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Test program - Electrics

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

Scope of test

1.0

Pushbutton control module ((Tempmatic) A/C, N19/1) Voltage supply Terminal 30 Terminal 30

k to plug 2, right L8
N19/1

11-14 V

Cables t 1.1 Terminal 31

k
19 w

1.1

11-14 V

Cables

k o
2.0 Voltage supply terminal 15 19 w 3.0 Voltage supply terminal 15 x

c
N19/1

L8 k to plug 2, right
Ignition: ON 11-14 V Cables

k c L9

k to plug 1, left k Ignition: ON


N19/1

11-14 V

Cables

ow

L 11

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
003 004 005 006

Scope of test

4.0

In-car temperature sensor with aspirator blower (B10/4) Voltage 19 w

k to plug 1, left
Ignition: ON

C 10 20 30 45

V 3.2-3.5 2.6-2.9 2.0-2.4 1.3-1.7 kW 19.0-21.0 11.9-13.0 7.7-8.4 4.2-4.6 V 3.2-3.5 2.6-2.9 2.0-2.4 1.3-1.7 kW 5.2-5.8 3.2-3.6 2.0-2.3 1.1-1.25

Cables t 4.1 Pushbutton control module (N19/1)

k c

L 20

4.1

Resistance

N19/1

Ignition: OFF

C 10 20 30 45 C 10 20 30 45

Cables B10/4

19 w

k b

k to plug 1, left L 20 Disconnect N19/1 from k

5.0

007 008 009 0I0

Outside temperature sensor (B10/5) Voltage 19 w

N19/1

k to plug 1, left
Ignition: ON

Cables t 5.1 Pushbutton control module (N19/1)

k c

L 21

5.1

Resistance

N19/1

Ignition: OFF

C 10 20 30 45

Cables B10/5

19 w

k b

k to plug 1, left L 21 Disconnect N19/1 from k

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
0I9 020 02I 022

Scope of test

6.0

Evaporator temperature sensor (B10/6) Voltage 19 w

k to plug 1, left
Ignition: ON

C 0 10 20 30 45

V 2.2-2.6 1.6-2.0 1.2-1.5 0.8-1.1 0.5-0.7 kW 7.3-10.0 4.2-6.0 2.8-3.9 1.7-2.6 1.0-1.5 V 3.1-3.5 2.6-2.9 2.0-2.4 1.3-1.7

Cables t 6.1 Pushbutton control module (N19/1)

k c

L 22

6.1

Resistance

N19/1

Ignition: OFF

C 0 10 20 30 45

Cables B10/6

19 w

k b

k to plug 1, left L 22 Disconnect N19/1 from k

7.0

0II 0I2 0I3 0I4

Left heat exchanger temperature sensor (B10/2) Voltage 19 w

N19/1

k to plug 1, left
Ignition: ON

C 10 20 30 45

Cables t 7.1 Pushbutton control module (N19/1)

k c

L 23

7.1

Resistance

N19/1

Ignition: OFF

C 10 20 30 45

kW 19.0-21.2 11.9-13.2 7.7-8.4 4.2-4.6

Cables B10/2

19 w

k b

k to plug 1, left L 23 Disconnect N19/1 from k

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
0I5 0I6 0I7 0I8

Scope of test

8.0

Right heat exchanger temperature sensor (B10/3) Voltage 19 w

k c

k to plug 1, left Ignition: ON L 14

C 10 20 30 45

V 3.1-3.5 2.6-2.9 2.0-2.4 1.3-1.7 kW 19.0-21.2 11.9-13.2 7.7-8.4 4.2-4.6 V 4.3-4.7 2.9-3.6 2.0-2.5 1.6-1.9 1.0-1.4 kW 5.0-8.0 1.0-1.5 0.46-0.65 0.3-0.4 0.19-0.22

Cables t 8.1 Pushbutton control module (N19/1)

8.1

Resistance

N19/1

Ignition: OFF

C 10 20 30 45 C 20 60 85 100 120

Cables B10/3

19 w

k b

k to plug 1, left L 14 Disconnect N19/1 from k

9.0

023 024 025 026

Coolant temperature sensor (climate control) (B10/8) Voltage 19 w

N19/1

k to plug 1, left
Ignition: ON

Cables t 9.1 Pushbutton control module (N19/1)

k c

L 24

9.1

Resistance

N19/1

Ignition: OFF

C 20 60 85 100 120

Cables B10/8

19 w

k b

k to plug 1, left L 24 Disconnect N19/1 from k

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
027 028 029 030

Scope of test

10.0

A/C pressure sensor (B12) Voltage 19 w

k to plug 1, left
Ignition: ON

C 2 10 18 28

V 0.5-0.75 1.4-1.8 2.4-2.8 3.5-4.0

Cables B12 t 10.1 Pushbutton control module (N19/1) Cables B12 N19/1

k c

L 16

10.1

Voltage

N19/1

k to plug 1, left
Ignition: ON

4.75-5.25 V

19 w 11.0

k c
N19/1

L7 k to plug 1, left
Engine: at idle >0.18 VX

03 I 032

A/C compressor cut-out

Cables t 11.1

27 w

k f

L 26 25 u 9
to plug 2, right (Figure 1)

11.1

Speed sensor (A9l1)

N19/1

27 w 12.0 Diagnosis output

k b

Disconnect k from Pushbutton control module (N19/1)

180-410 W

Cables A9l1

L 26
N19/1 k to plug 1, left k Ignition: ON 11-14 V Cables Pushbutton control module (N19/1)

L1

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
059 060 06I 062

Scope of test

13.0

Actuation of A/C compressor (A9) Voltage

k to plug 2, right
engine at idle

Cables t 11.0

k o c

L 25 A/C compressor:
A/C compressor:

B z

<1 V 11-14 V

Pushbutton control module (N19/1)

14.0

Diesel engine only (not on EIFI/EDFI) A/C compressor cutout/exhaust gas recirculation (EGR) microswitch (S27/6) Voltage

k to plug 1, left
Engine at idle N19/1 Accelerator pedal in full throttle position

Cables S27/6 11-14 V <1 V Cables <1 V Pushbutton control module (N19/1)

2w

k c

L 11 Release accelerator pedal


N19/1

15.0

07I 072 073 074

Gasoline engine only Idle speed increase Voltage

k to plug 2, right
Engine at idle

k o c L 10

Operate button

9-14 V

16.0

047 048 049 050

Hot water circulation pump (M13) Voltage

N19/1 k to plug 2, right k Ignition: ON

nach >15 s

t 16.1 Cables Pushbutton control module (N19/1)

L 20 Both temperature selectors


engaged in RED position BLUE position engaged <1 V 11-14 V

Test program - Electrics


t

Testing
Measuring equipment/ test connection M13 2/1 v Operation/requirement Specified value Possible cause/remedy

Scope of test

16.1 17.0

Resistance

Ignition: OFF

2-4 W

M13 Cables

063 064 065 066

Auxiliary fan M4 stage 1

K 2/2 Disconnect coupling from M13 N19/1 k to plug 2, right k


Ignition: ON 11-14 V

Pushbutton control module (N19/1)

L 16 Auxiliary fan stage 1: OFF

B10/8 1w

Ignition: OFF

L 2 Disconnect coolant
temperature sensor (B10/8) Adjust resistance value from 310 W N19/1 Operate auxiliary fan (M4) stage 1

k o
17.1 Auxiliary fan M4 stage 1 1w

c
B10/8

L 16 Ignition: ON
Ignition: OFF

<1 V

t 17.1

L 2 Adjust resistance value of


310 W Auxiliary fan relay (K9) pulled

Test program - Electrics


t

Testing
Measuring equipment/ test connection K9 Operation/requirement Specified value Possible cause/remedy

Scope of test

[17.1]

c
K9

L 2/5 Ignition: ON

6.5-7.5 V

Cables Auxiliary fan (M4)

2/5 w

c
R15/1

L 2/1 Ignition: ON

2.5-3.5 V

Cables Auxiliary fan series resistor (R15)

1w

L 2 Ignition: OFF

<1 W

Auxiliary fan series resistor, 1st stage (R15/1) Auxiliary fan relay (K9) t 18.1

18.0

067 068 069 070

Auxiliary fan M4 stage 2

N19/1 k to plug 2, right k Ignition: ON

c
B10/8

L 7 Auxiliary fan, stage 2: OFF

11-14 V

1w

L 2 Ignition: OFF
Coolant temperature sensor (climate control) (B10/8) Adjust resistance value of 250 W N19/1

k o c L 14 Ignition: ON

Stage 2 operates <1 V

Test program - Electrics


t

Testing
Measuring equipment/ test connection Operation/requirement Specified value Possible cause/remedy

Scope of test

18.1

Auxiliary fan M4 stage 2

K9 Ignition: OFF

11-14 V

Cables Auxiliary fan relay (K9) t 18.2

o
18.2 Auxiliary fan M4 stage 2 2/1 w 19.0

c
K9

L 1 Auxiliary fan relay (K9) pulled


Ignition: ON Ignition: OFF <1 W

Cables Auxiliary fan series resistor (R15) Cables t 19.1 Pushbutton control module (N19/1)

L 2/5 Auxiliary fan relay (K9) pulled


N19/1

055 056 057 058

Right duo valve (Y21y2) Voltage

k to plug 2, right
Ignition: ON

k o c

L 12 Both temperature selectors


engaged in RED position engaged in BLUE position 11-14 V <1 V 20-35 W

19.1

Right/left duo valve Resistance 12 w

N19/1

Ignition: OFF Disconnect control module

Y21

k b

L 21 from k

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
05I 052 053 054

Scope of test

20.0

Left duo valve (Y21y1) Voltage

k o c

k to plug 2, right Ignition: ON


engaged in RED position BLUE position engaged

Cables t 19.1 Pushbutton control module (N19/1) 11-14 V <1 V Pushbutton control module (N19/1)

L 21 Both temperature selectors

21.0

Blower regulator (A32n1) Voltage

N19/1

k o c

k to plug 2, right Ignition: ON

L 1 Blower switch
Stage 1 2 3 4 5 0.7-1.1 V 1.6-2.0 V 2.4-3.0 V 3.2-4.0 V 5.0-6.0 V <1 V Cables t 22.1

22.0

075 076 077 708

Valve block (4 connections) (Y11) Valve - diverter flap Voltage Resistance 15 w

N19/1

k to plug 2, right
Ignition: ON

k c
N19/1

L 18
Disconnect k from pushbutton control module (N19/1) 45-65 W Cables

22.1

15 w

k b

L 18

Test program - Electrics


t

Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy

A
079 080 08I 082

Scope of test

23.0

Valve block (4 connections) (Y11) Valve - blend flap Voltage Resistance

k to plug 2, right
Ignition: ON

11-14 V

Cables t 23.1

6w

k c
N19/1

L 18
Disconnect k from pushbutton control module (N19/1) 45-65 W Cables

23.1

k
6w 24.0

b
N19/1

L 18 k to plug 2, right
Ignition: ON <1 V Cables t 24.1

083 084 085 086

Valve block (4 connections) (Y11) Valve - recirculated air long stroke (80%) Voltage Resistance

k
5w

c
N19/1

L 18
Disconnect k from pushbutton control module (N19/1) 48-51 W Cables

24.1

5w

k b

L 18

Test program - Electrics

Testing

A
087 088 089 090

Scope of test

Measuring equipment/ test connection N19/1

Operation/requirement

Specified value

Possible cause/remedy

25.0

Valve block (4 connections) (Y11) Valve - recirculated air short 4w stroke (20%) Voltage Resistance

k to plug 2, right
Ignition: ON

<1 V

Cables t 25.1

k c

L 18
Disconnect k from pushbutton control module (N19/1) 45-65 W Cables

25.1

N19/1

k
4w 26.0 Speed signal TN

L 18
N19/1 k to plug 1, left k Engine at idle Gasoline engine 5-7.5 V Cables

ow

L 25
Diesel engine 5.0F 0.5 V

Test program - Electrics

Testing

P83-5686-13

P83-5605-13

P83-5684-13

Figure 1
Bridge between terminal 9 and 25 on plug 2, right

Figure 2
W1 Main ground (behind instrument cluster)

Figure 3
W16/3 Ground, component compartment left, common ground

Test program - Electrics

Testing

P83-5685-13

P83.30-0232-01

P83-5600-13

Figure 4
W16/4 Ground, component compartment right, common ground

Figure 5
X4 Terminal block, terminal 30 (3-pin), left footwell

Figure 6
X11/4 Test coupling for diagnosis, pulse readout (38-pin)

Test program - Electrics

Testing

P54-6480-13

P83-5674-13

Figure 7
X24 X26 Headlamp harness connector (6-pin) Interior/engine connector

Figure 8
X26/25 Engine/body connector (24-pin)