WSE AC/DC TIG WELDER

INSTRUCTION MANUAL

Hutai

Content
1 2 3 4 5 6 7 8 9 Safety Notice ----------------------------------------------------------------- 1 General Description -------------------------------------------------------- 3 Technical Data -------------------------------------------------------------- 4 Type Make-up Description ------------------------------------------------ 4 Circuit Work Theory ------------------------------------------------------- 5 Block Plan for Electrical Theory ----------------------------------------- 6 Parts List --------------------------------------------------------------------- 8 Function --------------------------------------------------------------------- 10 Operation -------------------------------------------------------------------- 13

10 Attention Point -------------------------------------------------------------- 14 11 Welding Reference Value -------------------------------------------------- 15 12 Maintain and Check -------------------------------------------------------- 18 13 Key Point For Check During Abnormal --------------------------------- 19

1Safety Notice

We fully consider safety when designing and making this machine. Should accord with the attention points in this manual, or may cause physical accident. 2 Please accord with relative regulation and the domestic standards for construction of input of
1 3

Danger

In order to avoid accident, should accord with the following regulations

4 People who are using pacemaker should not get close to working welder, nor around welding
workplace, because the magnetic wave generated when the welding power is on will cause 5 6

power source, workplace, use and keeping and arrangement of high pressure gas, and keeping of workpiece after welding, dispose of offal after welding. Unrelated person shouldnt get close to the welding work place.

. 7

adverse impact on it. Should let people with professional knowledge to assemble, check and maintain welder. In order to ensure safety, please comprehend the contents in this manual correctly, and ask the person with safety knowledge and skill to operate machine. Shouldnt use this machine to do the work doesnt relate with welding area.

Danger

In order to avoid electric shock, please accord with the following regulations.

* If touching electrified parts besides secondary electrode causes electric shock

1 Please dont touch any electrified part. 2 Please ask electrician to do earth connection for machine and material. 3 Should turn off power of Distribution Box 5 minutes before assembling or checking. 4 Shouldnt use cable with insufficient capacity or the one with broken insulation cover. 5 Make sure of proper insulation for cable connection. 6 Shouldnt use machine while its cover is taken apart. 7 Please use dry insulation gloves. 8 Please use safety net while working at high place. 9. Should maintain or check machine periodically and use after the damaged part is repaired. 10 If not use, should cut off the input power.

Attention Avoid the welding smoke may injure you or other, should
accord with the following regulations.
1

2
3 4

* Smoke or gas generated from welding is hazardous to health. * If operating in narrow place, will cause being suffocated due to oxygen deficiency. In order to avoid accidents like gas poisoning and suffocation, please use regulated gas vent equipment and wear breathing protecting tools. When welding in bottom of Box place and oven and ship, the CO2 and Argon heavier than air will keep in the bottom, so should change air well enough and wear breathing protecting tools. Shouldnt do welding in the degreasing, cleaning or spraying places. May generate hazardous gas when welding steel with coating or painting layer, please wear breathing protect tools.
1

Attention In order to avoid accidents like fire, blast, crack, should

accord with the following regulations
* Splash and heated material after welding may cause fire. * The poorly connected part of cable or partial contact of material may generate heat and lead to fire. * Shouldnt weld the container filled with flammable substances, or will cause blast. * Shouldnt weld sealed containers like tunnel (box), tube, or will cause crack. 1 2 3 4 5 6 7 8 Shouldnt place flammable substances near to welding place. Shouldnt do welding near to flammable gas. Shouldnt place heated material after welding near to flammable substances. When welding dooryard, ground, wall, should clear off the flammable substances on cover. The cable connection should be insulated well enough. Connection of earth wire should be as nearest as possible to welding spot. Shouldnt weld the gas-filled tube or sealed tunnel. In case of fire, should install fire extinguisher.

Attention Please wear regulated protecting tools, in case of

being injured by welding arc, splash, spatter and noise.
* Arc rays may cause eyes rankle or burn. * Splash and spatter may burn eyes or skin. 1. 2. Should wear protecting tools to shield arc rays when doing or supervising welding. Should wear protecting glass.

3. 4.

Should properly wear welding-protect leather gloves and long-sleeve clothes, hose and apron, etc. Should stall shelter around welding spot, in case arc rays injure others.

Attention Touching rotating part may be injured, should accord with

the following regulation.
* Keep finger, hair and clothes away from the cooling fan. 1. 2 3

Shouldnt use welder while its cover is taken apart. Should ask professional person to install, operate, check and maintain welder. Shouldnt let your fingers, hair or clothes get close to the cooling fan.

Attention In case that the insulation of welder deteriorates and cause

fire, should accord with the following regulations.
* If the welding splash or iron powder generated from polishing gets into welding power source, it will lead to deterioration inside, and cause fire.

In case that welding splash or iron powder get into inside of welding power source, please isolate welding machine from welding spot and polishing spot. 2 In case that powder accumulated inside and deteriorates insulation, should periodically
1

maintain, check machine. If the splash or iron powder gets into machine body, should power off machine and Distribution Box, use dry air to clear them off.

2 General Description
WSE series AC/DC ARC welder adopts advanced Inverter Technology, easy to strike arc, and arc is stable with quick dynamic feedback, perform high welding quality. Figure Adopt PWM+PFM control technology, with constant output current, stable welding current. Compact light easy to carry. Main transformer uses soft magnetic oxygen substance, iron-core material, power element is MOSFET (IGBT), high efficiency and energy-saving. Designed with protecting functions. When outer power supply is abnormal or welder works over duty cycle, it can send warning signal and stop welding automatically. Strong ability against vibration of power supply, up to 15~20%, (industry requires: 10%). High frequency arc strike function, easy to strike arc. Wide range of adjusting function for clearing Alumina film. GAS AHEAD and DELAY CUTOFF GAS functions. Machine is small and compact. Arc is stable even at low current, can perform beautifully for welding thin plate. Widely used, applicable for stainless steel, aluminum, carbon steel, alloy steel, copper and titanium. Widely used in petrochemical industry, electricity, building and tube installment and machinery making etc.

3 Technical Parameter
Type Data
Rated Input Voltage (V) Power Frequency (Hz) Rated Input Current (A) Rated Input Power (KVA) Outside Fuse A 21 4.7 25 25A/AC250V 4 58
2

WSE-200
1 220

WSE-250

WSE-315
3 380 50/60

WSE-500

9.6 6.4 10 16A/AC450V 2.5 45 20 80 130

13.6 9 15 25A/AC450V 4

31 20 32 40A/AC450V 6 54

Outside Switch Specification Input Cable Specification No-load Voltage (V) No-load Loss (W) Gas Ahead Time (S) Gas Attenuation Time (S) Welding Current (A) Rated Duty Cycle (%)

mm

AC Alumina Clearing Effect %

20 200

20

250

02 210
35

20 315

20 500

Effect (Under Certain Condition) Power Factor Cover Protection Class Cooling Way Dimension (mm) Weight (kg) 498328302 20 33

0.85 0.70.9
IP21 Fan-cooling 560364322 34 540 330 600 80

4 Type Make-up Explanation

The type make-up of this machine reach the GB10249-88 standard. W S E

XXX Rated Welding Current AC MMA TIG

5 Circuit Work Theory

Block Plan for WSE Type Arc Welding Theory:

AC220V

Set

PWM+PFM Control

Drive Circuit

Rectification

Overheat, over voltage phase-lacking

Control Circuit MOSFET

Current Sensor

Warning

Taking Circuit

Output

Secondary Inverter Circuit

Main Transformer Reactor

Secondary Rectification

Weld

Power frequency voltage is filtered into DC voltage through Full-wave rectification.; Under the control of PWM+PFM, IGBT inverts the above mentioned DC Voltage into AC 100KHz High frequency transformer isolate high voltage to transfer power Output secondary rectification, through Secondary inverter, reactor filtering, can output welding current according to set requirement. Protecting circuit can work suitably and transfer message to PWM+PFM circuit ( overheat, over current, phase lacking). Display circuit and display actual current in time.

D1

D2

ZT-PLAN030301 T2-1/2
SW4

QF
3510 3510

CN5
SW1 1 1 2 3 4 5 6 7 XS1

CN1

CN2

CN11

CN6

1 2 3

3 2 1

3 2 1

10 9 8 7 6 5 4 3 2 1

10 9 8 7 6 5 4 3 2 1

3 2 1

CN2

AC220V
CN9 CN8
3 2 1 1 2 3 4 3 2 1 16A/250V 1 XS2

1 2 3 4 5 6 7

PCB6
CN1 CN10
XS3 1 1 1 2 3 XS4 1 2 3

CN4 CN3 CN7

CN4
4 3 2 1

CN8
1 2

T1-1/2

FAN2

FAN1 T1-2/2
1 2

WSE-315-630-02
20V 20V 20V 20V 20V

3 2 1

CN2

CN1

1 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 4 5 3 1 2

XS2

XS3

CN4 CN1

Diagram For WSE-200

PCB7
CN3 CN2
4 3 2 1 1 1 1 104/630V UR 1 14K391 C1 104/630V XS2 1 XS4 XS5 XS7 XS6 1

XS1

Wire Connection of ZX7-250

PCB4

315(IGBT)
PCB8
2 1 1 2 1 1 1

T3

XS1

WSM-180A-710-00

C2

XS3

6Electrical Principle

1 2 3 4 5 L2

2 1

CN1
1 2 3

CN6 CN10

CN4

CN7
XS2 XS4 XS5 XS7 XS6

XS1

CN2 CN3
2 1

2 1

PCB5
CN5
2 1

CN1
1 2 3

PCB9
CN8
2 1

XS3

CZ2

ZTT22

CN9
1 2 3 4 R1

SW3

XS2

PCB10

3 2 1

1 2 1

DC

104

SW6

CZ1

CN1

XS1

ZTT12

AC

SW2

80

80

ON

L1

C3

SW5

SW3

160R/50W

OFF

DC30V
1 2 2 1

100

T2-2/2

1 2

CN7

CN10

CN9

PCB2
CN6
3 2 1

PCB1
CN3

XS1

PCB3

CN5

9 8 7 6 5 4 3 2 1

1 2 3

L2

10*6*5

FAN1
SW1 1 2 3 4 5 6 7 8 9

FAN2 D1 U
1 XS1 9 8 7 6 5 4 3 2 1

U
MDS-5 0A/1 K2

L4
CN1

V
V

PCB10
1 XS2

CN1

PCB4
CN4
1 2 3 4

PCB3
CN3
9 8 7 6 5 4 3 2 1

XS1

W
W
DZ47-63/C63

CN2

1 2 3

3 2 1

T2-1/2
AC15V*2 LED1
gro und gro und +5 V signal
SW4

T1

CN1

500(IGBT)

CN9

PCB1
PCB2
CN11
3 2 1 1 2 3

CN13
1 2 3 1 2 1 2 3

CN4

CN15

CN14

CN12
2 1

Wire Connection of ZX7-400

1 2

Diagram For WSE-250

2 1 XS3 XS1 1

WSE-315
1 2 3 4

CN5
1 2 3

CN10

CN7

CN2

CN1

CN3

CN6

1 2 3 4

1 2 3 4

1 2 3

1 2 3 4

2 1

2 1

CN8

CN6

2 1

VR1 10K/2W

L3 1

1 2

CN2

2 1

CN1

CN8

1 C1 104/630V XS4 1 1 1 1 XS5 XS7 XS6

XS1 1

L1

CT1 300A/75mV

XS2 1

CN2
1 2 3

1 2 3 1 2 3 4 5

CN10

CN9

3 2 1

1 2 3 4

PCB11-2/2

1 XS3 5 4 3 2 1 1 1 4 5 3 1 2 XS2 XS2

2 1

PCB9
CN1
1 2 3 1 1 1 1 XS4 XS5 XS7 XS6

1 XS1 1

1 2 3 4

CN2 CN3 CN4

PCB7
1 2 3 4 5 6 7 8 9 10

CN1

L2

XS1 1 XS2 UR 1

104/630V

C2

14K/391

1 R1 R2 R3 R4

20 V

20 V

20 V

20 V

450R/50W 450R/50W 450R/50W

T2-2/2

20 V

450R/50W

CN1

CZ1

CN4

XS1

T3

CN1 CN3

PCB5

80

SW3

OFF

ON

SW3

80

CZ2

2 1

XS2

PCB8

PCB6

1 2

CN7 CN4 CN5

SW2

AC

DC

SW5 2

SW6

7
3

2 1

100

1 2 3

ST5135

CN2

QF

PCB11-1/2

CN3

2 3 1 4

PCB12

3 2 1

7Parts List
Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Code Number R1 UR1 C3 C1 C2 D1 D2 SW1 SW2 SW3 SW4 SW5 SW6 QF FAN1 FAN2 T1 T2 T3 L1 L3 PCB1 PCB2 PCB3 PCB4 PCB5 PCB6 PCB7 PCB8 PCB9 PCB10 Parameter WSE-200 160R/50W 14K/391 104/63V 104/630V 3510 16A/250V KN32(5A/250V) Thermostat 100 Thermostat 80 AC220V 120/220V WSE-315-630-02 ZT-PLAN030301 WSM-180A-710-00 ZTT12 ZTT22 WSE-200PCB1 WSE-200PCB2 ZX7-140PCB3 WSE-200PCB4 WSE-315PCB5 WSE-200PCB6 WSE-315PCB7 WSE-200PCB8 WSE-200PCB9 WS-250PCB8 Quantity WSE-200 1 1 1 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Remark Wire Wound Resistor Piezoresistor Square Capacitor CBB Capacitor Rectification Bridge Boat-shape Switch Button Switch JUC Normal Open JUC Normal Open Gas Valve Fan Power Transformer Coupling Transformer Sensor

Circuit

Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

R1 R2 R3 R4 UR1 VR1 C1 C2 CT1 D1 SW1 SW2 SW3 SW5 SW6 SW4 QF FAN1 FAN2 LED1 PCB1 PCB3 PCB5 PCB6 PCB7 PCB8 PCB9 PCB10 PCB11 PCB12 T1 T2 T3 L1 L2 L3 L4

Code Number

Parameter WSE-250 WSE-315 450R/50W 14K/391 10K/2W 104/630V 250A/75mV 300A/75mV MDS-50A/1200V DZ47-63/C63 KN32(5A/250V) Thermostat 80 Thermostat 100 DC24V 160/220V WD5135 WSE-315PCB1 (includes PCB2) WSE-315PCB3 (includesPCB4) WSE-315PCB5 WSE-315PCB6 WSE-315PCB7 WSE-315PCB8 WSE-315PCB9 WSE-315PCB10 WSE-315PCB11 WS-250PCB8 WSE-315-630-01 WSE-315-630-02 WSE-315-650-00 WSE-315-710-00 ZTT12 ZTT22 WS-250-631-00

Quantity WSE-250 WSE-315 4 1 1 2 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remark Wire Wound Resistor Piezoresistor POT CBB Capacitor Distributor 3 phase Rectification Air Switch Button Switch Normal Open Normal Open Gas Valve Fan Digital Meter

Circuit

Transformer

Sensor

8Function

WSE-200
ON
2 3 4 0 5S 4 3 2 5 6 7 8 9 10S

ON

AC

1
OFF

20

200A

OFF

DC

2S

-5

+5

Front Plate For WSE-200

AC220V
GAS INPUT

Back Plate For WSE-200

10

WSE-315AC/DC
ON
2 3 4 0 5S 4 3 2 5 6 7 8 9 10S

ON

AC

20

315A

OFF

DC

50A

2S

-5

+5

OFF

Front Plate For WSE-250

WSE-315

G B 1 557 9 . 1 - 2 00 4

3-AC380V

U0 4 5V

2 0A /1 0. 8 V- 3 15 A / 22 .6 V X 35% 60% 100% I2 315A 240A 185A U2 22 . 6V 19 . 6V 17 . 4V

U 1 =380V
50 /60Hz

IP21

I 1 ma x I 1e f f

WIND 13 . 6A

GAS INPUT

Back Plate For WSE-250

WSE-315

11

1. Power Switch

Power on or power off the electricity for welder.

*If the outside air switch goes off itself, shouldnt turn it on.
2. Power Input Terminal WSE-200 is AC 220V, WSE-250 and WSE-315 is 3~380V. 3.Control on Machine & Remote Control Switch When this switch is set to on, welding current is control by Telecontrol box, or foot control; When its set to OFF, welding current is controlled by the Current Adjust knob on faceplate. 4. AC / DC Choose Switch When its set to AC, machines output is AC, When its set to DC, machines output is DC. 5. Gas Ahead Time Used to adjust the time for feeding gas in advance, range is between 0~23s. 6. Alumina Clearing Effect Adjusting range for Alumina Clearing Effect is between 20% ~ 80%, should adjust according to the oxidation condition of workpiece. The following block plan shows the relation between setting clearing effect and welding melting depth and electrode loss extent: Melting Depth
Electrode loss Standard

Deep Little

Much Shallow

Narrow

Wide

Clearing Effect
7. Welding Current When Control on Machine & Remote Control Switch is set to OFF, its used to adjust welding current. 8. Attenuation Time (S) Used to adjust time for drop of welding current, range is between 0 5S. 9. Delay Gas Cutoff Time Used to adjust time for delay gas cutoff, range is between 0 10S. 10. Arc Force Current Used to adjust arc force current, range is between 0 50A. 11. Abnormal Indicating Light When machine comes across abnormal, the indicating light is on. 12. Protection Against Overheat When machine is overloaded, it will be on. 13. Welding Control Connection Terminal When Control on machine / Remote Control is set to OFF, this connection terminal should connect torch control cable; when Control on machine / Remote Control is set to ON, this connection terminal should connect the Start Control cable of Foot Pedal. 14. Remote Control Connection Terminal When use Remote Controller or Foot Control Pedal, this connection terminal should connect POT of Remote Control. 15. Welder Output Polar Connect TIG Torch. 16. Welder Output Polar Through earth wire, connects welding material.

12

17. Argon Gas Input Through gas tube, connects Argon gas gauge. 18. Machine Nameplate Introduce the main technical parameters of machine, should read carefully before using. 19. Cooling Fan Please make sure nothing blocked the intake when welding for ventilation. 20. Earth Connection Screw Should connect earth reliably before using machine. 21. Digital Meter Shows the welding current during welding.

9Operation
Turn on switch of Distribution Box

Turn on power switch on front faceplate Cooling fan turns. Adjust Argon Gas gauge to suitable scale. Open the switch for cooling water. Preset welding current according to thickness of material. Start welding

Try welding Adjust welding parameters according to result of try welding. Set each switch to suitable position. Doing welding normally. Finish welding

Turn off Argon source and cooling water

Turn off power switch on front faceplate

Turn off switch on Distribution Box

13

10Attention Points
1 During welding, should use cable to let machine connect ground reliable. 2 When using machine, shouldnt block the intake of machine. 3 When AC welding, please pay attention the following: a) Avoid using of unnecessary prolonged cable, should straighten up the torch cable and material cable before using. b) When used prolonged cables, should roll up earth wire and torch cable, if cant roll up them, the torch cable should go along in the direction of workpiece. c) If cant avoid to roll up cables, should roll as follows: 1 2 3

Downright View

Side View

Explanation

Divide the unwanted cable into two parts: A and B Roll them up: Roll A and B in Overlap A and B, and *Roll in the same direction. right-about directions tie the overlapped *Roll in same number of of each other. plate to keep it tight. turns. *Roll with the same diameter.

If power switch trips itself, it shows machine goes broken. Shouldnt cloze the switch before
proper examination, or the broken will be increased, should contact us. Abnormal Indicating Light If its on, should check the main points according to the after parts.

5.

14

6.

Duty Cycle: This machines rated duty cycle is 35%, it means: 10 minutes is a period, do welding at rated current for 3.5 minutes, and left 4 minutes is for No-load. When doing actual welding, due to different duty cycle, so the applicable current is different, see following form:
Type WSE-200 Duty Cycle Current 35% 60% 100% 200 152 118 250 191 148 315A 240A 185A 500A 380A 295A WSE-250 WSE-315 WSE-500

Deposit Storage When deposit storage, for safetys sake, should deposit less than 3 layers, and use cables to firm it. If moving them, should deposit less than 2 layers, and use cables to firm them. 8 If welder is put on slop, should prevent it may sway down. 9. Should not use welding machine to do thaw. 10. Environment Requirement The machine protecting grade is IP21 should use under the following environment: Dry room without dust never use in rain Temperature around between 10C 40C Relative air humidity 40C 50% 20C 90% Dust or acid or erosive substances shouldnt transcend normal quantity, except the one generated from welding. Height above sea level should transcend 1000m The space distance between wall shouldnt less than 20cm Without abnormal vibration or surge. When two or more than two welders are put in parallel use, the space distance between machines shouldnt less than 30cm. Should avoid been exposed to rain or snow during transit and storage, the store house should keep air ventilated well, without erosive gas or dust.

7.

11 Welding Reference Value

1. Relationship between welding current, tungsten diameter and Argon gas flow: Welding Current (A) Tungsten Diameter (mm) Argon Gas Flow (L/min)

15 1065 55120 85150 120200 200320 320400 400640

5

0.5 1.0 1.6 2.0 2.4 3.2 4.0 4.8

15

7 4 8 6 9 610 710 1015 1220 1525

3

2. Welding Parameters For Stainless Steel (SUS304): Steel Tungsten Wire Welding Argon Gas Thickness Diameter Diameter Current Flow (mm) (mm) (mm) (A) (L/min) 0.6 1.0 1.5 2.5 3.0 4.0 5.0 6.0 8.0

Space (mm) 1 1 1 1

Space Shape

1.6 1.01.6 1.01.6 1.62.4 1.62.4

1.0 2.4 2.4

12.0 3. Welding Parameter For Aluminum: Aluminum Tungsten Wire Thickness Diameter Diameter (mm) (mm) (mm) 0.6 1.0 1.5 2.5 3.0 4.0 5.0 6.0 8.0

3.2 2.43.2 3.24.0 3.24.0 1.6 1.01.6 1.01.6 1.62.4 1.62.4

1.0

1.0 01.6 01.6 1.62.4 1.62.4 1.62.4 2.43.2 2.43.2 3.24.0 3.24.0
0

30 2530 5070 6595 90120 110150 120180 150200 160220 180240

15

5 4 7 6 9 6 9 710 1015 1015 1015 1218 1218

4

b a b
a b

2 2 3 2 3 3 4 4 5 6 8

c c d c d c d
b d d

3.2 2.43.2 3.24.0

2.4

2.4

1.0 01.6 01.6 1.62.4 1.62.4 1.62.4 2.43.2 2.43.2 3.24.0

0

40 4060 6090 80120 100160 130200 150250 200280 200300

25

Welding Current (A)

Argon Gas Flow (L/min)

Space (mm) 1 1 1 1

Space Shape

5 4 7 6 9 6 9 710 1015 1015 1015 1218

4

b a b
a b

2 2 3 2 3 3 4 4 5

c c d c d c d
b d

(a)

(b)

(c)
Space Shape
16

(d)

12Maintain and Check Make sure of safe use, should maintain and check periodically. When checking the outer and inner terminals should power off the input Distribution Box at first.
1

Daily attention points If find out abnormal during checking following items, should contact professional person: 1 Abnormal vibration, noise or smell 2 Whether connections of cables are heated. 3 After turn on power switch, whether fan can turn normally. 4 Whether switch is broken. 5 The connection and insulation of cables are correct or not. 6 Whether cables are broken or not. 2The items to check each 36 months 1 Electrical connection

Check input and side connection of output cable, whether the fixing screws are loose or is poorly insulated. 2 Connect ground Make sure machine body connects ground. 3 Machine inside If heat radiator is covered by dust, will affect heat radiation, the semi-conduct power element will be affect too. Also the dust accumulated on transformer winding will affect insulation, so should take apart coves of machine and use dry compressed air to clear off the inside of machine at lease once 6 months. After cleaning the inside of machine, should install the taken covers before using welder again. Attention if dont install the taken cover, the fan will lose efficiency, and the transformer and semi-conduct power elements would be broken down.

If welder is just power off, shouldnt check machine immediately, should check 5 minutes later after power switch and switch of Distribution Box is turned off, so inside capacitor can discharge electricity.

17

13Key Point For Check During Abnormal

1. Main Checking Items Broken Condition Reason Torch switch fails, torch connection cable is broken up. Cant generate Arc Fuse blows out or switch of Distribution Box fails. Workpiece connection cable is connected poorly. Torch cable is broken. Cant strike arc or arc is not stable. Cable connection is loose. Protective gas is mixed with air. Gas flow is not enough. Welding surface is poor or not good. Time for Delay Gas Cutoff is too short. The workpiece is dirty with grease. Tungsten surface is dirty. Current is set to over high. Protective gas is mixed with air. Tungsten is worn out too quickly. Torch and earth connection are connected conversely. Alumina Clearing Effect is set to high. Tungsten is too small.

18

2. Main points for repair No Abnormal Power on, digital meter doesnt show value, indicating light is not on, fan doesnt turn, without output for welding. Power on, digital meter doesnt show value, fan doesnt turn, with output. Over heat, without welding output for welding. Over current, without welding output for welding. Without gas output, gas valve functions Reason Way to Fix

Supplied power lacks phase

Find out phase-lacking reason.

Fan is broken down Fan is blocked by something Use over-load . Fan is broken. Current of MOSFET or main transform is over high Bottle pressure is not enough. Argon gauge fails. Gas passage is blocked.

Change it Clear off this blocking things Use according to duty cycle 35% Change fan. Contact us Check gas pressure. Change Argon gauge. Clear off the blockings.

3 4

Press torch switch, without gas output

Gas valve doesnt function

Fails to strike Arc

With high frequency Without high frequency Can stop gas when turn off power switch Cant stop when turn off power switch

Torch switch fails or its control Check the torch switch and torch wire is broken. control wire. Check or change PCB05 or PCB06 (WSE-200). Gas valve control circuit fails. Check or change PCB05 or PCB11 (WSE-250, WSE-315). Tungsten is dirty. Repair tungsten. Torch or earth cable fails. Change cables. Fails to supply Argon gas PCB06 (WSE-200) fails. PCB11 (WSE-250&315) fails. Get through Argon gas. Repair or change PCB06. Repair or change PCB1. Repair or change PCB05 or PCB06 (WSE-200). Repair or change PCB05 or PCB11 (WSE-250 WSE-315)

Fails to stop gas supply

Gas Valve control circuit fails.

Dirt is sucked into gas gauge. PCB06 (WSE-200) fails. PCB11 (WSE-250 315) fails Current POT fails. PCB05 fails. Adjusting POT fails. PCB05 fails.

Clean the gas gauge. Repair or change PCB06. Repair or change PCB11. Change current.POT. Repair or change PCB05 Change adjusting POT Repair or change PCB05

8 9 10

Cant stop high frequency Fails to adjust output current Fails to adjust AC alumina clearing effect

19