH

R611

L653

L657 L655 L656 R768 R769 R767

C667

L642

1 RA609 +3.3V/BAT

16

Q613 E R736

C608

1 L654

C628

C666 L643

D605 CN609 L605 L606 L604 R708 D604 D603 D606 C724 D609 PG 4 1 CN607 TP_RTS 8 RA602 D602 J600 BAT600 8 9 IC610

Q620 L648 D608 C726 C648

U F604

25 F605

PFUP1330ZA

PbF

D607 +24V

C734

25

26

R737

14

15

CN610

IC609

L630

29

IC605

51 C668 50 RA610

L618 L619

27

IC606

TP_ACS

C701

TP_FCS

R601

RA606

R691

C601

CN602

IC602

TP_A13 TP_A14 TP_A15

R766 R721 C714

RA603

RA604

RD

Q602

RA601

C708

108

73

8 1013 12 9

R622

R621

+3.3V

R623

C744 R655 64 R628 65 C629 R656

C743

R654

R712 R703

RA615

IC600

103 102 C635

X600 C673

RA617

RA613

2 4 6 17 3 5 7 WR 11 15 14

0 R618

E Q605 RA621 RA619 RA620 RA618 Q603

L613 C647 L610 L614 L612

25

48

R626

5 1 R630 CN604 R631 R615 R632 C627 D601 L608 C606 R609 C600 C623 R637 R625 E R612 Q606 1 R614 CN601

D600

PCB-CH R635 L645

Q610 E C709 R715 15 7 614 5 13 12 4 311 10 2 9 81 0 F600

27

R763

RA611

Marked

KX-FL511 DIGITAL BOARD (PCB1) COMPONENT VIEW

R616 C609 R620

C680 C679 PS601 L617

C661 C676 C663 C665 C664 C662 R668

C678

C677 C674

C675 L646 R664 C646 TP_XCLK R759 C621 C622 R629 C636 L611 C651 C620 R674 L607 R663 R760 C643 R627 R658 C630 C619 C615 C644 +24V L631 R607 C722 C741 C740 C605 R608 Q611 R718 R716 R717 C712 C752 C710 C751 C753 C713 C711 R719 R748 R646 R640 R641 R642 R643 R644 C745 R650 R652 R653 R732 C725 L638 L639 L633 L637 C614 C611 C634 TP_8M C645 R665 R762 R666

L622 C692 C691 DG R764 R698 R695 C610 R619 R602 PG TP_RST L651 R726 1 2 3 4 5 6 7 8 9 A B C D E F G H I C671 +3.3V

R660 C669

R659 C631 C632

C633 L609 +5V C742

C739

R686 R687

C657 C658

R680 R681 +2.5V TP_CHK C687

R720 R709 L629 R711 C654 R675 C652 L627 L628 C700 C699 C698

R673 C707 C649 R765

L601

L603

L649 C749

R679 R678 C655 L652 C730 C718 R745 R746 C656 L616

C703

R710 C702 R701

C670 C686 TP_16M +3.3V/BAT R690 C682 R739 R738 C684 R699 C685 C683

R742 R743 R744 C729 PS600

R705 C693

C735 R761 C732

L636 L635 L634

C681 C746 C747 C748 L644

R645

R649 R647

Marked

PbF

PFUP1330ZA

KX-FL511 DIGITAL BOARD (PCB1) BOTTOM VIEW

D201

T201

1 C218 D200 C237 J325

CN204 E C253 R271

CN203

CN200 J328

Q209

SA201 J205

T200

FLT200

J209 J207 J208 C222 J358 D202 J326 J359 J256 C263 C248 Q202 E C298

C234

J349 SA200 J350 E Q211 J210 J286 ZNR200 J353 F200 R290

POS200

J206 R310 J364 RLY200 D213 PC206

J301 J340 J345

J356 C258 R262 R263 D205

R254 C270

C279 C278 J361 C281 J352

PCB-CH AUTO-CH

R278 J354 J355

D206 D207 J255 J252 C259 C255

R315 R299

D203

J273

C256

C313

C311

Marked

J334

D204 R255 J331 J304 J366 PC203

C262

J369

J370 J371 C323 2

PC202

PC205

J333

PC204

PFUP1331B-A

J314 J315

CN201 1 J373 J344 J319 J367

27 J309 J308 J307 J310 J346

J339

J337 J347 J329

C249 J318

D209 D208 J341

J272 J271

CN202

D217

8 J374 J214 C292

J338

D218

J335

FLT201 J342 1 SW200 5 C294

J302

J313

C272 C273 J317 J316

J343

KX-FL511 ANALOG BOARD (PCB2) COMPONENT VIEW

J351 J332

J321 J327 J312 J303 J311 28 J306

PC200

PC201

J300 J324 J360

PbF

C265

J322 J363 J362

J320

R311

D212 D211

T202

24VA

5VD 2

36

J200 12 345 6789 A B CD E F GH I C231 C240 J K L MN O PQ R J202 R240 J201 R247 R251 S T UVWX Y Z 0 L226 L232 C246 R250 L228 C242 C224 C236 R318 R321 L227 R238 C243 R232 C315 C318 L214 R322 R215 R237 R200 R335 R332 C306 C308 R246 C203 L264 C204 L225 C317 R216 R326 R206 L205 C207 R334 L275 C216 L209 L237 C212 C299 R327 L277 R325 C321 L202 L210 R205 C219 R317 C309 C307 R212 C230 R217 IC201 R222 L255 R231 C213 L223 IC202 L207 R214 C227 L216 R324 R331 L211 C200 R229 L217 R221 R210 C202 R320 L222 C314 C223 C226 L224 L263 R230 L249 C303 L212 L218 R204 C225 R234 R202 C297 L256 R341 L259 R342 R218 C233 R242 C326 L258 L283 R201 C214 R233 C229 L274 C201 L260 L220 L257 R241 L230 IC204 L273 C206 R236 R329 R203 C312 L272 R226 L221 C322 C232 C209 R244 L271 R328 R209 R207 C238 C239 L208 L270 C205 R243 C301 L268 C310 C221 L200 L213 L267 R330 C208 IC200 L266 L201 1 2 IC206 1 L231 4 3 R245 L284 L243 L245 L240 L246 R312 L244 R313 C290 R308 R219 C293 R314 L241 C291 R309 L236 R296 R220 C320 C277 R295 C286 R293 R298 R283 L261 C269 L262 L235 R340 C274 R297 C285 IC207 R285 C327 C282 C276 C283 R301 L278 R300 C284 19 R343 C325 L250 R291 R302 L279 L234 C268 R282 C324 C267 R281 1 18 5VA 5 2 8 1 4 E Q215 1 5 4 5 5 4 8 L238 C235 R239 L251 L254 C305 C247 R249 L253 C302 L233 C266 R319 R277 L206 R344 L280 L265 R253 C244 R248 C245 C250 R256 R260 Q210 Q203 E R279 R280 Q208 E C254 R259 E R269 R265 R275 R270 C260 Q207 R273 R266 R287 R258 R268 E C275 R289 D210 E Q213 R303 R304 E Q204 C252 Q206 R264 R261 E R267 Q205 C257 R284 C271 6 5 E 2 1 8 5 4 8 1 5 8 C241 1 4 1 2 IC208 5 3 8 1 1 1 4 L276 L229 R235 C228 IC205 28 27 R225 L252 C304 R224 AG 4

DG

PbF PFUP1331ZB-A

Marked

C264 R272 2 1

R252 C251 R257 R276 R288

L248 2 1

6 5

R305 R316 L247 L239 24V C296 AG DG

L242 C319

R336

J211 J212 C287 E Q212 J213

KX-FL511 ANALOG BOARD (PCB2) BOTTOM VIEW

R202 R118 R117 R114

C202

C201

R203 R201 D202

EUKMBN889H
D203 T201

R211 C203 R208 R212 C207 R213

R110

R116

CN2

C102

R101

R102 Q102 R121 R204 R123 R124

ZD201

C205 R210 R206 Q202 R205

ZD202

24V GND CHG DEV TRS TOP CVR

R120

R106 R109

C112

Q101 R105 C106 R112 R113 R125 C109 C106 C111 D105

D109

R127

R111

R108

D205

R104

IC101

R214

R209

C209

R107 C103

C104

Q201 D201

R115

CHG

C204 D204 R119

D104

PbF
TRS

D107 Q103 T101

C101 C110 R103 D101 R126 C108

Marked

IP101

SW101

KX-FL511 HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) COMPONENT VIEW

OPC

R207

DEV

Marked
R211 C203 D205 R208 R212 R214 C209 C207 R213 JC10 ZD202 R205 D203 C112 D109 T201

EUKMBN889H

JA7 JA8 Q201 E D201

NPKN889

PbF
C104 R107 C103 R109 R104 1 CN2 JA2 T101 JA3 D107 Q103 E C101 JA1 SW101 IP101 N38

R209

R127

JA9

R120

R108 JC1 JA10 C102 ZD201 JC2 R206 R121 C111 JA4 R204 D105 TRS D104 R123 R102 JA6 JA5

C205 R210 Q202 E

JC6

JC8

JC7

OPC

DEV

JC5 R207 D204

CHG JC9

JC4

JC3

R119

C110

KX-FL511 HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) BOTTOM VIEW