GENERAL PURPOSE DATA LOGGER SYSTEM

A PROJECT REPORT Submitted by

NAIKWADE CHINTAN U. 080410111031 THORIA HARSHIL D. 080410111091

In fulfillment for the award of the degree Of

BACHELOR OF ENGINEERING
In

Electronics & Communication Engineering Department

SardarVallabhbhai Patel Institute of Technology, VASAD. Gujarat Technological University, Ahmedabad

DECEMBER 2011

SardarVallabhbhai Patel Institute of Technology, VASAD. Electronics & Communication Engineering Department 2011

CERTIFICATE
Date: 7/12/2011

This is to certify that the dissertation entitled GENERAL PURPOSE DATA LOGGER SYSTEM has beencarried out by CHINTAN NAIKWADE and HARSHIL THORIA under my guidance in fulfillment of the degree ofBachelor of Engineering in Electronics and Communication (7th Semester) of GujaratTechnological University, Ahmedabad during the academic year 2011-12. Guides:
.

Internal Project Guide: Mr. S.M.Patel Assistant Professor, E&C Dep. SVIT, Vasad

Externa Project Guide: Mr. Ali Najhmi, Electronics Engineer, E Cube India Solution, Vadodara.

Head of the Department: Mr. Ashok Charaniya H.O.D E & C Dept., SVIT-VASAD.

ACKNOWLEDGEMENT

We wish to express our profound thanks to the university which gave us the opportunity to make the project and gave us the chance to show ours skills. This report is synergistic result of many minds. We are grateful for the inspiration and wisdom of many thinkers.

We thank our internal guide Mr. S M Patel, and Industry coordinator Mr.AliNajmiwho motivated and guided us through the project. He encouraged and gave unstinting support for working on this project.

We are also highly obliged to the Head of Department, Prof. Ashok Charania and laboratory technicians Mr. Tejas S. Patel and Mr. Nirav H. Pandya for helping us for the use of college laboratory. Lastly we thanks the entire faculty for supporting us.

ABSTRACT

GENERAL USAGE BASED VENDING SYSTEMS LIKE BEVERAGE MACHINES(TEA/MILK/COLA) ,PACKAGED FOODS(CHOCOLATES/ WAFERS),TICKET KIOSKS;ATM CENTRES ETC HAVE HUGE AMOUNT OF DATA TRANSACTIONS AND DATA STORAGE FACILITIES IN THEM.

DUE TO THESE HUGE AMOUNT OF TIME AND MONEY/MAN POWER WAS WASTED FOR MAINTENANCE OF MACHINE,DATA ACQUISITION AND EVEN ITS TIMELY REFILLING(EG:CASES OF MILK THE PROPOSED DATA LOGGER SYSTEM SOLVES THE PROBLEM OF CONTINUOUS MONITORING OF DATA ACQUISITION WITH HELP OF CHEAP WIRELESS COMMUNICATION. JUST LIKE SCADA[4] ORIGNALLY THE DATA STORED IN THE SYSTEM IS TRANSFERRED TO A CONTROLLER (LPC 2136) AND THEN THE MODEM WHICH IS CONNECTED TO THE CONTROLLER SENDS THIS THROUGH G.P.R.S. TO THE SERVER. THIS DATA IS RECEIVED AT THE SERVER OF COMPANY.IT IS REPEATEDLY REFRESHED SO THAT DEPRIVATION DOES NOT OCCURE.

G.P.R.S IS THE BASED TECHNOLOGY USE FOR THIS DATA SENDING.

LIST OF FIGURES
Figure No 3.1 3.2 4.1 5.1 5.2 6.1 6.2 7.1 7.2 7.3 7.4 8.1 8.2 8.3 9.1 10.1 11.1 11.2 12.1 Figure Description BLOCK DIG OF GPRS FUNCTIONAL DIG OF GPRS BLOCK DIG OF DATA LOGGER SYSTEM PIN DIG OF LPC 2148 BLOCK DIG OF LPC 2148 KEYBOARD FLOW CHART OF KEYBOARD SIMPLE DIG OF PIR INTERNAL BLOCK DIG OF PIR FUNCTIONAL DIG OF PIR WORKING DIG OF PIR PICTURE OF MODEM OPERATIONAL DIG FOR MODEM INTERFACING OF D15 CONNECTOR LCD RS232 PIN DIG TEMPERATURE SENSORS CHARACTERSTICS OF TEMP SENSOR OPERATORS MONITOR SCREEN PageNo 5 6 8 12 13 17 18 19 19 20 21 22 23 24 25 28 29 31 33

LIST OF TABLES
Table No Table 3.1 Table 8.1 Table 9.1 Table 9.2 Table 9.3 Table Description GPRS NETWORK ELEMENT SPECIFICATION OF D15 PINS ELECTRICAL SPECIFICATION OF LED CHARACTER ADDRESS CODE PIN SPECIFICATION Page No 4 24 26 26 27

TABLE OF CONTENTS
Acknowledgement Abstract List of Figures List of Tables Chapter : 1 Company Profile Chapter : 2 General Purpose Data Logger System Chapter : 3 GPRS 3.1 general description 6 3.2 Terminals of gprs Chapter :4 Block dig of data logger 4.1 Modules Chapter : 5 LPC 2148 5.1 Description 5.2 Features 5.3 Interrupt controller 5.4 Ports 5.5 Interfacing connectors Chapter : 6 Keyboard Chapter :7 PIR Sensors Chapter : 8 Modem Chapter : 9 LCD Chapter : 10 RS 232 Chapter : 11 Temperature sensor Chapter : 12 Operators screen 8 9 10 10 11 14 15 16 18 19 22 25 28 29 33 i ii iv vii 1 2 3

CHAPTER 1 E CUBE INDIA SOLUTIONS Baroda

E Cube India is an embedded technology company offering M Commerce Services and readers for wireless application, automatic vending machines, micro finance machines and many related hardware. The Company has presence in domestic and international market. M Commerce service infrastructure is established to support wireless solutions for retail banking and micro finance application. Presently the Company is manufacturing a range of vending machines, micro finance machines, customize and various readers on wireless technology for M Commerce payments

CHAPTER 2 GENERAL PURPOSE DATA LOGGER SYSTEM

The Company is into manufacturing various vending machines for beverages like tea, milk, cola, packed food packets, ticket kiosks, ATMs. There is huge amount of data transaction and data storage is done through these vending machines. However, it is not possible to maintain these machines from remote locations. Lot of time, money and manpower is required to be invested to visit the machine physically for maintenance. The Project undertaken deals in developing a device that can communicate the data of the vending machine to the server which will help in knowing the health of the machine and make trouble shooting easier then before from remote location. In the event engineer physically has to visit the machine for maintenance or repair he will know in advance the trouble area and can go fully prepared for the same. This will save lot on time and man-hours and money. Remote monitoring will facilitate controlling of the machine, its temperature, power consumption, trigger the alarm etc.[1] All this is achievable by using GPRS spectrum.[5]

CHAPTER 3 GPRS
(General Packet Radio Service)
The general packet radio system (GPRS) provides packet radio access for mobile Global System forMobile Communications (GSM) and time-division multiple access (TDMA) users. In addition toproviding new services for today's mobile user, GPRS is important as a migration step towardthird-generation (3G) networks. GPRS allows network operators to implement an IP-based corearchitecture for data applications, which will continue to be used and expanded for 3G services forintegrated voice and data applications. The GPRS specifications are written by the EuropeanTelecommunications Standard Institute (ETSI), the European counterpart of the American NationalStandard Institute (ANSI).[2]

GPRS is the first step toward an end-to-end wireless infrastructure and has the following goals: Open architecture. Consistent IP services. Same infrastructure for different air interfaces. Integrated telephony and Internet infrastructure. Leverage industry investment in IP. Service innovation independent of infrastructure. Benefits of GPRS The GPRS provides the following benefits: Overlays on the existing GSM network to provide high-speed data service Always on, reducing the time spent setting up and taking down connections Designed to support bursty applications such as e-mail, traffic telematics, telemetry, broadcastservices, and web browsing that do not require detected connection. By implementing Cisco GPRS products and related solutions, mobile service providers can optimize their networks to deploy high quality mobile voice and data services. They can also benefit from new operating efficiencies, peer-to-peer IP-based architecture for scalability, and IP standard interfaces to billing and customer support.

TABLE 3.1 GPRS Network Elements:

Block Digram of GPRS

FIGURE 3.1

Block Diagram of GPRS: FIGURE 3.2

3.1 : GPRS Terminals: The term terminal equipment is generally used to refer to the variety of mobile phones and mobile stations that can be used in a GPRS environment. The equipment is defined by terminal classes and types. Ciscos gateway GPRS serving no de (GGSN) and data network components interoperate with GPRS terminals that meet the GPRS standards. Three classes of GPRS terminals are provided: Class A, Class B, or Class C.

Class A Terminals Class A terminals support GPRS and other GSM services (such as SMS and voice) simultaneously. This support includes simultaneous attach, activation, monitor, and traffic. Class A terminals can make or receive calls on two services simultaneously. In the presence of circuit-switched services.

Class B Terminals: Class B terminals can monitor GSM and GPRS channels simultaneously but can support only one of these services at a time. Therefore, a Class B terminal can support simultaneous attach, activation, and monitor, but not simultaneous traffic. As with Class A, the GPRS virtual circuits are not disconnected when circuit-switched traffic is present. Instead, they are switched to busy mode. Users can make or receive calls on either a packet or a switched call type sequentially, but not simultaneously.

Class C Terminals: Class C terminals support only sequential attach. The user must select which service to connect to. Therefore, a Class C terminal can make or receive calls from only the manually selected (or default) service. The service that is not selected is unreachable. The GPRS specifications state that support of SMS is optional for Class C terminals.

CHAPTER 4

BLOCK DIAGRAM OF DATA LOGGER SYSTEM

FIGURE 4.1

DESCRIPTION OF MODULES USED IN SYSTEM

1) Micro Controller unit: Philips LPC 2148. 2) Display: 16*2 Character LCD. 3) Keyboard: 4*4 4) Data communication Device: MODEM

5) Door Opening Sensors: Passive Infrared Sensors. 6) Temperature sensor device.

CHAPTER 5 DETAIL DESCRIPTION OFPHILIPS LPC 2148

The LPC2148 microcontroller Is based on a 16-bit/32-bit ARM7TDMI-SCPU with real-time emulation and embedded trace support, that combine microcontrollerwith embedded high speed flash memory of 512 kB. A 128-bit widememory interface and a unique accelerator architecture enable 32-bit code execution atthe maximum clock rate.

For critical code size applications, the alternative 16-bit Thumbmode reduces code by more than 30 % with minimal performance penalty. Due to their tiny size and low power consumption, LPC2148 is ideal forapplications where miniaturization is a key requirement, such as access control andpoint-of-sale.

Serial communications interfaces ranging from a USB 2.0 Full-speed device,multiple UARTs, SPI, SSP to I2C-bus and on-chip SRAM of 8 kB up to 40 kB, make thesedevices very well suited for communication gateways and protocol converters, softmodems, voice recognition and low end imaging, providing both large buffer size and high processing power.

KEY FEATURES OF LPC 2148

plastic low profile quad flat package 64 leads body 10 10 1.4 mm Flash Memory : 512 kb. RAM: 32 kb + 8kb Shared with USB DMA. ADC: 2(14 Channels). DAC: 1. Temp Range (C): -40 to +85. CPU operating voltage range: 3.0 V to 3.6 V (3.3 V 10 %) with 5V tolerant I/O Pads External Crystal Oscillator: 1 to 25 MHz. Multiple serial interfaces: Two UARTs (16C550), Two Fast I2C-bus (400 kbit/s),SPI and SSP with buffering and variable data length capabilities. Vectored Interrupt Controller (VIC) with configurable priorities and vector addresses. Support 32-bit ARM instruction set and 16-bit Thumb Instruction set.

PIN DIAGRAM OF LPC 2148

FIGURE 5.1

BLOCK DIAGRAM OF LPC 2148

FIGURE 5.2

Interrupt Controller:
The Vectored Interrupt Controller (VIC) accepts all of the interrupt request inputs and categorizes them as Fast Interrupt Request (FIQ), vectored Interrupt Request (IRQ), and non-vectored IRQ as defined by programmable settings. The programmable assignment scheme means that priorities of interrupts from the various peripherals can be dynamically assigned and adjusted. Fast interrupt request (FIQ) has the highest priority. If more than one request is assignedto FIQ, the VIC combines the requests to produce the FIQ signal to the ARM processor.

The fastest possible FIQ latency is achieved when only one request is classified as FIQ,because then the FIQ service routine does not need to branch into the interrupt serviceroutine but can run from the interrupt vector location. If more than one request is assignedto the FIQ class, the FIQ service routine will read a word from the VIC that identifies which FIQ source(s) is (are) requesting an interrupt. Vectored IRQs have the middle priority. Sixteen of the interrupt requests can be assignedto this category. Any of the interrupt requests can be assigned to any of the 16 vectoredIRQ slots, among which slot 0 has the highest priority and slot 15 has the lowest. Non-vectored IRQs have the lowest priority. The VIC combines the requests from all the vectored and non-vectored IRQs to producethe IRQ signal to the ARM processor. The IRQ service routine can start by reading aregister from the VIC and jumping there. If any of the vectored IRQs are pending, the VICprovides the address of the highest-priority requesting IRQs service routine, otherwise itprovides the address of a default routine that is shared by all the non-vectored IRQs. Thedefault routine can read another VIC register to see what IRQs are active.

DESCRIPTION OF PORTS IN LPC 2148

Port 0: Port 0 is a 32-bit I/O port with individual direction controls for each bit. Total of 31 pins of the Port 0 can be used as a general purpose bidirectionaldigital I/Os while P0.31 is output only pin. The operation of port 0 pinsdepends upon the pin function selected via the pin connect block.Pins P0.24, P0.26 and P0.27 are not available. Port 1: Port 1 is a 32-bit bidirectional I/O port with individual direction controlsfor each bit. The operation of port 1 pins depends upon the pin functionselected via the pin connect block. Pins 0 through 15 of port 1 are not available.

INTERFACING CONNECTORS
USB 2.0 DEVICE CONTROLLER: The USB is a 4-wire serial bus that supports communication between a host and anumber (127 max) of peripherals. The LPC2148 is equipped with a USB device controller that enables 12Mbit/s data exchange with a USB host controller. It consists of a register interface,serial interface engine, endpoint buffer memory and DMA controller. UARTs: The LPC2141/42/44/46/48 each contain two UARTs. In addition to standard transmit andreceive data lines, the LPC2148 UART1 also provides a full modem controlhandshake interface. I2C-BUS: The LPC2148 each contain two I2C-bus controllers. It Can Connects 127 devices. At one time the data transfer is occur between one device only.The I2C-bus implemented in LPC2141/42/44/46/48 supports bit rates up to 400 kbit/s(Fast I2Cbus). LPC 2148 has also SPI and SSP Serial I/O Controller. LPC 2148 has facility of Real Time Clock(RTC) and Watch Dog Timer. PULSE WIDTH MODULATOR: The PWM is based on the standard timer block and inherits all of its features, althoughonly the PWM function is pinned out on the LPC2148. The timer is designedto count cycles of the peripheral clock (PCLK) and optionally generate interrupts orperform other actions when specified timer values occur, based on seven match registers.The PWM function is also based on match register events.

CHAPTER 6

KEYBOARD
Keyboard is the essential Interfacing Device by which we can enter the appropriate value to the Micro Controller. In The Keyboard The Keys are detected by the matrices. In Both Row and in Column the voltage is given. If any switch is pressed then the path is completed and the pressed switch is Decoded.

FIGURE 6.1

FLOW CHART

 This chart Show how the program runs and decode step by step. When the Switch is pressed then Interrupt is generated and the pressed key is Decoded.

FIGURE 6.2

CHAPTER 7 PASSIVE INFRARED SENSORS(PIR)

The pyroelectric infrared sensor detects infrared radiation on the basis of thecharacteristics that the polarization of pyroelectric material changes with temperature.Dual compensated sensing elements are applied to suppress the interference resultingfrom temperature variation. As a result, the operating stability of the sensor is greatlyimproved. Our products can be used in many applications. Such as in security systems,burglar alarms, visitor acknowledgement, light switch control and intellectualized toy. Fresnel Lens is use for Human Body Detection. The Lens is Devided in 9 part to cover Whole 140 Deg as shown in Fig.7.1

Block Diagram of PIR Sensor. FIGURE 7.2

PIR Sensor Cover Whole 140 Degree of Cone in its Sensing Range. FIGURE 7.3

 It connect to other device and Alart the User for moving Object Detection.

 It Transfer the detection of motion In Electric signal.

Range: 15-25 meter. FIGURE 7.4

CHAPTER 8 GPRS MODEM

Modem is Work as both Modulator and De-modulator. Hence it can Receive as well Transmit the Data Through Server. In The Data Logger System The Essential part that Transmit the Data through the server is Modem. Modem needs one Service Provider to Access the GPRS band and Communicate Through it. The Technical Specification of Modem is as under.

FIGURE 8.1

The FASTRACK Supreme 10 and FASTRACK Supreme 20 are discrete, rugged cellular Plug & Play Wireless CPU offering state-of-the-art GSM/GPRS (and EGPRS for FASTRACK Supreme 20) connectivity for machine to machine applications. This Is how The Service Provider Is Inserted In Modem.

FIGURE 8.2

Interfacing D-15 Connector FIGURE 8.3

 Specification Of Pins: TABLE 8.1

CHAPTER 9 LCD DISPLAY

FIGURE 9.1

Features of LCD: 5 x 8 dots with cursor Built-in controller (KS 0066 or Equivalent) + 5V power supply (Also available for + 3V) 1/16 duty cycle B/L to be driven by pin 1, pin 2 or pin 15, pin 16 or A.K (LED) N.V. optional for + 3V power supply

TABLE 9.1

TABLE 9.2

Pin Function: TABLE 9.3

CHAPTER 10 RS 232-Serial Communication Bus

For the Serial Data Communication we require MAX 232 I.C and a DB-9 (Male/Female) connector. The MAX232 is an integrated circuit that converts signals from an RS-232 serial port to signals suitable for use in TTL compatible digital logic circuits. The MAX232 is a dual driver/receiver and typically converts the RX, TX, CTS and RTS signals.

FIGURE 10.1

CHAPTER 11 Temperature Sensor

FIGURE 11.1

What is a temperature sensor?

 An analog temperature sensor is pretty easy to explain, its a chip that tells you what the ambient temperature is! These sensors use a solid-state technique to determine the temperature. That is to say, they dont use mercury (like old thermometers), bimetalic strips (like in some home thermometers or stoves), nor do they use thermistors (temperature sensitive resistors). Instead, they use the fact as temperature increases, the votage across a diode increases at a known rate. (Technically, this is actually the voltage drop between the base and emitter - the Vbe - of a transistor. By precisely amplifying the voltage change, it is easy to genereate an analog signal that is directly proportional to temperature. There have been some improvements on the technique but, essentially that is how temperature is measured.

Because these sensors have no moving parts, they are precise, never wear out, don't need calibration, work under many environmental conditions, and are consistant between sensors and readings. Moreover they are very inexpensive and quite easy to use

FIGURE 11.2

Using the TMP36 is easy, simply connect the left pin to power (2.7-5.5V) and the right pin to ground. Then the middle pin will have an analog voltage that is directly proportional (linear) to the temperature. The analog voltage is independant of the power supply. To convert the voltage to temperature, simply use the basic formula: Temp in C = [(Vout in mV) - 500] / 10 So for example, if the voltage out is 1V that means that the temperature is ((1000 mV - 500) / 10) = 50 C If you're using a LM35 or similar, use line 'a' in the image above and the formula: Temp in C = (Vout in mV) / 10 Problems you may encounter with multiple sensors...

If, when adding more sensors, you find that the temperature is inconsistant, this indicates that the sensors are interfering with each other when switching the analog reading circuit from one pin to the other. You can fix this by doing two delayed readings and tossing out the first one

CHAPTER 12

OPERATORS MONITORING SCREEN

REFRENCES
1) IMPROVEMENT OF DATA LOGGER SYSTEM FOR RENEWABL ENERGY,BY: JAKREE SRINONCHAT, ASIAN GENERAL ON ENERGY AND EVVIRONMENT,AUG 2009. 2) SURVE V, A WIRELESS COMMUNICATION DEVICE FOR SHORT MESSAGES MASTER THESIS 2006. 3) EFFICINT USE OF SPRECTUM,RYSAVYA RESEARCH,BY:CHRISTOFER GUTTMAN, 4) GENERAL PACKET RADIO SERVICES ,WHITE PAPER,BY: USHA COMMUNICATION TECHNOLOGY ,1998 TAYLOR K MOBILE MONITORING AND CONTROL INFRASTRUCTURE CSIRO AVAILABLE ONLINE AT
http://mobile.act.cmis.csiro.au