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PS03-850
Release 100
Revision Date: 29 August 2002
Document version 1.3
PS30-850 Ver 1.3 August 2002
Page 2 FTE Release 100
Revision Status
Revision Description
Overview
Fault Tolerant Ethernet: High Availability Ethernet for Industrial Applications
The evolution of open Ethernet technology has introduced high-performance, low-cost networking to
industrial plants. Until now, providing the robustness of industrial control networks with commercial-off-
the-shelf (COTS) Ethernet equipment remained a major hurdle. Honeywell unites the benefits of
Ethernet technology with their expertise in designing robust networks to deliver the patented Fault
Tolerant Ethernet (FTE) solution. The FTE design is an advanced networking solution using COTS
equipment, delivering increased system availability while reducing commissioning and maintenance
®
costs. FTE Release 100 provides a robust 100 Mbps Ethernet network for Honeywell's PlantScape
®
and TotalPlant Solution (TPS) systems, as shown in Figure 1.
Distributed System
Architecture
Server HMIWeb ACE PMD eServer PHD GUS
Server Interfaces Stations App Control Server APP
Honeywell - S9000 Environment
LCS620, TDC3000
FSC, UDC, 7800, DPR
Allen-Bradley
OPC Client & Server
Modicon, GE Fanuc
and many more! F F F F F F F F F F
T T T T T T T T T T
E E E E E E E E E E
LAN WAN
F
ControlNet T
E
HM AM PLCG HG NIM
Process
Controller
PMD FSC
Co CB
PLC
ntr
ol FSC
Ne
PM I/O GEFanuc EC
t Versamax
3rd PartyI/O
PIU PM
Family
Rack I/O --Series A
Conventional Ethernet redundancy schemes typically employ two separate Ethernet networks, with
each node (server or station) connected to both networks. If there is a communication failure, the time
for a node to switch to the other network can range from under 10 seconds to over 30 seconds,
depending upon the network complexity and the equipment used.
The FTE solution, however, employs a single network and does not require a server or station to re-
establish a network connection. As a result, the switchover time is much faster - one second! By
providing more communication paths between nodes, FTE also tolerates more faults, including all
single faults and many multiple faults. In addition, FTE is transparent to higher-level applications,
which benefit from the high network availability FTE provides, without requiring any additional software
configuration. Normal Ethernet nodes (non-FTE) can also connect to an FTE network and benefit from
a more available communications environment than conventional Ethernet redundancy schemes offer.
An FTE network interconnects node clusters. A node is a networked device used in process control
applications, such as a PlantScape station, or a TPS Global User Station (GUS). A cluster is a set of
nodes with high intercommunication. Such nodes are typically involved with the same process unit, for
example, control servers, history servers, operator workstations, and supervisory controllers.
The basic FTE network architecture is two parallel tree hierarchies of switches and cables, joined by a
crossover cable to form a single network. The trees are designated A and B; their separate identity is
maintained by color-coding and tagging cables, switches, and FTE node ports.
Firewall
To Plant Information Network (PIN)
Backbone
Switches
History, SWITCH SWITCH
Advanced
Control
A B
Cluster
Switches
SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH
A B A B A B
An FTE node contains FTE software and two Network Interface Controllers (NIC), one to connect to
each tree. FTE is an option for most Honeywell system nodes (see their respective specifications).
FTE software can also be installed on any other node having 2 identical Network Interface Controllers
in a Windows 2000 PC that together have been certified for FTE.
A typical FTE network contains several pairs of cluster switches interconnected by a pair of backbone
switches, as shown in Figure 2. A small FTE network could have just one set of cluster switches, while
a very large FTE network could have an additional level of switches between the cluster and backbone
switches. The FTE nodes form a fault-tolerant community whose members can communicate as long
as at least one path exists between them. The maximum number of FTE nodes in a community is 511.
In addition, up to 511 Ethernet (non-FTE) nodes may be singly connected to the FTE network. The
FTE nodes detect these Ethernet nodes and will use any available path to communicate with them.
FTE can operate under either Windows 2000 Workgroups or Domains. The Domain Controller must
be an Ethernet node since that function executes on a PC with a single Ethernet port.
Besides the fault tolerant communications driver, FTE software includes management modules for
reporting the status of an FTE node to other nodes. These FTE management modules can also be
installed on Ethernet nodes to create monitored Ethernet nodes, whose status can be reported to FTE
nodes and can be displayed along with the status of FTE nodes by the System Management Display.
A firewall or router is recommended to connect an FTE community to any other network, e.g., the Plant
Information Network (PIN). FTE must be a separate subnet. A firewall or router is not needed if the
FTE community is isolated. Honeywell’s network services organization can provide consulting,
installation, and support services for firewalls, routers, and other network components. They also can
certify additional PCs and network equipment that may be used in an FTE network application.
FTE Components
FTE networks can be implemented with copper or fiber optic cabling, or a combination. A multimode
fiber optic cable can reach up to 2 km (1.2 mi); copper cable up to 100 m (300 ft). FTE network
equipment must be selected with corresponding copper or fiber interfaces. Typically, the backbone
connections will be multimode fiber optic. While cluster cabling is normally copper, fiber optic media
converters can be used when a longer distance link is required from a switch to a node. Only fiber optic
and STP (shielded twisted pair) copper cables are offered by Honeywell, in order to meet the
specifications of equipment suppliers for reliable operation in high noise industrial environments.
TYPICALLY Backbone
FIBER OPTIC -up to 2km Switches Media
Converters
Cluster
Switches SOFTWARE
CD
Honeywell offers and supports the finest network equipment to ensure reliable network operation, and
tests with Honeywell releases, revisions of that equipment by their suppliers. Alternative equipment or
equipment for special applications such as long distance links, can be used if certified for FTE. A
certification is valid only for the specific releases tested; subsequent revisions require re-certification.
• FTE Software
– Patented fault tolerance logic
– Multiple communication paths between nodes, for multiple fault tolerance
– Fast switchover to minimize system disruption
– Extensive diagnostics to reduce maintenance costs and troubleshooting time
– Network status and node status displays
• Network Interface Controller (NIC)
– Two single-port cards or one dual port card per PC
– Single-port cards for application flexibility
– Dual port card for performance and minimal PCI slot consumption
• Switches
– Autosensing 10/100 Mbps ports
– Powerful multiple processors for high performance operation
– Runtime diagnostics to detect and isolate noisy cables and jabbering nodes
– Remote management functions for remote diagnostics and configuration
– STP copper and multi-mode fiber optic models
• Media Converters
– Convert between copper and multimode fiber optic media
– Provide flexibility for varied application requirements
• Cables
– Copper STP (Shielded Twisted Pair) for reliable operation under plant electrical noise
– 62.5/125 multimode fiber optic for complete electrical isolation and longer distances
Honeywell has an outstanding network services organization that can manage all aspects of Ethernet
systems, from a small process control system to a total enterprise, including:
Network planning, design, installation, and integration -- including all cabling, racks, testing,
training, and documentation.
Security assessment and engineering -- including authorization, authentication, encryption, activity
logging, intrusion detection, and virus protection
Firewall engineering, configuration, testing, and management -- providing secure remote access to
a customer’s network from anywhere in the world
Remote monitoring of customer networks around the clock -- ensuring that all components are
operating properly, including
– networks (switches, routers, probes, firewalls)
– systems (PlantScape, TPS, PHD, servers, any type of PC)
– PC applications (are they running and responding)
Network Performance Management -- supporting optimum operation by proactive tracking of
network component performance
Remote Network Administration -- ensuring correct installation of updates and configuration
changes for components such as servers, switches, firewalls, and routers
Procurement and support of PCs and network equipment to provide consistent operation
Specifications
NE-NICS01 Specifications
®
Model Intel PRO/100 S Dual Port Server Adapter
IEEE Standard/Network Topology 10BASE-T, 100BASE-TX
Number of Ports Two autosensing
Wiring and Connectors CAT-5 STP/UTP, 2 pair; two RJ-45
Data Rates Supported per Port 10 & 100 Mbps
IEEE Standards Support 802.2 & 802.3
Data Path Width 64-bit PCI
Data Transfer Mode Bus master DMA
Hardware Certifications FCC B, CE
Typical Power Consumption 1.3A @+5VDC
Operating Temperature 0-55°C
Operating Humidity 85% at +55°C
Operating System Supported Microsoft Windows 2000
MZ-PCEB31 Specifications
®
Model Intel PRO/100+ Adapter
IEEE Standard/Network Topology 10BASE-T, 100BASE-TX
Number of Ports One autosensing
Wiring and Connectors CAT-5 STP/UTP, 2RJ-45 connector
Data Rates Supported 10 & 100 Mbps
IEEE Standards Support 802.2 & 802.3
Data Path Width 32-bit PCI
Data Transfer Mode Bus master DMA
Hardware Certifications FCC B, CE
Typical Power Consumption 0.67W @+5VDC
Operating Temperature 0-55°C
Operating Humidity 85% at +55°C
Operating System Supported Microsoft Windows 2000
NE-EMC001 Specifications*
Model Allied Telesyn AT-MC102XL with power supply
Number of Ports 1 100 BASE-TX, 1 100 BASE-FX
100 BASE-TX Cabling/Connector Type CAT5 STP/UTP, RJ-45 connector
100 BASE-FX Cabling/ Connector Type 62.5/125 (core/cladding) MMF (multi-mode fiber), SC connector
Packet Transmission Characteristics
Round Trip Delay 0.4 µs maximum
-12
Bit Error Rate (BER) <10
Power Characteristics
External Power Supply 100-240 VAC , 50/60 Hz +/- 3%
Input Supply Voltage 12 VDC +/- 5%
Max. Current 0.5 A
Power Consumption 6 W maximum
Physical Characteristics
Height 1.0 in (2.5 cm)
Width 4.12 in (10.5 cm)
Depth 3.75 in (9.5 cm)
Weight 10.4 oz (294 g)
Environmental Specifications
Operating Temperature 32° to 104°F (0° to 40°C)
Storage Temperature -4° to 176°F (-20° to 80°C)
Relative Humidity 5% to 95% non-condensing
Approvals
EMC FCC Class A
Safety UL-Cul, CSA/CSA, NRTL, TUV, CE compliant
NE-EMCB01 Bracket** Mounts 2 NE-EMC001 media converters and power supplies
between 2 stacked NE-SWxx01 switches.
* Two are required at a node (one each for Tree A and Tree B). If that node connects to copper switches (NE-SWSB01/NE-
SWSX01), then two more are required at the switches (one each for Tree A and Tree B).
** Example: a cluster of 10 nodes with 1 remote node, with the A and B NE-SWSB01 switches stacked (mounted one on top
of the other). Connecting the remote node will require a pair of NE-EMC001 converters at the remote node, plus another
pair at the switches- that pair can be mounted between the switches using the NE-EMCB01 bracket. For several remote
nodes, probably the bracket would not be used, as the user may prefer to mount all converters together rather than mount
one pair between the switches and the rest somewhere else.
Ethernet Cables
NS-DCS000 Specifications
Device Types • Routers
Included
• Gateways
• Switches
• Hubs
• Two identical Network Interface Controllers in a specific PC or server
Device Category Class 2:
- Sold and supported by 3rd party suppliers
- No inventory or spares carried by ACS
- Limited technical support from ACSS TAC
- No standard test programs provided by Honeywell
- Supplier changes are not tracked
- Certified one-time-only
Deliverables • Test a device for certification for FTE implementation.
• Up to 16 hours technical telephone support on request during the design phase
• Up to 2 days of technical exchange meetings at Honeywell facilities in Phoenix,
Arizona.
• Up to four (4) days of test facilities in Phoenix, Arizona, for customer and
Honeywell engineers to conduct testing and certification of the candidate device
with FTE
• Report documenting the test results and certification status of the candidate
device
• Maintain a list of equipment certified for FTE.
Scope - Testing is limited to only those functions required for FTE. No other testing, e.g.,
limitations other device functions, or application programs, is performed.
- A one-month lead-time normally is required for scheduling this service.
- The cost of this service is non-refundable and payable even if the candidate
device fails the test procedure.
- This service does not affect any other commercial agreements nor imply
Honeywell endorsement of the candidate device
- On-site installation by Honeywell is not included, but may be added (priced
separately based on site location and accessibility).
- Purchase orders or inquiries on the Device Certification Service should be sent to:
Attention: Bret Popp
MS AZ15/R12
Honeywell Automation and Control Solutions • Service
2500 W. Union Hills Drive
Phoenix, AZ 85027
Bret Popp @ 602-313-5408 or Bret.Popp@Honeywell.com
Customer 1. Provide at least one unit of each candidate device.
responsibilities 2. Assume full responsibility for any deviations after the candidate device has
been returned (e.g., replacement with a different model number or later
firmware version.)
NS-FDS000 Specifications
Key Firewall • Source and Destination Filtering – Controls which nodes on each side of the
Features firewall may forward or receive packets through the firewall.
• Protocol Filtering – Controls which network protocols are allowed to pass through
the firewall, in ether direction.
• State Control of Communication – Controls which systems on each side of the
firewall may initiate communications between networks.
• Intrusion Detection – detects an attack, disconnects the session, logs the attack,
and notifies the appropriate network security personnel.
• Address Translation – Masks actual PCN addressing from systems outside the
PCN. This not only adds security; it also allows flexibility in PCN addressing.
Deliverables Hardware/software:
Honeywell will provide one firewall device with the capability of up to 50 connections.
A one-year maintenance agreement with the firewall manufacturer is included.
Firewall design to meet customer security requirements:
Honeywell will study customer requirements to complete a comprehensive design,
including reliability and capacity requirements and Service Level Agreements.
Order all equipment required:
During the design phase, a list of required equipment is generated. Honeywell then
orders this equipment, and tracks it for timely delivery. Honeywell will specify the
hardware required and be responsible for software-hardware compatibility and
feature requirements.
Stage and configure equipment to emulate customer environment:
Honeywell will receive all equipment and verify that it is operational. Engineers will
simulate the customer site’s environment in a lab environment. Engineers will stage
and configure all firewall parameters on all devices to work within customer
requirements. Security checks performed will ensure that customer assets are not
vulnerable to any unauthorized access. Once testing of the equipment and
configurations is complete, the equipment will be shipped to the customer site.
When the equipment arrives, the customer may call the Honeywell Solution Support
Center (SSC) / Remote Service Center (RSC) for phone support while installing the
equipment and bringing it on-line.
Manage the connection (optional):
Once the connection between the PCN and the PIN is provisioned, it can be moved
to the operations group for management. Honeywell’s SSC/Network Group (NG)
offers additional services such as Availability Monitoring, Configuration
Management, Fault & Vendor Management, Intrusion Detection and Performance
Management, under separate contract.
After Installation Support:
Within the first 30 days, the Honeywell SSC/NG will be available to help
troubleshoot, isolate faults, and make configuration corrections to the Firewall.
The following examples illustrate typical component model numbers for an FTE network. They do not
include software components and are not intended as the basis for placing an order.
51305786 STP
crossover cable
Cluster Switches Figure 4 shows the simplest FTE network, which consists
NE-SWSB01 STP of one cluster with a pair of switches, a crossover cable,
A B and cabling to a total of 12 or fewer FTE and Ethernet
51305482 nodes.
STP cables
In this example, all the distances from nodes to switches
are less than 100 meters, so STP (Shielded Twisted Pair)
equipment and cabling can be used throughout.
FTE Ethernet FTE
Figure 5 shows a small FTE network with three clusters, each with 12 or fewer FTE and Ethernet
nodes. Since there are multiple clusters, they are linked by backbone switches. Again, since all the
distances from nodes to switches are less than 100 meters, STP (Shielded Twisted Pair) equipment
and cabling can be used throughout.
Cluster Switches
NE-SWSB01 STP
A B A B A B
51305482
STP cables
Some clusters have more than 12 FTE and Ethernet nodes, so the switches in those clusters have
been expanded with additional units. The distances from nodes to the cluster switches are less than
100 meters, so STP (Shielded Twisted Pair) cabling can be used. Also shown is a remote FTE node,
which is connected to the backbone switches via a pair of Ethernet media converters. Ethernet media
converters are an economical solution for a remote node.
Model Numbers
NE-NICS01 Dual port STP Network Interface Controller for TPS nodes
MZ-PCEB31 Single port STP Network Interface Controller for PlantScape nodes (2 req’d)
FTE Software
Model Number Description
Ethernet Switches
Model Number Description
Media Converter
Model Number Description
NE-EMC001 Ethernet media converter (2 required at a node, one each for Trees A and B)
NE-EMCB01 Bracket Mounts 2 NE-EMC001 media converters between 2 stacked NE-SWxx01 switches
Cables
STP CAT5 Cable with RJ-45 Connectors Tree A– yellow boots Tree B– green boots
Connect a STP switch to a STP node or a to STP switch
2 meters 51305482-102 51305482-202
5 meters 51305482-105 51305482-205
10 meters 51305482-110 51305482-210
20 meters 51305482-120 51305482-220
MMF Cable with 1 MT-RJ and 1 SC Connector Tree A– yellow boots Tree B– green boots
Connect STP switch with fiber optic converter to a fiber optic
switch
2 meters 51305780-002 51305780-102
5 meters 51305780-005 51305780-105
10 meters 51305780-010 51305780-110
20 meters 51305780-020 51305780-120
STP CAT5 Crossover Cable White boots
To interconnect a pair of STP switches in order to join Tree A to Tree B
2 meters 51305786-502
5 meters 51305786-505
10 meters 51305786-510
20 meters 51305786-520
MMF Crossover Cable White boots
To interconnect a pair of fiber optic switches in order to join Tree A to Tree B
2 meters 51305782-402
5 meters 51305782-405
10 meters 51305782-410
20 meters 51305782-420
Switch Configuration Cable
One required per FTE network for configuring STP or fiber optic switches
RS-232 Cable 51305787
Services
Model Number Description
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written
agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages.
The information and specifications in this document are subject to change without notice.