Mmi 20018786 (Densitometer)

Installation & Configuration Manual
P/N MMI-20018786, Rev. AB December 2011
Micro Motion 7835/45/47 Liquid Density Meters

Standard and Advanced Electronics
2011, Micro Motion, Inc. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Micro Motion, ELITE, ProLink, MVD and MVD Direct Connect marks are marks of one of the Emerson Process Management family of companies. All other marks are property of their respective owners. Micro Motion pursues a policy of continuous development and product improvement. The specification in this document may therefore be changed without notice. To the best of our knowledge, the information contained in this document is accurate and Micro Motion cannot be held responsible for any errors, omissions, or other misinformation contained herein. No part of this document may be photocopied or reproduced without prior written consent of Micro Motion.
Contents
Chapter 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 1.2 1.3 1.4 1.5 Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronics product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.1 Baseboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2 Option board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.3 Remote display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2004/22/EC (MID) applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 2 3 4 4 4 4
1.6
Chapter 2
Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 2.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2.1 General information applicable to the complete system . . . . . . . . . . . . . . 7 2.2.2 Pressure bearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installation planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Meter mounting and pipework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pressure drop in the meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Calculation of pressure drop in the meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Special considerations for hygienic applications (7847 meter only) . . . . . . . . . . . . . 14 7845/47 and 7845/47 Entrained Gas Meters with Remote Amplifier . . . . . . . . . . . . 14 Post-installation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10
Chapter 3
Electrical Connections (Standard). . . . . . . . . . . . . . . . . . . . . . . . . 21

3.1 3.2 3.3 3.4 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MID (2004/22/EC) Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Securing the meter for MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use with Micro Motion signal converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 System Connections (Hazardous Area only) . . . . . . . . . . . . . . . . . . . . . . 3.4.2 System connections (Safe Area only) . . . . . . . . . . . . . . . . . . . . . . . . . . . Use with customers own equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1 System connections (Safe Area only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 System Connections (Hazardous Area only) . . . . . . . . . . . . . . . . . . . . . . Post-installation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 21 21 22 22 22 22 23 23 25 25
3.5
3.6
Chapter 4
Electrical Connections (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1 4.2 4.3 4.4 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MID (2004/22/EC) Requirements (7835/7845 Only) . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 Securing the meter for MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planning an Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installation in safe areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 27 28 29 29
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4.5
4.6 4.7 4.8
4.4.1 Electrical Installation with Signal Converter . . . . . . . . . . . . . . . . . . . . . . Electrical installation in hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.1 Safety Barrier and Galvanic Isolator Selection . . . . . . . . . . . . . . . . . . . . 4.5.2 Electrical connections in a hazardous area . . . . . . . . . . . . . . . . . . . . . . . Baseboard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Baseboard plus HART Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7.1 Electrical Installation for HART Communications . . . . . . . . . . . . . . . . . Advanced Density Post-Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31 32 32 34 39 40 40 41
Chapter 5
Electrical Connections (Entrained Gas Option) . . . . . . . . . . . . . . . . 43

5.1 5.2 5.3 5.4 5.5 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use with Signal Converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use with Customers Own Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 System Connections for Safe Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . Post-Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 43 43 43 44 44 46
Chapter 6
Calibration and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.1 For Standard Electronics Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.2 For Advanced Electronics Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interpretation of calibration certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.1 General density equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.2 Temperature correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3 Pressure correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.4 Velocity of sound correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.1 Factory calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.2 Calibration of transfer standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.3 Instrument calibration certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.4 Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.5 Insulation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.6 Calibration check methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 47 47 48 48 48 48 53 54 54 54 55 55 55 55 57
6.2
6.3
6.4
Chapter 7
Remote Display and Digital Communications. . . . . . . . . . . . . . . . . 59

7.1 7.2 7.3 7.4 7.5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Installation of the 7965 Remote Display . . . . . . . . . . . . . . . . . . . . . . . . Safe Area Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous Area Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuring the Baseboard using the Remote Display . . . . . . . . . . . . . . . . . . . . . . . 7.5.1 Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5.2 Slave address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5.3 Demo mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5.4 Navigating the menu structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5.5 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-drop installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installation of Computer Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7.1 Connections using an RS-232/485 Converter . . . . . . . . . . . . . . . . . . . . . 59 59 61 61 61 61 62 62 62 64 66 66 67
7.6 7.7
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Chapter 8
Using ADView and ProLink II . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.1 Using ADView Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.1 What is ADView? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.2 Installing ADView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.3 Starting ADView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.4 Understanding ADView Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using ProLink II Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.2 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.3 Connecting from a PC to a transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.4 ProLink II configuration upload/download . . . . . . . . . . . . . . . . . . . . . . . . 8.2.5 ProLink II language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 71 71 72 73 78 78 78 78 79 79
8.2
Chapter 9
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.1 9.2 9.3 9.4 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General maintenance procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.1 Check calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.2 Remedial servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 81 81 81 82 82
Appendix A 7835 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

A.1 A.2 A.3 A.4 A.5 A.6 A.7 A.8 A.9 A.10 Density performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2.1 Integral temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous area classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OIML R117-1 classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials of construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid containment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 85 85 86 86 87 87 87 87 88 88
Appendix B 7845/7847 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

B.1 B.2 B.3 B.4 B.5 B.6 B.7 B.8 B.9 B.10 Density performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.2.1 Integral temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous area classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OIML R117-1 classifications (7845 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.6.1 Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials of construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid containment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 89 89 90 90 90 91 91 91 91 92 92
Appendix C Electronics Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

C.1 Standard Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
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C.2
C.3
C.4
C.1.1 Meter Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1.2 Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Entrained Gas Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.1 Meter Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.2 Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3.1 Meter Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3.2 Analog Output (including HART Output) . . . . . . . . . . . . . . . . . . . . . . . . C.3.3 Tube Frequency/Alarm Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3.4 Temperature Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3.5 Time Period Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3.6 Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4.1 Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4.2 IP rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93 93 93 93 93 93 93 94 94 94 94 95 95 95 95
Appendix D Calculations and Configurable Factors (Advanced Electronics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

D.1 D.2 D.3 Baseboard configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Baseboard diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Meter calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 D.3.1 Base density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 D.3.2 Special function calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 D.3.3 Quartic equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Appendix E Calibration Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

E.1 Example calibration certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Appendix F Modbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

F.1 F.2 F.3 F.4 F.5 F.6 F.7 F.8 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outline of the Modbus communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modbus dialect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.4.1 Register size and content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Establishing Modbus communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modbus commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modbus register assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index and enumeration codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.1 Meter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.2 Density, temperature, and pressure units . . . . . . . . . . . . . . . . . . . . . . . F.8.3 Special function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.4 Special function quartic equation name codes . . . . . . . . . . . . . . . . . . . F.8.5 Special function quartic equation units codes . . . . . . . . . . . . . . . . . . . . F.8.6 Averaging time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.7 Analog output selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.8 User-defined alarm variable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.9 Normal alarm states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.10 Alarm coverage codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.11 Alarm hysteresis codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.12 Software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.13 Status register flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 115 115 116 116 116 118 118 121 122 122 122 123 123 124 124 124 125 125 125 125 126
iv
Contents
Appendix G HART Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

G.1 G.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.2.1 Physical form of transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.2.2 Transaction protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.2.3 Message structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.2.4 Data format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.2.5 Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.3.1 HART conformance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.4.1 Universal Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.4.2 Common Practice Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter specific command structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.5.1 Command 128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.5.2 Command 129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.5.3 Table 1 - Identification codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.5.4 Table 2 - Limits and constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.5.5 Table 3 - Output / transmitter variable designations . . . . . . . . . . . . . . G.5.6 Table 4 - Transmitter variable designations . . . . . . . . . . . . . . . . . . . . . Summary of HART functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 127 128 128 128 128 128 128 129 130 130 130 131 131 132 133 133 134 134 134
G.3 G.4
G.5
G.6
Appendix H Certified System Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

H.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Appendix I Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

I.1 I.2 I.3 General guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 New and unused equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Contents
vi
Chapter 1 Introduction
Introduction
1.1
Safety guidelines Handle the 7835/45/47 liquid density meter with great care. Do not drop the meter or subject it to severe mechanical shock. Do not expose the meter to excessive vibration.
Installation Procedure
Ensure axial loading from pipework does not exceed 1/2 tonne. Ensure all electrical safety requirements are applied. Ensure the meter and associated pipework have been pressure tested to 1-1/2 times the maximum operating pressure. Do not use liquids incompatible with the construction. Do not operate the meter above its rated pressure. Do not expose the meter to excessive vibration (> 0.5 g continuous). Ensure meter is not transported when it contains hazardous substances. This includes fluids that may have leaked into, and are still contained, within the case. To return a meter, refer to Appendix I for more information on the Micro Motion return policy.
Electrical Connections (Standard)
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully before proceeding to the next step. 1.2 Product overview All of the products consist of a mechanical meter and an electronics unit that is normally mounted inside the meter electronics housing. Together, the electronics and meter provide a system for continuous on-line measurement of liquid density and temperature. In applications where the pipeline temperature could exceed 110 C (230 F), the electronics should be mounted in a Remote Amplifier Box (see Chapter 3 and Chapter 4 for more details.)
Electrical Connections (Advanced)
Introduction
Figure 1-1. 7835/45/47 liquid density meter
Electronics Enclosure
transduce rs
Meter
Liquid density is determined from the resonant frequency of a vibrating tube containing the liquid, and liquid temperature is determined from a 100- RTD. 1.3 Product range The meters are identical mechanically, except for the material used in the wetted parts and the flanges/couplings. A fully welded design is utilized to ensure maximum reliability in the most severe environments. A rupture disc is embodied in the meter end plate furthest from the amplifier housing. This disc will rupture if a pressure build-up occurs within the case, in the unlikely event of a tube assembly leak; the operation of the rupture disc is shown in Figure 2-2. Table 1-1. Meter product range
Meter
7835 7845 7847
Tube material
NI-SPAN-C 316L Stainless steel 316L Stainless steel
Features
Low temperature coefficient and long term stability, appropriate for fiscal applications. Good resistance to corrosion. Designed for the hygiene requirements of the food processing industry and has 3A authorisation. Please refer to Section 2.7 for special cleaning and installation requirements in hygienic applications.
1.4
Electronics product range The meters described above may be operated with any of the following electronics options. However, the electronics options are not all directly interchangeable; this is because the Advanced electronics boards are physically longer than the Standard electronics boards, and so only fit in the extended electronics enclosures provided with an Advanced meter. It should be noted that the Standard Entrained Gas Electronics are NOT suitable for operation in hazardous areas, whereas all of the other electronics boards are suitable. For further details of the performance of the different electronics boards, please refer to the appropriate chapters.
Introduction
Table 1-2. Electronics product range

Introduction
Standard Electronics Density version

Basic amplifier circuit providing a frequency signal (indicating liquid density) and RTD resistance (indicating liquid temperature). Interfaces with a Signal Converter.
Entrained gas version
Similar amplifier circuit to the above but meter operating at a lower frequency which is more insensitive to entrained gas. It is NOT suitable for operation in hazardous areas.
Advanced Electronics Density version Entrained gas version

Microprocessor controlled circuit with a choice of analog and digital outputs providing a direct measurement of density and temperature. Also providing a selection of calculated parameters and several diagnostic functions. As above but meter operating at a lower frequency more appropriate for liquids with entrained gas. Suitable for operation in hazardous areas.
Remote Amplifier Box Advanced Electronics

Suitable for operation in hazardous areas. 784521A: IIB Approval (ATEX) 784522A: IIC Approval (ATEX) 784523A: CSA Approval 784524A: Non-classified (supplied as spare for customer installation). Note that the advanced electronics amplifier cannot be fitted into the Standard electronics Remote Amplifier Box.
1.5
Advanced electronics In contrast to a meter fitted with Standard electronics (which requires a Signal Converter for operation), the meter with Advanced electronics will provide a complete measurement system. An Advanced baseboard, plus meter, provides a complete system for measuring liquid density and liquid temperature. A Remote Display or one of the optional boards may be required if outputs need to be configured in the field or if additional functionality is required.
Introduction
Figure 1-2. Advanced electronics baseboard and remote display
Option board
Remote Display
7965 DISPLAY
Baseboard
For convenience, the Advanced system design and performance are outlined below. 1.5.1 Baseboard
The baseboard can be considered the heart of the system. Along with a liquid density meter, it provides a complete system for measuring liquid density and liquid temperature. The baseboard performs a range of useful calculations and provides the following outputs: 1.5.2 Two fully configurable 420 mA outputs. One pulse output providing either an alarm status signal or the meter tube frequency. An RS-485 digital communications link using RTU Modbus protocol. Option board HART board providing an additional 420 mA output and full HART communications.
The option board fits directly onto the baseboard. One option board is presently available. Only one board may be fitted at a time. 1.5.3 Remote display
The 7965 remote display is intended for either handheld or wall-mounted use. It provides a convenient means for displaying calculated data and for configuring or analyzing the system setup. It communicates via the baseboard RS-485 digital communications link. One remote display can communicate with a number of meters if they are connected together on the same RS-485 link. 1.6 2004/22/EC (MID) applications Mobrey Limited, a division of Emerson Process Management, has evaluated the 7835 and 7845 liquid density meters against OIML R117-1:2007 and WELMEC guide 8.8 for use in measuring systems for the continuous and dynamic measurement of quantities of liquids other than water. This evaluation was in compliance with the European Measuring Instrument directive (2004/22/EC) annex MI-005.
Introduction
You may use the evaluation certificate for the 7835 and 7845 liquid density meters, with written permission of Mobrey Limited to assist in obtaining an EC-type examination certificate for the complete measuring system.
Introduction Installation Procedure Electrical Connections (Standard) Electrical Connections (Advanced)
Introduction
Chapter 2 Installation Procedure
Introduction
2.1
General This chapter describes the mechanical installation of the 7835/45/47 liquid density meter.
2.2
Safety Information
2.2.1
General information applicable to the complete system These safety instructions are to be used whenever handling or operating this product. Suitably trained personnel shall carry out the installation both mechanical and electrical in accordance with the applicable local and national regulations and codes of practice for each discipline. Safe working practices for the media and process concerned must be followed during the installation and maintenance of the equipment. Depressurize and isolate the system before starting to loosen or remove any connection. If the equipment is likely to come into contact with aggressive substances, it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected. It is the responsibility of the installer/user of this equipment to ensure: This product is not used as a support for other equipment or personnel. This product is protected from impact.
It is important that this sensor is handled with care due to its weight and sensitivity to impact; ensure lifting straps are fitted around flanged ends.
2.2.2
Pressure bearing parts It is the responsibility of the installer/user of this equipment to ensure: The materials of construction are suitable for the application. All piping connections conform to the local and national regulations and codes of practice. The pressure and temperature limits for this equipment are not exceeded, if necessary by the use of suitable safety accessories. See Table 2-1. Table 2-1 Pressure ratings: 316/316L dual-rated stainless steel
Process Flange fitting
Class 600 Class 900 PN40 PN100
Pressure Rating 20C

1440.2 psi (99.3 bar) 2159.6 psi (148.9 bar) 580.2 psi (40.0 bar) 1450.4 psi (100.0 bar)
110C
1203.8 psi (83.0 bar) 1805.7 psi (124.5 bar) 539.5 psi (37.2 bar) 1348.9 psi (93.0 bar)
Correct gaskets/seals are fitted and are compatible with the media and process. The installed sensor is adequately supported for weight and vibration effects. Personnel are protected from hot burns by guards, thermal lagging or limited access. Allow time to cool prior to carrying out maintenance operations. It is recommended that HOT notices are fitted in the vicinity of the equipment where applicable. Regular inspection for corrosion and wear are carried out, both internal and external.
The sensor must not be fitted until all installation work and final pre commissioning checks are carried out. Do not remove blanking plugs until the sensor is fitted. The sensor must be installed in compliance with this manual, to ensure correct fitting. This applies to all variants. The user should not repair this equipment, but general maintenance can be applied as described within this manual.
2.3
Installation planning When planning the installation of a meter, it is important to consider the following factors:
Introduction
Table 2-2. Installation considerations

Safety
When installing in a process line, it is important that the construction material of the wetted parts (tube) is matched to the non-corrosive performance of the liquid passing through the instrument. Failure to observe this requirement can cause deterioration of the central tube (the bellows) and loss in measurement accuracy, or even a failure if leaking occurs. For advice on which meter in the range is appropriate, please contact Micro Motion. The NI-SPAN-C material of the central tube is not rated for sour service as defined in NACE specification MR0103-2005. For advice in this application, please contact Micro Motion.
Serviceability
Installing the meter in a by-pass configuration allows it to be removed for servicing or calibration without affecting the main pipeline. Possible by-pass configurations are shown in Figure 2-3. Installation Procedure
Performance
Pipe stresses and vibration Gas bubbles Axial load should not exceed tonne, so pipe-work should have a degree of flexibility. Excessive pipe vibration should be avoided. Figure 2-2 for preferable mounting positions. The presence of gas bubbles can seriously affect the meter performance and so the following points should be considered: The liquid must always be at a pressure substantially above its vapor pressure. All pipe-work couplings and joints must be airtight. No vortex should be present at the inlet to the meter. Cavitations, caused by pumping, should not generate bubbles from dissolved gases. If a pump is used it should push rather than pull the product through the meter. For low flow rates, for example 750 liters/hour (2.7 gal/min.), the meter should preferably be mounted vertically or at an incline, with the flow in an upwards direction. If the liquid contains solid particles, the direction of flow should be upwards unless the particles are large enough not to be carried with the flow, in which case the direction of flow should be reversed. The meter should be mounted with the electric cable running downwards thereby minimizing the ingress of water should a cable gland become defective. A fast flow rate, for example 3000 liters/hour (11 gal/min.), will help to achieve good temperature equilibrium and have a self-cleaning action. A low flow rate, for example 1000 liters/hour (3.7 gal/min.), is recommended if the product contains particles which may cause erosion. The meters exhibit a small flow dependent density reading. For flow rates up to 15000 liters/hour (55 gal/min) and assuming no consequent line pressure or product changes, the maximum density offset will be less than 0.2 kg/m3. Thermally lag the meter and the inlet and slipstream/bypass-loop pipework to ensure good temperature stabilisation.
Meter orientation
Flow rate
Temperature stability
2.4
Meter mounting and pipework This section considers in more detail the mounting of the meters and the design of the associated pipework, including the calculation of pressure drop in the meter. The preferred methods of supporting the meter are shown in Figure 2-1.
Figure 2-1
Preferred methods of mounting meters (support)
1st
2nd
3rd
Meter supported in two positions around 1 schedule 80 pipe.
Meter supported in two positions around the immediate pipework.
Meter supported in two positions around outer case (4 diameter).
For continuously high flow rates, the mounting position can be selected to simplify the associated pipework and help minimize the pressure and temperature losses (see Figure 2-2).
10
Figure 2-2
Preferred methods of mounting meter (angles)

Introduction
1st
Direction of flow should be reversed for slurries.
Electric Cable
90o
Rupture plate blow out
FLOW
2nd
Direction of flow should be reversed for slurries.
Electric Cable
>60o

FLOW
3rd
Flow rate should be kept high to prevent gas bubbles & sediment from forming on the resonant tube.
FLOW
Electric Cable
11
Figure 2-3
Typical bypass pipeline configurations
S Bend Method
Pressure Bend Method
Laminar Flow Method
Pitot Tube Method
PUMP
Orifice Plate Method
Pump Method
PUMP
CLEANING LIQUID
Direction of Flow
Integral Cleaning System
12
2.5
Pressure drop in the meter The pressure drop in the meter depends on:
Introduction
Flow rate (V), and Kinematic viscosity ()
Table 2-3. Pressure drop at various flow rates

Flow Rate (liters/hour)
1000 4000 12000
Flow Velocity (V m/s)

0.6 2.5 7.6
Pressure Drop
= 2 cS
0.003 0.033 0.238
u = 10 cS
0.004(1) 0.048 0.345 Installation Procedure
(1) Indicates laminar flow (fluid density 1.0 g/cc)
2.6
Calculation of pressure drop in the meter The meter should be considered as a straight pipe of 23.6 mm (0.929) internal diameter and 1.03 m (40.551) in length. The following formula has been proven to apply to the meter by measurements at 12000 liters/hour (44 gal/min). 2 200 f L V h = ------------------------------------------------gD Where: h = Pressure drop (bars) f = Friction coefficient L = Pipe length (m) = 1.03 mm D = Internal pipe diameter (mm) = 23.6 mm V = Mean fluid velocity (m/s)
= Fluid density (g/cc)

g = 9.81 (m/s2) Frictional Coefficient (f) = 16 Re Frictional Coefficient (f) = 0.064 Re0.23 Where, pipe Re = 1000 x V x D [ = kinematic viscosity (cS)]
For viscous or laminar flow (Reynolds Number Re less than 2000): For turbulent flow (Re greater than 2500):
In addition to the pressure drop caused by the liquid flow through the instrument, it will be necessary to calculate the pressure drop in any associated sample pipework before concluding the system design requirements.
13
2.7
Special considerations for hygienic applications (7847 meter only) The 7847 meter is specially designed for use in hygienic applications. The following points should be considered when planning an installation for a hygienic application.
Table 2-4. Considersations for hygienic applications

Meter orientation
The 7847 shall be installed in the vertical plane to prevent the accumulation of product residue in the convolutions of the bellows, causing contamination, especially during the final rinse when cleaning. The installation shall include a means of draining the meter. The method of mounting the meter shall comply with 3-A recommendations. Process seals suitable for the media and complying with 3-A recommendations shall be used. Where it is necessary to sterilize the meter using the steam cleaning process, ensure the temperature and duration of cleaning does not exceed 250 F (121 C) for a period of 30 minutes. Exceeding this limit may permanently damage the meters amplifier circuit. Cable glands and blanking plugs with a minimum rating of NEMA 4/IP66, shall be used to ensure the environmental rating of the enclosure is not reduced. Ensure the cable glands, blanking plugs, lid, and seal are in place and tightened to prevent moisture and dust ingress.
Meter mounting Steam cleaning
Electrical installation Post installation
2.8
7845/47 and 7845/47 Entrained Gas Meters with Remote Amplifier For operating in product temperatures greater than 230F (110 C), it is necessary to remove the amplifier unit from direct contact with the meter to a remote position. For this purpose, a flexible PTFE conduit with over-braiding of stainless steel mesh is introduced between the amplifier housing and the new amplifier housing. Three twisted pair cable looms are fed through the conduit to complete the extended meter/amplifier connections. This high temperature arrangement allows the amplifier unit to be mounted in a more temperate environment and in no way impairs the operational accuracy of the meter. The maintenance and calibration procedures remain relevant to the re-configured meter assembly. Figure 2-4 shows the installation for the 78452 version, which is for Advanced Electronics only.
14
Figure 2-4. 7845 with Advanced electronics remote amplifier unit installation
15
2.9
Post-installation checks After installation, the meter should be pressure tested to 1.5 times the maximum working pressure of the system but not to a value exceeding the meter test figure shown on the meter label.
If the pressure test figure is exceeded, the meter may be irrevocably damaged.
16
2.10
Installation Drawings
Introduction
Figure 2-5
Installation for the 7835/45/47 with Standard electronics
Installation Procedure Electrical Connections (Standard) Electrical Connections (Advanced)
17
Figure 2-6
Installation drawing for the 7835/45/47 with Advanced electronics
18
Figure 2-7
Flanges used for the 7835/45/47 liquid density meters

19
20
Chapter 3 Electrical Connections (Standard)
Introduction
3.1
General This chapter describes the electrical installation of the 7835/45/47 liquid density meters with Standard Electronics fitted. The units are identical, except where the 7845 and 7847 meters are to be used at temperatures above 110 C (230 F) when the remote amplifier version is recommended.
3.2
MID (2004/22/EC) Requirements To comply with the MID (2004/22/EC) directive: The digital communication (Modbus and HART) must be disconnected during operational use. It can only be used for commissioning and maintenance. Unused cable ports must be sealed with suitably rated blanking plugs. After commissioning or maintenance of the meter, you must seal the enclosure cover to secure legally relevant parameters from unauthorized modification. See Section 3.2.1 for more information on securing the meter from unauthorized access to the meter controls.
3.2.1
Securing the meter for MID
To seal the meter from unauthorized access after commissioning or maintenance, Micro Motion has provided additional holes on the electronics housing cover to attach a locking wire to the transmitter cover. The securing component must bear the mark as laid down by the national inspection authority. Figure 3-1 illustrates the suggested method for sealing the meter. Note: When installing the meter in a MID measuring system, you must consider the method in which the system will be verified to meet MID requirements. This method may impact the design of the measurement system, and we recommend you involve the national inspection authority early in the design process.
21
Figure 3-1
MID seal method

Stainless steel locking wire (supplied by MID inspector) Bonding crimp (supplied by MID inspector)
Use hole in screw(s) to attach locking wire
3.3
Ground connections The earthing pads on the mounting face of the amplifier unit MUST make good contact with the meter case by the M3 cage nuts. The meter should be grounded via the pipework. The external earth bonding point of the meter is located inside the maintaining amplifier housing. The 0V power supply lead should be earthed at the supply end, or at the safety barriers if applicable.
3.4
Use with Micro Motion signal converters 3.4.1 System Connections (Hazardous Area only)
When the meter is used in a hazardous area, a safety barrier MUST be interposed between the meter and the signal processing equipment. (See Chapter 3 for information on selecting a safety barrier.)
For installation of the CSA certified unit in a hazardous area, refer to Appendix H. For installation of the ATEX certified unit in a hazardous area, refer to the appropriate safety instructions booklet shipped with your unit (also available at www.micromotion.com).
3.4.2
System connections (Safe Area only)
The density system connections are illustrated in Figure 3-2.

22 Micro Motion 7835/45/47 Liquid Density Meters
Figure 3-2
Electric connection diagram to signal converters

Introduction Installation Procedure
3.5
Use with customers own equipment 3.5.1 System connections (Safe Area only) Power supply to density meter: 15.5 V to 33 V dc, 25 mA minimum Power supply to RTD: 5 mA maximum
The frequency at which the meter is operating can be detected by using a series resistor in the +VE power line. The value of resistance to be used for a given supply voltage must not exceed the value obtained from the LOAD NOMOGRAM (Figure 3-4). The electrical connections to be made are shown in Figure 3-3.
23
Figure 3-3
Electrical connection diagram to customers own equipment

Note: See Load Nomogram (Figure 3.3) to determine R value.
7835/45/46/47 Meter with Standard Electronics

POS + SIG NEG 2 1
1F
See Note R
SIGNAL +VE POWER +VE
POWER VE
1F
3 4
SIGNAL VE PRT SUPPLY +VE
RTD
PRT 5 6
PRT SIGNAL PRT SUPPLY VE
Figure 3.2 - Electrical Connection Diagram 7835/45/46/47 with Standard Electronics to Customers Own Equipment
Figure 3-4
Load resistance
Note: It is recommended that the actual load resistor should be 50 ohms less than that given by the Nomogram.
35 Supply Voltage (volts d.c.) (33) 30
Maximum Supply Voltage E Supply Voltage
25
L
si Re d oa
e Lin e nc sta
20
15
100
200
300
400
500
Maximum Load Resistance for Given Supply Voltage 600
700
Maximum Load Resistance (ohms) Figure 3.3 Load Resistance Nomogram
24
3.5.2
System Connections (Hazardous Area only)

Introduction
Installation of the meter, the safety barriers, and the customer's signal processing equipment is shown in Figure 4.4.
Note: Whenever there is disagreement between connection details on the figures dealing with Hazardous Areas and Certified System Diagrams, the Certified System Diagrams are the authoritative documents. Figure 3-5 Electrical Connection Diagram with Standard Electronics to Customers Own Equipment (Hazardous AREAS)
Installation Procedure Electrical Connections (Standard)
3.6
Post-installation checks After installation, the following procedure will indicate to a high degree of confidence that the meter is operating correctly. Measure the current consumption and the supply voltage at the meter amplifier. This should be within the limits:
15.5 to 33Vdc, 17mA 1mA (Safe Areas) 15.5 to 21.5Vdc, 17mA 1mA (Hazardous Areas)
With the meter empty, clean and dry, measure the periodic time of the output signal and check that it is as specified on the meter calibration certificate (air check), to within the limits given in the table below.
25
Meter type
7835 7845/47
Air check limit at 20C

60 ns 60 ns
Added temperature effect

10 ns/C 300 ns/C
26
Chapter 4 Electrical Connections (Advanced)
Introduction
4.1
General This chapter describes the electrical installation of the 7835 and the 7845/7847 Liquid Density Meters when fitted with the Advanced electronics option.
Option board
Remote Display
79 6 5 DI SPL AY
Baseboard
The first sections of this chapter address the installation and configuration of the Advanced Baseboard, and the later sections concern the Advanced option boards. Further details about the installation of the Remote Display are given in the Micro Motion 7835/45/47 liquid density meter Configuration and Use Manual. 4.2 MID (2004/22/EC) Requirements (7835/7845 Only) To comply with the MID (2004/22/EC) directive: The digital communication (Modbus and HART) must be disconnected during operational use. It can only be used for commissioning and maintenance. Unused cable ports must be sealed with suitably rated blanking plugs. After commissioning or maintenance of the meter, you must seal the enclosure cover to secure legally relevant parameters from unauthorized modification. See Section 4.2.1 for more information on securing the meter from unauthorized access to the meter controls.
27
4.2.1
Securing the meter for MID
To seal the meter from unauthorized access after commissioning or maintenance, Micro Motion has provided additional holes on the electronics housing cover to attach a locking wire to the transmitter cover. The securing component must bear the mark as laid down by the national inspection authority. Figure 4-1 illustrates the suggested method for sealing the meter. Note: When installing the meter in a MID measuring system, you must consider the method in which the system will be verified to meet MID requirements. This method may impact the design of the measurement system, and we recommend you involve the national inspection authority early in the design process. Figure 4-1 MID seal method
Stainless steel locking wire (supplied by MID inspector) Bonding crimp (supplied by MID inspector)
Use hole in screw(s) to attach locking wire
28
4.3
Planning an Electrical Installation When planning the electrical installation of an Advanced unit, it is important to consider the points given below.
Introduction
Safety
Electrical installation in hazardous areas requires strict adherence to local codes of practice. For installation of the CSA certified unit in a hazardous area, refer to Appendix H. For installation of the ATEX certified unit in a hazardous area, refer to the appropriate safety instructions booklet (available at www.micromotion.com). The Advanced electronics operate from a nominal 24V supply, but will operate from any supply in the range 9.5V to 28V, measured at the supply terminals on the baseboard. The output circuits on the baseboard are all loop-powered and are isolated from the main circuit. If required, the main circuit and the output circuits can be powered from a common power supply. When selecting a suitable power supply voltage, you must take into account voltage drops caused by the connecting cable (see below) and in hazardous areas, across zener barriers or galvanic isolators.
Power supply
Ground connections
The earthing pads on the baseboard must make good contact with the meter case via the M3 bolts. If a HART option board is used, the indicated earthing point must make good contact with the baseboard earthing points. The 0V power supply lead should be earthed at the supply end, or at the safety barriers if applicable. Where long cable lengths are required the cable resistance may be significant. When operating from a 24V supply in safe areas the following limits apply: - Maximum line resistance () - Power supply 260 - Remote Display 60 - Outputs 500 For further details relating to the maximum line resistance, please refer to Appendix D. When calculating the maximum cable lengths please note that the current loop is 2 times the cable length, and so the cable resistance is given by: 2 x (dc resistance per unit length) x (cable length). Typical cables would comply with BS5308 Type 1 or 2. To meet the EC Directive for EMC (Electromagnetic Compatibility), it is recommended that the meter be connected using a suitable instrumentation cable. The instrumentation cable should have individual screen(s), foil or braid over each twisted pair and an overall screen to cover all cores. Where permissible, the overall screen should be connected to earth at both ends (360 bonded at both ends). The inner individual screen(s) should be connected at only one end, the controller (e.g. signal converter) end. Note that for intrinsic safety, termination of the inner individual screen(s) to earth in the hazardous area is NOT generally permitted. Metal cable glands should be used where the cables enter the meter amplifier box. Unused cable ports should be fitted with metal blanking plugs. When the 78452 (Advanced Remote Amplifier) is used, the ferrite ring, which is supplied, must be fitted around the connecting cable. For installation in hazardous areas, refer to the certified system drawings in Appendix H, and the safety instruction booklet that came with the meter (also available at www.micromotion.com) .
Cable parameters
EMC
4.4
Electrical installation in safe areas All connections to the baseboard are made to terminals 1 to 12 of the terminal block PL2 as shown in Figure 4-2.
29
Figure 4-2
Baseboard Layout
Earthing Point
+ + + -
PULSE 1 ANALOG 1 ANALOG 2
OPTI ONA L BOARD Analog 1 22mA Alarm 2mA A nal og 2 22m A Alarm 2mA
PL1
P/U1 P/U2 0V PRT SIG SIG + PRT + DRIVE
2 9 8 7 6 5 4 3 1
Earthing Point
Note: There is no reason to remove the baseboard under normal circumstances. If it is removed, however, care should be taken, when replacing the board, to push it firmly against the foam strip, as this helps to prevent the board from excessive flexing. Figure 4-3 shows a schematic representation of the electrical connection diagram for the Advanced Baseboard and Remote Display in safe areas. In this example, the pulse output is shown driving an alarm device such as a relay.
1 2 3 4 5 6 7 8 9 10 11 12
SUPPLY + 0V + A DISPLAY B
PL2
Jumper Links
Foam support strip
30
Figure 4-3
Connection Diagram (Safe areas)

Introduction
+5V to 28V
Pulse Output
Load 500 minimum 1000 typical
Advanced Density Baseboard

1 + 2 -
} Pulse
0V
500 MAX
Analog Output
0V +16V to 28V
PL2 Connec tions
3 + 4 -
} }
Analog 1
Analog Output (as above)
5 + 6 -
Analog 2
9.5V to 28V dc Power Supply
+
7 + 8 9 10 + 11 A 12 B
Supply
Cable Screen 1
Remote +ve Power Display

A B
0V Power
2 3 4 5
Remote Display
4.4.1
Electrical Installation with Signal Converter
Figure 4-4 shows a typical electrical connection diagram for use in safe areas using signal converters.
31
Figure 4-4
Electrical connection diagram when using a signal converter (Safe area)

7950/51
7835/45/47 with advanced electronics
Freq/A lar m 1 +VE
1000
+ Dens ity Pwr + Density Input
-VE
- Density Pw r - Density Input + Dens ity Pwr + Analog Input - Density Pwr SEE FLOW CO MPUTER/ SIGNAL CONVERT ER HANDBOOK FOR CONNECTION DETAILS
Analo g 1 (An alog 2) 3 4 (5) +VE (6) -VE
Power Supp ly 7 8 +VE -VE
- Analog Input +Density Pwr - Density Pwr
4.5
Electrical installation in hazardous areas When used in hazardous areas, safety barriers MUST be interposed between the meter and the signal processing equipment. Some of the safety barriers are unsuitable for certain installations, as discussed below.
For installation of the CSA certified unit in a hazardous area, refer to Appendix H. For installation of the ATEX certified unit in a hazardous area, refer to the appropriate safety instructions booklet shipped with the unit (also available at www.micromotion.com).
4.5.1
Safety Barrier and Galvanic Isolator Selection
Power Supply (PL2 terminals 7 and 8) As a general rule, the IIB safety barrier should be used where possible as this allows the maximum power to the meter, facilitating a wide range of installations and system configurations. Where the installation requires the IIC safety barrier, it is important to check that sufficient power is available to power the meter and all of the options. The table below summarizes the maximum line resistances allowable for the main system configurations assuming a 24V supply and a minimum of 9.5V available at the supply terminals on the baseboard.
32
Table 4-1
Maximum line resistances for main system configurations

Introduction
Advanced System combination

Baseboard Baseboard + remote display Baseboard + locally powered remote display Baseboard + HART board Baseboard + HART + display

Maximum line resistance () (barrier + cable)

340 260 280 270 250
Zener Safety Barriers Power to the main circuit may be obtained through a simple 164 barrier or two 300 28V barriers in parallel for IIB applications, or through a single 234 28V barrier in IIC applications. The main characteristics of the safety barriers are given in Table 4-2. Using this information and the information given in Table 4-1, the most suitable barriers for a particular application can be ascertained. Table 4-2 Safety barrier characteristics
Group
IIB IIC IIC Installation Procedure
Example Type
MTL 729P MTL 728P P&F Z728H
Safety Description ()
164 234 240
Max. resistance ()
184 253 250
Note: The power supply input is protected internally by an 8.2V5% clamp diode and a 1 resistor. This limits the maximum current that can flow into the device:
I max =
The maximum current is:
Maximum voltage from barrier - Minimum voltage at input Minimum resistance of barrier/input combination
For example, if two 28V, 300 barriers are used in parallel, the effective resistance is 150.
I max = 28 (8.2 0.95 ) = 134mA

150 + 1
and not 185mA, as might be expected if the input protection diode was not present. Galvanic Isolators
Galvanic isolators are suitable for powering the main board in IIB applications, but are NOT suitable for powering the main board in IIC applications. Also, IIC isolators are not suitable for use when Modbus communications are required. The main characteristics of the galvanic isolators are given here. Using this information and the information given in the table above, the most suitable galvanic isolators for a particular application can be ascertained.
33
Table 4-3
Galvanic isolator characteristics

Group
IIB IIB IIB IIB
Example Type
MTL 3022 P&F KFD2-SD-Ex1.36 P&F KFD2-SL-Ex1.36 MTL 5022
Max output impedance ()

165 160 160 143
Analog (4 to 20mA) outputs including HART (PL2 terminals 3 & 4, 5 & 6 and HART PL3 3 & 4) Any of the zener safety barriers listed on the system certificates are suitable for operation with the Advanced Density analog outputs. Some galvanic isolators may not be capable of driving the 2mA and 22mA out-of-range alarm states available on the Advanced Density system; for details please check with the barrier supplier. Pulse output (PL2 terminals 1 & 2) The pulse output can be configured to output either a status / alarm signal or the resonant frequency of the density meter; the latter requires the safety barrier to have a bandwidth of at least 1 kHz. The table below indicates which galvanic isolators may be used for frequency-configured pulse output; zener barriers may be used for either configuration. Table 4-4 Pulse output configurations
Pulse output configuration
Status / alarm All All Status / alarm Status / alarm Status / alarm Status / alarm
Example Type Output description

MTL3011 MTL3012 MTL4013 MTL4014 MTL5011 MTL5016 MTL5017 Relay Solid state (dc to 2kHz) Solid state (dc to 5kHz) Relay Relay Relay Relay
4.5.2 Table 4-5
Electrical connections in a hazardous area Electrical connections in a hazardous area

Description
Advanced Electronics, HART, MODBUS, and Zener Barrier (Gas Groups A, B, C and D) Advanced Electronics, HART, MODBUS, Remote Display, Zener Barrier (Gas Groups A, B, C, and D)
Drawing Reference
34
Table 4-5
Electrical connections in a hazardous area

Advanced Electronics with HART Multi-drop, and Zener Barrier (Gas Groups C and D) Advanced Electronics with HART Multi-drop, Remote Display, Zener Barrier (Gas Groups C and D) Electronics with HART Multi-drop, Remote Display, Galvanic Isolator (Gas Groups C and D) Introduction
Figure 4-5
Electrical connection diagram when using Advanced Electronics, HART, MODBUS, and Zener Barrier in a Hazardous Area (Gas Groups A, B, C and D)
Installation Procedure Electrical Connections (Standard) Electrical Connections (Advanced)
35
Figure 4-6
Electrical connection diagram when using Advanced Electronics, HART, MODBUS, Remote Display, and Zener Barrier in a Hazardous Area (Gas Groups A, B, C, and D)
36
Figure 4-7
Electrical connection diagram when using Advanced Electronics with HART Multi-drop, and Zener Barrier in a Hazardous Area (Gas Groups C and D)
37
Figure 4-8
Electrical connection diagram when using Advanced Electronics with HART Multi-drop, Remote Display, and Zener Barrier in a Hazardous Area (Gas Groups C and D)
38
Figure 4-9
Electronics with HART Multi-drop, Remote Display, and Galvanic Isolator in a Hazardous Area (Gas Groups C and D)
Introduction Installation Procedure Electrical Connections (Standard)
4.6
Baseboard Configuration The baseboard is supplied with one of the following two software versions: General software version - normally used in the food and process industries. Fiscal software version - normally used in Crude oil or refined petroleum applications.
The only difference between the two software versions is the available calculations.
39
Irrespective of which software version is running, when the unit is received from the factory, it is pre-configured to output the following signals:
Output
Analog 1 (4-20mA) Analog 2 (4-20mA) Pulse output
Output Parameter
Line density (700 to 1000 kg/m) Temperature (0 to 100C) Frequency (default) Alarm: Untriggered High (default)
For many applications, the factory default configuration described above will be quite acceptable. However, if any of the additional calculated parameters or different output ranges are required, then a simple Baseboard re-configuration can be performed using a Remote Display, or PC. 4.7 Baseboard plus HART Option Board The HART option board connects with the Baseboard using the 40-way connector provided and supported by two plastic posts. A tag is provided for connecting to the chassis earth point on the Baseboard. The HART option board is a loop-powered 4-20mA output which can support HART communications or can be used to provide a third analog output. The unit is always designated as a HART slave unit, i.e. it only communicates when it receives a message asking it to do so. For HART communications, the option board output is regarded as the primary output, and the baseboard outputs as the secondary and tertiary outputs. 4.7.1 Electrical Installation for HART Communications
For safe area installations, electrical connections to the HART option board are shown in Figure 4-10.
In safe areas, up to 15 HART slave units may be installed on one HART communication link. They should be attached in parallel across the two points indicated as X and Y in Figure 4-10. If more than one HART Advanced unit is installed on a single HART communication link, each unit must be given a unique HART slave address in the range 1 to 15. Whenever the HART address is set to a non-zero value, the output current is automatically set at 4 mA.
40
Figure 4-10 HART Option Board Electrical Connection Diagram
3 Analogue + Analogue 4 Slave Devic e Power Supply
Introduction
HART Option Board Network Resist ance 230 to 500 Mas ter HART Device
1 HCC HCC 2 Hand Held Communicator
4.8
Advanced Density Post-Installation Checks After installation, the following procedure will indicate to a high degree of confidence that the meter and Advanced system is operating correctly. 1. Measure the supply voltage at the meter amplifier (PL2, pins 7 and 8). This voltage should be within the limits of 9.5 to 24Vdc in safe areas and 9.5 to 20Vdc in hazardous areas. In safe areas, the current to the baseboard should not exceed 80mA. 2. With the meter empty, clean and dry, measure the periodic time of the output signal and check that it is as specified on the meter calibration certificate (air check), to within the limits given in the table below.
Meter type
7835 7845/47 Electrical Connections (Standard)
Air check limit at 20 C

60 ns 60 ns
Added temperature effect

10 ns / C 300 ns / C
41
42
Electrical Connections (EG Option)
Chapter 5 Electrical Connections (Entrained Gas Option)
5.1
General This chapter concerns the operation of 7845/47 liquid density meters when fitted with the Standard Entrained Gas amplifier.
7845/47 Entrained Gas Liquid Density Meters with Standard Electronics are NOT intrinsically safe.
Calibration and Performance
5.2
Ground Connections The earthing pads on the mounting face of the amplifier unit MUST make good contact with the meter case by the M3 cage nuts. The external earth bonding point of the meter is located inside the maintaining amplifier housing. The meter should be grounded via the pipework. The 0V power supply lead should be earthed at the supply end, or at the safety barriers if applicable.
5.3
Use with Signal Converters The 7845/47 E.G. Liquid Density Meter (with Standard Electronics)/signal converter system can only be operated in SAFE AREAS. 5.3.1 System Connections
Remote Display and Digital Comm.
The density system connections are illustrated in Figure 5-1 below.
Using Adview and ProLink II
43
Electrical Connections (Entrained Gas Option)
Figure 5-1
Electrical connection diagram (7945/47 E.G. to Signal Converters)
5.4
Use with Customers Own Equipment 5.4.1 System Connections for Safe Areas
7845/47 Entrained Gas Liquid Density Meters with Standard Electronics are NOT intrinsically safe.
Power supply to Density Meter: Power supply to RTD:
15.5 V to 33 V d.c., 25 mA min. 5 mA max.
The frequency at which the meter is operating can be detected by using a series resistor in the +VE power line. The value of resistance to be used for a given supply voltage must not exceed the value obtained from the LOAD NOMOGRAM (Figure 5-2). The electrical connections to be made are shown in Figure 5-3.
44

Figure 5-2
Load Resistance Nomogram
Calibration and Performance Remote Display and Digital Comm.
Figure 5-3
Electrical Connection Diagram 7845/47 E.G. to Customers Own Equipment (SAFE AREAS)
7845/47 E.G.
POS + SIG NEG 2 1
1F
See Note R
SIGNAL +VE POWER +VE
POWER -VE
1F
3 4 PRT 5 6
SIGNAL -VE
PRT SUPPLY +VE
PRT SIGNAL PRT SUPPLY -VE Note: See Load Nomogram (Figure 5.2) to determine R value.
45
5.5
Post-Installation Checks After installation, the following procedure will indicate that, to a high degree of confidence, the meter is operating correctly. 1. Measure the current consumption and the supply voltage at the meter amplifier. This should be within the limits: 15.5V to 33V d.c. 75mA 10mA
With the meter empty, clean and dry, measure the periodic time of the output signal and check that it is as specified on the meter calibration certificate (air check), to within acceptable limits (e.g. 500ns), after making allowances for different ambient conditions.
46
Chapter 6 Calibration and Performance
6.1
General The 7835/45/47 liquid density meters (including Entrained Gas versions) are calibrated at the factory, and are supplied with their own test and calibration certificates. The calibration certificate specifies various calibration constants that allow the user to convert the output periodic time signal from the meter into a density value. (See Appendix E for specimen calibration certificates.) 6.1.1 For Standard Electronics Units
For units with Standard electronics, the calibration constants will need to be programmed into a signal processing instrument such as a signal converter. Density calculations are performed on the signal processing instrument. 6.1.2 For Advanced Electronics Units
For units with Advanced electronics, the calibration constants are pre-programmed into the electronics and normally require no further consideration. The calculations in this chapter are performed by the electronics on the meter. Important Information If you have obtained a replacement calibration certificate for an Advanced Electronics unit, the set of pressure coefficient constants K20A, K20B, K21A and K21B that fall within your operating pressure range can be programmed into the Advanced Electronics using ADView or ProLink II software (downloadable from web sites listed on the back page). (If your operating pressure range falls between two of the sets of operating pressure ranges on the new certificate, contact the factory for a new calibration certificate.) The Advanced Electronics keeps a write-protected copy and a working copy of all coefficients. The integrity of the working coefficients is safe, and so for simplicity it is recommended that the working coefficients only be changed. This is achieved by writing to registers 131 and 132. (See Chapter 8 for a guide to using ADView or ProLink II.) Alternatively, a new FRAM memory chip can be issued which holds the calibration coefficients. However, in replacing the FRAM device some user configured data may be lost (e.g. upper and lower limits on the analog outputs, matrix referral points, special function, user defined line pressure etc.).
Remote Display and Digital Comm. Using Adview and ProLink II
47
6.2
Interpretation of calibration certificate 6.2.1 General density equation
The basic meter constants, K0, K1, and K2 are computed from the factory calibration on three fluids. Using these constants and the general density equation, the density of the liquid within the meter can be calculated.
The general density equation is: D = K 0 + K1 + K 2
2
Where : D = The uncorrected density (kg/m 3) of liquid
= Periodic time ( s) of vibration

= 1/f where f is the frequency of vibration
K 0, K1 & K 2 = Constants from the Calibration Certificate

It is stated on the calibration certificate that the basic constants are determined from a calibration at a temperature of 20 C (68 F) and at a pressure of 1 bar (14.5 psi). If the operating conditions of the meter differ from that of the calibration conditions, a correction to the density calculated using the general equation is required. 6.2.2 Temperature correction
If the meter operates at temperatures other than 20 C (68 F), a correction to the density calculated using equation (1) must be made using the temperature coefficient data given on the calibration certificate.
The equation used for this correction is:
Dt = D[1 + K 18(t 20) ] + K19( t 20)

Where: Dt = Temperature corrected density (kg/m )
3
D = Density calculated using equation 1 t = Temperature (degrees C) K18 and K19 = Constants from the Calibration Certificate
6.2.3
Pressure correction
The meter design has a unique facility to reduce the influence of the line pressure on the density measurement but there is a residual effect for which correction may be required. This residual pressure effect before a pressure correction is illustrated for the 7835/45/47 meter in the following figures.
48

Figure 6-1
Pressure effect on the7835/45/47 meter before pressure correction (at 20C)

50 40 30 20 10 0 -10 0 20 40 60 80 100 120 140 Pressure (Bar Absolute) Uncorrected pressure effects on the meter fall within these bands
Density Offset (kg/m3)
Figure 6-2
Pressure effect on 7845/47 Entrained Gas before pressure correction (at 20C)
45 40 Density Offset (kg/m 3) 35 30 25 20 15 10 5 0 0 5 10 Pressure (Bar Absolute) 15 20
49
During the calibration of the meter, which is normally performed at a pressure of 1 bar (14.5 psi), the pressure influence is also measured. This data is also shown on the calibration certificate (see Appendix E).
The equation used to apply pressure correction is:
DP = Dt [1 + K 20( P 1)] + K 21( P 1)

Where: DP = Temperature and pressure corrected density (kg/m 3)
Dt = Temperature corrected density (kg/m 3) P = Pressure in bar absolute K 20 = K 20 A + K 20 B( P 1) K 21 = K 21A + K 21B( P 1)

Note: K20A, K20B, K21A, and K21B are the pressure coefficient constants on the calibration certificate. Note: The pressure correction is further enhanced on units that operate above 41 bar (595 psi) by having sets of pressure coefficient constants covering subsets of the full operating pressure range. Only one set of pressure coefficient constants is selected from your calibration certificate according to your operating pressure range. If your operating pressure range falls within the range of two sets of pressure coefficient constants, contact Micro Motion for a new calibration certificate. See Appendix E for an example calibration certificate. Note: If it is required to apply temperature and pressure corrections, the temperature correction is applied first. Figure 6-3 shows the typical residual error curves after pressure corrections for 7835 (100Bar) units using three sets of pressure coefficient constants. Each set covers a sub-set of the 100Bar range. The uncertainty specification for a 7835 is indicated by the upper and lower limit lines. The uncertainty for the 7835 pressure coefficients is 0.003 kg/m3. This is in addition to the instrument calibration uncertainty of 0.15 kg/m3. Note: Only one set of pressure coefficient constants is selected from your calibration certificate according to your operating pressure range. For specimen calibration certificates, see Appendix E.
50

Figure 6-3
Residual pressure effect after pressure correction 7835 (100Bar) units (at 20C)
1.00 0.80 0.60 Magnitude (kg/m3) 0.40 0.20 0.00 -0.20 -0.40 -0.60 -0.80 -1.00 Pressure (BarG) 0 10 20 30 40 50 60 70 80 90 100 110
New K20 K21 Upper limit Low er limit
Figure 6-4 shows the typical residual error curves after pressure correction for 7835 150Bar units using four sets of pressure coefficient constants. Each set covers a sub-set of the 150Bar range. The uncertainty specification for a 7835 is indicated by the upper and lower limit lines. The uncertainty for the 7835 pressure coefficients is 0.003 kg/m3. This is in addition to the instrument calibration uncertainty of +/-0.15kg/m3. Note: Only one set of pressure coefficient constants is selected from your calibration certificate according to your operating pressure range. For specimen calibration certificates, see Appendix E.
Figure 6-4
Residual pressure effect after pressure correction 7835 (150Bar) units (at 20C)
1.00 0.80 0.60 Magnitude (kg/m3) 0.40 0.20 0.00 -0.20 -0.40 -0.60 -0.80 -1.00 Pressure (BarG) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Figure 6-5 shows the typical residual error curves after pressure correction for 7845K (100Bar) units using three sets of pressure coefficient constants. Each set covers a sub-set of the 100Bar range. The 7845 uncertainty specification is indicated by the upper and lower limit lines. The uncertainty for the 7845K pressure coefficients is 0.006kg/m3. This is in addition to our stated instrument calibration uncertainty of +/-0.035kg/m3.
51
Note: Only one set of pressure coefficient constants is selected from your calibration certificate according to your operating pressure range. For specimen calibration certificates, see Appendix E. Figure 6-5 Residual pressure effect after pressure correction 7845K (100Bar) units (at 20C)
1.50
1.00 Magnitude (kg/m3) 0.50
0.00 0 -0.50 10 20 30 40 50 60 70 80 90 100 110
-1.00 -1.50 Pressure (BarG)
Figure 6-6 shows the typical residual error curves after pressure correction for 7845 (50Bar) units using one set of pressure coefficient constants. The set covers the full 50 Bar range. The 7845 uncertainty specification is indicated by the upper and lower limit lines. The uncertainty for the 7845K pressure coefficients is 0.006kg/m3. This is in addition to our stated instrument calibration uncertainty of +/-0.035kg/m3. Note: Only one set of pressure coefficient constants is selected from your calibration certificate according to your operating pressure range. For specimen calibration certificates, see Appendix E. Figure 6-6 Residual pressure effect after pressure correction 7845 (50Bar) units (at 20C)
1.00 0.80 0.60 Magnitude (kg/m3) 0.40 0.20 0.00 -0.20 -0.40 -0.60 -0.80 -1.00 Pressure (BarG) 0 10 20 30 40 50 60
52

Optimization for pressure-temperature coupling effect (7835 meters only) For the calibration of 7835 meters, a new generic constant is being applied to calculate the K21A pressure coefficient that is valid for use over a limited operating temperature and pressure range. The revised K21A pressure coefficient is selected from a table in a new format calibration certificate and is unique to the 7835 meter. The application of this K21A coefficient does not change the density calibration coefficient format or the density calibration equations previously used in the flow computer software. Note: This constant can only be applied to 7835 meters that have been calibrated at the factory beginning in January 2011. Additionally, it is not possible to recalculate a revised K21A for units that have been recertified at external calibration facilities. The new constant is being applied as an intermediary measure to meet the requirements of the United Kingdom Department of Energy and Climate Change (DECC) directive regarding the calibration of liquid density meters. The DECC directive recommended that by July 2011 all density meters be calibrated at the anticipated operating conditions (such as simultaneously at temperature and pressure). Micro Motion is in process of redesigning the calibration stands so that they can operate at a combined elevated temperature and pressure. These stands are planned to be completed and operational by July 2011. For an example of the calibration certificate that includes the new K21A pressure coefficients, see Appendix E. 6.2.4 Velocity of sound correction
The Velocity of Sound (VOS) in the process liquid may have an effect on the accuracy of the indicated density. The calibration of the 7835 meter has been optimized to a density/VOS relationship as indicated in Figure 6-7. If the VOS of the process fluid deviates substantially from the relationship in Figure 6-7, it may be desirable to apply a correction. This may be achieved by the simple introduction of a calibration offset using the data in Figure 6-7. Adjustment of the value K0 in the basic equation will achieve this.
Alternatively, the following equations may be used:
1 14 1 . E 06 DVOS = Dp 1 + 2 2 DP + 1400 VC V A
Where: DVOS = Velocity of sound and temperature corrected density 3 (kg/m )
DP = Temperature and pressure corrected density (kg/m 3)

VC = Calibration VOS (m/s)
VA = Liquid VOS (m/s) VC can be obtained direct from Figure 5.2 or may be calculated as follows: VC = 100 + 1455 . DP for a DP of 300kg/m3 to 1100kg/m 3 VC = 2690 09 . DP for a DP of 1100kg/m 3 to 1600kg/m3
53
Figure 6-7
Optimized velocity of sound relationship for the 7835/45/47 meter

2600 2400 2200 2000 1800 1600 1400 1200 1000 800 600 400 200 0
20 0 40 0 60 0 12 00 80 0 16 00 10 00 14 00
Velocity of Sound (m/s)
+2kg/m3 +2kg/m3 Nominal -2kg/m3
Indicated Density (kg/m3) Values shown are the required corrections True density = Indicated density + Corrections
6.3
Calibration 6.3.1 Factory calibration
The 7835/45/47 liquid density meters are calibrated prior to leaving the factory against Transfer Standard instruments, traceable to National Standards. Three fluids are used in the calibration ambient air whose density is derived from look-up tables, hydrocarbon oil of about 815 kg/m3 density and a high-density fluid in the range 1400 to 1500 kg/m3 density. Several of the instruments-under-test are connected in parallel between two Transfer Standard Instruments on the Micro Motion special flow rig. During a calibration, and as the liquid flows through the instruments, readings are only taken when the indicated densities on the two Transfer Standard Instruments agree. In this way, a high integrity of calibration is achieved. Measurements are also made under conditions of changing temperature and pressure to establish the magnitude of these effects on the instrument. From all this data, a calibration certificate is generated for each instrument. Samples of the instruments are further tested by the Micro Motion Quality Assurance Department to verify the calibration. 6.3.2 Calibration of transfer standards
The Transfer Standard instruments used in the calibration are selected instruments that are calibrated and certified by the ISO/IEC17025-certified calibration laboratory. Transfer Standard calibration uses a number of density certified liquids. The densities of these certified liquids are obtained using the Primary measurement system, whereby glass sinkers of defined volumes are weighed in samples of the liquids.
54

Calibration is performed by pumping each certified liquid through the Transfer Standard in a closely controlled manner and recording the output signal in each case. A calibration certificate is issued for each Transfer Standard. Calibrations are repeated, typically every six months, producing a well-documented density standard. 6.3.3 Instrument calibration certificate
Each instrument is issued with its own calibration certificate (see Appendix E for samples), containing four important pieces of data: The instrument serial number. The output signal/density relationship. This is based on three calibration points air, medium density and high-density fluids. The air and high density fluid points are offset to achieve the product velocity of sound/density profile described earlier. However, the signal value at Air Density is also given for check purposes. Temperature coefficient data, describing the correction which should be applied to achieve the best accuracy if the instrument is operating at product temperatures other than 20 C (68 F). Pressure coefficient data, describing the correction that should be applied to achieve the best accuracy if the instrument is operating at elevated pressures.
A second page of the calibration certificate is retained by Micro Motion and contains all the calibration measurements. 6.3.4 Pressure test
A hydrostatic pressure test is carried out to a pressure value specified on the instrument label and on the instrument calibration certificate. This test loads the instrument structure to a pressure that exceeds the maximum permitted operating pressure of the instrument. Note: During manufacture, the welded structure is pressure tested to conform to the requirements of EN50018:1997. The outer case is able to withstand 100 bar of internal pressure in the event of tube/bellows failure. 6.3.5 Insulation test
To comply with Intrinsic Safety requirements, a 500 Vac insulation test is carried out between the electrical terminals and the instrument case. 6.3.6 Calibration check methods Air checkpoint, which is simple and convenient and highlights long term drift, corrosion and deposition. Liquid calibration verification comprising two choices: Drawing off a sample of the liquid being measured and obtaining its density, using a hydrometer (for stable liquids) or pyknometer (for unstable liquids). Using a second density meter.
There are two methods employed in calibration checks:

Ambient air check 1. Isolate, drain and if necessary, disconnect the meter from the pipeline.
55
2. Clean and dry the wetted parts of the meter and leave them open to the ambient air. 3. Apply power to the instrument and check that the time period of the output signal agrees with the 'Air Check' figure shown in the calibration certificate, to within acceptable limits. Some variation between the two figures is to be expected due to changes in ambient air conditions. The density indication if using the K0, K1 and K2 factors will be about 0.9 kg/m3 because the basic density equation has been optimized for best performance over the normal operating density range. This test will indicate whether there has been a calibration offsets due to corrosion, deposition or long term drift. When this test is applied to the the meters, their temperature coefficient has a significant effect and must be considered. The following table shows the temperature correction for the 7835 and 7845 Standard and Entrained Gas versions.
Temperature correction
10 ns/C 300 ns/C 700 ns/C
Meter
7835 7845 7845 Entrained Gas
Air check limit at 20 C

60 ns 60 ns 500 ns
4. Reconnect the meter to the pipeline if serviceable, or remove it for further servicing. Liquid density check sample method If it is necessary to verify the calibration using liquid at operating conditions, then the following sample methods are recommended: For Stable Liquids: 1. Draw off a sample of the liquid into a suitable container, at the same time noting the indicated density, temperature and pressure of the liquid. 2. Measure the density of the sample under defined laboratory conditions, using a hydrometer or other suitable instrument. 3. Refer the density measurement under laboratory conditions to that under the line operating conditions of temperature and pressure. 4. Compare the referred density figure with that indicated by the density meter. Note: It is essential that a good understanding of the physical properties (temperature coefficient, etc.) of the liquid is acquired when using this method. For Unstable Liquids: 1. Couple a pressure pyknometer and its associated pipework to the pipeline so that a sample of the liquid flows through it. 2. When equilibrium conditions are reached, the meter density reading is noted as the pyknometer is isolated from the sample flow. 3. Remove the pyknometer for weighing to establish the product density. 4. Compare the pyknometer registered density with that obtained from the meter. Sampling Techniques Sampling should comply with the international sampling standards (ISO 3171, ASTM D 4177, API 8.2 and IP 6.2).
56
For further details of these procedures, reference should be made to: Institute of Petroleum: Petroleum Measurement Manual Part VII Section 1 Method IP 160 (Hydrometer Method) (BS2000160, ISO3675, ASTM 1298) Institute of Petroleum: American Petroleum Institute: Petroleum Measurement Manual Part VII Section 2 Continuous Density Measurement Manual of Petroleum Measurement Standards Chapter 14 Natural Gas Fluids Section 6: Installing and proving density meters used to measure hydrocarbon liquid with densities between 0.3 and 0.7 g/cc at 15.56 C (60 F) and saturation vapor pressure, 1991. Liquid density check second density meter It is often the practice, especially in fiscal metering applications, to use two or more density meters in a continuous measurement mode as a means of improving the integrity of the measurement system. Any unacceptable discrepancies between the measurements can immediately raise the necessary alarm signals. 1. Connect the second density meter to the pipeline adjacent to meter being checked so that it receives the same sample of fluid under the same conditions of temperature and pressure as the meter under test. 2. Connect the second meter to its readout equipment, switch on and allow both systems to reach equilibrium conditions. 3. Compare the two readings, making any necessary corrections. This method of automatic checking has proved to be a very successful technique and where there is a facility for two instruments, the practice of exchanging one for a newly calibrated instrument is proving successful. This is sometimes referred to as the "Substitution Method". It is very important when using one instrument to verify the performance of a second and similar instrument, to ensure there are no unaccounted for systematic errors which would are not highlighted. 6.4 Performance Micro Motion meters are generally calibrated using specified fluids at 20 C and 1 bar absolute. When operating at other conditions, it is necessary to increase the uncertainty of measurement by the magnitude of the offsets if no corrections are applied or by a fraction of the offsets if corrections are applied. The following table lists the sources and magnitudes of the offsets affecting the meters covered in this manual (including an example below). Table 6-1. Source and magnitude of measurement offsets
Error source
A Primary Standard B Transfer Standard C Instrument Accuracy (at calibration conditions)
7835
0.05 kg/m 0.1 kg/m3 0.15 kg/m3
3
7845/47
0.05 kg/m 0.1 kg/m3 30.15 kg/m3
3
7845/47 Entrained Gas

0.05 kg/m3 0.1 kg/m3 1.0 kg/m3
57
Table 6-1. Source and magnitude of measurement offsets

D Temperature (uncorrected) Temperature (corrected) E Pressure (uncorrd at 50 bar) Pressure (uncorrd at 100 bar) Pressure (corrected) F Velocity of Sound (uncorrd) Velocity of Sound (corrected) G Long term stability 0.02 kg/m3/deg C 0.005 kg/m3/deg C 1 to +2 kg/m3 +7 to +15 kg/m3 0.003 kg/m3/bar See Section 6.2 20% of offset 0.15 kg/m3/year 0.9 kg/m3/deg C 0.05 kg/m3/deg C 0 to +8 kg/m3 --0.006 kg/m3/bar See Section 6.2 20% of offset 0.35 kg/m3/year 1.2 kg/m3/deg C 0.5 kg/m3/deg C 40 to +40 kg/m3 --------1.0 kg/m3/year
For total operational accuracy, the square root of the sum of the squares of each error source (C to G) is recommended, such as:
2 2 2 2 2 Effective Total = C + D + E + F + G
For example, if we consider instruments operating at 50 C (122 F) and 50 bar, six months after calibration and with no VOS offset, the total operational accuracy after corrections have been applied is derived as follows: Table 6-2. Total operational accuracy for example quoted
Error Source C D E F G Effective Total 7835 0.15 0.15 0.15 0.07 0.27 7845/47 0.35 1.5 0.30 0.175 1.58
For better accuracy, it would be necessary to carry out an on-line calibration at the operating conditions. Higher accuracy can be obtained, by request, for all instruments by the use of water calibration or by UKAS certified laboratory calibration of selected fluids. Note: The tables above relate to the effect of uncertainties on the time period output of the meter, and do not take into account any uncertainty in the measurement of the time period itself.
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Chapter 7 Remote Display and Digital Communications
7.1
Introduction The Advanced Baseboard provides an RS-485 digital communications link which can be used to communicate, using RTU Modbus communications protocol, with either a 7965 Remote Display or computer device up to 3280 ft (1000 m) from the meter. (Only one controlling device is permitted on the RS-485 link at any one time.) It provides a convenient means for configuring the Baseboard and for displaying or logging measurement data. Figure 7-1 Advanced baseboard with RS-485 digital communications link
7965 DISPLAY
LineD BaseD S.G. Tem p
987.7 K /m g3 777.0 K /m g 3 123.400 21.3
or
The RS-485 link will support multi-drop installations where, for example, one Remote Display can communicate with several Advanced units at the same time. 7.2 Mechanical Installation of the 7965 Remote Display The 7965 Remote Display is suitable for handheld or wall-mounted operation, and is designed for use in both safe and hazardous areas.
Take care not to scratch the transparent front screen.
To install the 7965 Remote Display, the front display section must be separated from its backplate. First, gently prise off both cover plates by using a small screwdriver inserted into a slot at the corner of the cover. This reveals the four clamping screws that hold the front section to the backplate; undo these and separate the two parts.
59
Remote Display and Digital Communications
Figure 7-2
Installation of the 7965 Remote Display
Cover plates
7965 DISPLAY
Slots for removing cover plates
Clamping screws
The display may be wall mounted by first screwing the backplate to the wall through the holes spaced as shown below, and then screwing the main enclosure to the back plate with the clamping screws. Figure 7-3 7965 Remote Display Dimensions
60

7.3
Safe Area Electrical installation Electrical installation of the Remote Display in a safe area is shown in Chapter 3. The maximum resistance on the power lines between the Baseboard and the Remote Display is 60, which equates to a maximum cable length of 750 meters (2500 ft) for a cable of dc resistance 40/km (12/ 1000ft). If the Remote Display is to be operated at distances of up to 1000 meters (3280 ft) from the meter, it should be powered locally with a supply in the range 8 to 28 volts.
7.4
Hazardous Area Electrical installation

When installing in hazardous areas, contact the factory for wiring information. Please also refer to ATEX safety instruction booklet 79655010/SI for information on safety matters.
7.5
Configuring the Baseboard using the Remote Display On either side of the liquid crystal display there are four press-keys, each of which corresponds to one of the four lines of text. These keys are used for entering data and for navigating the menu. Figure 7-4 7965 Remote Display Press Keys
7965 DISPLAY
LineD BaseD S.G. Temp
987.7 Kg/m3 777.0 Kg/m3 0.778 21.3
For security purposes, a connector, located within the enclosure, can be set to disable the keypad so that the Remote Display simply displays measurement data. For additional security, password control may be used to restrict access to certain areas of the menu structure. 7.5.1 Power-up
Once the electrical installation is completed, the meter and display can be powered-up. The Remote Display undergoes a sequence of self-checks and should then give a display similar to the one above. If not, it will produce the screen shown below which indicates that communication between the meter and display has not been established.
61
Figure 7-5
7965 Remote Display Installation Error Message
7965 DISPLAY
No devices replying < Enter demo mode > < Try again > < Change setup >
Failure to establish communications is normally due to incorrect electrical installation or incorrect meter slave address (see below). 7.5.2 Slave address
Each meter is given a Modbus slave address. The factory default slave address is 1 (one). By entering the [Change setup] section of the display menu, the Remote Display can be configured to communicate with any valid slave address (i.e. in the range 1 to 247), or to poll all slave addresses in any given range. If more than one meter is connected to a single display then each meter should be given a different slave address (see Section 7.5.2). If the slave address has to be changed, it is recommended that the lowest unused slave address be used. 7.5.3 Demo mode
The demo or demonstration mode allows the user to explore the Display menu structure without a meter attached. 7.5.4 Navigating the menu structure
Access to the menu structure is obtained by pressing any of the 8 keys either side of the display, giving the following menu-screen:
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Figure 7-6
7965 Remote Display Menu Screen
7965 DISPLAY
Process variables Outputs Transducer setup
Corresponding to each line of text, there are two keys, one either side of the display. Unless indicated otherwise, the keys on either side of the display perform the same function. Over 100 separate menu screens are provided. However, after a few minutes of familiarization, the user should find it simple to navigate through the entire menu. Figure 7-7 Remote Display Menu Screens Sequence
sol ar t r o n
7 965 D ISPL AY 987.7 kg/m 3 967.4 kg/m 3 98.00 21.3 C
LineD BaseD S.G. Temp
M ade i n t he U . K . b yS ol a r t r on, Far n bo r ou gh , H am psh r i e , En gl and
sol a r t r on
796 5 DISPLAY
so a l r t r on
79 65 DISPLAY
^
Diagnostics Service Finish
M ad e i nt he U . K. by S ol ar t r on Fa r nb or oug h, H am p shi r e, E ng a l n d.
Process variables Outputs Transducer setup V

M ad e i n t he U . K. by S ol ar t r on F ar nb or oug h, H am p shi r e, E ng a l nd.
so a l rt ro n
79 65 D ISPL AY
so a l r t r on
79 65 DISPLAY
^
Set Referral Matrix Local setup V
M ade i n t he U . K . b yS ol a r t r on, Far n bor ou gh , H am psh r i e , En gl and
^ Pressure Communications V
M ad e i n t he U . K. by S ol ar t r on F ar nb or oug h, H am p shi r e, E ng l a nd.
The menu structure can be thought of as being cyclic, so that, that by repeatedly pressing the downward arrows (), the user will eventually end up back at the first screen. Some menu items lead to another level of menus, which are also cyclic. In some cases, there are several levels of menus. The simplest way of getting to know these levels is to experiment.
Installation & Configuration Manual 63
If required, the Remote Display can be reset by pressing the four corner keys together and holding them down for about 2 seconds. When this is done, the Remote Display will re-establish communication with the meter and will bring back the front menu page displaying measurement data, from which the menu structure can be accessed once again. 7.5.5 Menu Structure
The tables below represent some of the top-level menu screens. Menu-screen 1 at Level 1
Process variables Outputs Meter setup (See Level 2 Process Variables menu below) (See Level 2 Outputs menu below) Set slave address, view meter serial no. etc.
Menu-screen 2 at Level 1
Pressure Communications
Line pressure, atmospheric pressure, pressure units Set device addresses, poll network again
Set referral matrix Local setup
Temperature points, referral temperature, referral points (See Local Setup menu below)
Diagnostics Service Finish
(See Diagnostics menu below) For service engineers only Return to live display
Process Variables (PV) Menu (Level 2) PV Menu-screen 1

Set line density units to kg/m, lb/gal etc. Set base density units to kg/m, lb/gal etc. Set temperature units to C or F. Line density units Base density units Temperature units
PV Menu-screen 2
Select special function Select process variable averaging (1s, 2s, 5s etc.)
P.V. averaging Set special function
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PV Menu-screen 3
Set density offset factor Set temperature offset factor
Density offset Temperature offset < Exit variables >
Outputs Menu (Level 2) Outputs Menu-screen 1

Set variable, 4mA and 20 mA points for Output 1 Set variable, 4mA and 20 mA points for Output 2 Analog output 1 Analog output 2
Outputs Menu-screen 2
Calibration and Performance Set pulse output to be alarm status or tube frequency Set alarm state, coverage and hysteresis
Pulse (freq / alarm) Alarm settings < Exit outputs >
Local Setup Menu (Level 2) LS Menu-screen 1

Select menu language (currently only English) Set screen contrast Turn system warnings on and off Menu language Screen contrast System warnings
S/W Version
LS Menu-screen 2
Remote Display and Digital Comm. View display unit details Set device addresses, poll network again
< Exit local setup >
Diagnostics Menu (Level 2) Diagnostics Menu-screen 1

Pickup level Q of resonance
Diagnostics Menu-screen 2
Tube period RTD resistance
Diagnostics Menu-screen 3
Enter values for density etc. to use when fixing readings Fix density and temperature readings to set values
Change fixed values Fix meter readings < Exit diagnostics >
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7.6
Multi-drop installation For a multi-drop installation each meter is allocated a different slave address and linked together in parallel as shown below. Each meter must be individually programmed with its unique slave address using the PC or remote display before they are linked together. Up to 24 meters can be connected in such an arrangement, depending on the cable parameters. Please note that the arrangement shown below is NOT suitable for hazardous area installations. Figure 7-8 RS-485 Multidrop Arrangement
7965 DISPLAY
OR
+ Pwr - Pwr
A B
A B
A B
A B
Note: The meters must be given different slave addresses before they are connected together in a multidrop arrangement, otherwise there will be communications conflicts between the meters. The Remote Display communicates with one meter at a time; to obtain information from several meters the Remote Display must be set, each time, to interrogate the individual meters. 7.7 Electrical installation of Computer Devices Electrical installation of computer devices having an RS-485 serial port is the same as for a Remote Display, except that the power lines are not required.
When installing in hazardous areas, a safety barrier or galvanic isolator must be interposed between the RS-232/RS-485 converter and the meter contact the factory for wiring information. Please also refer to ATEX safety instruction booklet 79655010/SI for information on safety matters.
Personal Computers (PCs) with an RS-232 serial port can readily communicate with the Baseboard using a line powered RS-232-to-RS-485 converter, as shown below.
66

Figure 7-9
Advanced System Linked to a Personal Computer
RS232
RS232 to RS485 A CONVERTER B
RS485
In order for a computer device to communicate with an Advanced unit, a software program is required to generate and interpret Modbus messages. The information provided in Appendix H is intended to enable users to write their own Modbus software. For information on using ADView software, please see Chapter 8. 7.7.1 Connections using an RS-232/485 Converter
Terminals 11 and 12 on the Advanced units Baseboard are for RS-485 (Modbus) connections to the converter, as shown in Figure 7.8. Note: The PC and converter are always located in a non-hazardous (safe) area. Converters are available from a number of sources, and can range from simple in-line devices that simply plug into a PCs RS-232 port, to programmable devices with full isolation between the two networks. The Advanced unit uses a half-duplex implementation of RS-485, such that the A and B signals are used for data transmission in both directions. This requires that the RTS line is toggled to indicate the transmission direction; it can be done by the host computer, or automatically by an RS-485/232 converter which has the facility to do so. If you are using Windows NT, 2000 or XP on your PC, you should use a converter which automatically changes RTS (as detailed below) otherwise the link may not work correctly. The optional ADView software kit includes a K3 RS-485/RS-232 converter that is manufactured by KK Systems Ltd. The K3 converter derives its power from the PCs RS-232 port RTS or DTR line, which must be held permanently in the high state. This is normally adequate for short distances where there are only a few devices on the network. However, the ability of the port to supply sufficient power is not guaranteed, especially for laptop PCs, and it may be necessary to connect an external power supply. This may also be necessary if using Windows NT, 2000 or XP. To check the voltage levels, measure the voltages on the RTS input (pin 7) and the DTR input (pin 4) while the converter is connected to the PC (or other RS-232 device). This procedure needs a break-out box (not supplied). Whichever input is powering the converter must have at least +6V during communications. Where the power is found to be insufficient, a 9V dc supply can be plugged into the option DC Input socket (Figure 7-9). See also the manufacturers technical information for details.
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Figure 7-10 RS-485 connections < 50 meters

1 2
If you encounter communication difficulties with RS-485, swap over the A and B signal connections at one end of the network.
PL2
5 6 1 2 3 4 5 6 ON
3 4
7 8 9 10 11 12
Figure 7-11 Powering the Converter with an External 9V dc Supply (Non-hazardous Area)
PC (+Adview)
R S 2 3 2
K3-ADE
RS232/RS485 Converter
R S 4 8 5
1 2
2 (B) 1 (A)
RS232 PC (+Adview)
68
R S 2 3 2
A B
K2-ADE
RS232/RS485 Converter
5 (GND) 9 (+9V)
+ 9V dc
Power - Supply
+6V to +16V dc
For permanent installations, and where the network length is more than 100 meters or so, use the DIN-rail mounted device KD485-ADE from KK Systems Ltd. The KD485-ADE is three-way isolated, providing isolation between the two ports and the power supply. It requires a +7 to +35V power supply and typically takes 1 to 2W; (power consumption is largely independent of supply voltage). It is capable of working with Windows 98, NT, 2000 and XP. For a PC running Windows NT/2000/XP, the RTS connection can be omitted.

Figure 7-12 Modbus connections > 100 meters
The default configuration of the KD485-ADE has Port 2 configured for 9600 baud. The meter uses the following parameter settings, which are not selectable: Baud rate: 9600 Bits: 8 Parity: None Stop bits: 2
Figure 7-13 Switches on KD485-ADE

KD485-ADE
RS232 to RS485 Interface Converter/Isolator
1 2 3
Tx
Port 1 GND
6 5
Rx
RxB RxA
4 3 2 1
Port 1 RS232
4 5 6 RTS In Port 1 GND Switch 7 8 + Power Input
Port 2 RS485
TxB TxA
The switch on the KD485-ADE should be set with SW1 On (to enable half-duplex operation on Port 2), with the other three switches (SW2, SW3, SW4) set to Off. Note: In most systems, the ground (GND) connection on pin 6 of port 2 will be unnecessary.
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70
Chapter 8 Using ADView and ProLink II
8.1
Using ADView Software 8.1.1 What is ADView?
ADView is a software package provided by Micro Motion to enable you to: Configure our density and viscosity transmitters. View and save data from them. Check that they are functioning correctly.
ADView is installed on a PC and interacts with the density/viscosity transmitter through one of the PCs standard serial (RS-232) ports. ADView requires Microsofts Windows operating system: Windows 3.1, 95, 98, NT, 2000 or XP. Note: To connect to an RS-485/Modbus device, such as the 7835, you will need an adapter between the PC and the meter (see Chapter 4). ADView provides many useful facilities, such as:
8.1.2
Setting up serial link to communicate with the meter. Configuring the transmitter. Displaying data in real time, or as a graph. Logging data to a file. Verifying correct operation of the system, and diagnosing faults. Loading or storing Modbus register values. Read/write to individual Modbus registers. Installing ADView
ADView software is available for the PC on a variety of media (for example, CD-ROM) and is freely available to download from the Micro Motion web site (at www.micromotion.com). 1. Identify the media containing the installation files for ADView.
2. Insert the media into an appropriate drive on your PC. 3. If the installation program does not begin automatically, run the set-up .exe file that is on the media. This does vary between different PC operating systems. In general, open the File Manager or Windows Explorer, browse the drive containing the media and double-click on the set-up .exe.) 4. When the installation program starts, you will be asked to supply your name and organization name for registration purposes, and supply a directory path into which ADViews files can be loaded (a default directory path will be suggested).
71
Using ADView and ProLink II
5. Follow the installation instructions until installation is complete. It will normally only take a few minutes. You can abandon the installation if you need to do so. 8.1.3 Starting ADView
Start the ADView software by navigating through the Start Menu to the program entry of ADView 6. Left-click on it once and the window shown below will then appear. Note: Developments in ADView may mean that the screen shots differ slightly from the ones you will see on your PC screen.
Each of the six icons gives you access to the various facilities of ADView. You can choose to connect a Modbus device to one of the PCs serial ports, or you can use ADViews built-in simulation of the meter. To run the simulation, choose Options > Simulate board response from the menu bar and choose the appropriate density meter option. Then, click on the OK buttons, as necessary, to return to the main ADView screen. When simulation is chosen, ADView ignores the serial port and supplies simulated data. However, you do still need to click on the Communications Setup button followed by the Connect button. Then, click on the OK buttons, as necessary, to return to the main ADView screen. Setting up serial communications To operate with a real Modbus device, you will need to connect it to a suitable power supply (see the technical manual for the device) and need a connection to a serial port on the PC. Full details for connecting to the Modbus (RS-485) link on the meter are in Chapter 4.
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ADView automatically configures the selected port with the correct settings for the device. For the meter, this is 9600 baud rate, 8 data bits, no parity, 1 stop bit, and Xon/Xoff (software) flow control. 8.1.4 Understanding ADView Features
ADView facilities The main ADView window gives access to the various facilities available. A brief description of each is listed below. Using the facilities is largely intuitive so that you can quickly learn the system.
Communications Setup Sets up and checks RS-232/RS-485 communications.
Board Configuration Enables you to select the measured parameter and range for the analog output, and to configure density referral by entering matrix values or K factors, as well as special calculations, line pressure and averaging time. Displays instantaneous values of a selectable output parameter and the analog output.
Data logging Provides tabular data from transmitters of line and base density, temperature and special function. One parameter can be displayed as a graph. Data can also be logged to a file in either Excel (tab delimited) or Notepad (space delimited) formats. The frequency at which results are logged can be set, and logging can be started and stopped. Register dump/load With this facility you can dump the contents of all (or selected) Modbus registers from the device, or alternatively transmit values to them. File format is selectable (Excel/tab delimited, or Notepad/Space delimited).
Transducer details Shows a list of meter details such as type, serial number, calibration dates, software version, etc.
Diagnostics Enables you to view: - live sensor readings - the status of the meter - values of working coefficients You can also verify calculations.
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Menu bar
File Tools
Exit Health Check Register Read/Write Direct Comms. Engineer Status Exit ADView program. Determines whether the system is functioning correctly. A facility for reading or writing to any of the Modbus registers (see Section F.7) Enables you to specify exactly what will be transmitted on the Serial link (see Appendix F). Only used by Micro Motion service engineers. Allows you to select between these two options Allows you to select between these two options. When enabled, the screensaver operates as configured by the Windows system settings. Provides a means of opening or selecting ADViews facilities. About ADView Displays software version number.
Options
Simulate board response/ Actual Board Enable / disable screensaver
Window Help
Configuring a slave address The factory configuration sets the slave address to 1. However, in many applications it will be necessary to allocate another address. In a multi-drop application, where several Modbus devices are connected on the same network, it is essential to configure unique slave addresses for each device. To do this, you will need to run ADView and use the Register Read/Write facility. Check the value in Register 30 (Modbus Slave Address). If it is not the required value, enter the desired value and click on the write button. The meter will now be configured with the new slave address. Board configuration The board configuration controls the way in which the meter will process and present data, user settings, calibration constants and other factors. This data is stored in non-volatile memory known as registers; a full list of the registers used in the meter is given in Appendix F. To configure the meter, it is necessary to write data into the configuration registers using the RS-485/Modbus link. ADView provides a convenient and graphical way of doing this without you needing to know about register addresses and data formats. Certain parameters are not available for configuration by ADView, including the Density Offset value which may be required to fine tune the calibration of the meter. However, ADView does have tools for reading and writing to individual Modbus registers (using the Tools > Register Read/Write facility), and for direct communication on the Modbus (using Tools > Direct Comms). More details and examples are given in Appendix F, but for the significant majority of applications these tools will not be required.
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There is no facility within ADView or the meter to reset to a default configuration. Therefore, before attempting any alterations to the configuration, you are strongly advised to use the Register Dump/Load facility in ADView to store the existing configuration. Then, if any mishap occurs, you will be able to restore the configuration from the saved file.
ADViews Board Configuration window is shown below:
To exit from any of the configuration windows without making any changes, press the Esc key on your computer keyboard. Density referral (Configure button) To configure the density referral calculation, you will need to enter the relevant information. For matrix referral, this is a set of four values of density for each of up to five different temperatures; Appendix D gives more details on this. For API referral, you can select the product type, which automatically adjusts the coefficients of the General Density Equation (see Chapter 6), or enter your own values.
75
Special function (Configure button) The range of special functions (calculated parameters) that are available depends on the referral type selected.
Special Function
Specific Gravity API % mass % volume Baum Brix User defined quartic None
API referral

Matrix referral

When you select the Special Function you require, the configuration window will alter to allow you to input the relevant parameters, if applicable. Note that you can only select one Special Function to be available at any one time. When you are satisfied with the configuration, you should save it to a file, using the Register Dump/Load facility, as a safeguard against subsequent loss or alteration. Data logging ADViews Data Logging function is a useful tool for checking setups and performing experimental data capture. The diagram below explains some of the features.
Graphical representation of analog output. For selecting the parameter to be logged.
Select analog output of another transmitter. Tabular display of instantaneous output of transmitter.
Click Start to start logging. Click Stop to stop logging
For multi-drop configurations, the output of up to three transmitters can be displayed simultaneously. Click OK to close Data Logging window Display Selection dropdown list to select the transmitter and parameter to be displayed on the graph Click Show Graph to configure and display graph
The Log Setup button which is activated when logging has been stopped enables you to configure the frequency of logging, where the logged data will be filed, and the format of the data.
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Register DUMP/LOAD This facility is essential for saving the configuration of your meter. You should use it to save the current configuration before you start to alter it, in order to restore it if things go wrong for any reason. Also, if you send the transmitter away for servicing or re-calibration, you should save the current configuration. Details are given below.
Address of unit being accessed Enter desired filename for Dump, or required filename for Load.
Choose data delimiter (Dump only)
Choose which sets of registers to save to file, or simply save all of them. You can also specify individual registers. Restore a previously saved set of register data from file. Store the selected register data to a file.
Register Read/write In a few cases, it may be useful to write directly to a single Modbus register. Two likely occasions for using this feature are to set the Slave Address of the unit and to configure a density offset. Appendix F has a complete list of the registers.
Before making any changes to individual registers, you should save the current configuration to a file (see Register DUMP/LOAD) to safeguard your configuration if anything goes wrong.
From ADViews menu bar, select Tools > Register Read/Write.
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The current register number appears here.
To see a complete list of Modbus register numbers and descriptors, click here. Choose the one you want to access.
The Read button causes the current value of the chosen register to be displayed. The Write button causes the current value to be written to the selected register. You can read and write to any number of registers. When you have done all you want to, click OK.
For non-numerical values, click here to see complete list of possible entries and select one to write into the register. Enter numerical values directly.
8.2
Using ProLink II Software 8.2.1 Overview
ProLink II is a Windows-based configuration and management tool for Micro Motion transmitters. It provides complete access to transmitter functions and data. This chapter provides basic information for connecting ProLink II to your transmitter. The following topics and procedures are discussed: Requirements (see Section 8.2.2) Configuration upload/download (see Section 8.2.4)
The instructions in this manual assume that users are already familiar with ProLink II software. For more information on using ProLink II, see the ProLink II manual. 8.2.2 Requirements ProLink II v2.9 or later Signal converter(s), to convert the PC ports signal to the signal used by the transmitter 8.2.3 For RS-485 connections, an RS-485 to RS-232 signal converter. See Section 4.5 for information. 25-pin to 9-pin adapter (if required by your PC) Connecting from a PC to a transmitter
To use ProLink II with a 7835/45/47 liquid density meter, the following are required:
Table 8-1 describes the options for connecting ProLink II to your transmitter. See Section 4.4 and Section 4.5 for more information.
78

Table 8-1
Connection options for 7835/45/47 liquid density meter

Physical layer
RS-485
Connection
RS-485 terminals or RS-485 network (see Section 4.5)
Protocol
Modbus
8.2.4
ProLink II configuration upload/download
ProLink II provides a configuration upload/download function which allows you to save configuration sets to your PC. This allows: Easy backup and restore of transmitter configuration Easy replication of configuration sets
Micro Motion recommends that all transmitter configurations be downloaded to a PC as soon as the configuration is complete. To access the configuration upload/download function: 1. Connect ProLink II to your transmitter as described in Section 4.4 and Section 4.5. 2. In the ProLink II software application, open the File menu. To save a configuration file to a PC, use the Load from Xmtr to File option. To restore or load a configuration file to a transmitter, use the Send to Xmtr from File option. ProLink II language English French German
8.2.5
ProLink II can be configured for the following languages:

To configure the ProLink II language, choose Tools > Options. In this manual, English is used as the ProLink II language.
79
80
Chapter 9 General Maintenance
General Maintenance
9.1
General The 7835/45/47 liquid density meters have no moving parts, which reduces the maintenance requirement to simple visual checks for leaks and physical damage. Check calibrations should be carried out at specified intervals in order to highlight any malfunction or deterioration in meter performance. If a fault or a drop in meter performance is discovered, further tests are required to identify the cause of the fault. Remedial action is limited to cleaning the tube, making good any poor connections and replacing the maintaining amplifier or, in extreme cases, the entire instrument.
Extreme care is required in the handling of the meter during transit, its installation into the pipeline and its removal from the pipeline. 7835 Specifications
9.2
Fault analysis Faults generally fall into two main categories: erratic readings or readings outside limits. Erratic Readings Normally caused by the presence of gas bubbles in the flowing liquid. Severe electrical interference or severe pipeline vibrations can also cause this effect. Readings Outside Limits Normally caused by deposition and/or corrosion on the resonating tube. Since an electrical fault could also cause either of the two faults, and since examination for deposition or corrosion requires the removal off-line of the meter, it is recommended that the electrical system be checked first.
7845/7847 Specifications
9.3
General maintenance procedure This procedure is recommended for any periodic maintenance carried out on the system and forms the basis of any faultfinding task.
9.4
Physical checks Physical checks are as follows: Examine the meter and its mounting bracket, pipe couplings and electrical cables for signs of damage and corrosion. Check the meter for signs of fluid leakage and the state of the rupture plate.
Electrical Specifications
81
General Maintenance
Notes: 9.4.1 Any physical damage to the meter case or mounting brackets may have adverse effects on the meter performance and a full calibration would be advisable to verify its accuracy. Any oil leakage can generally be remedied by servicing. Check calibration Carry out a check calibration using methods detailed in Chapter 6. Compare the results obtained with the current calibration certificate figures to identify any substantial deterioration in the meter's performance or any malfunction.
Checking the calibration is as follows:
Notes: A substantial drop in meter performance is likely due to a build-up of deposition on the vibrating tube, which can be removed by the application of a suitable solvent. See Section 9.4.2 below. Malfunctions may be the result of electrical/electronic faults in either the meter circuit or the readout equipment. The readout equipment should be proved before attention is directed to the meter as detailed under Section 9.4.2. Remedial servicing
9.4.2
The required servicing falls into two categories electrical and mechanical. Electrical servicing 1. Follow the steps below. Units with Advanced Electronics: a. Check the voltage between terminals 7 and 8 is between 9.5 V and 28 V. Units with Standard Electronics: a. Carry out power supply and current consumption tests at the meter terminals. These should give: 17 mA 1 mA at 15.5 V to 30 V. b. Remove the power supply to the meter. If current consumption is suspect, replace the meter amplifier. c. Identify the drive coils (terminals 7 and 8) and disconnect the drive coil wires from the amplifier. Measure the resistance of the drive coils. This should be: 95 5 ohms at 20 C (68 F). d. Reconnect the drive coil wires to the amplifier. 2. Identify the pick-up coils (terminals 9 and 10) and disconnect the pick-up coil wires from the amplifier. Measure the resistance of the pick-up coils. This should be: 95 5 ohms at 20 C (68 F). Reconnect the pick-up coil wires to the amplifier. 3. Follow the steps below. Units with Advanced Electronics: a. With no power to the unit, check the 100 RTD element across terminals 4 and 7. The value of the element resistance is temperature dependent. For this data, see Appendix F.
82
General Maintenance
Units with Standard Electronics: a. Check the 100 RTD element across the terminals 11 and 12 (ensure terminals 3 to 6 are disconnected). The value of the element resistance is temperature dependent. For this data, see the product specifications appendix. b. Check for continuity between terminals 11 and 3, and terminals 11 and 4, also from terminals 12 to 5 and 12 to 6. 4. Carry out an insulation test by removing all the input connections to the amplifier terminals (1 to 7 inclusive) and short-circuit the terminals together. Test their insulation resistance to the metal case using a 500 V dc insulation tester (current limited to 5 mA maximum). This resistance must be greater than 2 M. Remove the short-circuit, and reconnect the input leads if required. Mechanical servicing Mechanical servicing comprises mainly of keeping the inner surface of the vibrating tube clear of deposition and corrosion. Deposition may be removed by the use of a suitable solvent. Alternatively, the instrument can be removed from the pipeline and cleaned mechanically. Care is required to prevent damage to the inner surface of the tube during the cleaning.
Great care is essential in handling the meter during transit, installation into the pipeline and removal from the pipeline.
General Maintenance 7835 Specifications
Ensure that the meter is not transported when it contains hazardous fluids. This includes fluids which may have leaked into, and are still contained, within the case.
7845/7847 Specifications Electrical Specifications
83
General Maintenance
84
Appendix A 7835 Specifications
General Maintenance
A.1
Density performance
0.0001 g/cc 0.00015 g/cc Up to 3 g/cc 0.00002 g/cc 0.00015 g/cc 0.000005 g/cc 0.000278 g/cc 0.000003 g/cc 0.000021 g/cc 0.1 kg/m3 0.15 kg/m3 Up to 3000 kg/m3 0.02 kg/m3 0.15 kg/m3 0.005 kg/m3 0.278 kg/m3 0.003 kg/m3 0.021 kg/m3 (Per year) (Per C) (Per 100 F) (Per bar) (Per 100 psi) (Enhanced calibration) (1) (Standard calibration) (2) 7835 Specifications
Accuracy Operating Range Repeatability Stability Process Temperature Effect (Corrected) (3) Process Pressure Effect (Corrected) (4)
(1) Accuracy is dependent upon the calibraton option chosen. Density range for which this accuracy applies depends on the calibration option chosen. (2) Stated accuracy is for operating density range of 0.3 to 1.1 g/cc (300 - 1100 kg/m3). (3) Temperature effect is the maximum measurement offset due to process fluid temperature changing away from the density calibration temperature. (4) Pressure effect is defined as the change in sensor density sensitivity due to process pressure changing away from the calibration pressure. To determine factory calibration pressure, refer to calibration document shipped with the 7835. If data is unavailable, contact the factory.
A.2
Temperature specification
58 F to +230 F (50 C to +110 C)
Operating Range
A.2.1
Integral temperature sensor
Technology Accuracy
100 Ohms RTD (4 wire) Electrical Specifications BS 1904 Class, DIN 43760 Class A.
85
7835 Specifications
A.3
Pressure ratings
Intrinsically safe (Ex ia) Explosion proof (Ex d) 2175 psi (150 bar) 1450 psi (100 bar)
Maximum operating pressure Test pressure PED compliance
Tested to 1.5 times the maximum operating pressure Complies with European directive 97/23/EC on Pressure Equipment.
A.4
Hazardous area classifications
ATEX Intrinsically Safe

ATEX-approved I.S. 7835: Certification to EN 60079-0: 2006 and EN 60079-11: 2007 for use in Europe ATEX II1G, Ex ia IIC T6 (Ta -40 C...+40 C) 7835 (Frequency Output): (7835****AJ****) T4 (Ta -40 C...+70 C) (7835****DJ****) ATEX II1G, Ex ia IIB T4 (Ta -40 C...+60 C) 7835 (Transmitter): (7835****BJ****) ATEX II1G, Ex ia IIC T4 (Ta -40 C... +60 C)
Remote Display (Optional)
ATEX II 1 G, Ex ia IIC, T4 (Ta -40 C...+60 C)
ATEX Explosion Proof

ATEX-approved Ex d 7835: Certification for use in Europe ATEX II2G Ex d IIB 7835 (Frequency Output): (7835****AK****) T6 (Ta -40 C...+70 C)
CSA Intrinsically Safe

CSA-approved I.S. 7835: Certification to CSA C22-2 No 142, CSA C22-2 No 175, UL 508 and UL 913 for use in Canada and USA
7835 (Frequency Output): 7835 (Transmitter) and optional Remote Display:
(7835****AL****) (7835****BL****) (7835****DL****)
Class I, Division 1 Groups C & D, T3C Class I, Division 1, Groups A, B, C & D, T4 (Single instrument) Class I, Division 1, Groups C & D, T4 (Hart Multi-drop)
CSA Explosion Proof

CSA-approved Ex d 7835: Certification for use in Canada and USA 7835 (Frequency Output): (7835****AM****) Class I, Division 1 Groups C & D, T3C
86
7835 Specifications
A.5
OIML R117-1 classifications
General Maintenance
Evaluation to OIML R117-1 Edition 2007 (E) and Measuring Instrument Directive (2004/22/EC) Annex MI-005 Viscosity range Density range Temperature range ambient Environmental class Maximum pressure 928.2 psi (64 bar) 1450.4 psi (100 bar) 1450.4 psi (100 bar) 0.75 cP to 50 cP (0.75 mPas to 50 mPas) 0.7 g/cc to 1.2 g/cc (700 kg/m3 to 1200 kg/m3) 40 F to +158 F (40 C to +70 C) Mechanical: M2 Electromagnetic: E2 Fluid temperature range +23 F to +131 F (5 C to +55 C) +32 F to +104 F (0 C to 40 C) +23 F to +131 F (5 C to +55 C) Accuracy Class 0.3 0.3 1.0
7835 Specifications
A.6
Electromagnetic compatibility All versions conform to the latest international standards for EMC, and are compliant with EN 61326/IEC 61326.
A.7
Materials of construction
Ni-Span-C and 316L Stainless steel 316L Stainless steel 316L Stainless steel 7845/7847 Specifications
Wetted parts Case finish Flange
A.8
Fluid containment Recognizing the increased emphasis on safety by chemical, hydrocarbon, and process markets alike, these Micro Motion density meters have been enhanced by the introduction of an optional outer 725 psi (50 bar) or secondary 1450 psi (100 bar) pressure retaining capability. In the unlikely event of an instrument failure, the meter safely contains any leakage. As a further safety feature, all welds are qualified to ASME 9/EN ISO 156141 standards and can undergo dye penetration testing to ASME standards, if required. Furthermore, the flange welds may be x-rayed to most recognized international standards.
Optional Outer Containment Optional Second Containment
1450 psi (100 bar) designed to B31.3 5727 psi (395 bar) Glass to metal seal failure
Standard Containment Case pressure Case failure pressure
Limited by the Case failure 725 psi (50 bar) pressure specification below Standard engineering practice 2900 psi (200 bar) Fitted with burst disc which will fail between 290435 psi (2030 bar)
87
A.9
Weight
Weight
Intrinsically safe (Ex ia) Explosion proof (Ex d) 48 lb (22 kg) 77 lb (35 kg)
A.10
Electrical
16 to 28 VDC at 17 mA maximum 18 to 28 VDC at 80 mA Current modulation on power supply line Analog Accuracy Repeatability Out-of-range Pulse output (Ex ia transmitter only) Communications (Ex ia transmitter only) 2 (+1 with HART option board) 0.1% of reading plus 0.5% of full scale 0.025% 2 to 20 mA on 420 mA (Programmable alarm state) Open collector output. Alarm status or frequency. RS-485, Modbus (standard), HART (optional)
Power supply (Frequency Output version) Power supply (Transmitter version) Outputs (Frequency Output version) Outputs (Transmitter version)
88
Appendix B 7845/7847 Specifications
General Maintenance
B.1
Density performance
0.0001 g/cc 0.00035 g/cc 0.005 g/cc Up to 3 g/cc 0.00005 g/cc 0.001 g/cc 0.00035 g/cc 0.00005 g/cc 0.00278 g/cc 0.000006 g/cc 0.000041 g/cc 0.1 kg/m3 0.35 kg/m3 5.0 kg/m3 Up to 3000 kg/m3 0.05 kg/m3 1.0 kg/m3 0.35 kg/m3 0.05 kg/m3 2.7778 kg/m3 0.006 kg/m3 0.041 kg/m3 (Enhanced calibration) (1) (Standard calibration) (2) (Entrained Gas Option) (3) 7835 Specifications
Accuracy
Operating Range Repeatability
(Entrained Gas Option) (3) (Per year) (Per C) (Per 100 F) (Per bar) (Per 100 psi)
Stability Process Temperature Effect (Corrected) (4) Process Pressure Effect (Corrected) (5)
(1) Accuracy is dependent upon the calibraton option chosen. Density range for which this accuracy applies depends on the calibration option chosen. (2) Stated accuracy is for operating density range of 0.6 to 1.2 g/cc (600 1200 kg/m3). For densities above this range and up to 1.6 g/cc (1600 kg/m3), contact the factory for accuracy specifications. (3) Percentage of entrained gas range 0 to 100%. (4) This is the maximum measurement offset due to process fluid temperature changing away from the density calibration temperature. (5) Pressure effect is defined as the change in sensor density sensitivity due to process pressure changing away from the calibration pressure. To determine factory calibration pressure, refer to calibration document shipped with the 7845/47. If data is unavailable, contact the factory.
B.2
Temperature specification
58 F to +230 F (50 C to +110 C) Electrical Specifications
Operating Range (1)
(1) 58 F to 320 F (50 C to +160 C) with high temperature kit option.
B.2.1
Integral temperature sensor
Technology Accuracy
100 Ohms RTD (4 wire) BS 1904 Class, DIN 43760 Class A.
89
B.3
Pressure ratings
7845 7847 1450 psi (100 bar) or flange limit 290 psi (20 bar) or flange limit
Maximum operating pressure Test pressure PED compliance
Tested to 1.5 x the maximum operating pressure Complies with European directive 97/23/EC on Pressure Equipment.
B.4
Hazardous area classifications
ATEX Intrinsically Safe ATEX-approved I.S. 7845/47: Certification to EN 60079-0: 2006 and EN 60079-11: 2007 for use in Europe 7845/47 (Frequency Output) (1) (784x****AJ****) ATEX II1G, Ex ia IIC T6 (Ta 40 C...+40 C) T4 (Ta 40C...+70C) ATEX II1G, Ex ia IIB T4 (Ta 40C...+60C) ATEX II1G, Ex ia IIC T4 (Ta 40C... +60C) ATEX II 1 G, Ex ia IIC, T4 (Ta 40C...+60C)
7845/47 (Transmitter) (1) Remote Display (Optional)
(784x****(D/H)J****) (784x****(B/F)J****)
(1) Entrained gas 7845/7847 (Frequency Output) approved for use in non-hazardous areas only.
CSA Intrinsically Safe CSA-approved I.S. 7845/47: Certification to CSA C22-2 No 142, CSA C22-2 No 175, UL 508 and UL 913 for use in Canada/USA 7845/47 (Frequency Output) (1) 7845/47 (Transmitter) and optional Remote Display (1) (784x****AL****) (784x****(B/F)L****) (784x****(D/H)L****) Class I, Division 1 Groups C & D, T3C Class I, Division 1, Groups A, B, C & D, T4 (Single instrument) Class I, Division 1, Groups C & D, T4 (Hart Multi-drop)
(1) Entrained gas 7845/7847 (Frequency Output) approved for use in non-hazardous areas only.
B.5
OIML R117-1 classifications (7845 Only)
Evaluation to OIML R117-1 Edition 2007 (E) and Measuring Instrument Directive (2004/22/EC) Annex MI-005 Viscosity range Density range Temperature range ambient Environmental class Maximum pressure 870.2 psi (60 bar) 870.2 psi (60 bar) 0.75 cP to 50 cP (0.75 mPas to 50 mPas) 0.7 g/cc to 1.2 g/cc (700 kg/m3 to 1200 kg/m3) 40 F to +158 F (40 C to +70 C) Mechanical: M2 Electromagnetic: E2 Fluid temperature range +41 F to +95 F (+5 C to +35 C) 14 F to +131 F (10 C to +55 C) Accuracy Class 0.3 1.0
90
B.6
General classifications B.6.1 Electromagnetic compatibility Emissions: EN 61326 1997 (Heavy Industrial Environment) Radiated emissions in the range 30 MHz to 100 MHz, and conducted emissions in the range 0.15 MHz to 30 MHz complying with standard EN 61000-4 Immunity: BS EN 61000-6.2
General Maintenance
All versions conform to the latest international standards for EMC, and are certified compliant with:
B.7
Materials of construction
316L Stainless steel 7835 Specifications 316L Stainless steel 316L Stainless steel
Wetted parts Case finish Flange
B.8
Fluid containment Recognizing the increased emphasis on safety by chemical, hydrocarbon, and process markets alike, these Micro Motion density meters have been enhanced by the introduction of an optional outer 725 psi (50 bar) or secondary 1450 psi (100 bar) pressure retaining capability. In the unlikely event of an instrument failure, the meter safely contains any leakage. As a further safety feature, all welds are qualified to ASME 9/BS/EN288 standards and can undergo dye penetration testing to ASME standards, if required. Furthermore, the flange welds may be x-rayed to most recognized international standards.
Optional Second Containment (7845 only) 1450 psi (100 bar) designed to B31.3 N/A
Standard Containment Design pressure
Optional Outer Containment 725 psi (50 bar) Standard engineering practice
Yield pressure
Fitted with burst disc which 1450 psi (100 bar) will fail between 290435 psi (2030 bar) 2900 psi (200 bar)
Failure pressure
5727 psi (395 bar) Glass to metal seal failure Electrical Specifications
91
B.9
Weight
48 lb (22 kg)
Weight (7845/47):
B.10
Electrical
16 to 28 VDC at 17 mA maximum 18 to 28 VDC at 80 mA Current modulation on power supply line Analog Accuracy Repeatability Out-of-range Pulse output (on Ex ia transmitter) Communications (on Ex ia transmitter) 2 (+1 with HART option board) 0.1% of reading plus 0.5% of full scale 0.025% 2 to 20 mA on 420 mA (Programmable alarm state) Open collector output. Alarm status or frequency. RS-485, Modbus (standard), HART (optional).
Power supply (Frequency Output version) Power supply (Transmitter version) Outputs (Frequency Output version) Outputs (Transmitter version)
92
Appendix C Electronics Specifications
General Maintenance
C.1
Standard Electronics C.1.1 Meter Power Supply

7835 Specifications +16 V to +28 Vdc +24 V (nominal) > 15.5 Vdc
Safe Areas: Hazardous Areas: Minimum Input Voltage:
C.1.2
Output Signals
2 wire 2 V across 180 4 V across 390
Output Signals:
C.2
Standard Entrained Gas Electronics C.2.1 Meter Power Supply

+16 V to +28 Vdc > 15.5 Vdc
Safe Areas: Minimum Input Voltage:
C.2.2
Output Signals
2 wire 2 V across 66 Electrical Specifications
Output Signals:
C.3
Advanced Electronics C.3.1 Meter Power Supply

+20V to +28V dc, 70 to 80 mA +24V (nominal)
Safe Areas: Hazardous Areas:
93
Electronics Specifications
Mininum Voltage at Meter The minimum voltage at the meter must always be: > 9.5 V. As a guide, the table below indicates the maximum line resistance in hazardous areas, using a 24 V supply.
Advanced Eletronics System Combination
Baseboard Baseboard + remote display Baseboard + locally powered remote display Baseboard + HART board Baseboard + HART board + remote display
Max. Line Resistance (barrier + cable) ()

340 260 280 320 250
C.3.2
Analog Output (including HART Output)

Safe Areas: +16 V to +28 VDC, 25 mA Hazardous Areas: +28 Vdc maximum 0.1% reading 0.05% FS 0.025% FS 2 to 22 mA on 420 mA (programmable alarm state) 10 PPM of FS 50 PPM of reading per C 0.05% FS
Power Supply: Accuracy @ 20 C (68 F): Repeatability: Out-of-range capability: Accuracy over 40 C to +85 C (40 F to +185 F): Repeatability over 40 C to +85 C (40 F to +185 F):
C.3.3
Tube Frequency/Alarm Output
Power Supply
Safe Areas: Hazardous Areas: +16 V to +28 Vdc, 25 mA +28 Vdc maximum
C.3.4
Temperature Measurement
0.05 C
Accuracy of electronic measurement:
C.3.5
Time Period Measurement

5 PPM 50 PPM 100 PPM 5 PPM/year
Accuracy at 20 C (68 F): Accuracy over 10 C to 60 C (50 F to 140 F): Accuracy over 40 C to 85 C (40 F to 185 F): Stability:
94
C.3.6
Remote Display
+8V to +28 Vdc, 15 mA
General Maintenance
Power Supply:
C.4
Environmental Performance C.4.1 Temperature
Standard Electronics
Operating: Storage: 40 to +85 C (40 to +185 F) 40 to +85 C (40 to +185 F) 7835 Specifications
Advanced Electronics
Operating: Storage: 40 to +85 C (40 to +185 F) 40 to +85 C (40 to +185 F)
Remote Display
Operating: Storage: 0 to +50 C (+32 to +122 F) 20 to +70 C (4 to +158 F)
C.4.2
IP rating
IP66 IP66 7845/7847 Specifications IP66
Standard electronics enclosure: Advanced electronics enclosure: Remote display:
95
96
Calculations and Configurable Factors (Advanced Electronics)

Appendix D Calculations and Configurable Factors (Advanced Electronics)
This appendix summarizes the many functions available on the Advanced Electronics meter and details how they may be used. The contents of this appendix are: D.1 Meter configuration Meter diagnostics Meter calculations
Calibration Certificates
Baseboard configuration This section describes the main factors on the baseboard, which can be configured via the RS-485 link. When using a PC running the Micro Motion ADView software to configure the baseboard, no additional information is required. If other software is being used, refer to the Modbus register assignment information in Appendix F. The main parameters that can be reconfigured are: Calculated parameters 420 mA Output variables 420 mA Output range and alarm limits Measurement units Line pressure value (used for density calculations) Signal averaging
Modbus Communications
For details of the calculated parameters, refer to Section D.3; the other parameters are outlined below. Further configurable factors are available, but it is recommended that they be not changed without first consulting with a Micro Motion representative. It is useful to record the settings made to a meter baseboard. You will find two forms at the end of this appendix one each for the General and Fiscal Software versions which you can use to do this. 420 mA analog output variables The analog outputs can give any of the calculated variables, as indicated below. The Special functions are discussed in Section D.3
HART Software
Output
Analog 1 Analog 2
Factory default
Line density (700 to 1000 kg/m) Temperature (0 to 100C)
Available settings
Line density, Base density, Special function or Temperature. Line density, Base density, Special function or Temperature.
97
420 mA analog output ranges The 4-20 mA output ranges can be set to any sensible values. The 4 mA setting should always represent a smaller measurement value than the 20 mA setting. 420 mA out-of-range alarms The operation of these alarms is dependent on the software issue. To find out the software issue, either use the appropriate Modbus command, or examine the label on the meter EPROMS. Measurement units
Parameter
Density units Temperature units Pressure units
Factory default
kg/m C bar
Available settings
kg/m, g/cc, lb/ft, lb/gal (US) C or F bar, Pa, kPa, psi
Signal averaging In very noisy situations, it may be desirable to smooth out any short term variations in signals using the Signal Averaging. The available settings are: no averaging, 1 s, 2 s, 5 s, 10 s, 20 s, 50 s and 100 s averaging. The averaging times are only approximate. Pressure Nominal line and atmospheric pressure are set as follows. The values are used in the calculations of liquid density.
Parameter
Line Pressure Atmospheric pressure
Factory default
1.013 bar 1.013 bar
Available settings
Any value Any value
Density and temperature reading adjustment If the density or temperature readings given by the unit do not coincide with the expected density or temperature readings, the user may feel that it is appropriate to add or subtract density or temperature offsets. Normally these would both be set to zero. D.2 Baseboard diagnostics This section describes the baseboard diagnostic functions that may be accessed using a Remote Display or PC communicating with the baseboard via the RS-485 link. Analog outputs These can be set to 4 mA, 12 mA and 20 mA to indicate correct operation and calibration.
98

Alarm output Correct operation of the alarm can be checked by alternating between the normally-on and normally-off alarm settings. Pick-up level In most applications, the pick-up level should measure 14 1 mV. However, if the liquid is very viscous or heavily aerated, the pick up level may be permitted to fall to 2 mV but the short-term stability of the signal may be adversely affected. Time period measurement The indicated Time Period should agree with the calibration certificate to within 60 ns after taking into consideration the difference in ambient conditions. Q measurement The Q measurement, as indicated in ADView, should be within 20% of the value indicated in the graph below.
10,000 5,000 3,000 2,000 Q 1,000 500 300 200 100 1 10 100 1,000 Viscosity cP 10,000 100,000
Calculation validation The values of line density, base density and temperature may all be fixed in the diagnostics section of the menu, and so it is possible to check the validity of all calculations. D.3 Meter calculations The software on the Advanced baseboard is available in either the General software version or the Fiscal software version. The two software versions perform different sets of calculations, which are outlined below.
HART Software
Calculation
Line density Base density Special function
General software version

3 Matrix referral method, Specific Gravity, Baum, Brix, % Volume, % Mass, General Quartic Equation
Fiscal software version

3 API referral method, Specific Gravity, API Degrees
99
D.3.1
Base density
As indicated in the table above, Base density that is, the density of the liquid at a specified reference temperature other than the line temperature may be calculated by either a Matrix referral method or by the API Referral method. Matrix density referral The Matrix Density Referral method uses a process of interpolation and extrapolation between a matrix of known density and temperature points to determine the liquid density at a reference temperature other than the line temperature. A typical referral matrix is shown below. Figure D-1 Matrix density referral
TEMPERATURE T5 D1 D2 D3 D4
T4
T3 LINE TEMPERATURE t
DENSITY
T2
T1
LINE DENSITY
=TEMPERATURE REFERRED DENSITY
The lines D1 to D4 indicate the density of four product types, for which the density is known at five different temperatures. The information required for the referral, which may be conveniently entered using ADView, is summarized below: Five referral temperatures, in increasing order Twenty density referral points (density at 5 temperatures for each of 4 product types), each of which must be a non-zero value. If any of the matrix points does contain a zero value then the Matrix Referral calculation is turned off. Reference temperature, which may be any one of the five referral temperatures.
API density referral When using the Fiscal software version, an API density referral is always performed. The calculation uses an iterative process to determine the density at a reference temperature and pressure, by applying temperature and pressure corrections using the APIASTMIP petroleum measurement tables. The information required for the API density referral, which may be conveniently entered using ADView, is summarized as follows: Reference pressure and reference temperature Product type: Refined product, crude product or user defined
100

Density / temperature relationship Correction factors in the revised APIASTMIP petroleum measurement tables are based on the following correlation equations: t / 15 = exp ( 15 t ( 1 + 0.8 15 t ) ) Where: t t = Density at line temperature t C. = t 15 C. 15 = Density at base temperature 15 C. 15 = Tangent thermal expansion coefficient per degree C at base temperature of 15C. The tangent coefficient differs for each of the major groups of hydrocarbons. It is obtained from the following relationship:
15 = K 0 + K115
2 15
Where K0 and K1 are API factors. Hydrocarbon group selection The hydrocarbon group can be selected to be: General Refined products General Crude products User defined.
For General Refined products, the values of K0 and K1 are automatically selected as follows according to the corrected density.
Hydrocarbon Group
Gasolines Jet Fuels Fuel Oils
K0
346.42278 594.54180 186.9696
K1
0.43884 0.0000 0.48618
Density Range (kg/m)

654779 779839 8391075
For Crude Oil, the API factors are:

Product
Crude oil
K0
613.97226
K1
0.0000
User defined factors can be entered as any sensible value. Density / pressure relationship Isothermal secant compressibility can be defined by the simplified equation:
= 1 V1 V0 P1 t
HART Software
101
Where liquid volume changes from V0 to V1 as the gauge pressure changes from zero (atmospheric) to P1 And P1 Hence,
0 = 1 P1 1
= Isothermal secant compressibility at temperature t = Gauge pressure reading (P 1.013) bars
V1 = Change of volume from V0 to V1
Where: 0 = Corrected density at zero (atmospheric) gauge. 1 = Uncorrected density. P1 = P1.013 where P is pressure in bars (P base) A correlation equation has been established for from the available compressibility data; such as, loge C = 1.62080 + 0.00021592t + 0.87096 x 106(15)2 + 4.2092t x 103(15)2 per bar Where: t D.3.2 = C x 104 Bar = Temperature in deg C = 15 / 1000 = oil density at 15 C (kg/liter) Special function calculations
Specific gravity Specific gravity (SG) = Base density (@ Tref) / Density of water (@ Tref) Degrees Baum Degrees Baum = 145 (145 / Base density) (Where Base Density is in units of g/cc.) Degrees Brix
Degrees Brix =
66.1086 384.341 318.906 + SG SG2
(Where SG is Specific gravity.) D.3.3 Quartic equation

B B 3 B 4 B 2 - + C ----- + E ----- + F ----y = A + B ---- d d d d
The following polynomial equation is implemented:
Where: A, B, C, E, F = user programmable constants.
102

= density of water (also a programmable constant).
B = base density. % Mass

% of mass of product A =
(K1(B K 2 )) * 100 (B (K1 K 2 ))
Where: K1 = base density of product A K2 = base density of product B B = base density of mixture % Volume
% of volume of product A =
B K 2 * 100 K1 K 2
Where: K1 = base density of product A K2 = base density of product B B = base density of mixture API degrees
API = 141.5 131.5 SG
Where Base density value, used for specific gravity value (SG), is determined from API density referral.
Modbus Communications HART Software
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Advanced Density Program Record Sheet - General Software version

Transducer Type .......................................................... Remote Display Serial Number .................................... Referral Matrix Parameter Temp point 1 Temp point 2 Temp point 3 Temp point 4 Temp point 5 T1, Den. point 1 T1, Den. point 2 T1, Den. point 3 T1, Den. point 4 T2, Den. point 1 T2, Den. point 2 T2, Den. point 3 T2, Den. point 4 T3, Den. point 1 T3, Den. point 2 T3, Den. point 3 T3, Den. point 4 T4, Den. point 1 T4, Den. point 2 T4, Den. point 3 T4, Den. point 4 T5, Den. point 1 T5, Den. point 2 T5, Den. point 3 T5, Den. point 4 Outputs Parameter Analog O/P 1 4 mA value 20mA value Analog O/P 2 4 mA value 20mA value Special Function S.G. Parameter Density water Ref. Temp. Special Function %mass or %vol Parameter Value Density A Density B Transducer Serial Number ........................................ Date ........................................................................... Special Function Brix Parameter Density Water Special Function Quadratic Parameter Variable a b c d Process Variables Parameter Line density units Base density units Temperature units Averaging Pulse output Line pressure Atm pressure Pressure units Alarms Parameter Alarm state System Error 4-20mA output User alarm variable User alrm upper limit User alrm lower limit Alarm hysteresis Value Service Parameter K0 K1 K2 K18 K19 K20A K20B K21A K21B Den offset Den scaling Temperature offset
Value
Value
Value
Value
Value Normally On / Off On / Off O/P 1 / 2 / both / none
Value
Value
104

Advanced Density Program Record Sheet - General Software version

Transducer Type .......................................................... Remote Display Serial Number ................................... API Referral Parameter Product type Transducer Serial Number ....................................... Date........................................................................... Service Parameter K0 K1 K2 K18 K19 K20A K20B K21A K21B Den offset Den scaling Temperature offset
Value General product type or General crude product
Value
Ref. pressure Ref. temperature Outputs Parameter Analog O/P 1 4 mA value 20mA value Analog O/P 2 4 mA value 20mA value Process Variables Parameter Line density units Base density units Temperature units Averaging Pulse output Line pressure Atm pressure Pressure units Alarms Parameter Alarm state System Error 4-20mA output User alarm variable User alrm upper limit User alrm lower limit Alarm hysteresis
Value
Value
Value Normally On / Off On / Off O/P 1 / 2 / both / none
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106
Appendix E Calibration Certificates
E.1
Example calibration certificates The following certificates are examples of the calibration certificate for the liquid density meters. None of these are the calibration certificates for your product. The calibration certificate for your product is shipped with the unit.
Calibration Certificates Modbus Communications HART Software
107
Figure E-1
Example of a calibration certificate with pressure-temperature coupling optimization (page 1 of 2)
CALIBRATION CERTIFICATE
Temperature-Pressure Coupling (Generic Constant)
7835B
LIQUID DENSITY METER 7835BAAFAJTAAX
example
DENSITY = K0 = K1 = K2 =
Serial No : 356283 Cal. Date : 30SEP10 Pressure Test :151BarA
DENSITY CALIBRATION AT 20C AND AT 1 BarA DENSITY [KG/M3] 0 (Air 300 600 800 900 1000 1100 1200 1600 PERIODIC TIME [uS] 1086.354 1085.965) 1206.303 1314.344 1381.273 1413.447 1444.844 1475.519 1505.519 1619.559 K0 + K1.T + K2.T**2
-1.13597E+03 \ -2.62138E-01 } 300 - 1100 kg/m3 1.20451E-03 /
K0 = K1 = K2 =
-1.13262E+03 \ -2.70949E-01 } 0 1.20908E-03 /
- 3000 kg/m3
TEMPERATURE COEFFICIENT DATA Dt=D(1+K18(t-20))+K19(t-20) K18 = K19 = -1.83580E-05 1.50424E-02
PRESSURE COEFFICIENT DATA DP=Dt(1+K20(P-1))+K21(P-1) K20 = K20A + K20B(P-1) K21 = K21A + K21B(P-1) RANGE (31-71 BarA)
RANGE ( <41 BarA) K20A K20B K21A K21B = = = = -1.93584E-04 8.48471E-07 See page 2 -4.14579E-03
example
K20A K20B K21A K21B = = = =
-1.75547E-04 3.33109E-07 See page 2 -3.26551E-03
RANGE (61-101 BarA) K20A K20B K21A K21B where = = = = -1.39003E-04 -2.29104E-07 See page 2 -2.30520E-03 D Dt DP T t P = = = = = = Density ( Uncorrected ) Density ( Temperature Corrected ) Density ( Temperature-Pressure Corrected ) Periodic Time ( uS ) Temperature ( C ) Pressure (BarA)
Page 1 of 2
108
Figure E-2
Example of a calibration certificate with pressure-temperature coupling optimization (page 2 of 2)
Temperature-Pressure Coupling (Generic Constant)
TEMPERATURE-PRESSURE COUPLING COEFFICIENT DATA
Table 1 : K21A(Coupled) at operation temperature +-----------------------------------------------------------+ | Temp |K21A| | | Range | @ | Pressure Range | +---------+----+--------------+--------------+--------------+ | LO | HI | | | | | | C | C | C | <41 BarA | 31-71 BarA | 61-101 BarA | +---------+----+--------------+--------------+--------------+ |-50 |-40 |-45 | 3.14842E-01 | 2.83321E-01 | 2.19462E-01 | |-45 |-35 |-40 | 3.14296E-01 | 2.82830E-01 | 2.19081E-01 | |-40 |-30 |-35 | 3.13750E-01 | 2.82339E-01 | 2.18701E-01 | |-35 |-25 |-30 | 3.13204E-01 | 2.81847E-01 | 2.18320E-01 | |-30 |-20 |-25 | 3.12658E-01 | 2.81356E-01 | 2.17939E-01 | +---------+----+--------------+--------------+--------------+ |-25 |-15 |-20 | 3.12112E-01 | 2.80865E-01 | 2.17559E-01 | |-20 |-10 |-15 | 3.11566E-01 | 2.80373E-01 | 2.17178E-01 | |-15 | -5 |-10 | 3.11020E-01 | 2.79882E-01 | 2.16798E-01 | |-10 | 0 | -5 | 3.10474E-01 | 2.79391E-01 | 2.16417E-01 | | -5 | 5 | 0 | 3.09928E-01 | 2.78899E-01 | 2.16036E-01 | +---------+----+--------------+--------------+--------------+ | 0 | 10 | 5 | 3.09382E-01 | 2.78408E-01 | 2.15656E-01 | | 5 | 15 | 10 | 3.08836E-01 | 2.77917E-01 | 2.15275E-01 | | 10 | 20 | 15 | 3.08290E-01 | 2.77425E-01 | 2.14895E-01 | | 15 | 25 | 20 | 3.07744E-01 | 2.76934E-01 | 2.14514E-01 | | 20 | 30 | 25 | 3.07198E-01 | 2.76443E-01 | 2.14134E-01 | +---------+----+--------------+--------------+--------------+ | 25 | 35 | 30 | 3.06652E-01 | 2.75951E-01 | 2.13753E-01 | | 30 | 40 | 35 | 3.06106E-01 | 2.75460E-01 | 2.13372E-01 | | 35 | 45 | 40 | 3.05560E-01 | 2.74969E-01 | 2.12992E-01 | | 40 | 50 | 45 | 3.05014E-01 | 2.74477E-01 | 2.12611E-01 | | 45 | 55 | 50 | 3.04468E-01 | 2.73986E-01 | 2.12231E-01 | +---------+----+--------------+--------------+--------------+ | 50 | 60 | 55 | 3.03922E-01 | 2.73495E-01 | 2.11850E-01 | | 55 | 65 | 60 | 3.03376E-01 | 2.73004E-01 | 2.11470E-01 | | 60 | 70 | 65 | 3.02830E-01 | 2.72512E-01 | 2.11089E-01 | | 65 | 75 | 70 | 3.02284E-01 | 2.72021E-01 | 2.10708E-01 | | 70 | 80 | 75 | 3.01738E-01 | 2.71530E-01 | 2.10328E-01 | +---------+----+--------------+--------------+--------------+ | 75 | 85 | 80 | 3.01192E-01 | 2.71038E-01 | 2.09947E-01 | | 80 | 90 | 85 | 3.00646E-01 | 2.70547E-01 | 2.09567E-01 | | 85 | 95 | 90 | 3.00100E-01 | 2.70056E-01 | 2.09186E-01 | | 90 |100 | 95 | 2.99554E-01 | 2.69564E-01 | 2.08806E-01 | | 95 |105 |100 | 2.99008E-01 | 2.69073E-01 | 2.08425E-01 | |100 |110 |105 | 2.98462E-01 | 2.68582E-01 | 2.08044E-01 | +---------+----+--------------+--------------+--------------+ -------------| FINAL TEST & | | INSPECTION | | | | | | | -------------Ref No:- LD7835/V6.09T/FVB DATE : 30SEP10
example
Calibration Certificates Modbus Communications
example
HART Software
Page 2 of 2
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Figure E-3
Example of certificate with 3 sets of pressure coefficients (Metric Units)
7835B LIQUID DENSITY METER 7835BAAFAJTAAA Serial No : 356366 Cal. Date : 14MAR07 Pressure Test : 151 BARA
DENSITY CALIBRATION AT 20 DEG. C AND AT 1 BARA DENSITY [KG/M3] 0 (Air 300 600 800 900 1000 1100 1200 1600 PERIODIC TIME [uS] 1086.919 1086.520) 1209.943 1320.514 1388.922 1421.788 1453.850 1485.163 1515.779 1632.089 DENSITY = K0 = K1 = K2 = K0 + K1.T + K2.T**2
-1.10786E+03 \ -2.52754E-01 } 300 - 1100 kg/m3 1.17101E-03 /
K0 = K1 = K2 =
-1.10439E+03 \ -2.61778E-01 } 0 1.17566E-03 /
- 3000 Kg/m3
PRESSURE COEFFICIENT DATA DP=Dt(1+K20(P-1))+K21(P-1) K20 = K20A + K20B(P-1) K21 = K21A + K21B(P-1)
RANGE ( <41 BARA) K20A K20B K21A K21B = = = = 1.02046E-05 -1.38764E-06 1.70570E-01 -2.75303E-03
RANGE (31-71 BARA) K20A K20B K21A K21B = = = = 5.64682E-06 -1.25741E-06 1.55537E-01 -2.32351E-03
RANGE (61-101 BARA) K20A K20B K21A K21B where = = = = -3.58705E-06 -1.11536E-06 1.25081E-01 -1.85495E-03 D Dt DP T t P = = = = = =
Density ( Uncorrected ) Density ( Temp Corrected ) Density ( Pressure Corrected ) Periodic Time ( uS ) Temperature ( DEG.C ) Pressure (BarA) -------------| FINAL TEST & | | INSPECTION | | | | | | | -------------Ref No:- LD7835/V5.0/FVA DATE : 17MAR07
110
Figure E-4
Example of certificate with 3 sets of pressure coefficients (US Units)
7835B LIQUID DENSITY METER 7835BAAFAJTAAA Serial No : 356366 Cal. Date : 14MAR07 Pressure Test : 2175 PSIG
DENSITY CALIBRATION AT 68 DEG. F AND AT 0 PSIG DENSITY [ g/cc] 0.000 (Air 0.300 0.600 0.800 0.900 1.000 1.100 1.200 1.600 PERIODIC TIME [uS] 1086.919 1086.520) 1209.943 1320.514 1388.922 1421.788 1453.850 1485.163 1515.779 1632.089 DENSITY = K0 = K1 = K2 = K0 + K1.T + K2.T**2
-1.10786E+00 \ -2.52754E-04 } 0.300 - 1.100 g/cc 1.17101E-06 /
K0 = K1 = K2 =
-1.10439E+00 \ -2.61778E-04 } 0.000 - 3.000 g/cc 1.17566E-06 /
PRESSURE COEFFICIENT DATA DP=Dt(1+K20(P))+K21(P) K20 = K20A + K20B(P) K21 = K21A + K21B(P)
RANGE ( <580 PSIG) K20A K20B K21A K21B = = = = 7.03762E-07 -6.59993E-09 1.17635E-05 -1.30941E-08
RANGE (435-1015 PSIG) K20A K20B K21A K21B = = = = 3.89436E-07 -5.98057E-09 1.07267E-05 -1.10512E-08
RANGE (870-1450 PSIG) K20A K20B K21A K21B where = = = = -2.47383E-07 -5.30490E-09 8.62626E-06 -8.82260E-09 D Dt DP T t P = = = = = = Density ( Uncorrected ) Density ( Temp Corrected ) Density ( Pressure Corrected ) Periodic Time ( uS ) Temperature ( DEG.F ) Pressure (PSIG) -------------| FINAL TEST & | | INSPECTION | | | | | | | -------------DATE : 17MAR07
HART Software
Ref No:- LD7835/V5.0/FVA
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Figure E-5
Example of certificate with 4 sets of pressure coefficients (Metric Units) (7845/7847 units only)
7835A LIQUID DENSITY METER 7835AAAFAJTAAA Serial No : 356389 Cal. Date : 29MAR07 Pressure Test : 231 BARA
DENSITY CALIBRATION AT 20 DEG. C AND AT 1 BARA DENSITY [KG/M3] 0 (Air 300 600 800 900 1000 1100 1200 1600 PERIODIC TIME [uS] 1084.129 1083.744) 1202.884 1309.895 1376.201 1408.079 1439.191 1469.588 1499.318 1612.345 DENSITY = K0 = K1 = K2 = K0 + K1.T + K2.T**2
-1.14114E+03 \ -2.72571E-01 } 300 - 1100 kg/m3 1.22303E-03 /
K0 = K1 = K2 =
-1.13720E+03 \ -2.82458E-01 } 0 1.22809E-03 /
- 3000 Kg/m3
PRESSURE COEFFICIENT DATA DP=Dt(1+K20(P-1))+K21(P-1) K20 = K20A + K20B(P-1) K21 = K21A + K21B(P-1)
RANGE ( <41 BARA) K20A K20B K21A K21B = = = = -5.04078E-06 -1.14004E-06 1.24952E-01 -2.11662E-03
RANGE (31-71 BARA) K20A K20B K21A K21B = = = = -7.56755E-06 -1.06785E-06 1.14822E-01 -1.82720E-03
RANGE (61-101 BARA) K20A K20B K21A K21B where = = = = -1.26867E-05 -9.89092E-07 9.42991E-02 -1.51146E-03 D Dt DP T t P = = = = = =
RANGE (101-151 BARA) K20A K20B K21A K21B = = = = -2.46656E-05 -8.70957E-07 4.62759E-02 -1.03786E-03
Density ( Uncorrected ) Density ( Temp Corrected ) Density ( Pressure Corrected ) Periodic Time ( uS ) Temperature ( DEG.C ) Pressure (BarA) -------------| FINAL TEST & | | INSPECTION | | | | | | | -------------Ref No:- LD7835/V5.0/FVA DATE : 03MAY07
112
Figure E-6
Example of certificate with 4 sets of pressure coefficients (US Units) (7845/7847 units only)
7835A LIQUID DENSITY METER 7835AAAFAJTAAA Serial No : 356389 Cal. Date : 29MAR07 Pressure Test : 3335 PSIG
DENSITY CALIBRATION AT 68 DEG. F AND AT 0 PSIG DENSITY [ g/cc] 0.000 (Air 0.300 0.600 0.800 0.900 1.000 1.100 1.200 1.600 PERIODIC TIME [uS] 1084.129 1083.744) 1202.884 1309.895 1376.201 1408.079 1439.191 1469.588 1499.318 1612.345 DENSITY = K0 = K1 = K2 = K0 + K1.T + K2.T**2
-1.14114E+00 \ -2.72571E-04 } 0.300 - 1.100 g/cc 1.22303E-06 /
K0 = K1 = K2 =
-1.13720E+00 \ -2.82458E-04 } 0.000 - 3.000 g/cc 1.22809E-06 /
PRESSURE COEFFICIENT DATA DP=Dt(1+K20(P))+K21(P) K20 = K20A + K20B(P) K21 = K21A + K21B(P)
RANGE ( <580 PSIG) K20A K20B K21A K21B = = = = -3.47640E-07 -5.42232E-09 8.61736E-06 -1.00672E-08
RANGE (435-1015 PSIG) K20A K20B K21A K21B = = = = -5.21900E-07 -5.07895E-09 7.91875E-06 -8.69060E-09
RANGE (870-1450 PSIG) K20A K20B K21A K21B where = = = = -8.74947E-07 -4.70436E-09 6.50339E-06 -7.18888E-09 D Dt DP T t P = = = = = =
RANGE (1450-2175 PSIG) K20A K20B K21A K21B = = = = -1.70108E-06 -4.14248E-09 3.19144E-06 -4.93632E-09
Density ( Uncorrected ) Density ( Temp Corrected ) Density ( Pressure Corrected ) Periodic Time ( uS ) Temperature ( DEG.F ) Pressure (PSIG) -------------| FINAL TEST & | | INSPECTION | | | | | | | -------------DATE : 03MAY07
Ref No:- LD7835/V5.0/FVA
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114
Appendix F Modbus Communications
F.1
Introduction The Advanced Electronics provides an RS-485 serial communication port, which may be used for communicating with the Remote Display, or any computer device with an RS-232 or RS-485 serial communications port.
Note: When using an RS-232 port, an RS-232toRS-485 converter must be used between the two devices (for example, KK systems K48599). The communications protocol used is RTU Modbus. A useful reference on Modbus is the Modbus Protocol Reference Guide (PIMBUS200 Rev.D) (1992) published by Modicon Industrial Automation Systems Inc., Massachusetts. When using the ADView software tool, there should be no need to refer to this Appendix. Users wishing to communicate with a computer device, for example a PC, may either use ADView or develop their own software package using the information given in this Appendix. F.2 Outline of the Modbus communications The Modbus protocol is a well established in many industrial applications. The implementation used on the Advanced system is fully compliant with the Modicon Specification (see reference above). The Advanced Baseboard can be considered to be a SLAVE device as it only communicates when it receives a request for information from a MASTER device such as a Remote Display or computer device. Up to 24 slave devices can be connected to one master device. All information is stored in memory locations on the Baseboard referred to as Modbus Registers. The Modbus commands implemented on the Advanced Baseboard are: Command 3 Read Modbus Register. Command 16 (1016) Write Modbus Register.
Hence, the Modbus software package can be quite straightforward. Any number of registers can be read with Command 3, but only one register can be written to for each Command 16. F.3 Transmission mode The Advanced system uses the following parameter settings, which are not selectable: Baud rate: Bits: Parity: Stop bits: 9600 8 None 2
HART Software
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F.4
Modbus dialect F.4.1 Register size and content
All registers are 32 bits (whether they are integer or floating-point types), although the Modbus specification states that registers are 16 bits and addresses and number of register fields assume all registers are 16 bits long. All floating-point values are in IEEE single precision format. Registers are contiguous in the Modbus register address space. There is a one-to-one mapping of 32-bit Advanced Density register numbers to 16-bit Modbus register numbers. Therefore, only the full 32 bits of any register can be accessed. The upper and lower 16-bit segments have the same Modbus register number, and consequently cannot be individually read. Registers 47 and 48 within the Advanced system allow the Modbus dialect to be changed to suit the communicating device if it cannot easily be re-programmed. Their usage is as follows: Modbus byte ordering
Register 47 contents
0000000016 FFFFFFFF16
Modbus Byte Ordering

Big Endian (i.e. MSB first) Little Endian (i.e. LSB first)
Modbus register size

Register 48 contents
0000000016 FFFFFFFF16
Modbus Register size

16 bits 32 bits
16-Bit register size (Register 48 = 0000000016) In order to read 32-bit registers when Modbus registers are dealt with in units of 16 bits, you must specify twice the number of 32-bit register you want to read in the number of registers field. For example, to read one 32-bit register, use '2'. If an attempt is made to read an odd number of registers, the command will fail. 32-Bit register size (Register 48 = FFFFFFFF16) In order to read 32-bit registers when Modbus registers are dealt with in units of 32 bits, you specify the actual number of registers you want in the number of registers field. (For example, to read two 32-bit register in this mode, use '2'.) F.5 Establishing Modbus communications If the meter Slave address or the values of Registers 47 and 48 are not known, Modbus communications cannot be carried out successfully, and it will be necessary to establish the current values in these items. The following procedure will do this. The process is: 1. Find the slave address by trying all possible values until a response is received. 2. Establish whether the register size is 16 or 32 bits by reading register 48.
116
3. Find the byte order by reading register 47. Step 1 Ensure only the meter is connected to the Modbus Master, then send the following message (Read Register 47):
Register Address
00 4710 00 02
Slave Address
00
Command
03
Checksum
checksum
Wait for a response. If there is none, repeat the same message, with the Slave address changed to 1, and await a response. Repeat the process until a response is obtained. This will show the slave address of the meter. Step 2
Slave Address
nn
Send the following message (Read Register 48):

Register Address
00 4810 00 02
Command
03
Checksum
checksum
(The nn is the meter's slave address.) The meter will respond with either:
Slave Address
nn
Command
03 04
Data Bytes
4 data bytes
Checksum
checksum Modbus Communications
showing that the meter is set to 16 bits register size, or:

Slave Address
nn
Command
03 08
Data Bytes
8 data bytes
Checksum
checksum
showing that the meter is set to 32 bits register size. Thus, by reading the third byte of the response, you can deduce the value of Register 48. Step 3
Slave Address
nn
Send the following message (Read Register 47):

Register Address
00 4710 00 02
Command
03
Checksum
checksum
HART Software
(The nn is the meter's slave address.)
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The meter will respond with either:

Slave Address
nn
Command
03 04
Data Bytes
4 data bytes
Checksum
checksum
or:
Slave Address
nn
Command
03 08
Data Bytes
8 data bytes
Checksum
checksum
Examine the first four bytes of the data. If they are all 00, then the meter is in Big Endian mode; if they are all FF, then the mode is Little Endian. F.6 Modbus commands The only Modbus commands supported by the Advanced Density System are command 3 (Read Holding Registers) and command 16 (Pre-set Multiple Registers). Any number of consecutive registers may be read by one command, but only one may be written to per write command. This restriction does not limit the performance of the system, since all functions are mapped into the register structure in one way or another. F.7 Modbus register assignments Each register is identified by a unique number, and the list is organized by this number. For each register, the contents are described, along with the data type of the contents. It also lists the transmitter specific variable tables for the HART protocol. Note: The data type is always 32 bits unless stated otherwise. Variable names are given for reference purposes only. They have no other use.
118
Reg. No.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 47 48 49 5051 52 5362 63 64
Variable Name
API_product_type API_ref_temp API_ref_pressure density_units base_dens_units temperature_units special_fn spfn_qec_name spfn_qec_units damping_time analogue1_type analogue2_type analogue3_type pulse_type analogue1_pcb_offset analogue1_pcb_range analogue2_pcb_offset analogue2_pcb_range analogue3_pcb_offset analogue3_pcb_range pcb_prt_factor pcb_xtal_factor d_flags_long dens_override ref_dens_override temp_override pressure_units reference_temp alarm_norm alarm_coverage slave_address alarm_hyst mb_byte_order mb_reg_size software_v (unused) (reserved) (unused) (reserved) cal_pcb_prt_factor
Data Type
int float float int int int int int int int int int int int int int int int int int float float int float float float int int int int int int int int int
Description
index to product type for API referral Reference temperature for API referral Reference pressure for API referral index to density units index to base density units index to temperature units index to special function calculation type index to name for quartic equation calculation index to units for quartic equation calculation index to output averaging time index to variable being output on 4 20 mA output 1 index to variable being output on 4 20 mA output 2 index to variable being output on HART 4 20 mA whether pulse output is alarm or frequency PWM value for 4 mA on 4 20 mA output 1 PWM value for 20 mA on 4 20 mA output 1 PWM value for 4 mA on 4 20 mA output 2 PWM value for 20 mA on 4 20 mA output 2 PWM value for 4 mA on HART 4 20 mA PWM value for 20 mA on HART 4 20 mA RTD calibration factor
Crystal oscillator calibration factor diagnostics flags value for density when fixed by diagnostics value for referred density when fixed by diagnostics value for temperature when fixed by diagnostics index to pressure units which temperature point to use as the reference temperature for density referral index to normal state for alarm output index to which errors the alarm output should cover Modbus slave address for device index to 4 20 mA output alarm hysteresis level Modbus register byte ordering Modbus register size
HART Software
index to software version
float
write protected copy of RTD calibration factor
119
Reg. No.
65 66 67 68 69 70 71 72 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 151 152 171 172 173 174 175 176 177 178 179 180 181 182
Variable Name
cal_pcb_xtal_factor cal_ana1_pcb_offset cal_ana1_pcb_range cal_ana2_pcb_offset cal_ana2_pcb_range cal_ana3_pcb_offset cal_ana3_pcb_range (unused) (reserved) k0 k1 k2 k18 k19 k20a k20b k21a k21b tp_trap_count tp_trap_period period_override analogue1_scale1 analogue1_scale2 analogue2_scale1 analogue2_scale2 analogue3_scale1 analogue3_scale2 pressure temperature_points referral_matrix atmos_pressure density_offset density_scale mb_spfn_1 mb_spfn_2 mb_spfn_3 mb_spfn_density_water mb_spfn_density_a mb_spfn_density_b temp_offset api_user_k0
Data Type
float long long long long long long
Description
write protected copy of crystal oscillator calibration factor write protected copy of Analog 1 calibration factor write protected copy of Analog 1 calibration factor write protected copy of Analog 2 calibration factor write protected copy of Analog 2 calibration factor write protected copy of Analog 3 calibration factor write protected copy of Analog 3 calibration factor write protected write protected
float float float float float float float float float int float float float float float float float float float float float float float float float float float float float float float float
meter calibration constant K0 meter calibration constant K1 meter calibration constant K2 meter calibration constant K18 meter calibration constant K19 meter calibration constant K20a meter calibration constant K20b meter calibration constant K21a meter calibration constant K21b tube period trap count tube period difference in s tube period diagnostics override value variable value for 4 mA on 4 20 mA output 1 variable value for 20 mA on 4 20 mA output 1 variable value for 4 mA on 4 20 mA output 2 variable value for 20 mA on 4 20 mA output 2 variable value for 4 mA on HART 4 20 mA variable value for 20 mA on HART 4 20 mA line pressure 5 temperature values for density referral matrix 20 density values for density referral matrix atmospheric pressure line density reading offset value line density reading scaling factor special function calculation parameter 1 special function calculation parameter 2 special function calculation parameter 3 special function density of water value special function density of product a special function density of product b temperature offset API referral user k0
120
Reg. No.
183 184 185 186 187 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268
Variable Name
api_user_k1 user_alarm_var user_alarm_high user_alarm_low (unused) (reserved) cal_k0 cal_k1 cal_k2 cal_k18 cal_k19 cal_k20a cal_k20b cal_k21a cal_k21b meter_cal_date meter_recal_date serial_no meter_type (unused) (reserved) status register corrected density referred density temperature special function period (reserved) RTD resistance pickup level Q PCB temperature S/W version string
Data Type
float int float float
Description
API referral user k1 User defined alarm variable User defined alarm variable upper limit User defined alarm variable lower limit
float float float float float float float float float int int int int
write protected copy of k0 write protected copy of k1 write protected copy of k2 write protected copy of k18 write protected copy of k19 write protected copy of k20a write protected copy of k20b write protected copy of k21a write protected copy of k21b date of units first calibration date of units most recent calibration meter serial number index to meter type write protected write protected Calibration Certificates
int float float float float float
Baseboard software status register Modbus Communications corrected line density referred line density line temperature special function calculation result meter tube oscillation period in s resistance of meter RTD in meter pickup coil output level in V Q of meters resonance temperature of PCB electronics in C Software version string (ASCII encoded)
float float float float 8 bytes
F.8
Index and enumeration codes This appendix provides meanings for the numerical indexes used to represent values such as line density units.
HART Software
121
F.8.1
Index
0
Meter type
Meter Type
Advanced 7835
F.8.2
Density, temperature, and pressure units
These units are all part of HART Common Table II.

Index
6 7 10 11 12
Units
psi bar kg / cm Pa kPa
32 33
C F
57
90 91 92 93 94
SGU g / cm kg / m lb / gal lb / ft
101 102
deg. Brix deg. Baume heavy
104
deg. API
F.8.3
Index
0 1 2 3 4 5 6
Special function
Calculation
none % mass % volume Specific Gravity deg. Baume deg. Brix General Quartic Equation
122
F.8.4
Index
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Special function quartic equation name codes

Name
none Density % Mass % Volume Baume Brix Specific Gravity Gravity API Plato Twaddle (reserved) (reserved) (reserved) (reserved) (reserved) (reserved) (reserved) (reserved) (reserved)
F.8.5
Index
0 1 2 3 4 5 6 7 8 9
Special function quartic equation units codes

Name
none
HART Software
123
F.8.6
Index
0 1 2 3 4 5 6 7
Averaging time
Averaging Time
none 1s 2s 5s 10 s 20 s 50 s 100 s
F.8.7
Index
0 1 2 3 4 5 6
Analog output selection

Output
Density Referred Density Temperature Special Function 4 mA 12 mA 20 mA
F.8.8
Index
0 1 2 3 4 5 6 7
User-defined alarm variable

Variable
Line density Base density Temperature Time Period RTD resistance Special Function Pickup level None
124
F.8.9
Index
0 1
Normal alarm states

State
Normally On Normally Off
F.8.10
Alarm coverage codes

Coverage
4 20 mA output 1 alarm 4 20 mA output 2 alarm HART 4 20 mA output alarm
Bit Pattern
0x00000001 0x00000002 0x00000004 0x00000008 0x00000010
System error User defined alarm
F.8.11
Index
0 1 2 3 4 5
Alarm hysteresis codes

4 20 mA Output Hysteresis
0% 0.5 % 1% 2% 5% 10 %
F.8.12
Index
0 1
Software version
Vibration Mode
2 2
Density Referral
Matrix API
HART Software
125
F.8.13
Bit
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Status register flags

Flag Name
ST_IN_LOCK ST_DIAG_ON ST_FT1_ALM ST_FT2_ALM ST_FT3_ALM ST_HART_BOARD ST_RS-232_BOARD ST_SWITCH_BOARD ST_EXP0_BOARD ST_EXP1_BOARD ST_EXP2_BOARD ST_EXP3_BOARD ST_FT3_HART ST_BAD_STATUS ST_STAT_CORR ST_TOTAL_DEATH ST_USER_ALM
Hex Value
00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000
Definition
P.L.L. is IN LOCK DIAGnostics ON 4 to 20 mA output 1 in ALarM 4 to 20 mA output 2 in ALarM 4 to 20 mA output 3 in ALarM whether HART BOARD is fitted whether RS-232 BOARD is fitted whether SWITCH BOARD is fitted (reserved for future expansion) (reserved for future expansion) (reserved for future expansion) (reserved for future expansion) HART is in control of its 4 to 20 mA output STATUS register corruption one or more STATus registers have been CORRected status registers not updating assume the worst User defined variable in alarm
ST_TEMP_HI ST_TEMP_LOW ST_ROM_CSF ST_FRAM0_WPF ST_FRAM1_WPF ST_FRAM0_RWE ST_FRAM1_RWE ST_FRAM0_CSF ST_FRAM1_CSF ST_FRAM0_ACK ST_FRAM1_ACK
TEMPerature reading too HIgh TEMPerature reading too LOW ROM CheckSum Fail flag FRAM0 Write Protect Fail FRAM1 Write Protect Fail FRAM0 Read/Write Error FRAM1 Read/Write Error FRAM0 CheckSum Fail flag FRAM1 CheckSum Fail flag FRAM0 ACK/data error FRAM1 ACK/data error
126
Appendix G HART Software
G.1
Introduction This appendix details the specification for the HART software in the Advanced Density Electronics (known as the Baseboard), and is intended as a guide for interfacing with customer equipment. The HART communications provide a means to:
Configure all of the 4-20mA outputs. Configure the output damping. Configure the Base density and special function calculations. Perform diagnostics such as meter time period, Q and pick-up level checks.
Note: The configuration of the base density, special function calculations and diagnostic functions can only be provisioned using the device specific commands 128 and 129. G.2 HART basics The HART specification defines the physical form of transmission, the transaction procedures, the message structure, data formats and a set of commands. These are discussed in outline below. For more information, consult the following publications: Bowden, R. "HART: A Technical Description". (1991) Rosemount A.G. "HART - Smart Communications Protocol Specification (Revision 5.1)". (1991) Rosemount Inc. (Rosemount Document Number: D9000047; Revision A).
Modbus Communications HART Software
127
HART Software
G.2.1
Physical form of transmission
HART uses the Bell 202 standard frequency shift keying (f.s.k.) signal to communicate at 1200 baud, superimposed at a low level on the 4-20mA analog measurement signal. Having an average value of zero, an f.s.k. signal causes no interference with the analog signal.
+ 0.5mA
0mA
- 0.5mA 1200 Hz "1" 2200 Hz "0"
G.2.2
Transaction protocol
HART is a master - slave protocol - a field device only replies when it is spoken to. There can be a primary master and a secondary master (e.g. Hand held communicator) on the line. Up to 15 slave devices can be connected to a single multidrop line (safe areas). G.2.3 Message structure
Each message includes the addresses of its source and its destination, and has a "checksum" to allow the detection of any corruption of the messages.
Pre-amble Start Character Address
(source and destination)
Command
Byte count
Status
Device and comms. status
Data
(if any)
Checksum
G.2.4
Data format
Data may be in the form of unsigned integers, floating-point numbers and ASCII character strings. G.2.5 Commands
All HART devices support all Universal commands, Common Practice commands and Device specific commands as appropriate. The following sections describe the HART commands supported by the Advanced Density HART software. G.3 Electrical installation Typically, the board is powered from a 24V supply with a series resistance between 230 and 500..
128
HART Software
Calculations and and Configurable Configurable Calculations Factors Factors (Advanced (Advanced Electronics) Electronics)
Figure G-1
HART Connection
Note: In general within this manual, the Baseboard outputs are referred to as analog 1 and analog 2. For HART communications, the Option board output is the primary output and the Baseboard outputs are the secondary and tertiary outputs.
G.3.1
HART conformance
The HART software conforms to the HART specification detailed in "HART - Smart Communications Protocol Specification (Revision 5.1)". (1991) Rosemount Inc. (Rosemount Document Number: D9000047; Revision A). The following sections are relevant: Data Link Layer Specification, Revision 7.0. Rosemount Document No. 8900098 : Rev. A Universal Command Specification, Revision 5.1 - Final. Rosemount Document No. 8900038; Rev. B. Common Practice Command Specification, Revision 7.0 - Final. Rosemount Document No. 9000050; Rev. A.
All Universal, and many Common Practice commands, are supported. Certain commands are not relevant to the meter and/or its software, and so are not acted on. These HART commands will return an error code to indicate that the command is not supported.
HART Software
129
HART Software
G.4
HART Commands G.4.1 Universal Commands
Table G-1
Command
0
Universal Commands
Action
Read unique identifier
Comments / data in reply

Returns:Byte 0 = 254 expansion Byte 1 = manufacturer id (Table 1 below) Byte 2 = manufacturers device type code (Table 1 below) Byte 3 = number of preambles (Table 2 below) Byte 4 = universal command revision Byte 5 = transmitter specific command revision Byte 6 = software revision Byte 7 = hardware revision Byte 8 = device function flags (Table 1 below) Byte 9 -11 = Meter serial number Refer to Tables 3 and 4 below Refer to Tables 3 and 4 below Refer to Tables 3 and 4 below Any valid address (Same as for command 0) HART message
1 2 3 6 11 12 13 14
Read primary variable Read current and percent of range Read dynamic variables and P.V. current Write polling address Read identifier associated with tag Read message Read tag, descriptor and date Read primary variable sensor information
Returns:Byte 0-2 Byte 3 Byte 4 -7 Byte 8-11 Byte 12-15 Returns:Byte 0 Byte 1 Byte 3-6 Byte 7-10 Byte 11-14 Byte 15 Byte 16
Meter s/n Variable units Upper sensor limit (Table 2 below) Lower sensor limit (Table 2 below) Minimum span (Table 2 below) Alarm type = special Transfer function = linear Range upper value Range lower value Damping (s) No write protect Manufacturer's identity
15
Read primary variable output information
16 17 18 19
Read final assembly number Write message Write tag, descriptor and date Write final assembly number
G.4.2
Common Practice Commands
Note: Not all available Common Practice Commands are relevant; those that are not return a not-implemented error flag.
130
HART Software
Table G-2
Command
33 34 35 36 37 38 40 41 42 44
Common Practice Commands

Action
Read transmitter variables Write primary variable damping value Write primary variable range values Set primary variable upper range value Set primary variable lower range value Reset configuration changed flag Enter/exit fixed primary variable current mode Perform transmitter self test Perform master reset Write primary variable units Accepts any value. May be set to 4, 12 or 20mA Checks memory integrity and updates Meter status register
Comments
Refer to Table 4 Accepts any value, available set values: 0, 1, 2, 5, 10, 20,50, 100 s
Resets electronics Line density and Base density units:kg/m3, g/cc, lb/gal, lb/ft3 Temperature units:C, F Special function units:Baume = deg Baume heavy Brix = deg Brix Specific Gravity = SGU % Mass, Volume = % API = deg API Quadratic equation = no units
45 46 48 50 51 59 60 65 66 67 68 70
Trim primary variable current DAC zero Trim primary variable current DAC gain Read additional transmitter status Read Dynamic variable assignments Write dynamic variable assignments Write number of response preambles Read analog output and percent of range Write analog output range values Enter / exit fixed analog output mode Trim analog output zero Trim analog output gain Read analog output endpoint values Byte 0 - analog o/p number Byte 1 - mA Byte 2 - 20 Byte 3 - 4 Refer to table 2 below As description Reads meter status register Modbus Communications Refer to table 4 below
G.5
Transmitter specific command structure

HART Software
G.5.1
Command 128
Reads the value contained in up to four Baseboard registers.
131
HART Software
Request Data Bytes Byte 0: Byte 1: Byte 2: Byte 3: Byte 4: Byte 5: Byte 6: Byte 7: First Register Number (low byte) First Register Number (high byte) Second Register Number (low byte) Second Register Number (high byte) Third Register Number (low byte) Third Register Number (high byte) Fourth Register Number (low byte) Fourth Register Number (high byte)
Register Numbers must always be specified as two bytes, as indicated above. Response Data Bytes Byte 0: Byte 1: Bytes 2-5: Byte 6: Byte 7: Bytes 8-11: Byte 12: Byte 13: Byte 18: Byte 19: First Register Number (low byte) First Register Number (high byte) Data value in first register Second Register Number (low byte) Second Register Number (high byte) Data value in second register Third Register Number (low byte) Third Register Number (high byte) Fourth Register Number (low byte) Fourth Register Number (high byte)
Bytes 14-17: Data value in third register
Bytes 20-23: Data value in fourth register
Response is truncated after last requested register. Command Specific Error Codes. G.5.2 0 1 2 3-4 5 6-127 No command specific error. Undefined. Invalid selection (register number is out of range / unused / contains text). Undefined. Too few data bytes. Undefined.
Command 129
Writes the value specified to a Baseboard register. Request Data Bytes

132
Byte 0: Byte 1:
Register Number (low byte) Register Number (high byte)
Bytes 2-5: Data to be written to register

HART Software
The limit is one register. Response Data Bytes Byte 0: Byte 1: Register Number (low byte) Register Number (high byte)
Bytes 2-5: Data actually contained in register
Command Specific Error Codes 0 1 2 3-4 5 6 7 8-127 No command specific error. Undefined. Invalid selection (register number is out of range / unused / contains text). Undefined. Too few data bytes. Undefined. Register write-protected Undefined.
Values are always supplied and returned as four-byte floating point values, but are stored on the baseboard in either 4-byte floating point or long integer format according to the register type. For example, to write a value of 92 (kg/m3) to Register Number 3 (line density units), you would need to convert 92 to a 4-byte floating point number and send the bytes to the board. They will be converted to a long integer format by the board before storage. For the response message, the stored long value is converted back to a floating-point number and returned. This effect means that very large long integer values cannot be represented as floating point numbers and accuracy will be lost - but there should be no need to write large long values to the board.
G.5.3
Description
Device type code
Table 1 - Identification codes

Value
239 (Advanced 7835/45/46/47 Liquid density meter) (Mobrey or Micro Motion) To Be Confirmed 1
Manufacturers identification number Device function flags
(Multisensor device)
G.5.4
Description
Table 2 - Limits and constants

Value
3 to 20 0 kg / m3 10,000 kg / m3 -40C 160C 0 for temperature and density HART Software
Number of Preambles accepted Minimum density Maximum density Minimum temperature Maximum temperature Minimum span
133
HART Software
G.5.5
Variable designation
Primary Secondary Third Fourth
Table 3 - Output / transmitter variable designations

Output Selection code
1 2 3
Output name
Primary output Secondary output Third output
Output description
HART board 4-20mA output Baseboard analog o/p 2 Baseboard analog o/p 1
(There is no fourth analog output.)
G.5.6
Table 4 - Transmitter variable designations

Variable description
Line density Base density Temperature Special function
Selection code
0 1 2 3
G.6
Summary of HART functionality The Advanced densitometers HART software gives the HART user control of the following meter features: HART 4-20 mA output: Analog to Digital Converter (ADC) offset and gain (i.e. trim the 4mA and 20mA points). Output range limits. Output damping. Fix output current to 4, 12 or 20 mA. Read output current and % of range. Select which dynamic variable to output (line density, referred density, temperature, special function). ADC offset and gain. Output range limits. Output damping. Fix output current to 4, 12 or 20 mA. Read output current and % of range. Select which dynamic variable to output.
Baseboard 4-20 mA outputs (2 off) -
134
HART Software
Read Baseboard parameters: K0, K1, K2, K18, K19, K20a, K20b, K21a, K21b. meter RTD (calibration) factor. meter crystal (calibration) factor. special function calculation parameter(s). all analog output upper and lower range values. line pressure. temperature points and density matrix for density referral calculation. all dynamic variables (line density etc.) Baseboard status register. line density, referred density, and temperature units. tag (8 character identification label). message (32 character message). descriptor (16 character description). date (day, month, year). final assembly number. sensor serial number. HART polling address. Self-test.
Set Baseboard parameters: Calibration Certificates
Read and write HART information:
Miscellaneous functions: Modbus Communications
Reset.
HART Software
135
HART Software
136
Appendix H Certified System Drawings
System Drawings
H.1
General All certified drawings in this manual are given here for planning purposes only. Before commencing with implementation, reference should always be made to the current issue of the certified drawings. Contact the factory for further details.
No.
1 2
Drawing reference
78355092A (Sheet 1 of 1) 78355093A (Sheet 1 of 2)
Description
CSA System Drawing, Gas Groups C and D (Configuration: Standard Electronics) CSA System Drawing, Gas Groups A, B, C and D (Configuration: Advanced Electronics, HART, MODBUS, and Zener Barrier) CSA System Drawing, Gas Groups A, B, C and D (Configuration: Advanced Electronics with HART, MODBUS, Remote Display, Zener Barrier) CSA System Drawing, Gas Groups C and D (Configuration: Advanced Electronics with HART Multi-drop, and Zener Barrier) CSA System Drawing, Gas Groups C and D (Configuration: Advanced Electronics with HART Multi-drop, Remote Display, Zener Barrier) CSA System Drawing, Gas Groups C and D (Configuration: Advanced Electronics with HART Multi-drop, Remote Display, Galvanic Isolator)
Return Policy
78355093A (Sheet 2 of 2)
78355094A (Sheet 1 of 3)
78355094A (Sheet 2 of 3)
78355094A (Sheet 3 of 3)
Note: For installation in CSA applications, refer to appropriate CSA System Drawing. For installation in ATEX applications, refer to safety instructions shipped with your unit or available at www.micromotion.com.
137
Certified System Drawings
Figure H-1
78355092A Sheet 1 of 1: CSA System Drawing, Gas Groups C and D
138
Figure H-2
78355093A Sheet 1 of 2: CSA System Drawing, Gas Groups A, B, C and D (Advanced Electronics, HART, MODBUS, and Zener Barrier)
System Drawings Return Policy
139
Figure H-3
78355093 Sheet 2 of 2: CSA System Drawing, Gas Groups A, B, C and D (Advanced Electronics with HART, MODBUS, Remote Display, Zener Barrier)
140
Figure H-4
78355094 Sheet 1 of 3: CSA System Drawing, Gas Groups C and D (Advanced Electronics with HART Multi-drop, and Zener Barrier)
141
Figure H-5
78355094 Sheet 2 of 3: CSA System Drawing, Gas Groups C and D (Advanced Electronics with HART Multi-drop, Remote Display, Zener Barrier)
142
Figure H-6
78355094 Sheet 3 of 3: CSA System Drawing, Gas Groups C and D (Advanced Electronics with HART Multi-drop, Remote Display, Galvanic Isolator)
143
144
Appendix I Return Policy
System Drawings
I.1
General guidelines Micro Motion procedures must be followed when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Micro Motion employees. Failure to follow Micro Motion procedures will result in your equipment being refused delivery. Information on return procedures and forms is available on our web support system at www.micromotion.com, or by phoning the Micro Motion Customer Service department.
Return Policy
I.2
New and unused equipment Only equipment that has not been removed from the original shipping package will be considered new and unused. New and unused equipment requires a completed Return Materials Authorization form.
I.3
Used equipment All equipment that is not classified as new and unused is considered used. This equipment must be completely decontaminated and cleaned before being returned. Used equipment must be accompanied by a completed Return Materials Authorization form and a Decontamination Statement for all process fluids that have been in contact with the equipment. If a Decontamination Statement cannot be completed (for example, for food-grade process fluids), you must include a statement certifying decontamination and documenting all foreign substances that have come in contact with the equipment.
145
Return Policy
146
2011, Micro Motion, Inc. All rights reserved. P/N MMI-20018786, Rev. AB
*MMI-20018786*
For the latest Micro Motion product specifications, view the PRODUCTS section of our web site at www.micromotion.com
Micro Motion Inc. USA Worldwide Headquarters

7070 Winchester Circle Boulder, Colorado 80301 T +1 303-527-5200 +1 800-522-6277 F +1 303-530-8459
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Installation & Configuration Manual

P/N MMI-20018786, Rev. AB December 2011

Micro Motion 7835/45/47 Liquid Density Meters

2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10

Electrical Connections (Standard). . . . . . . . . . . . . . . . . . . . . . . . . 21

Electrical Connections (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . 27

Installation & Configuration Manual

4.6 4.7 4.8

Electrical Connections (Entrained Gas Option) . . . . . . . . . . . . . . . . 43

Calibration and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Remote Display and Digital Communications. . . . . . . . . . . . . . . . . 59

Micro Motion 7835/45/47 Liquid Density Meters

Using ADView and ProLink II . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix A 7835 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Appendix B 7845/7847 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Appendix C Electronics Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Installation & Configuration Manual

Appendix D Calculations and Configurable Factors (Advanced Electronics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Appendix E Calibration Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Appendix F Modbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Micro Motion 7835/45/47 Liquid Density Meters

Appendix G HART Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Appendix H Certified System Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Appendix I Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Installation & Configuration Manual

Micro Motion 7835/45/47 Liquid Density Meters

Electrical Connections (Standard)

Electrical Connections (Advanced)

Installation & Configuration Manual

Figure 1-1. 7835/45/47 liquid density meter

Micro Motion 7835/45/47 Liquid Density Meters

Table 1-2. Electronics product range

Standard Electronics Density version

Entrained gas version

Advanced Electronics Density version Entrained gas version

Remote Amplifier Box Advanced Electronics

Electrical Connections (Standard)

Electrical Connections (Advanced)

Installation & Configuration Manual

Figure 1-2. Advanced electronics baseboard and remote display

Micro Motion 7835/45/47 Liquid Density Meters

Introduction Installation Procedure Electrical Connections (Standard) Electrical Connections (Advanced)

Installation & Configuration Manual

Micro Motion 7835/45/47 Liquid Density Meters

Chapter 2 Installation Procedure

Electrical Connections (Advanced)

Installation & Configuration Manual

Pressure Rating 20C

Micro Motion 7835/45/47 Liquid Density Meters

Table 2-2. Installation considerations

Electrical Connections (Standard)

Installation & Configuration Manual

Preferred methods of mounting meters (support)

Meter supported in two positions around 1 schedule 80 pipe.

Meter supported in two positions around the immediate pipework.

Meter supported in two positions around outer case (4 diameter).

Micro Motion 7835/45/47 Liquid Density Meters

Preferred methods of mounting meter (angles)

Direction of flow should be reversed for slurries.

Rupture plate blow out

Electrical Connections (Standard)

Rupture plate blow out

Electrical Connections (Advanced)