Professional Documents
Culture Documents
DIGITAL MINILAB
FRONTIER 330
FUJIFILM SCANNER AND LASER PRINTER
SLP-800SC
FA CONVERSION KIT
First Edition
PP3-C920E
INTORDUCTION
This service manual/parts list outlines the procedures to be followed when installing, maintaining and servicing the CP-40FA II /CP-43FA II/CP-47L/CP-40SP Processing Kit for the Fujifilm Digital Minilab FRONTIER 330 SLP800SC. This manual is a professional publication provided for qualified service personnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the SLP-800SC. When maintenance service is needed, be sure to contact qualified service personnel. Precautions Generally Applying to All Servicing Operations
!
WARNING
When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to maybe accidentally activated causing damage to the machine and/or bodily injury.
!
CAUTION
The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures. Wear gloves when handling the optical system parts to keep the parts free from fingerprints. When mounting machine parts, take care not to sandwich any of the wires. Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols. The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch first; to connect, make sure the catch engages (locks).
Installation Manual Appropriations 1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel. 3. This manual contains information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILMs prior consent is required in regard to the following. Manual copying in whole or in part. Disclosure of manual contents to unauthorized personnel. Manual uses for purposes other than technical service.
CONTENTS
1. SPECIFICATIONS AND PARTS LOCATION ................................................................................... 2
1.1 1.2 Specifications ........................................................................................................................................ 2 Parts Location ....................................................................................................................................... 3 1.2.1 Processing Solution Circulation System ....................................................................................... 3 1.2.2 Processing Solution Replenishment System ................................................................................ 4
2. CONVERSION............................................................................................................................................. 5
FA Conversion Kit ................................................................................................................................. 5 Tools Required ...................................................................................................................................... 9 Conversion Parts Arrangement ........................................................................................................... 10 Conversion for CP-40FAII/CP-43FAII/CP-47L/CP-40SP .................................................................... 11 2.4.1 Cleaning New Replenisher Tanks............................................................................................... 11 2.4.2 Cover Removal ........................................................................................................................... 11 2.4.3 Replenisher Pump Hose Replacement ....................................................................................... 12 2.4.4 External Replenisher Tank Harness Installation ......................................................................... 13 2.4.5 External Waste Tank Hose Connection ...................................................................................... 14 2.4.6 External Waste Tank Harness installation .................................................................................. 15 2.4.7 Replenisher Pump Section Cover Installation............................................................................. 15 2.4.8 Waste Hose Cover Installation.................................................................................................... 16 2.4.9 External Tank Connection........................................................................................................... 16 2.4.10 PS-R Port Cover Installation ....................................................................................................... 17 2.4.11 Replenisher Preparation ............................................................................................................. 17 2.4.12 Processing Method Selection (Menu 46F) .................................................................................. 17 2.4.13 Auto Washing Pump Air Bleeding ............................................................................................... 18 2.4.14 P1-R, P2-RA and P2-RB Pump Air Bleeding .............................................................................. 18 2.4.15 PS-R Pump Air Bleeding............................................................................................................. 18 2.4.16 Replenishing Section Cover Installation...................................................................................... 18 2.4.17 External Replenisher Tank Installation........................................................................................ 19 2.5 Condition Setup................................................................................................................................... 20 2.5.1 Replenisher Rate Setting (Menu 464)......................................................................................... 20 2.5.2 Processing Temperature Setting (Menu 465) ............................................................................. 20 2.5.3 Processing Method Selection Confirmation (Menu 416)............................................................. 20 2.5.4 Pump Output Measurement/Setting (Menu 461) ........................................................................ 20 2.5.5 Normal Condition Setup .............................................................................................................. 21 2.6 Returning to CP-48S ........................................................................................................................... 21 2.1 2.2 2.3 2.4
Processing Tank Heaters (H401 to H404) Internal Waste Solution Tank (W1) Safety Thermostats (D401 to D404)
H 402 PU 401 PU 402 PU 403 PU 404 PU 405 F403 PU 406 H 404 Waste Solution Level Sensor (FS420) H 403 F 402 Waste Hose
NOTE: For CP-47L, the conversion related to the external waste solution tank may not be executed.
CD1021
1.2.2
PS-R(PU411)
P1-R(PU408)
PS-R(W)
Drain Valves
CD1020
2. CONVERSION
2.1 FA Conversion Kit
No. 1 Part Number 899FA1039 316S2052 316S2076 81G02003 308S3000412 826G02059 343G02008 Part Name Hose Clamp Hose Clamp Float Ball M4 x 12 Double Sems Screw Replenisher Tank with Hoses Hook Quantity 1 3 4 bags 4 1 1
CD1028
CD1818
CD1027
899FA1041
370G02132 316S2057
1 1
CD1029
899FA1035
370G02133 316S2057
1 1
CD1030
2. CONVERSION
No. 4
Quantity 1 1
CD1031
899FA1003
827G02210 316S2057
1 3
CD1032
899FA1006
370G02137 316S2057
1 1
CD1033
899FA1009
370G02135 316S2053
1 2
CD1034
899FA1011
370G02136 316S2057
1 2
CD1035
899FA1012
1 3 1 3
CD1036
2. CONVERSION
No. 10
Quantity 1 1 7
CD1037
11
899FA1014
Harness Assembly M4 x 8 Truss Head Screw Cord Clamp M4 x 10 Double Sems Screw Nylon Clamp
1 2 1 1 1
CD1038
12
899FA1036
350G02646 308S3000408
1 2
CD1039
13
899FA1030
Replenisher Pump Section Cover M4 x 10 Truss Head Screw Waste Hose Bracket M4 X 8 Double Sems Screw Cover M4 x 8 Trass Head Screw
1 5 1 4 1 1
CD1040
CD1154
14
899FA1031
Replenisher Cartridge Section Cover M4 x 10 Double Sems Screw M4 x 40 Double Sems Screw
1 1 1
CD1041
2. CONVERSION
No. 15
Part Name External Tank Lower Bracket Cord Clamp M4 x 12 Double Sems Screw
Quantity 1 2 2
CD1042
16
899FA1033
356G02684 301S3000408
1 2
CD1043
17
899FA1034
1 1 2
CD1044
18
899FA1037
347G02142
CD1045
19
899FA1047
1 1 1 set 1 1 2
50
899FA2014
CD1046
51
899FA2015
370G02126 316S2053
2 2
CD1047
2. CONVERSION
No. 52
Part Name External Waste Tank Hose Assembly Hose Clamp Hose Clamp
Quantity 1 2 1
CD1048
53
899FA2018
1 1 2
CD1049
54
359G02080
FNCP4-A3623
1 1 set
CD1027
NOTE: Numbers in [ ] shown in 2.4 Conversion for CP-40FAII/CP43FAII/CP-47L/CP-40SP indicate No. of the parts check list above.
1212
E158
Pliers
0217
0395
2. CONVERSION
[52]
[51]
[54]
CD1022
10
2. CONVERSION
3. Connect a hose to the drain valve of the P1-R replenisher tank and place the end of the hose into a container (such as a tray) that is lower then the valve. 4. Wash the inside of the P1-R replenisher tank using running water. 5. After all the water has been drained off, close the drain valve and disconnect the hose.
2.4.2
Cover Removal
1. Perform the post-operational checks to shut down the system and turn OFF the built-in circuit breaker and the main power supply. 2. Remove the six screws and then the processor rear top cover.
Screws (6)
2.4.1
1. Remove the two screws and then the front cover from the replenisher tank [1].
PS-R PS-R(W)
Screws (2)
P1-R P2-R
CD1016
3. Remove the seven screws and then the processor rear cover.
Front Cover
6. Wash the remaining replenisher tanks by following Steps 3 through 5. 7. Reinstall the tank front cover using the two screws.
Screws (2) Screws (7)
CD1015
Front Cover
CD1017
EZ1624
11
2. CONVERSION
4. Open the replenisher box door and remove the replenisher cartridge. 5. Loosen the two screws and remove the four screws and then the replenishing section cover. 6. Remove the ve screws and then the replenisher pump section cover.
3. Loosen the two hose clamps and remove the P2-RA OUT hose from the replenisher lter and P2-RA pump. 4. Loosen the two hose clamps and remove the P2-RB OUT hose from the replenisher lter and P2-RB pump. 5. Loosen the three hose clamps and remove the PS-R OUT hose from the replenisher lter, auto washing pump and PSR pump.
OUT Hoses Auto Washing Pump
9. Connect the PS-R (W) lter OUT hose [7] between the PS-R lter and the auto-washing pump and secure the hose ends using the hose clamps [7].
P2-RB Auto Washing Pump Pump PS-R P2-RA PS-R(W) Filter OUT Pump Pump Hose/Clamps [7]
P1-R Pump
P1-R Pump
PS-R Filter OUT Hose/Clamps [8] P2-R Filter OUT Hose/Clamps [5]
CD976
PS-R
10. Connect the P1-R lter IN hose [2] to the P1-R lter and secure it using the hose clamp [2]. 11. Connect the P2-R lter IN hose [3] to the P2-RA lter and secure it using the hose clamp [3]. 12. Connect the PS-R lter IN hose [6] to the P2-RB lter and secure it using the hose clamp [6]. 13. Connect the PS-R (W) lter IN hose [4] to the PS-R lter and secure it using the hose clamp [4].
P1-R
P2-RA
P2-RB
CD1149
2.4.3
1. Remove the two screws and pull out the replenisher pump bracket.
6. Install the plugs [9] and hose clamps [9] to the ends of the P1-R IN, P2-RA IN, P2-RB IN and PS-R IN hoses and place them behind the replenisher tanks.
Middle Hose Plug/Clamp [9]
Screws (2)
CD286
P2-RB Filter
PS-R Filter
2. Loosen the clamps and disconnect the P1-R IN, P2-RA IN, P2-RB IN and PSR IN hoses from the replenisher lters.
IN Hoses
P2-R Filter IN Hose/Clamp [3] P1-R Filter IN Hose/Clamp [2] PS-R Filter IN Hose/Clamp [6] PS-R(W) Filter IN Hose/Clamp [4]
CD976
7. Connect the P2-R lter OUT hose [5] between the P2-RA lter, P2-RA and P2-RB pumps and secure hose ends using the hose clamps [5]. 8. Connect the PS-R lter OUT hose [8] to the P2-RB lter and the PS-R pump and secure the hose ends using the hose clamps [8].
12
2. CONVERSION
14. Push back the replenisher pump bracket and secure with the two screws.
2.4.4
5. Install the cover to the lter IN hose bracket using the four double sems screws [10].
Filter IN Hose Bracket
1. Pass the longer end of the harness assembly [11] through the hole in the lter IN hose bracket and route it as shown. 2. Secure the harness assembly with the two harness clamps.
Harness Clamp (2) M4 x 8 Double Sems Screws (4) [10] Cover
CD981
15. Pass the lter IN hoses through the holes in the lter IN hose bracket [10] and install the bracket using the three screws [10].
Filter IN Hose Bracket [10] Harness Assembly [11]
CD979
3. Pass the harness assembly, P1-R, P2R, PS-R and PS-R (W) hose ends through the holes in the cover [10]. 4. Secure the plate on the harness assembly to the cover using the two truss head screws [11].
Cover [10] P1-R P2-R PS-R PS-R(W) M4 x 8 Screws (3) [10]
CD978
Plate
Screws (2)
CD306
7. Connect the connector of the harness assembly to the FS416 connector on the connector bracket.
FS416 Connector
Harness Assembly
CD982
13
2. CONVERSION
2.4.5
NOTE: If the external waste solution tank is not used, neglect this subsection. (only for CP-47L) 1. Remove the four screws and open the circuit board bracket.
4. Install the two hose plugs [51] to the P2 and PS overow hose connections on the internal waste tank using the two hose clamps [51]. 5. Connect the external waste tank hose assembly [52] to the P2 and PS overow hose connections on the processing tanks with the two hose clamps [52].
Large Hose Clamps (2) [52]
8. Connect the external waste tank hose assembly to the hose joint and secure it with the hose clamp [52]. 9. Install the cord clamp [53] to the waste hose bracket.
External Waste Tank Hose Assembly
External Waste Hose Assembly [52] Large Hose Clamps (2) [51]
CD984
10. Install the waste hose bracket to the frame using the four double sems screws. [13]
2. Remove the two screws and then the chain protection cover.
Chain Protection Cover
6. Route the other end of the external waste tank hose assembly along the internal waste tank to the replenisher pump section as shown.
11. Close the circuit board bracket and secure it using the four screws.
3. Loosen the four hose clamps and remove the P2 and PS overow hoses from the processing tank and the internal waste tank.
PS Overflow Hose P2 Overflow Hose
7. Install the hose joint [53] to the waste hose bracket [13] using the two truss head screws [53].
Waste Hose Bracket [13] Hose Joint [53]
M4 x 8 Truss Head Screws (2) [53] Hose Clamp (4) Internal Waste Tank
CD983 CD986
14
2. CONVERSION
2.4.6
1) Install the waste hose bracket [13] using the four double sems screws [13].
NOTE: If the external waste solution tank is not used, neglect steps 1 to 3. 1. Pass the harness assembly [50] through the hole in the waste hose bracket and secure it using the two clamps as shown.
Screws (2)
2) Install the cover [13] to the bracket using the trass head screw [13].
2. Install the plate on the harness assembly to the waste hose bracket using the two truss head screws [50].
Plate
6. Reinstall the processor rear top cover using the six screws.
M4 x 8 Truss Head Screws (2) [50] Harness Assembly
CD990
1. Pass the harness assemblies through the holes in the replenisher pump section cover [13]. 2. Install the replenisher pump section cover with the ve truss head screws [13]. 3. Remove the air lter/holder from the old replenisher pump section cover and install them to the new cover.
M4 x 10 Truss Head Screws (5) [13]
3. Connect the harness assembly to the FS420 connector on the connector bracket.
Screws (6)
CD1147
FS420 Connector
CD991
2.4.7
NOTE: For CP-47L without external waste tank, install the external waste hose hole cover before installing the replenisher pump section cover by following the steps below.
Air Fillter/Holder
CD992
15
2. CONVERSION
2.4.8
2.4.9
5. Connect the waste hose of the harness assembly to the hose joint using the hose clamp [50] NOTE: If the external waste solution tank is not used, neglect this step.
Large Hose Clamp [50]
1. Remove the C-ring and then the waste hose cover from the old replenisher pump section cover. 2. Remove the two screws and then the magnet plate from the old replenisher pump section cover.
Magnet Plate
1. Connect the harness assembly to the four connectors on the external replenisher tank. 2. Secure the harness assembly to the tank sing the nylon clamp [11] and double sems screws [11].
PS-R(W) PS-R P2-R P1-R
C-ring
M4 x 10 Double Sems Screw [11] Screws (2) Waste Hose Cover Nylon Clamp [11]
CD1010
Harness Assembly
CD993
3. Install the magnetic plate to the new replenisher pump section cover using the two screws. 4. Install the waste hose cover to the new replenisher pump section cover and secure it using the C-ring.
Magnet plate C-ring
3. Align the cutout in the connector cover [12] with the harness assembly and install the cover over the connectors using the two double sems screws [12].
Connector Cover [12]
6. Install the waste tank cap of the harness assembly to the external waste tank [54]. NOTE: If the external waste solution tank is not used, neglect this step.
Harness Assembly M4 x 8 Double Sems Screws (2) [12] Screws (2) Waste Hose Cover
CD1011 CD994
4. Connect the external replenisher tank hoses to the lter IN hoses and secure them with the four hose clamps [1].
Hose Clamp [1] Hose Clamp (3) [1]
16
2. CONVERSION
CD105
4. Proceed to the menu 46F Installation screen. 5. Click [M] of the Processing Formula box and select CP47L.
P1-R P2-R PS-R PS-R(W)
CD1019
Guard
Screw
CD1012
3. Install the PS-R port cover [17] using the bracket [17] and two truss head screws [17].
M4 x 8 Truss Head Screws (2) [17]
2. Prepare the P1-R, P2-R, PS-R and PS-R (W) replenisher (see REPLENISHER SOLUTION PREPARATION of Instruction Manual for FA Conversion Kit).
Bracket [17]
7. Click [Set]. 8. Click [OK]. Operation returns to the 4 Setup and Maintenance menu screen. 9. Shut down the system by clicking the emergency stop switch and then restart the system. NOTE: Do not use the emergency stop switch to stop the system in normal operation. 10. Remove the interlock adjustment jig from the interlock switch.
2. Turn ON the main power supply and the built-in circuit breaker.
Built-in Circuit Breaker
CD103
17
2. CONVERSION
3. Bleed trapped air in the P1-R line by moving the hose during the pump is operating.
2. Click [Open] of S410 P1R stirring valve. The valve opens and auto washing pump operates. 3. Bleed trapped air in the PS-R (W) line by moving the hose during the pump is operating.
2. Click [Run] of "Replenisher pump air extraction". Air bleeding starts. 3. Bleed trapped air in the P1-R, P2-RA and P2-RB lines by moving the hoses during the pumps are operating.
CD1002
CD1002
PS-R(W) Hose
CD1000
4. Repeat steps 8 and 9 several times to bleed trapped air completely. 5. Connect the hose to the P1-R drain valve and drain water collected by bleeding operation from the P1-R replenisher tank 6. Close the drain valve.
P1-R Drain Valve
2. Remove the resin lock washer and screw from the right top of the replenishing section cover.
Hose
CD1001
18
2. CONVERSION
3. Install the replenishing section cover using the four truss head screws as shown.
Remove this screw and resin lock washer.
2. Install the two cord clamps [15] to the external tank lower bracket [15]. 3. Install the lower bracket to the lower frame using the two double sems screws [15].
M4 x 12 Double Sems Screws (2) [15]
6. Loop the hoses and secure them using two cord ties as shown. 7. Secure the harness with the two cord clamps as shown.
Cord Ties
Truss Head Screws (4) Cord Clamps External Tank Lower Bracket [15]
CD1007 CD1004
Hoses
Cord Clamps
CD1014
4. Install the replenisher cartridge section cover [14] using the M4x10 and M4 x 40 double sems screws [14].
M4 x 40 Double Sems Screw [14]
4. Install the external tank to the lower bracket using the two double sems screws [1].
8. Attach the labels for CP-47L, CP43FAII, CP-40FAII or CP-40SP [19] to the back surface of the replenisher tank door as shown.
Labels [19]
5. Install the external tank to the upper bracket using the two double sems screws [1].
9. Attach the caution label [54] to the front of the tank as shown.
19
2. CONVERSION
2.5.3
2. Enter the values in accordance with the processing method shown in the table below. Replenisher Rate (ml/m2)
Range P1-R P2-R PS-R 30.0 to 200.0 10.0 to 300.0 100.0 to 300.0 CP-47L 45.0 35.0 242.0 CP-43FAII 73.0 182.0 242.0 CP-40FAII 161.0 218.0 242.0 CP-40SP 161.0 218.0 242.0
2. Make sure the Process is CP-47L. 3. Click [OK]. Operation returns to the 4 Setup and Maintenance menu screen.
* CP-40SP (RA-4 compatible chemical): enter values in accordance with the chemicals to be used. 3. Click [OK]. Operation returns to the 4 Setup and Maintenance menu screen.
2.5.4
1. Prepare the measuring cylinder. 2. Proceed to the Menu 461 Pump Output Measurement/Setting screen.
2.5.2
1. Proceed to the menu 465 Processing Temperature Setting screen. 2. Enter the values in accordance with the processing method shown in the table below.
Processing Temperature
CP-47L P1 P2 PS Temperature Range 38.5C 38.0C 38.0C
CP-43FAII
38.5C 35.0C 35.0C
CP-40FAII
35.0C 35.0C 35.0C
30.0 to 40.0C
3. Click [OK]. Operation returns to the 4 Setup and Maintenance menu screen.
20
2. CONVERSION
4. Insert the P1-R nozzle into the measuring cylinder during the countdown and hold the cylinder at the same height as the nozzle setting position. The countdown stops and the P1-R pump starts to discharge.
P1-R Nozzle
Measuring Cylinder
CD090N
The alarm beeps once when the pump stops discharging. 5. Dispose the rst output liquid due to trapped air in the system. 6. Repeat Steps 3 and 4. 7. Put the measuring cylinder on a horizontal surface, read the liquid amount and record it. 8. Dispose of the liquid in the measuring cylinder. 9. Repeat Steps 6 through 8 twice and calculate average value of three times. 10. Return the nozzle to the P1-R subtank. 11. Move the cursor to Measured value of P1R and enter the average value. 12. Clean the measuring cylinder. 13. Repeat Steps 3 through 12 for P2-RA, P2-RB and PS-R pumps. 14. Click [OK]. Operation returns to the 4 Setup and Maintenance menu screen.
2.5.5
Follow the steps in chapter 3 "Condition Setup" of the "INSTALLATION MANUAL" for normal condition setup procedure except items mentioned in subsections 2.5.1 thorough 2.5.4 of this manual.
21
3. PARTS REPLACEMENT
3.1 Replenisher Tank Removal/Reinstallation
Removal 1. Remove the two screws securing the external tank to the lower bracket.
7. Remove the screw securing the harness clamp. 8. Disconnect the four harness connectors. 9. Remove the two screws and then the connector bracket. 10. Remove the sensor connector from the bracket.
Connector Bracket Screws (2)
Lower Bracket
Screws (2)
CD1152
2. Remove the two screws securing the tank to the bracket and then the replenisher tank.
Front Cover
Screws (2)
Replenisher Tank
GD1153
CD1015
4. Drain the replenisher from the tank in which the sensor is to be replaced.
EZ1763
Locknut
EZ1770
22
3. PARTS REPLACEMENT
12. Cut the harness at the connector. 13. Remove the sensor by using the hooking tool.
Cut
Sensor
EZ1771
Hocking Tool
EZ1774
Sensor
EZ1772
Installation Installation is essentially in the reverse order of removal. NOTE: Pass the wire of a new sensor through the hole in the tank and tighten the locknut securely. Insert the sensor wire pins into the connector.
Connector
Locknut
Wire Pins
EZ1773
23
1. Add two liters of water. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2635
P1R replenisher solution level has When the P1R lower limit sensor detects "solufallen. tion low". (Causes of the warning message) Mix the replenisher. 1. P1R solution level is low. 2. Poorly connected or broken harness between the P1R external replenisher sensor (FS416) and the CTP16 in the CTP22 circuit board 3. Faulty FS416 4. Faulty CTP22 circuit board P1R replenisher empty. Add replenisher. When the P1R lower limit sensor detects "Completely no solution" (Causes of the warning message) 1. No solution is in the P1R tank. 2. Poorly connected or broken harness between the P1R external replenisher level sensor (FS416) and the CTP16 in the CTP22 circuit board 3. Faulty FS416 4. Faulty CTP22 circuit board When the external waste solution sensor detects "solution exists" (Causes of the warning message) 1. The external waste solution level sensor (FS420) detected "Solution exists." 2. Poorly connected or broken harness between FS420 and the CTP16 in the CTP22 circuit board 3. Faulty FS420 4. Faulty CTP22 circuit board When the external waste solution sensor detected "solution completely full" (Causes of the warning message) 1. The external waste solution level sensor (FS420) detected "Solution exists." 2. Poorly connected or broken harness between FS420 and the CTP16 in the CTP22 circuit board 3. Faulty FS420 4. Faulty CTP22 circuit board When the PSR lower limit sensor detects "solution low". (Causes of the warning message) 1. The PSR tank is empty. 2. Poorly connected or broken harness between the PSR external replenisher level sensor (FS418) and the CTP16 in the CTP22 circuit board 3. Faulty FS418 4. Faulty CTP22 circuit board When the P2R lower limit sensor detects "solution low". (Causes of the warning message) 1. The replenisher solution level is low. 2. Poorly connected or broken harness between the external replenisher level sensor (FS417) and the CTP16 in the CTP22 circuit board 3. Faulty FS417 4. Faulty CTP22 circuit board
1. Replenish the P1R. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2638
1. Replenish the P1R. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2644
1. Collect the waste solution. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2645
1. Collect the waste solution. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2660
1. Add eight liters of water into the FRSS. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2666
1. Replenish the P2R tank. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
24
No W-2667
Factor When the P2R lower limit sensor detects "solution completely empty". (Causes of the warning message) 1. The P2R tank is empty. 2. Poorly connected or broken harness between the P2R external replenisher level sensor (FS417) and the CTP16 in the CTP22 circuit board 3. Faulty FS417 4. Faulty CTP22 circuit board When the washing solution level sensor detects "solution low" (Causes of the warning message) 1. Low solution level 2. Poorly connected or broken harness between the external washing solution level sensor (FS419) and the CTP16 in the CTP22 circuit board 3. Faulty FS419 4. Faulty CTP22 circuit board When the washing solution level sensor detects "solution completely empty" (Causes of the warning message) 1. Low solution level 2. Poorly connected or broken harness between the external washing solution level sensor (FS419) and the CTP16 in the CTP22 circuit board 3. Faulty FS419 4. Faulty CTP22 circuit board
Actions
1. Replenish the P2R tank. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2686
1. Add eight liters of water into the tank. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
W-2688
1. Add eight liters of water into the tank. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.
25
26
5. PARTS LIST
USING PARTS LISTS AND EXPLODED VIEW ILLUSTRATIONS Select the necessary replacement parts or assemblies referring to the pertinent section in the exploded view drawing of the equipment. Parts which are shaded are supplied as assemblies and should remain integrated as originally assembled. The numbers of the exploded drawings correspond to the drawing reference numbers in the parts lists page opposite. Select the numbers and names of required parts from the parts lists. When ordering parts, not only the part number and name, but also the equipment name and serial number should be included with the order. The Part No. Index List at the end of the Parts List includes the numbers of all equipment parts in ascending order, along with the Exploded Drawing Index Nos. and Drawing Nos. Names of fasteners, such as screws and washers, are abbreviated in the exploded drawings. For metal fasteners specifications see the "Standard Marking System for Metal Fasteners" page. The introduction of improved parts may in certain instances result in part number changes without prior notice. NOTE1 The numbers indicated in the Parts List "Qty" column designate the quantity of a particular part incorporated in a single piece of equipment. lt should be noted, however, that some parts may appear more than once in a parts list. NOTE2 For increased viewability, every number assigned to an assembly shown in an exploded view is indicated by a white numeral on a black backgrounde.g., A01 . When ordering, however, use regular numerals e. g. , A01 which appear in parts lists. The one-year guarantee does not apply to the parts marked with the symbol "" which include consumables. The parts marked with an open circle "o" can be repaired for reuse. When ordering replacements for parts to be repaired, add "-K" to the part numbers. Example:The replacement for part No. "A319A8210913" to be repaired should be ordered as "A319A8210913-K. " Please see to it that parts marked with "o" are returned together with repair slips, when their replacements are received. NOTE3 AII parts marked with "" or "" are always available. Other parts may not always be in stock, resulting in delayed delivery. NOTE4 The parts marked with "" in the part list indicates a product, not a part. When ordering, refer only to the product name abbreviations given in the part number column. NOTE5 Parts and products marked by a plus (+) sign are subject to export restrictions as set forth in the Japanese law governing foreign exchange and foreign trade. An export permit must therefore be obtained in accordance with this law before any of these items may be taken out of the country. This law is applicable within Japan. NOTE6 The type and manufacturer's name are given in the column of Remarks for information. The parts may not fit all machines so they should be ordered by referring to part numbers. NOTE7 Symbols A and B in the Remarks column indicate "common parts" between the machines indicated below.
Symbol A B Model Laser Printer/Paper Processor LP1500SC and LP2000SC Laser Printer/Paper Processor LP2500P
CAUTION
The Parts List is intended for exclusive use by technical service personnel authorized by Fuji Photo Film Co. , Ltd.including personnel to whom technical servicing is commissioned by Fuji Photo Film Co. , Ltd. To avoid possible electric shock or other personal injury, no person other than the authorized technical service personnel is allowed to attempt to gain access to the interior of the equipment by screwing the cover or other parts off. Use of the Parts List by anyone else but the authorized technical service personnel is forbidden.
27
STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS These screws,bolts and nuts are ISO metric screw thread. The table belows classifies M4 screws.For information on other screws see the guide to screw classification.
DRAWING REFERE-NCE NO.
PART NAME
Screw,flat head Screw,pan head Screw,truss head
Screw,tapping,flat head Screw,tapping,pan head Screw,tapping,truss head Setscrew hex socket head cup point Setscrew hex socket head cone point Setscrew hex socket head flat point Setscrew slotted head cup point Setscrew slotted head cone point Setscrew slotted head flat point
SYMBOL
S N T STa NTa TTa PK PT PH FK FT FH R Q Na W SW E CG CA CP KP A B D DH
PART NO EXAMPLE
NOTE
M10 M10 M10 M10 M10 M10 M10 M10 M10 M M M M10 M10 M M M Nominal diam. Nominal diam. Nominal diam. Nominal diam. Nominal diam. M10 with tlat and washer M10with tlat and spring washer M M
Deltight screw DHflat point Screw,sems A 26. lnternal ring CA 23. Bolt,hex head R 16. Setscrew slotted head cup point FK 13. Screw,flat head S 4. 1.
SHAPE
2. 3.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
301S7000410 301S1000410 301S3000410 306S3000410 306S1000410 306SF000410 303S2000410 303S3000410 303S1000410 302S2000405 302S3000405 302S1000405 304S1000410 304S3000410 305S1120004 309S0120004 309S0220004 315S3000040 315S1000040 315S2000040 309S0129204 315S1920040 308S1000410 308S2000410 53K882260 53K882260
S10 N10 T10 STa10 NTa10 TTa10 PK10 PT10 PH10 FK FT FH R10 Q10 Na W SW E CG CA CP KP A10 B10 D D
Screw,pan head N 5.
Screw,truss head T 6.
Setscrew hex socket Setscrew hex socket Setscrew hex socket head flat point head cup point head cone point PK PT PH 10. 11. 12.
Bolt,hex head Bolt,hex socket head Nut,hex Washer,plain Washer,spring E-ring External ring lnternal ring Plastic washer Plastic ring Screw,sems Screw,double sems Deltight screwcone point Deltight screwflat point
Nut,hex Na 19.
E-ring 22.
External ring CG
Screw,double sems B
Diam Nominal
Item
Not used
Shape-indicating.symbol enclosed in a circle Shape-indicating.symbol enclosed in a square Shape-indicating.symbol enclosed in a triangle
N4 N4 N4 N4 N4 N4 N4 CP
11 00 05 80 10 12 55 92
Nut
Shape Type
Material
Nominal Diam Material Shape
Item
TYPESHAPECLASSIFICATION Screw,pan head1 Screw,flat head 7 Screw,tapping,truss head cone,large diam F Screw,tapping,truss head flatG Screw,tapping,truss head cone H Screw,tapping,pan head flat 1 Screw,tapping,pan head cone2 Screw,tapping,flat head flat 3 Screw,tapping,flat head cone 4 Screw,truss head small3 Setscrew,hexagon head flat 1 Setscrew,hexagon head cup point 2 Setscrew,hexagon head cune3 Bolt,hexagon head veguar1 Bolt,hexagon head thin2 Bolt,hexagon socket head3 Screw,sems small,round 4 Screw,sems luster,round 5 Screw,double sems small 2 Screw,sems luster 3
Item
Ring, retaining
Nominal Diam
Item
Material Type
28
FA TANK KIT
INDEX
INDEX 01
FA
INDEX 02
FA
The parts shown in the shaded area of each index illustration are described in the page or pages having the same index number.
29
01
SLP-800SC
01
T4x6
02
03
T4x6
08 04 07 09 10 11 12 13
T4x6
05 06 39 38
14 15 37
S4x6
16
36 33 32 31
35
S4x6
17
TN4x8 T4x6
34 18 19 20 21
S4x6
A4x8
22
B4x10
T4x8
Shape Symbol
30
23 24 25
40 41 42 43 29
A4x6
26 27 28
30
SLP-800SC
FA TANK KIT (1) Drawing Ref. No. Part No. 01-01 350G02652 01-02 314G02008 01-03 350G02651 01-04 346G02071 01-05 347N1131 01-06 363F2977 01-07 340N0113 01-08 363G02460 01-09 375F0271 01-10 317F1109 01-11 375F0270 01-12 319H0021A 01-13 350G02653 01-14 359F0300 01-15 350F4233 01-16 350G02650 01-17 356G02532 01-18 356G02531 01-19 128G02059 01-20 01-21 01-22 372G02055A 317F0083 350G02648 Drawing Ref. No. Part No. 01-23 827G02224 01-24 827G02223 01-25 356G02528 01-26 827G02223 01-27 827G02222 01-28 367G02008 01-29 356G02533 01-30 136G02530 01-31 827G02219 01-32 827G02220 01-33 827G02221 01-34 381G02003 01-35 391H0001A 01-36 350G02649 01-37 356G02530 01-38 343G02008 01-39 356G02529 01-40 316S2051 01-41 316S2053 01-42 316S2052 01-43 316S2076 01-A01 826G02059
01
Qty 1 2 1 2 1 4 1 1 1 1 1 4 2 1 2 1 1 4 8 1 3 1 Remarks AB AB AB AB AB AB AB AB AB AB AB 150PC.SX4 AB AB AB AB AB AB SNP-7-HSO AB SNP-14-HSO SNP-12-HSO SNP-3-HSO
Part Name Cover Hinge Cover Bracket Washer Cap Knob Funnel Washer Cap Packing Pipe Cover,top Tank Lid Plate,side Strap Bracket Switch,float Fitting,tube Cap Cover
Qty 1 1 1 1 2 2 2 2 2 2 2 2 1 4 4 1 1 1 4 4 1 1
Part Name Hose Hose Plate,bottom Hose Hose Caster Bracket Harness ass'y Hose Hose Hose Float Rod Plate,side Bracket Jig Bracket Clamp,hose Clamp,hose Clamp,hose Clamp,hose FA tank kit
31
02
SLP-800SC
01
02 03
28
T4x8 B4x8
04 09 05
Shape
07
Symbol
T4x8
06
24 25 26 27 10
08
T4x8
B4x8 T4x8
B4x8
14 11 12 13
15
16
17
B4x40
19
T4x8
21
T4x8
22 20 18
B4x12
23
32
SLP-800SC
FA TANK KIT (2) Drawing Ref. No. Part No. 02-01 370G02126 02-02 370G02129 02-03 356G02687 02-04 316S1031 02-05 372G02034A 02-06 370G02130 02-07 370G02137 02-08 370G02134 02-09 370G02132 02-10 370G02133 02-11 370G02135 02-12 370G02136 02-13 827G02210 02-14 356G02682 02-15 356G02683 02-16 128G02062 Drawing Ref. No. Part No. 02-17 359G02080 02-18 356G02685 02-19 350G02712 02-20 350G02714 02-21 350G02713 02-22 356G02684 02-23 356G02681 02-24 316S2057 02-25 02-26 316S2053 316S2056 Clamp,hose
02
Qty 1 1 1 1 1 1 1 8 9 1 3 Remarks
Hose
Qty 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
33
34
Your Name and Company Your E-mail Address and FAX Number
Question 1
How would you rate this equipment-related manual overall? (1) Very thorough (2) Good (4) Substandard (3) Slightly substandard If you have ticked (3) or (4), please give us your reasons.
Question 2
Have you found any technical errors, errors in spelling, or missing words in this manual? No Yes If you have ticked (Yes), please let us know what these errors and missing words are.
Question 3
How would you rate the writing (language, choice of words/phrases, etc.) and the illustrations/ diagram, etc.? (2) Should be simplified (1) Clear and easy to follow (3) Difficult to follow , (1) [Illustrations, etc.] Of adequate size , (2) [Illustrations, etc.] Too small , (3) [Illustrations, etc.] Difficult to follow If you have ticked (2), (3) or (3), please give us your reasons.
Additional Comments/Requests