Turbinen- und Anlagentechnik GmbH

Schulstrae 43 D-65795 Hattersheim / Germany Telefon : +49 6190 891678 Telefax : +49 6190 72546 E-Mail : tuba@tuba-turbine.de Internet : www.tuba-turbine.de

Ref. No.: 261 - Ruston Gas Turbine Power Generation Packages -

Description

Technical Data & Scope of Supply Unit 1 Alstom/Siemens TA1750 1980 1.1 MW 17.6% Dual Fuel Unit 2 Alstom/Siemens TA1750 1980 1.1 MW 17.6% Dual Fuel Unit 3 Alstom/Siemens TA1750 1980 1.1 MW 17.6% Dual Fuel

Turbine Manufacturer Turbine Type Date of Manufacture Power Rating ISO Efficiency Fuel Configuration Mounting Acoustics Start System Emissions Primary Steam/Water Injection Secondary Steam/Water Injection Operating Hours
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Skid
N/A Electrical N/A N/A N/A 49,810

Skid
N/A Electrical N/A N/A N/A 54,901

Skid
N/A Electrical N/A N/A N/A 51,339 1

(Package) Operating Hours (Gas Generator) Operating Hours (Power Turbine) Number Starts

49,810 49,810 654

54,901 54,901 461

51,339 51,339 550

Main Gearbox
Manufacturer Date of Manufacture Type RPM Running Hours
ALLEN-STOECK 1980 ALLEN-STOECK 1980 ALLEN-STOECK 1980

EPICICLYC EPICICLYC EPICICLYC 1,500 1,500 49,810

1,500 54,901

51,339

Alternator
Manufacturer Date of Manufacture Power Output kVA RPM Hertz Insulation Class Power Factor kW Amps Volts GEC GEC 1980 1,300 1,500 1,500 50 50 F 0.8LAG GEC 1980 1,300 1,500 50 F 0.8LAG

1980 1,300

F 0.8LAG

1,040 68
11,000 11,000

1,040 68
11,000

1,040 68

- Technical description TA1750 Refurbished Gas Turbine Packages We offer the well respected TA1750 gas turbines within a range of refurbished gas turbine packages to suit most customers' current needs. Building on our experience as RUSTON GAS TURBINES we now offer these units with the following enhancements and typical scopes of supply: TA1750 The refurbished TA1750 offers the established customer complete on-going fleet compatibility with their existing installations. Offered as driver only, generator, pump, or compressor packages, the TA1750 can generally be completely refurbished in less than 16 weeks from order placement for a standard style package. The TA1750 in it's refurbished form benefits strongly from re-engineering of the on-package systems. Compared to original-build TA machines a typical refurbished TA has the following enhancements: Gas Turbine

Fully refurbished rated core 2

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Refurbished or New hot path blading Cold path blading being sampled, and unacceptable blades replaced as necessary

New Bearings

Combustion chamber & hot elbow linings replaced Certified performance-tested gas generator Engine LP duct & exhaust elbow insulation replaced with new improved non-asbestos type

Gearbox

Refurbished gearcase All new internals, or fully refurbished

Gas Fuel System

Refurbished, tested & certified demister to existing design All new STAR fuel valves mounted within a new purpose-designed Fuel Valve Module, conveniently located on the turbine underbase Pressure monitoring by transmitters & differential transmitter direct to control suite New solenoid-operated safety shut-off valves fitted to system All new stainless steel 316L piping throughout, with double ferrule fittings where possible Fuel valve module incorporates fitted gauges of 100mm diameter, for fuel pressure; lube oil pressure & lube oil temperature

Lube Oil System

Refurbished, or new, engine-driven lube oil pump Refurbished auxiliary lube oil pump & DC flameproof motor Lube Oil system design to the proven TA standard with additionally... New Duplex filters & cartridges Stainless steel piping downstream of filters to bearings All new piping connections

Servo system removed ( no longer required )

Not required with a STAR fuel system from new Engine management now via PLC Controls More accurate fuel & speed monitoring Mechanical governor redundant, gearbox top now has better access Load & start limiters redundant Servo operated fuel shut-off valves replaced by new solenoid-operated type Instrument cabinet removed & replaced by new fuel valve module assembly Servo piping removed, reducing risk of oil leakage & improving engine access cleanliness

Gas Start System

Refurbished motor All new supply & vent piping

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Compressor cleaning system

Optional conventional TA dry wash system, or simple manual fluid wash system with combustion chamber auto drain valve

Junction Boxes

New Klippon TB range To current safety standards, BASEEFA certified, Eexe High ingress protection, IP66 All junction boxes located in one area for ease of access & cabling

Cables

Modern EPR/CSP rubber shipwiring cables Steel wire braided for mechanical strength & flexibility Heat & oil resistant, flame retardant

Thermocouples

Current standard, more robust than original type Wired via safety barriers to be intrinsically safe

Earthing

All electrical devices & junction boxes are now individually earthed for added safety

Control System

New PLC or RUSTRONIC MKII control system Compact single bay cabinet Fully integrated controls for all gas turbine functions & driven unit Control System New PLC or RUSTRONIC MKII control system Compact single bay cabinet Fully integrated controls for all gas turbine functions & driven unit batteries NiCd type, able to operate over a wide range of ambient temperatures Long life, typically 25 years Good performance at low temperatures, with resistance to high temperature ageing Resistance to electrical abuse Resistance to mechanical shock & vibration Simple maintenance Low installation cost & life cycle cost Strong, welded polypropylene cases

Battery Charger

New compact, efficient, & reliable unit Provides AC power to TCM & includes controller for lube oil pump motor Separate DC contactor box no longert required

Combustion Air inlet system

New Combustion Air Filter incorporating modern filter technology and design, specifically matched to suit the installation conditions 4

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All new ducting throughout, based on the existing design New silencer with improved attenuation All new fasteners & joints

Combustion Exhaust system

All new ducting based on the existing layout New silencer with improved attenuation ( if required ) Non-asbestos insulation applied to diffuser section All new fasteners & joint

Air Blast Lube Oil Cooler

New cooler manufactured by Specialist Heat Exchangers to well-proven long life design All new high specification copper/copper matrix. High ambient 240,000 Btu/hr heat dissipation Supplied with sun canopy (if required)

Lube Oil Tank Breather system

All new latest standard 4 stainless steel piping Stainless steel enhanced design Flame Trap

General

The turbine undergoes a full & thorough clean & repaint to as-new condition A refurbished TA1750 packaged set will typically comprise the following:

Core Engine

The model RUSTON TA1750 twin shaft heavy duty industrial gas turbine, refurbished, tested and warranted complete with: Air inlet casing phased vertically upwards Air inlet flexible joint Gas generator assembly, including water wash compressor cleaning Combustor assembly incorporating one single combustion chamber Power turbine assembly Exhaust outlet casings phased vertically upwards

Lube Oil System

Refurbished Lube oil system serving the gas turbine, gearbox and driven unit Lube oil tank in carbon steel New Main pump, gearbox driven Auxiliary pump, DC electric motor driven, for pre- and post-lubrication Lube oil supply piping in stainless steel downstream of the filters Duplex filters with indicator; dp transmitter and manual changeover valve New Lube oil pressure gauge and transmitter New Oil tank temperature transmitter Oil tank level gauge

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Gas Fuel System

New Gas fuel piping in 316L stainless steel New Gas fuel pressure gauge New STAR Gas fuel valve, actuator-operated New Gas fuel pressure transmitters New Gas fuel differential pressure transmitter New Gas shutoff valves, automatic solenoid-operated New Fuel Valve module for mounting the above Refurbished Gas fuel demister New Gas fuel Pressure Regulator/Relief Valve ( if required ) New Block and Vent Valves supplied loose for off-package mounting

Liquid Fuel System (if required)

New Liquid fuel piping in 316L stainless steel New/Refurbished AC Motor-driven Liquid Fuel Pump New/Refurbished Duplex Liquid Fuel Filters New Liquid fuel pressure gauge New STAR Liquid fuel valve, actuator operated New Liquid fuel pressure transmitters New Liquid fuel differential pressure transmitter New Liquid shutoff valve, automatic solenoid operated New Fuel Valve module for mounting the above
New Block and Thermal Relief Valves supplied loose for off-package mounting

New Air Purge System

Starting System

New/refurbished Gas Starter Motor New/refurbished Gas Start Piping system New Block and Vent Valves supplied loose for off-package mounting

Gearbox

Refurbishment of the turbine output gearcase Refurbished/new reduction gear assembly

Coupling

New Flexible element type output shaft coupling New Coupling Guard ( Industrial grade brass )

Underbase

Refurbishment of the TA standard design underbase of fabricated carbon steel construction with integral lube oil tank and designed for mounting of the gas turbine

Instrumentation

New Air Inlet Temperature Thermocouples; Crossover Duct Thermocouples and Interduct Thermocouples Refurbished Compressor Turbine speed pick-up New Power Turbine speed pick-up New Accelerometer mounted on gas generator 6

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New Accelerometer mounted on gearbox

New Control System

New PLC or MKII based Control System including: Starting and stopping sequencing Fault monitoring Status annunciation Speed governing module Temperature monitoring for turbine All necessary controls for normal operation and emergency protection Vibration monitoring for turbine & gearbox using Entek - IRD 3100 series English language annunciation on the control system VDU

Electrical Accessories

New on-package AC & DC cabling New Integral earth protection bonding New Battery charger/inverter New Battery Cabinet New 24V Ni-Cd batteries New Junction Boxes located at non-drive end of turbine New Emergency Stop button on each side of package All on package electrical equipment to Zone 2 area classification

Turbine/Generator Skid

New fabricated carbon steel skid for the Gas Turbine/AC Generator Package forming a single lift for transport and installation.

Driven Unit

New or Refurbished driven unit to suit client's requirements

Acoustic Enclosure

New Acoustic Enclosure to reduce overall package noise to a level of 85dB(A) New Ventilation Air Inlet Screen New Ventilation Air Fan New Ventilation Air Inlet and Outlet Dampers New Ventilation Air Inlet and Outlet Silencers for an overall 85dB(A) rating New Ventilation Air Inlet/Outlet Ducting New Fire Protection and Gas Detection System New twin shot CO2 fire suppression system

Alternative Turbine/Driven Unit Canopy

New open-sided canopy over turbine &/or driven unit, designed to support ancillary equipment

Lub Oil Cooler

New Air Blast Radiator type Lubricating Oil Cooler with AC electric motor-driven cooling fan, suitable for maximum site ambient temperature, remote-mounted 7

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Lube Oil Tank Breather System

New off-package Breather System including Sand Trap, Flame Trap and stainless steel piping

Combustion Air Inlet System

New 3-stage Combustion Air Inlet Filter with housing New Industrial grade Combustion Air Inlet Silencer for an overall 85dBA rating New Air Inlet Ducting / Transition duct

Exhaust Outlet System (Twin Stack)

New/Refurbished Twin Exhaust Diffuser New Exhaust Ducting Stack (to elevation of approx. 6m above grade) New Exhaust Silencer(s) for an overall 85dB(A) rating New Exhaust Drain Piping

Miscellaneous

Our standard industrial quality paint finish Our standard Quality Assurance Programme Standard Works Performance Test of Gas Generator

Tools and Installation Materials

One Set of commissioning tools and equipment (per site) One Set of consumable commissioning spare parts (per site)

Drawings and Documentation

3 copies - Standard set of Drawings and Documentation 3 copies - Operating and Maintenance Instruction Manuals 3 copies - Spare Parts Lists

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