Professional Documents
Culture Documents
A self-contained system, the 7100 Series ARC valve has a pressure reducing trim and is in-line repairable.
General Description
The 7100 Series ARC Valve has been specifically designed and manufactured to meet the demands and operating philosophies of todays high pressure centrifugal pumps. Many power plants are now operating under peaking or throttled conditions, which in turn requires the pumps to operate at less than their optimal design and performance levels. As a result, they are subject to serious damage from hydraulic, mechanical and/or thermal abnormalities. The 7100 Series ARC provides the most economical and reliable system to protect pumps from the dangers of low and/or reverse flow. It combines the functions of a check valve, flow sensing device, minimum flow control and pressure letdown into a single valve. The ARC valve requires no external use of power and installs easily with only three connections. By eliminating at least seven major interdependent components, that ordinarily would be necessary to provide this protection, we have not only simplified the system, but made it much more reliable. Our quest for ensured pump flow protection does not, however, end at just providing the hardware. We analyze the complete pumping system and piping. Very often the applications fluid hydraulics and dynamics compromise the effectiveness of the protection system. A thorough analysis of conditions up and downstream of both the pump and ARC valve will provide us with solutions to reliable protection... things such as 1) proper pressure throughout the complete bypass piping to prevent any level of flashing or cavitation; (a condition that is prevalent in all pressure breakdown systems); 2) improved bypass manifold arrangements; 3) good piping layouts that promote stable operation; 4) stable and reliable interaction of pump and valve at less than optimal conditions of operation.
The 7100 Series ARC is made to operate in a low flow condition for extended periods without damage to the valve or bypass piping system. The need is no longer just for emergency, short duration shut down, but for extended operation at low flows. Our check and bypass/pressure letdown elements are specifically designed to operate under these difficult conditions. There is no need
for an auxiliary manual by-pass system which only serves to negate the advantage of an automatic system. The design of the 7100 Series ARC is the result of 27 years of experience and over nine thousand ARC valves in service. And to help ensure every valve works properly, functional tests are performed and the valves are then certified for the application.
Flow Control
Yarway is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Copyright 2009 Tyco Flow Control. All rights reserved. YAWMC-0418-US-0910
Outlet
Bypass
Inlet
Bypass
YAWMC-0418 2
Recirculation control valve FIC To process Gate valve (optional) Flow meter
ARC
Specifically designed for fail safe operation Fewer moving parts cuts down failure potential No external source of power to jeopardize operation Single vendor responsibility
Yarway System
Remote back pressure regulator (optional) Storage vessel
Bypass element
Pump
YAWMC-0418 3
Bypass Bypass discharge discharge E E F F Min.clearance clearance Min. to remove cascade to remove bushing cascade bushing
D D
Valve Valve inlet inlet
Bypass Bypass discharge discharge E E F F Min. clearance Min. clearance to to remove remove cascade bushing cascade bushing RF RFflanged flanged end per per end ANSI B16.5 B16/5 ANSI
Dimensions and Weights for Class 900 and 1500 Valves, inches [mm]
Valve Size
3" [80] 4" [100] 6" [150] 8" [200]
Bypass Conn.
11/2" [40] 2" [50] 21/2" [65] 3" [80]
A
201/2 [520.7] 251/2 [647.7] 36 [914.4] 42 [1066.8]
B
8 11/16 [220.7] 11 [279.4] 15 5/8 [396.9] 18 1/4 [463.6]
C
11 3/32 [35.7] 13/4 [44.5] 2 3/8 [60.3] 3 [76.2]
D
8 [203.2] 11 [279.4] 14 [355.6] 18 [457.2]
E
10 [254] 14 [355.6] 20 [508] 24 [609.6]
F
18 [457.2] 24 [609.6] 34 [893.6] 41 [1041.4]
G
12 [304.8] 15 [381] 21 [533.4] 28 [711.2]
H
13 1/2 [342.9] 17 [431.8] 22 1/2 [571.5] 28 [711.2]
J
7 1/2 [190.5] 9 1/2 [241.3] 12 [304.8] 15 [381]
Dimensions are the same for Flanged and Butt Weld end valves. Available in DIN and JIS end connections. Valve size and bypass connection in., [DN]; Dimensions in., [mm]; Weight lb., (kg).
YAWMC-0418 4
Sizing Guide
Valve Size
Main Flow Range Bypass Cv Range 2 Stage1 4 Stage2
1) For DPs up to 1500 psid 2) For DPs between 1500 and 3000 psid
3"
120-400 GPM 27-91 M3/hr 0.3-0.4 (0.26-3.5Kv) 0.2-2.0 (0.17-1.7Kv)
4"
300-715 GPM 68-162 M3/hr 1.0-11.5 (0.87-9.9Kv) 0.8-8.0 (0.69-6.9Kv)
6"
600-1575 GPM 136-358 M3/hr 3.0-24.0 (2.6-20.8Kv) 2.0-17.0 (1.7-14.7Kv)
8"
700-2675 GPM 159-608 M3/hr 5.0-40.0 (4.3-34.6Kv) 4.0-28.0 (3.5-24.3Kv)
Pump discharge pressure minus bypass line pressure Specific gravity of fluid pumped
Installation
Receiver vessel
Piping Installation (separate line to receiver) Recommended location of back pressure orifice or back pressure regulator when specified
Receiver vessel
Check valve
YAWMC-0418 5
50, 50, 49 49 17
1 1
33 33
4 4
8 8
6 6
2 2
51 51 51 51 46 46 See sectional See sectional Detail C for Detail Cpilot for valvepilot representation valve See BB See detail Detail
47 47
representation
18 32 32 13 13
15 19
48 48 58 58
52 52
59
12 12 14 14
30
27 53 26 26 29 29 51 31
22 22
11 11 10 10
7
56 56
55 55
57 57
23 23 34 34
YAWMC-0418 6
Detail C Detail C
Notes:
1. Recommended spare parts for service inspection. 2. Recommended spare parts for service overhaul. 3. Optional on body.
4242 4343
22 22
38 38
4444 19 19
4141
3939
4848
2828
4545
3636
2727
3535
60 60
Part
Body Bonnet Pipe Plug Segmented Retaining Ring Segmented Ring Retainer Spring Disc Orifice Snubber Retaining Ring Washer Seal Assembly Disc Lower Guide Bushing Switch Point Adjustment Screw Switch Point Adj. Screw Bushing Spring Pin (Bushing) Flow Element Bypass Bushing Piston Pilot Tube Metering Orifice Spring Pin Stroke Adjustment Screw Spring Pin Lock Nut
Material
Cast Steel Cast Steel SS SS SS SS SS SS SS SS Elastomer SS SS SS SS SS SS SS SS and Stellite SS SS SS SS SS
Specification
ASME SA216 Gr. WCB DIN 17245Material No.1.0619 GS-C-25 Type 316 ASME A487 Gr. CA6NMCL. A Type 17-7 PH Type 17-7 PH ASME SA351 Gr. CF8M Type 316 PH 15-7 Mo ASTM A276-XM19 TFE and SS ASTM A479 Type XM19 ASTM A582 Type 416 ASTM A582 Type 416 Type 18-8 Type 316 ASTM A747 Gr. CB7 Cu-1 ASME SA479 Type 410 ASME SA564 Gr. 630 w/ Stellite 6 seat Type 431 Type 18-8 ASME SA564 Gr. 630 Type 18-8 Type 18-8
Item
30 31 32 33 1,2 34 1,2 35 1,2 36 1,2 38 1,2 39 1,2 41 1,2 42 1,2 43 1,2 44 1,2 45 2 46 1,2 46a1,2 47 1,2 48 1,2 49 50 513 52 53 551,2 561,2 57 58 59 1,2 60 2
Part
Bypass Cover Stud Nut O-ring O-ring O-ring O-ring O-ring O-ring Seal Assembly Anti-Rotation Key Retainer (O-ring) Pilot Valve Seat Pilot Tube Seal Plug O-ring Back-up Ring (3" Valve Only) O-ring O-ring Drive Screws Nameplate Pipe Plug (Pressure Tap) Stud Stroke Adjustment Screw Cover Filter Gasket, Lower Filter Gasket, Upper Filter Housing and Screen Assembly Retaining Ring Seal Assembly Retaining Ring
Material
CS Alloy Steel Alloy Steel Elastomer Elastomer Elastomer Elastomer Elastomer Elastomer Elastomer SS Elastomer SS SS Elastomer Elastomer Elastomer Elastomer SS SS SS Alloy Steel CS Elastomer Gasket SS SS Elastomer SS
Specification
ASTM A105 ASME SA193 Gr. B7 ASME SA194 Gr. 2H TFE Propylene TFE Propylene TFE Propylene TFE Propylene TFE Propylene TFE Propylene TFE Propylene ASTM A276 Gr. 440C TFE Propylene Type 431 Type 431 TFE Propylene Carbon/graphite reinforced PTFE TFE Propylene TFE Propylene Type 18-8 Type 302 Type 316 ASME SA 193 Gr. B7 ASTM A105 TFE Propylene Reinforced Teflon Type 316 Type 17-7 PH TFE Propylene PH 15-7 Mo
YAWMC-0418 7
Flanged body BPR illustrated (installed between flanges). Wafer BPR is also available.
Flow
YAWMC-0418 8
10 10
11 11
9 9
Flow Flow
Flow Flow
A A
1 1
12 12
8 8
13 13
11 11
6 6
3 3
4 4
9 9
B
C
Part
Body Seat Plunger Guide O-ring Plunger Spring Retainer Spring Energized U Cup Seal Retaining Ring Nameplate Drive Screw Spacer Spiral Ring
Item
1 2 3 4 5 6 7 8 9 10 11 12 13
Part
Body Seat Plunger Guide Energized U Cup Seal Plunger
Material
ASME SA105 ASTM A747-CB7Cu-1 with Heat Treatment ASME SA564 Type 630 (17-4 PH) H-900 Heat Treatment Filled TFE
ASTM A479-431 Stainless Steel with Heat Treatment ASTM A564 Type 631 (17-7 PH) H-900 Spring Heat Treatment Spring Retainer AISI 304 Stainless Steel Spiral Ring AISI 302 Flow Conditioner ASME SA747-CB7Cu-1 Retaining Ring AISI 316 Stainless Steel Set Screw ASTM A194 Grade 8 (18-8) Nameplate AISI 300 Series Stainless Steel Drive Screw Stainless Steel
A
+/- 1/16" [1.6] 11/6 [42.9] 2 7/8 [73.0] 3 5/8 [92.1] 5 [127.0] 6 3/16 [157.2] 8 1/2 [215.9]
Total flow through the pump Disc position Pressure drop across the main check Bypass Cv Bypass DP Valve response to sudden changes in flow Bypass piston pressure These detailed analyses are the users complete assurance that the valve meets performance requirements in all respects and can be supplied with the valve. A certified test curve is shipped with each valve (see page 11 for example). Insist on it, as you would for your pump!
YAWMC-0418 10
20.0 15.0 10.0 5.0 0.0 2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00
0 0 200 200 400 400 600 600 800 800 1000 1000 1200 1200 1400 1400 1600 1600 1800 1800
10.0 9.0 8.0 8 0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 0 200 400 600 800 1000 1200 1400 1600
Bypass Cv
Main (GPM)
1800
1600
1400
1200
1000
800
600
400
200
YAWMC-0418 11
How to Order
Our sales representatives will help you select the correct valve for your application. Please complete this form before contacting the sales office to help ensure all necessary information is provided.
Pump Flow
Normal -Process- flow: Maximum -Process- flow: Minimum -Process- flow (optional): Minimum pump protection flow:
(if Minimum Flow is to be considered in sizing) (Minimum required Recirculation Flow) Please Complete Pressure Requirements psi bar KgF/cm2 Kpa
(if Minimum Flow is to be considered in sizing) (at Minimum required Recirculation Flow) (Line pressure at ARC Valve bypass port) Please Enter Both Temperatures
Temperature
Normal temperature at ARC Valve: Maximum temperature at ARC Valve:
Fluid
Liquid: Boiler Feed Water (In this case disregard S.G. and V.P.) Other (Please specify) _________________ Specific Gravity: Vapor Pressure: Viscosity: Orientation of ARC Valve: Desired End Connections: Vertical Horizontal
Raised Face Flange Ring Type Joint (RTJ) Flat Face Flange Butt Weld Ends Other - Specify in Comments 150 300 600 900 1500 2500
A216 Gr. WCB A351 Gr. CF8M A351 Gr. CK3MCuN (6Mo) A995 Gr. CD3MWCuN (Super Duplex) Ethylene Propylene (EPR or EPDM) TFE Propylene (Aflas or Fluoraz) Fluorocarbon Rubber (Viton) Other - Specify in Comments Constant Speed - Motor Driven Variable Speed (VFD) - Motor Driven Variable Speed - Turbine Driven Other - Specify in Comments
Comments:
NACE Materials Required? Flow Test with Performance Certificate Required? Customer Inspection Required Prior to Shipment?
Certificate of Compliance for Hydro Test Required? Magnetic Particle Test Required? Radiograph Inspection Required (specify scope)?
Flow tests are generally conducted on all model 5300 and 7100 ARC valves and one model 9100 or 9200 ARC valve per sales order line item at no additional cost. Model 9300 ARC valves and other flow test requirements are upon request and at additional cost. If flange drilling is other than ANSI, please specify in Comments. Please include Pump Curve if available.
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S.and foreign countries. Tyco reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.
YAWMC-0418 12
www.tycoflowcontrol.com