The Nederman Design Guide

Leading solutions for improved workspaces

Nederman is the leading company with solutions based on capturing at source i.e. extraction of contaminants right at the point of creation. We offer the widest range of products and solutions on the market for extracting dust, smoke and exhaust. Together with our range of supply systems for water, air, oil and other consumables, we make workspaces all around the world clean, safe and efficient. Our global presence affords us insights into the myriad of national and international regulations and directives governing work safety, health and environmental issues. With more than 60 years of experience we are the pioneers renowned for excellent quality and reliability certified according to ISO 9001 and ISO 14001. Our successful progress is based on our commitment to continuous product development, efficient manufacturing and extensive marketing activities.

Nederman Design Guide

Introduction
High, mid and low vacuum........................................................ 2 Applications with explosion risks.............................................. 3 Application areas................................................................... 45 Nederman Tools for Consulting Engineers................................ 7

Guides...................................................... 8
Extraction solutions industrial applications............................ 8-9 Exhaust extraction systems ..................................................... 10 Hose and cable reels. ................................................................ 11

Low vacuum solutions.......................... 12

Arms ....................................................................................... 15 Filters ...................................................................................... 22 Filter cartridges ....................................................................... 25 Oil mist filters ......................................................................... 28 Fans and control equipment .................................................... 31

Solutions that pay off in many ways

Investing in Nederman products and systems leads to: improved working environment by reducing health and safety risks assured quality of finished products reduced wear on tools and equipment minimized harmful emissions to the outdoor environment.

High vacuum solutions......................... 39

Vacuum units .......................................................................... 44 Arms ....................................................................................... 51 Valves . .................................................................................... 53 Starters .................................................................................... 55 Dust collectors ....................................................................... 56 Pre-separators . ....................................................................... 61 Dust extraction kits ................................................................. 63 Ducting Accessories . .............................................................. 64

The Nederman Design Guide

This Design Guide is especially produced for consulting engineers. The purpose is to facilitate the planning and design of capture at source extraction solutions and supply systems. At your service you also have a unique set-up of software and design tools. More information about our standard products can be found in the Nederman Product Catalogue.

Mid vacuum solutions........................... 67

Vacuum units .......................................................................... 68 Filters ...................................................................................... 70 Compact vacuum units .......................................................... 71 Starters .................................................................................... 72 Accessories ............................................................................. 73

Vehicle exhaust systems...................... 75

Accessories ............................................................................. 75 Stationary vehicles .................................................................. 76 Vehicles in motion. ................................................................... 80 Emergency vehicles ................................................................ 89

Hose and Cable Reels........................... 98

Technical specifications and selection guide........................... 98

High, mid or low vacuum we master them all

Optimal solutions

Capture at source technology can be divided in two main categories: High vacuum = high speed extraction low air volume Low vacuum = low speed extraction high air volume

Capturing at source

The most efficient way to capture air pollution in industry is as close to the source as possible. One avoids extracting large air volumes and above all the pollutant is not spread around in the room. This is what we refer to as capturing at source. Contaminants may be in the form of solid waste, dust, fume, mist and gas, produced, for example, in a metalworking process such as welding or grinding or in a handling process involving foodstuffs or chemicals. The extraction of exhaust fumes from car and truck engines is another typical example of solving problems at source.

Sometimes we also refer to mid vacuum. This technique is applied in applications with light dust and shavings where the extraction capacity can be adjusted in order to save energy and reduce noise. Nederman masters the whole spectra of vacuum technologies from high to low vacuum. Therefore, we always can offer the most practical and cost-effective solution from our extensive range of products and systems.
See also product guides on pages 8-11

High vacuum

High vacuum, i.e.high speed extraction is done very close to the source or directly on the source. Typical applications are floor and machine cleaning, extraction from high speed tools such as grinders, cutters, sanders and suction from welding guns. The high vacuum technology allows solutions with flexibility over the whole working area combined with low air volumes.

Low vacuum

Low vacuum, i.e low speed extraction, allows capturing the pollutants at a greater distance due to the higher air flow. Low speed capturing is recommended for extraction of fumes, dust exhaust and other airborne particles. The extraction is carried out with extraction arms, exhaust nozzles, enclosures and canopies over machines.

High vacuum Type of contaminant Vacuum kPa Airflow m3/h per extraction point Particle velocity m/s Airborne particles and solid waste 15 50 80 - 400 20 90

Low vacuum Airborne particles 13 up to 3000 up to 25

Applications with explosive risks

Risk Evaluation Form

The Nederman Risk Assessment Report (published on www.nederman.com), filled in by the customer, qualifies and quantifies the pertinent aspects of the production process, including, for example, the type and composition of the dust, the air flow requirements and the extraction system. We then recommend suitable equipment for the described application and guarantee its functionality with respect to the information supplied. Each project is individually documented in detail for future reference. Where dust is concerned, assessment is based on the risk of combustible dust being present in the atmosphere, classified on a scale from continuous presence of explosive concentrations to unlikely presence with limited short term risks. A similar scale is used for assessing the risks involved when dealing with gases.

The consequences of fires or explosions can be extensive and include rupture of afilter systems and recirculation of contaminated air with subsequent health risks and damage to plant. Although it is impossible to completely eliminate the risk of creating explosive mixtures, it is possible to reduce the risk of ignition and the effects of an explosion.
Directives for explosive applications

Within the EU, harmonized regulations have been in force since 1994, whereby employers are required to assess the risk of creating an explosive atmosphere in their production environments. Two other directives became mandatory in 2003 concerning explosive applications:
European Directive 99/92/EC/ATEX 137

What is a dust explosion?

This directive states that it is the responsibility of the user/ employer, to assess and classify the working environment. Thus, the risk of working in a potentially explosive atmosphere is the first criterion that has to be examined when choosing an extraction arm, filter or fan for any operation or process. The Nederman Risk Assessement Report will be the basis for the choice of products for which we, as manufacturer and supplier, will be responsible with regard to product compliance.
European Directive 94/9/EC/ATEX 100a

An explosion is the rapid combustion of a mixture of dust and gas usually air. Dust concentrations have to be high enough to feed the combustion chain reaction.The speed of the resulting shock wave is less than 340 m/s. If the mixture is highly turbulent there could be a more violent explosion and the shock wave could reach 2,000 m/s, causing extensive damage. Potential ignition sources are also important to assess. For example, sparks from grinding or welding, electrical sparks, and glowing material from the work process.

Examples of different types of explosive dust Organic dust in the food industry: Synthetic organic dust: Metal dust: Pharmaceutical dust: Baking flour, soup powder, spices, flavouring Powder paint, plastic, grinding dust Aluminium, magnesium, titanium, and chromium A great number of powders

The European Directive 94/9/EC applies to the equipment manufacturers and harmonizes the technical and legal standards to which equipment for use in potentially explosive atmospheres is manufactured. Nederman offers a range of Ex approved and marked products which are manufactured according to these requirements.

Covering most industries and application areas

Nederman offers practical and cost-effective products and complete systems for a wide range of applications and industries. These can be regarded from three main aspects: type of contaminants the operations or processes carried out the materials worked on or handled.
Aerospace Automotive Building and construction Chemical and pharmaceutical Composites Education and training Electronics Emergency stations Engineering Food and beverage Glass and ceramics Heavy engineering Joinery and carpentry Laboratories Medical and veterinary Metal fabrication Military Museums and conservation Painting Paper and printing Recycling Schools Textiles and clothing Transportation Vehicle Inspection Centres Vehicle Repair shops Welding Workshops

Vehicle repair shop

Body work arm FilterMax Exhaust rail system Hose and cable reels

Portable high vacuum unit Exhaust hose reel E-PAK Windscreen arm

Exhaust rail system Hose and cable reels Exhaust hose reel

Metal fabrication industry

- Welding - Machining

FilterMax E-PAK or L-PAK Original extraction arm Portable high vacuum unit Hose and cable reels On-torch fume extraction

NEX HD extraction arm FilterCart FilterBox

Metal fabrication industry

- Oil mist filtration

Oil mist filter FilterMax Extraction arms Bench top extraction

Portable high vacuum unit Modular filter system

Wood work shop in schools

Machine extractions - directly from extraction outlets or existing extraction points on the machine

Cleaning outlets Mid Vacuum unit and filter unit

Food/Pharma industries
FilterBox Bench top extractor arms

Hose reels for hygienic demands Cleaning NEX Extraction arm

Nederman Tools for Consulting Engineers

Based on more than 60 years experience of extraction solutions, Nederman offers a set-up of tools and services especially developed for consulting engineers. With these your planning and design of dust and fume extraction systems will be considerably easier and more cost-effective. Our services include everything from complete project design and specifications to installation, maintenance and after-sales service.
NEDQuote

NEDQuote is a powerful design and calculation program developed by Nederman. It offers a unique opportunity to test different set-up scenarios and design complete installations. The following basic planning data is all we require in order to present a complete solution: the type of operation or process the number of extraction points the floor area and height of the premises. Solutions can be displayed in 2 or 3 dimensional drawings and include full product specification lists, pressure drop diagrams and pricing alternatives from single product to project level.
Ready-to-use symbols and product templates

Visuals/graphics, including product and parts specifications, of Nederman products in DWG/DXF format for 2-D and 3-D presentation. The drag-and-drop scale symbols can be used for all design and documentation applications. Available via our website.
www.nederman.com

The Nederman international website, with a special area for Engineering Consultants, contains extensive product and application information.

Nederman Extraction Solutions in Industrial Applications

The table gives a brief overview of the Nederman products and systems. When designing a system it is important to take into account all the parameters i.e. type of contaminants, number of extraction points, work space area, air flow, air volumes and temperature of the extracted air at the inlet. Other parameters to consider are required filtration effici ency, possible recirculation of air and potential safety hazards etc. On the following pages you find detailed information.

Light to medium duty applications Telescopic 600 1000 m3/h 0.9 1.6 m

Extraction Arms to be combined with fans or central filter/fan systems

Medium to heavy duty applications Special applications

Fans

Extended working area N fans 500 4000 m3/h

Bodywork arm 700 - 1000 m3/h 5 m

Extension arm Max length: 4.2 m and 6.0 m

Non-explosive applications

LOW VACUUM

Standard 600 900 m3/h 23m

NEX MD 900 1300 m3/h 25m Windscreen Arm (for car windscreen adhesive extraction Max 800 m3/h 4m Rail System Length up to 50 m NCF fans 1600 17000 m3/h

Original 700 1000 m3/h 25m

NEX HD 1000 1900 m3/h 25m

Explosive and/or hygienic applications

HIGH/LOW VACUUM

Non-explosive applications

Swing arms

Extraction nozzles

HIGH VACUUM

NEX D EX 3D 900 1700 m3/h 25m

NEX DX EX 2D (Dust) 900 1700 m3/h 25m

NEX S EX 2D/G (Dust and Gas) (Acid proofed design) 700 1700 m3/h 24m

NCF EX fans 1500 16000 m3/h

OIL MIST

Type of contaminant Low vacuum Mid vacuum High vacuum Airborne particles Airborne particles and light waste Airborne particles and solid waste

Vacuum kPa 13 6 12 15 50

Airflow m3/h per extraction point up to 1900 m3/h 200 600 m3/h 80 400 m /h
3

Particle velocity m/s up to 25 15 20 20 90

Filters
FilterBox

Central/fixed units

Portable and Mobile units

FE 840/841 Fume extractor FilterBox MFS Modular Filters FilterMax C25 1500 3000 m3/h FilterMax F 1500 10000 m3/h FilterMax DF 2200 13000 m3/h FilterMax SFC (Safety recirc. filter) 2000 4000 m3/h FilterCart/ FilterCart Carbon for odour solvents

Midvac (Medium vacuum) 1000 2600 m3/h

L-PAK 150 400 m3/h

E-PAK 150 860 m3/h

FlexPAK 800 1300 m3/h

P-series cleaning equipment for dry dust

C-PAK 1500 2500 m3/h

FlexFilter Modular filters 1600 m3/h

VAC Systems 1500 5000 m3/h

RBU-systems 1300 3200 m3/h

FilterMax DX (Low vacuum) with safety devices for explosive applications 3600 7200 m3/h

FlexFilter EX (High vacuum) with safety devices for explosive applications 2200 5000 m3/h Modular filters 1600 m3/h

P 221 EX

NOM Oil mist filter and fan units 400 2800 m3/h 0.37 2.2 kW

Nederman Exhaust Extraction Systems

Stationary cars Workshops

Single & Twin exhaust extractors

Reels
Manual with spring 75 150 mm Length: 5 10 m

Track Arm
Operating area: 180

With balancer

With suspesion Twin with suspencord sion cords

Motor driven 100 150 mm Length: 7.5 10 m

Stationary cars/ Vehicles in motion Workshops Vehicle inspection centre

Rail System 920/400

Rail length: 2.5 100 m Hose 5 m long, 100 mm Temp: up to +150C Manual disconnection Trolley moved by hand Large variety of nozzles available

Rail System 920/1500

Rail length: 2.5 100 m Temp: up to +150C Manual or automatic disconnection Large variety of nozzles available For Stationary vehicles: Hose 5 m long, 150 mm Vehicles in motion: Hose 6 m long, 100 (cars), 150 mm (trucks)

Vehicles in motion Car / truck manufacturing

Nederman ALU 150/250

ALU 150/250 is a robust, tailor-made, exhaust extraction systems. ALU 150: for cars ALU 250: for heavy goods vehicles, construction plant and military use

Nederman ALU-FLOWLINE

Vehicle inspection centre

For continuous production lines Based on the ALU150 system With motorized return in a separate track Motorized hose hoist

Vehicles in motion Emergency stations

Nederman MagnaSystem

PTS

MAGNARAIL The ultimate solution with outstanding performance. Serves up to 4 vehicles at a time.

MAGNATRACK HS For high-frequency/highspeed applications. MAGNATRACK S An economical alternative for lower speed and lower usage bays. Both serve 1 vehicle at a time.

MAGNATRACK B For stations with less usage demands. Serves 1 vehicle at a time.

MAGNASTACK The reliable solution for vertical exhaust stacks. Serves 1 vehicle at a time.

PTS - Pneumatic Track System

Perfect for stations where vehicles vary (used in more than one station). Serves 1 vehicle at a time.

10

Hose & cable reels

Series

Application Guide Hose and Cable Reels

884
Air Oil Grease Vacuum Electricity

889 Hose & cable reels 876 881 886 Series 793 782
Air Oil Grease Vacuum Electricity

893

888

883

882

Water / High pressure water

Oxygen / Acetylene / LPG

Water / High pressure water

Oxygen / Acetylene / LPG

11

Capture at source Low vacuum solutions

Generally speaking, low vacuum products and systems are used for extraction purposes where the air is contaminated with small, light and low velocity particles that can be regarded, for design purposes, as acting like a gas. Welding fume and baking flour dust are good examples of potentially hazardous substances that are best dealt with at source. This means that: their removal uses high volumes of air, 600 2000 m/h they are extracted via large diameter ducting at relatively low speeds, around 10 25 m/s the pressure drops that have to be overcome are low, normally in the region of 1 3 kPa.
Typical applications for low vacuum solutions Bench top applications

Bench top extraction of fumes, vapours and light dust is often used in small-scale or light industrial applications such as soldering and gluing or working with solvents. Schools, laboratories, health clinics and medical research institutions are some of the workplaces that can benefit from these solutions. Detailed product information about bench top extraction can be found in the Nederman Product Catalogue.
NEDQuote

NEDQuote is a powerful design and calculation program, and a unique tool in which different set-up scenarios for arms, filters and fans can be investigated. See Nederman Customer Support for further details.
Dimension the ducting
Air volume m/h 700-1100 up to 600 Duct diameter mm 160 125 Fume Air velocity m/s 10-15 10-15 Dust Duct diameter mm 125 100 Air velocity m/s 15-25 15-25

engineering processes such as welding grinding and oil mist recycling food and pharmaceutical processes involving the handling of powders or chemicals. In these last instances there is often a latent explosion risk and specially adapted products are available for dealing with such situations.

6800-12000

4200-6800

2600-4200

1700-2600

1100-1700

400

315

250

200

500

10-15

10-15

10-15

10-15

10-15

315

250

200

160

400

15-25 15-25

15-25

15-25

15-25

A low vacuum installation with fan, filter and arms

12

How to dimension

In the dimensioning example it is assumed that only 50% of the extractors are in operation simultaneously. The calculation then provides the approximate maximum airflow and vacuum requirements so that a suitable fan can be chosen. If a careful analysis of frequency of use is carried out, and dampers and inverter equipment are installed, it will often be possible to further reduce the size of the fan.

4. Calculate the required vacuum Determine the required vacuum by carrying out the following steps: a) Read off the pressure drops for the 4 m and 2 m NEX HDs working at 1200 m/h. The model requiring the greatest vacuum will provide the dimensioning value. In this case, it is 340 Pa for the 4 m arm. Note! Only one arm shall be calculated. b) Add 5 Pa for every metre of duct, measured from the arm furthest away from the fan. 20 metre of duct in this example. c) Add a further 15 Pa for every 90 bend. 5 bends in this example. d) Add 1200 Pa for the filter, FilterMax F, single module. (With a filter area of 60 m and an operational load of 40 m/mh the filter unit can handle an airflow of 2400 m/h). See page 25 for suitable filter cartridge. The required vacuum is: 340 + (20 x 5) + (5 x 15) + 1200 = 1715 Pa

Dimensioning the ducting

The following simplified dimensioning procedure can be used for any extraction system: 1. Draw a simple sketch Mark the proposed locations of the extractors, the filter (if any) and the fan. Note the length of the ducting and how many 90 bends are required. In this example it has been assumed that there are 5+5+5+5+5 m of ducting and 5 bends.

2. Choose extraction arms Two 4 m and two 2 m NEX HD arms have been chosen.

3. Calculate the total airflow required The arms will be used for heavy welding, requiring 1200 m/h per arm. This means a potential maximum airflow of 4800 m/h if in operation simultaneously. In practice, however, it is most probable that only 2 arms will be in operation at the same time, which means that the design airflow rate will only be 2400 m/h (1200 m/h + 1200 m/h = 2400 m/h, 50% use).

A= Filter B= Fan

13

5. Choose the fan

The connection from the extractor arm to the main duct should always be at least 160 mm in diameter. For more precise dimensioning of ducting, please contact your supplier.
Note!
N

29
NCF 30/25
NC F3

When using the NEDQuote design and calculation program, different installation set-ups can be quickly investigated to determine an optimum solution. Always check that there is a sufficient incoming air supply to the workplace. In a common ducting system, with one fan serving several extractors, there is a risk of temporary fluctuations in suction capacity and pressure drop, but these problems are easily overcome by using dampers and frequency controlled fan. How to dimension High Vacuum Systems see page 40.

0/1 5

x= airflow y= static pressure

The required fan capacity is 2400 m/h at 1715 Pa. A suitable fan is the NCF 30/25. In this example, the following duct dimensions are required:
From arm 1 to arm 2 From arm 2 to arm 3 From arm 3 to arm 4 From arm 4 to filter 2 From filter to fan 2 From fan to outlet Airflow, m/h 1200 2400 2400 400 400 2400 Duct, mm 200 250 250 250 315 315

14

Low Vacuum Extraction Arms

The Nederman range of extraction arms covers a wide variety of applications for use in both explosive and nonexplosive environments. The different models meet the requirements of the relevant European Directives, such as Directive 98/37/EC concerning safety of machinery and Directive 94/9/EC, commonly known as the ATEX 100a Directive, concerning the use of equipment and protective systems in potentially explosive atmospheres. Before an extraction arm is chosen, it is the responsibility of the user/employer, according to European Directive

99/92/EC, or ATEX 137, to assess and classify the working environment. The resulting classification will be the basis for the choice of arm for which Nederman, as manufacturer and supplier, will be responsible with regard to product compliance. All Nederman arms are highly flexible, and simple to position, extend and retract. Different attachments are available for wall, ceiling or extension bracket mounting as well as a number of accessories, including hoods and dampers to improve efficiency.

Extraction arms for use in non-explosive environments

Nederman Standard

Nederman Telescopic

Nederman Original

Nederman NEX MD

Nederman NEX HD

Positioning of extraction arms

Light applications Extraction of fumes, vapours and dust. Schools, limited spaces, small booths. Required airflow: 600 900 m3/h Medium applications Extraction of fumes, vapours and dust. Small workshops, metal fabrication shops Required airflow: 900 1300 m3/h

Standard X

Telescopic X

Original X

NEX MD

NEX HD

Heavy applications Extraction of heavy smoke, vapours and dust. Heavy engineering workshops, welding, laser cutting, grinding with spatter. Required airflow: 1300 1900 m3/h

General specifications
Recommended airflows Maximum fume temperature Noise level at hood Damper Hose material Connection diameter Note mm m /h
3

Standard 600-900 70 67 Optional PVC covered Aluminium foil 160 Built in wall bracket

Telescopic 600-1000 70 70 Optional PVC covered Polyester fabric 150/160 360 swivel

700-1000 70 63-75 Standard PVC covered Polyester fabric 150/160 360 swivel

Original

900-1300 70 * Standard PVC covered Polyester fabric 150/160 360 swivel

NEX MD

1000-1900 120 63 Standard Glass fibre reinforced PVC, PVC covered Polyester fabric 200 360 swivel

NEX HD

C dB(A)

15

Nederman Standard Extraction Arm

Reach 2m 3m Accessories Damper Weight 11 kg 13 kg Standard arm 2 m Standard arm 3 m Description 10500238 10500338 Part no. Part no.

Nederman Telescopic Arm

Reach 0.9 -1.6 m 0.9 -1.6 m Accessories Wall Bracket Wall Bracket, 1 m Wall Bracket, 2 m Spot Light/Fan Switch, 24 V, 20 W Original Hood Spark Protection Original Hood Metal hood with damper Spot Light/Fan Switch, 24 V, 20 W, Metal Hood Fan Switch, Metal Hood Spark Protection, Metal Hood Weight 12 kg 12 kg Telescopic arm with Metal Hood Telescopic arm with Original hood Description 10502531 10502331 Part no. 10550635 10550735 10550835 10551235 10551335 10321542 10507435 10371080 10373118 Part no.

10500438

Pressure drop Standard Arm

Pressure drop Telescopic Arm

x = Airflow m/h y = Static pressure Pa A= 3 m, B= 2 m x = Airflow m/h y = Static pressure Pa

Dimensions Standard Arm

Dimensions Telescopic Arm

16

Nederman Original Extraction Arm

Reach 2m 3m 4 mV 4 mH 5m Accessories Wall Bracket Wall Bracket, 1 m Wall Bracket, 2 m Spot Light/Fan Switch, 24 V, 20W Original Hood Spark Protection Original Hood Metal hood with damper Spot Light/Fan Switch, 24 V, 20 W, Metal Hood Fan Switch, Metal Hood Spark Protection, Metal Hood Weight 11 kg 13 kg 16 kg 16 kg 18 kg Description Original arm 2 m Original arm 3 m Original arm 4 m Vertical Original arm 4 m Horizontal Original arm 5 m Part no. 10554235 10554335 10554435 10554535 10554935

Nederman NEX MD Extraction Arm

Reach 2m 3m 4m 5m Accessories Part no. 10550635 10550735 10550835 10551235 10551335 10321542 10507435 10371080 10373118 Weight 16 kg 20 kg 27 kg 32 kg Description NEX MD arm 2 m NEX MD arm 3 m NEX MD arm 4 m NEX MD arm 5 m 10561032 10561132 10561232 10561332 Part no. Part no.

Wall Bracket for 2 and 3 m arm Wall Bracket for 4 and 5 m arm Wall Bracket, 1 m Wall Bracket, 2 m Spot Light/Fan Switch, 24 V, 20 W Original Hood Spark Protection Original Hood

10372215 10372722 10512732 10512832 10551235 10551335

Pressure drop Original Extraction Arm

Pressure drop NEX MD Extraction Arm

x = Airflow m/h y = Static pressure Pa A = 5 m, B = 4 m 2 horizontal, C = 4 m vertical, D = 3 m, E = 2 m

700

900

1100

1200

1300

x = Airflow m/h y = Static pressure Pa A = 5 m, B = 4 m, C = 2 m and 3 m

Dimensions Original Extraction Arm

Dimensions NEX MD Extraction Arm

17

Nederman NEX HD Extraction Arm

Reach 2m 3m 4m 5m 17 kg 21 kg 28 kg 33kg Weight NEX HD arm 2 m NEX HD arm 3 m NEX HD arm 4 m NEX HD arm 5 m Description 10560232 10560332 10560432 10560532 Part no. Part no.

Nederman Extension Arm

Used when extra reach is needed. Combinations, see below. Made of robust steel profiles, flexible in all directions. The duct kit must be ordered separately.
Recommended airflows Recommended maximum negative pressure Connection diameter Maximum load on outer arm 4.2 m Maximum load on outer arm 6.0 m Recommended installation height from floor Description Extension Arm 4.2 m Extension Arm 6.0 m Description Duct kit 4.2 m Fume Duct kit 4.2 m Exhaust Duct kit 6.0 m Fume Duct kit 6.0 m Exhaust Description Duct kit 4.2 m Fume Duct kit 4.2 m Exhaust Duct kit 6.0 m Fume Duct kit 6.0 m Exhaust Accessories Cable for light kit Suspension for Exhaust Hose Reel Recovery rate by weight 100 % 100 % Max temp of extracted air 120 C 150 C 120 C 150 C Weight 73 kg 93 kg Weight 8 kg 12 kg 13 kg 17 kg Materials
Galvanised steel duct, PVC coated glass fibre hose Galvanised steel duct, NR-B hose Galvanised steel duct, PVC coated glass fibre hose Galvanised steel duct, NR-B hose

Accessories

Wall Bracket for 2 and 3 m arm Wall Bracket for 4 and 5 m arm Wall Bracket, 1 m Wall Bracket, 2 m Spot Light/Fan Switch, 24V, 20W Fan Switch Spark Protection

10372215 10372722 10512732 10512832 10512432 10512532 10512632 Max 2000 m3/h 3000 Pa 200 mm 100 kg 60 kg 2.7-3.0 m Part no. 10506635 10507735 Part no. 10374376 10374375 10374360 10374374

Pressure drop NEX HD Extraction Arm

Recovery rate by weight 92%

x = Airflow m/h y = Static pressure Pa A = 5m, B = 4m, C = 3m, D = 2m

57% 95% 71% Weight 2 kg

Dimensions NEX HD Extraction Arm

Materials Powder painted steel

Part no. 10345292 20374358

Recommended additional equipment: Extraction Arm Original, NEX MD or HD (each max 4 m), Single or Twin Exhaust Extractor, or Exhaust Hose Reel.

18

Pressure drop Extension Arm

Dimensions Extension Arm

x = Airflow m/h y = Static pressure Pa A = Extension Arm bent 40 (to its limit) B= Extension Arm bent 90 C = Extension Arm is straight.

Extraction arms for use in explosive environments

The NEX range of extraction arms is specially designed for working environments with fumes, vapours or explosive dust and also where the hygienic demands are high and large airflows are required. Typical workplaces can be found in the following industries: pharmaceutical food process technical chemical Applications include control, measuring, weighing, filling, blending, mixing emptying and packaging. See the table below for application categories and suitable arms. All arms are approved for environments where there is a risk of explosion according to European Directive 94/9/EC or ATEX 100a Directive

Nederman NEX D NEX D NEX DX

Nederman NEX DX NEX S

Nederman NEX S

Marking: EX II 3 D II Group II above ground, not mining 3 Equipment category 3 working in zone 22 D To be used in environments with explosive dust

Marking: EX II 2 D II Group II above ground, not mining 3 Equipment category 2 working in zone 21 D To be used in environments with explosive dust

Marking: EX II 2 D/G II Group II above ground, not mining 3 Equipment category 2 working in zone 1/21 D To be used in environments with explosive dust G To be used in environments with explosive gas

General specifications
Recommended airflows Maximum fume temperature Noise level at hood Damper Hose material Connection diameter Note mm m3/h C dB(A) 900-1700 70 55-80 Optional PVC 150/160 360 swivel NEX D 900-1700 70 55-80 Optional Antistatic Polyurethane 150/160 360 swivel NEX DX 600-1100 ( 125 mm) 900-1700 ( 160 mm) 70 65-70 No Antistatic Polyurethane 125 and 160 180 swivel NEX S

19

Nederman NEX D Extraction

Reach 2m 3m 4m 5m 2m 3m 4m 5m Weight 17 kg 21 kg 28 kg 33 kg 17 kg 21 kg 28 kg 33 kg NEX D arm 2 m NEX D arm 3 m NEX D arm 4 m NEX D arm 5 m NEX D arm 2 m, with damper NEX D arm 3 m, with damper NEX D arm 4 m, with damper NEX D arm 5 m, with damper Description 10500232 10500332 10500432 10500532 10501232 10501332 10501432 10501532 Part no. Part no.

Nederman NEX DX Extraction Arm

Reach 2m 3m 4m 5m 2m 3m 4m 5m Weight 17 kg 21 kg 28 kg 32 kg 17 kg 21 kg 28 kg 32 kg Description NEX DX arm 2 m NEX DX arm 3 m NEX DX arm 4 m NEX DX arm 5 m NEX DX arm 2 m, with damper NEX DX arm 3 m, with damper NEX DX arm 4 m, with damper NEX DX arm 5 m, with damper 10502232 10502332 10502432 10502532 10503232 10503332 10503432 10503532 Part no. Part no.

Accessories

Wall Bracket for 2 and 3 m arm Wall Bracket for 4 and 5 m arm

10372215 10372722

Accessories

Wall Bracket for 2 and 3 m arm Wall Bracket for 4 and 5 m arm

10372215 10372722

Pressure drop NEX D Arm

Pressure drop NEX DX Arm

x = Airflow m/h y = Static pressure Pa A = 5 m, B = 4 m, C = 3 m, D = 2 m

x = Airflow m/h y = Static pressure Pa A = 5 m, B = 4 m, C = 3 m, D = 2 m

Dimensions NEX D Extraction Arm

Dimensions NEX DX Extraction Arm

20

Nederman NEX S Extraction Arm

Reach 2m 3m 4m 2m 3m 4m Weight 13 kg 17 kg 22 kg 13 kg 17 kg 22 kg NEX DX arm 2 m, Diameter 125 mm NEX DX arm 3 m, Diameter 125 mm NEX DX arm 4 m, Diameter 125 mm NEX DX arm 2 m, Diameter 160 mm NEX DX arm 3 m, Diameter 160 mm NEX DX arm 4 m, Diameter 160 mm Description 10520232 10520332 10520432 10521232 10521332 10521432 Part no.

Pressure drop NEX S Arm

x = Airflow m/h, y = Static pressure Pa A = 4 m 125 mm, B = 3 m 125 mm, C = 2 m 125 mm D = 4 m 160 mm, E = 3 m 160 mm, F = 2 m 160 mm

Dimensions NEX S Extraction Arm

21

Low Vacuum Filters

The first step towards effective and safe removal of fumes, gases and dust from the workplace is choosing the most suitable extraction arm. The next step is to consider how the contaminants are to be removed from the extracted air so that it can be returned to the atmosphere or recycled without negative impact on the environment or workplace. These situations are often governed by stringent regulations with significant economic penalties if they are not observed. Filter systems must therefore be chosen to fulfil a number of basic requirements and the first main division of types is with regard to their use in explosive or non-explosive environments. The production environment must be assessed and classified according to current directives. The filters in this handbook are for stationary installation; there is also an extensive choice of mobile filter units, see the Nederman Product catalogue for further details.
The Nederman FilterMax System Nederman FilterMax F 30, 60 and 90

The filter handles the air polution from metal industries as well as non explosive dust from other industries. Integrated pre-seperator for coarse particles, sparks, etc. A wide range of cartridges for different purposes are available. Protection class IP54. In- and outdoor installation.
Nederman FilterMax DF 40, 80 and 120

The filter handles the air polution from metal industries as well as non explosive dust from other industries. A wide range of cartridges for different purposes are available. Protection class IP54. In- and outdoor installation.
Nederman FilterMax SFC

This is a modular system of filter units designed to deal with all types of fume and dust resulting from mechanical working or handling of a wide range of materials. If additional workplaces are added to the extraction system, increasing airflow requirements, then new modular sections can be easily added. There is also a compact stand-alone unit, C 25, for low volume applications where space is limited. Dimensioning example Light welding requires handling a load of 50 m/mh. In a FilterMax DF with a single module the filter area is 72 m, which means that it can filter 3600 m/h (50 m/mh x 72 m). This is equivalent to the volumes of extracted air from 3 or 4 welding stations in simultaneous operation. It could be advantageous to consider a twin module set-up to ensure sufficient capacity and longer cartridge life. Note: The welding shop in the example might have a total of 15 welding stations, but with a usage frequency of 15%, the filter suggested will be sufficient. When designing filter systems it is always important to take into account additional parameters such as the temperature of the extracted air at the inlet, the required filtration efficiency, possible recirculation of air and potential safety hazards.
Nederman FilterMax C25

FilterMax SFC gives increased safety against release of dangerous dust into the atmosphere. If the filtered air is recirculated a FilterMax SFC is vital to maintain a safe work environment. In combination with a pressure switch the FilterMax SFC can work as an emmission alarm as well as a safety filter. FilterMax SFC can be used as a heavy duty general filter cabinet in applications such as vehicle exhaust or fine dust. One FilterMax SFC module filters the air from one FilterMax F or FilterMax DF module. The maximum capacity is 4000 m/h, at heavy loads this is reduced down to 2000 m/h. For general filtration of dust or fume the capacity is 2000 m/h. The FilterMax SFC cabinet can be equiped with straight inlets or a combinations of 90 and straight inlets.
Nederman FilterMax DX 3000, 6000 and 9000

Designed for extraction of dry powder or dust with explosion risk applications or if explosion protection is demanded accordingly to the ATEX directive. Nedermans Dustline serie includes FilterMax DX and extraction arms and fans for explosive environments. Food, medical or chemical industries are likely users for this application. Protection class IP65.

General technical data

For further information see the Nederman Product Catalogue.

Compressed air pressure: 4-6 bar. Compressed air use: 70 N litres/min at 30 sec intervals (35 N-litres/ pulse). Supply voltage: 100V, 110V, 230V AC 50/60 Hz. Process air: 0 to +60C, non condensing air. Ambient temperature: -20C to +60C. Dimensioned pressure drop: 1200 Pa. Separation efficiency: >99%, by weight. Pulse noise: 50 dB LpAeq, 30s. Working pressure 0 to -5 kPa.

22

Filters for non-explosive dust and fumes

FilterMax C25

FilterMax DF/F

FilterMax SFC

FilterMax C25* A compact stand-alone filter with built-in fan and control equipment. For dry dust and fume. C25 - Single module 1500-2750 4 FilterMax DF The basic version of the FilterMax modular range. For dry dust and fume. DF40 - Single module DF80 - Double module DF120 - Triple module 2200-4300 4300-8600 8600-13000 6 12 18

Filter models

Airflow m3/h

Cartridges

Filter area m2

Part no. indoor

Part no. outdoor

48

72 144 216

12620167 12620267 12620367

12620467 12620567 12620667

FilterMax F Equipped with pre-separator for applications where there is a risk of sparks reaching the filter cartridges. For dry dust and fume. F30 - Single module F60 - Double module F90 - Triple module 1500-3500 3000-7000 4500-10000 6 12 18 60 120 180 12603067 12606067 12609067 12603567 12606567 12609567

FilterMax SFC For filtering exhaust fume or fine dust, or for recycling air from FilterMax DF or F models. When used in recycling applications the SFC model can also function as a back-up filter in case of collapse of the primary filter unit. Single module Double module Triple module 2000-4000 4000-8000 6000-12000 12 bags 24 bags 36 bags 9 18 27 12373910 2 x 12373910 3 x 12373910 12373914 2 x 12373914 3 x 12373914

*) For further information see the Nederman Product Catalogue.

FilterMax F System parts Container kit 2 x 40 l. Indoor installation (including adapter) Container kit 2 x 40 l. Outdoor installation (incl adapter)

Part no. 12372140 12373881

Filter Max F System parts Filter PW-NS-75-10-6. For fumes and fine particles, 99 % at 0.5 um, 10 m2 Filter PW PTFE-75-10-6 (6 pack) PTFE coated. For fine/medium particles, 99,9 % at 0.5 um, washable

Part no. 12373161

12373162

Container kit 2 x 100 l. Indoor installation (incl adapter and extension legs) Container kit 2 x 100 l. Outdoor installation (incl adapter and extension legs)

12372067 12373897

23

Nederman FilterMax DF System parts

Rotary air lock kit DF indoor installation Rotary air lock kit DF outdoor installation Dust container kit 50l indoor installation Dust container kit 50l outdoor installation Dust container kit 100l indoor installation Dust container kit 100l outdoor installation

12373574 12373573

Part no.

Nederman FilterMax F/DF Common Parts

Air outlet 315 mm indoor Air outlet 400 mm indoor Air outlet 500 mm indoor Air inlet 250 mm indoor Air inlet 315 mm indoor Air inlet 400 mm indoor Air inlet 500 mm indoor Air inlet 250 mm outdoor Air inlet 315 mm outdoor Air inlet 400 mm outdoor Air inlet 500 mm outdoor Air outlet 315 mm outdoor Air outlet 400 mm outdoor Air outlet 500 mm outdoor

12372057 12372058 12372059 12372070 12372071 12372072 12372073 12373561 12373562 12373563 12373564 12373565 12373566 12373567 Part no.

Part no.

12373549 12373550 12373572 12373571

Filter PW-NS-95-12-6 for fumes/fine particles, 99 % at 0.5 um, 12 m2. Filter- PW-PTFE-95-12-6 (6 pack) PTFE coated. For fine/medium particles, 99.9 % at 0.5 um, 12 m2. Filter-PWA-PTFE-95-10-6 (6 pack) Antistatic, PTFE coated. For inigtion sensitive medium/ coarse particles, 99.9 % at 0.5 um, 10 m2. Nederman FilterMax F/DF Parts

12373301

FilterMax SFC System Parts 12373558

Straight inlet for one module, rectangular round 315 mm

12373911

12373337

Pressure switch

12372142

Part no.

Straight inlet for one module, rectangular round 500 mm

12373918

Filter regulator, compressed air

12372064 90 inlet/outlet section 12373915

Pressure gauge kit

12372063 90 inlet/outlet bottom section 12373912

Shut off valve, compressed air

12372083

Bag filter EU8/F95, 9 m2 filterpockets

12373916

dP Control kit FilterMax DF/F/ DX (Accessory) dP Control kit FilterMax C25

12373603 12373321 90 inlet/outlet section 12374231

24

Filters for explosive dust and fumes

Filter model FilterMax DX With integrated control system. For applications where there are explosion risks. For dry dust and fume. Airflow, m/h Carftridge 6 12 Filter area, m 60 120 Model DX3000 TR DX6000 TR DX6000 SR DX6000SR/TR 7200-10800 18 180 DX9000 SR DX9000 SRII DX9000 SR/TR FilterMax DX System parts Part no. Relief direction Upwards Upwards Backwards Up- and backwards Backwards Backwards x 2 Up- and backwards Part no. 12610167 12610267 12610367 12610667 12610467 12610567 12610767

2400-3600 4800-7200

Rotary air lock kit DX

12374525

Cartridge guide
Contaminant Fumes and fine particles (Light and heavy welding, heavy load dust) Type Basic PolyWeb PolyWeb PolyWeb PTFE PolyWeb Antistatic PolyWeb Antistatic PTFE Filtration 99% at 0.5 m 99% at 0.5 m 99.9% at 0.5 m 99 % at 0.5 m 99.9% at 0.5 m

Relief duct adapter Dust container kit 50 l. Incl. adapter and extension legs Filter-PWA-95-10-6 ( 6 pack). Antistatic. For coarse dust. 99 % at 5 m, washable, 10 m2 Filter-PWA-95-12-6 ( 6 pack). Antistatic. For medium dust, 99 % at 5 m, washable, 1 m2 Filter-PWA PTFE-95-10-6 ( 6 pack). Antistatic. For fine dust, 99.9 % at 5 m, 10 m2 Filter PW-NS-95-12-6. For fumes and fine particles, 99 % at 5 um, 12 m2 ONLY for dust with MIE>100 mJ Inlet / Outlet DX 250 mm Inlet / Outlet DX 315 mm Inlet / Outlet DX 400 mm Inlet / Outlet DX 500 mm Isolation valve 500 mm Isolation valve 400 mm Isolation valve 315 mm Isolation valve 250 mm

12372765 12372663

Medium to coarse particles (Dry dust and grinding, heavy load dust) Fine to medium particles, sticky (Heavy load dust, oxy-fuel cutting, light/medium/heavy plasma cutting) Medium to coarse particles Ignition sensitive (Dry dust and grinding, heavy load dust) Medium to coarse particles, sticky Ignition sensitive (Dry dust and grinding, heavy load dust)

12373757

12373337 12373301

All cartridges are washable except Basic PolyWeb

Recommended required filter area

12372664 12372665 12372666 12372667 12374396 12374397 12374398 12374399 Operation Dry dust and grinding Light welding Heavy welding Heavy load dust Oxy-fuel cutting Plasma cutting: Light cutting Medium cutting Heavy cutting 30 25 15 Fire risk pre-separator required Filter load m3/m2h 60 Notes Fire risk working on oily steel Requires dust feeder High fire risk pre-separator required

50 40 40 30

Filter Cartridges

A number of different types of filter cartridges are available to deal with the contaminants. These are chosen depending on the source of the contaminant and the required degree of filtration. The type and intensity of the operations will determine the life of the cartridge, typically around 6000 hours of continual use. Filter cartridges are chosen depending on specific filtration requirements defined by particle characteristics and required efficiency. Cartridges are cleaned using powerful, pulsed shockwaves. The DF, F and DX units are fitted with automatic control systems for cleaning during and after operation. All FilterMax filters are available for indoor and outdoor use (except the C25 indoor use only).

25

Dimensions FilterMax F30, F60 and F90

Dimensions FilterMax DF40, DF80 and DF120

NB! The height dimensions for the filter are only valid when using the 40 litres containers.

Assembly dimensions for different inlet and outlet sizes (mm)

250 A B C D E F G H 2450 3370 275 315 2375 3300 2560 3480 4410 1430 325 400 2440 3365 4290 3540 4470 1445 395 500 2565 3490 4415 4600 1465 445

Assembly dimensions for different inlet and outlet sizes (mm)

A B C D E F G H 250 2590 3510 270 315 2615 3535 2700 3620 4540 1195 315 400 2685 3605 4525 3690 4610 1195 390 500 2810 3730 4650 4740 1195 440

26

Dimensions FilterMax SFC

Dimensions FilterMax DX 3000, DX 6000 and DX 9000

FilterMax SFC 40 with and without raincover.

Assembly dimensions for different inlet and outlet sizes (mm)

A B C D E F G H 250 2590 3510 270 315 2615 3535 2700 3620 4540 1195 315 Inlet 400 2685 3605 4525 3690 4610 1195 390 500 2810 3730 4650 4740 1195 440 Outlet

FilterMax DX 3000 FilterMax DX 6000 FilterMax DX 9000

230/315 mm 315/400 mm 400/500 mm

315/400 mm 400/500 mm 500 mm

27

Oil Mist Filters

Dealing with oil mist

Oil mist is the aerosol that is often formed when oil is used as a coolant/lubricant during the machining of metal components. The mist comprises drops of oil, or oil and water emulsion. It is well known than prolonged and repeated exposure to oil products can be detrimental to health, which means that good ventilation must be ensured under all working conditions. Precipitation of oil mist on machinery, equipment and the workplace floor can be both detrimental and dangerous. Mineral oil-based metalworking fluids are known as neat cutting oils or straight oils. They normally contain a number of undisclosed additives that can affect the viscosity of the oil. Emulsions normally contain 5 10% watersoluble oil and 90 95% water. The Nederman range of oil mist filters NOM is designed for use in conjunction with machining work where emulsions are used as the coolant/lubricant. They can also be used in the metalworking press industry. Contact Nederman for further information. If straight oil is used the load must be moderate and limited to 8 100 mg/m in the aerosol phase. The viscosity of the coolant and degree of contamination will also affect the efficiency of the filter system and its working life.
Viscosity mm2/s 0 - 50 50 - 100 100 - 200 200 + Emulsion Suitable Suitable Contact Nederman Contact Nederman Straight oil Suitable* Contact Nederman Contact Nederman Contact Nederman

off. The smoke comprises submicron-size particles or partially combusted oil. This often occurs, for example, in hot bar press applications, and when gear cutting and die-casting aluminium. Contact Nederman for further information.
Recommended capacity

Investigate the routines to get full information regarding number of machines operating at the same time, size of machines,working hours a day (shift) and the cycle time. Calculate the airflow capacity from a typical situation For frequently openings of the door (manually handling of tools, item, etc) an increased airflow is required in the opening period due to increased open areas. For automatic machines with normally closed doors it is necessary to delay opening of the door. It is of primary importance to generate well balanced under-pressure so the oil-mist is removed and the bigger droplets of oil or emulsion stay back in the machine for recycling. Recommended air velocity 0.2 m/s through closed machines Example: Scrap openings and other openings and gaps in a closed machine might give an area like 1.0 m. 1.0 m2 x 0.2 m/s x 3600sek = 800 m3/h A totally open machine needs a column hood.
Recommendation for emulsions

*EU regulations specify 7 25 mm2/s

Coolant viscosity ranges and suitability

NOM Oil Mist Filters have a unique filter concept using one of the most advanced filter media on the market offering trouble-free operation and low maintenance costs. 99.97% filtration efficiency is guaranteed when a HEPA filter is used. A high level of filtration combined with a gravity drip self-cleaning function ensures protection for both personnel and equipment. The filter units are simple to install, even in limited spaces. All models are machine-mountable. Compact or standalone models are available. In processes where oil smoke frequently occurs, the NOM Oil Mist Filter can be used to handle the oil mist deriving from swarf and chips created, for example, by CNC machines. Oil smoke occurs when straight oil, used as lubricant/ coolant,heats up and a white or bluish-white smoke is given
28

Pay attention to the viscosity (viscosity >200mm/s, balance the airflow carefully) Make sure the filter never is running with clean air through the filters. Never leave the dirty filters unused for a longer period time. If filter is left unused or running with clean air, water will dry out from the emulsion which will crystallize on the filter surface,and might block the filter. (Nedermans filters can be cleaned with lukewarm water and dishing detergent like Fairy, if necessary)
Recommendations for straight oil

Applications with straight oil and high workload need a well balanced down time period for at least 2 x30 min/24 hours for draining the filters.

Nederman NOM 4

The NOM 4 is designed for single CNC machines with limited oil mist, enclosed cabinet.

Nederman NOM 11, NOM 18 and NOM 28

These filters are designed for applications with need for larger airflow capacities. In all metal fabrication with oil mist troubles, these filters will fit into a central system, connected to each machine. All units are equipped with pressure gauge for control of filters as well as a indication for need of cleaning (self draining).

Oil mist filter selection guide

NOM4

NOM11

NOM18

NOM28

Model NOM 4 NOM 4 NOM 4 NOM 4 NOM 4 NOM 4 NOM 11 NOM 11 NOM 11 NOM 11 NOM 11 NOM 11 NOM 18 NOM 18 NOM 18 NOM 18 NOM 18 NOM 18 NOM 28 NOM 28 NOM 28 NOM 28

Fan x x x x

Voltage V 230 230 400/230 400/230

Phase 1 1 3 3

HEPA filter

Power kW 0.37 0.37 0.37 0.37

Current A 3.15 3.15 1.0/1.75 1.0/1.75

Filterarea m2 3 3 3 3 3 3

Max. airflow m3/h 400 400 400 400 400 400 1100 1100 1100 1100 1100 1100 1800 1800 1800 1800 1800 1800 2800 2800 2800 2800

Part no. 12610368 12610468 12610568 12610668 12611168 12611268 12620168 12620268 12620568 12620668 12621168 12621268 12630168 12630268 12630568 12630668 12631168 12631268 12640568 12640668 12641168 12641268

x x x

x x x x

230 230 400/230 400/230

1 1 3 3 x x x

0.75 0.75 0.75 0.75

5 5 1.73/3.0 1.73/3.0

8.5 8.5 8.5 8.5 8.5 8.5

x x x x

230 230 400/230 400/230

1 1 3 3 x x x

1.1 1.1 1.1 1.1

6.7 6.7 2.5/4.3 2.5/4.3

14 14 14 14 14 14

x x

400/230 400/230

3 3 x x

2.2 2.2

4.56/7.9 4.56/7.9

21 21 21 21

29

Dimensions
NOM 4 NOM 28

*) Measure depending on extension legs position

NOM 11

NOM 18

*) Measure depending on extension legs position

*) Measure depending on extension legs position

Recommended installation

During operation with closed door the airflow can be reduced, i.e. with a motorized damper. Before the end of the cycle the airflow can be increased by opening of the damper. The reduced airflow will reduce the amount of extracted oil mist and oil vapors. The damper control could be connected to a dedicated output from the machine control system or from a signal from the coolant pump system.

The position of the outlet in the CNC machine should be protected from direct oil injections, as from the chuck. Install adjustable dampers for each machine.

30

Low Vacuum Fans

The first design criterion is whether or not the environment can be subject to explosions. The production environment must be assessed and classified according to current directives. The size of the fan will be determined by the vacuum required to overcome the pressure drops in the extraction arms, filters and ducting and by the airflows required to maintain the correct transportation speeds of the contaminated air. To reduce power costs and increase efficiency, the use of fan starters, dampers and fan inverters is recommended. These will minimize the required airflows in the system and optimize the fan speed at different work loads. Sound absorbers are available for use with NCF range fans. Contact your local Nederman office or Nederman sales representative for details. Accessories for N fans, see Product catalogue.

Nederman fans are designed for use in all types of industrial processes and ventilation systems, and are constructed for both indoor and outdoor use. The choice of fan depends on the pressure drops and flow requirements of the system in question. In some cases it might be more economical to choose a number of smaller fans instead of one central fan for space reasons or when loading conditions are difficult to specify.

Dimensions N Fans
Voltage V 115/230 230/400 115/230 230/400 230/400 230/400 230/400 230/400 230/400 230/400 Phase 1 3 1 3 3 3 3 3 3 3 Rated current A 8.7/4.4 2.4/1.4 13.6/6.5 3.7/2.2 7.9/4.6 5.7/3.3 7.9/4.6 7.9/4.6 5.7/3.3 5.7/3.3 Power kW 0.55 0.55 0.75 0.9 2.2 1.5 2.2 2.2 1.5 1.5 Airflow m3/h 400-1200 500-1250 400-1500 400-1750 500-4000 500-2500 500-3000 500-3000 500-1500 500-1500 Connection in/out mm 160/160 160/160 160/160 160/160 200/250 200/250 160/160 160/160 160/160 160/160 Weight kg 15 13 17 17 29 25 32 32 28 28 Fan bracket included No No No No No No Yes No Yes No Model N16 N16 N24 N24 N40 N40 N29 N29 N29 N29 Part no. 14510121 14510521 14510122 14510422 14510123 14510623 14510129 14510829 14520129 14520929

Fan diagram N Fans

Dimensions N N16 N24 N40 N29

478 478 493 635

457 457 582 643

321 341 482 475

160 160 250 160

x = Airflow m/h y = Static pressure Pa

31

Nederman NCF Fans

Voltage V 230/400Y 230/400Y 400/690Y 230/400Y 400/690Y 230/400Y 400/690Y 230/400Y 400/690Y 230/400Y 400/690Y 230/400Y 400/690Y 230/400Y 400/690Y

Phase 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

7.9/4.55 24.0/13.8 13.8/8.0 13.6/7.8 13.8/8.0 17.9/10.3 10.3/6.0 17.9/10.3 10.3/6.0 24.0/13.8 13.8/8.0 46.1/26.5 26.5/15.3 56.5/32.5 32.5/18.8

Ratedcurrent A

Power kW 2.2 7.5 7.5 4 4 5.5 5.5 5.5 5.5 7.5 7.5 15 15 18.5 18.5

Airflow, m3/h 1100 - 4400 5700 - 14400 5700 - 14400 1700 - 6500 1700 - 6500 2000 - 6700 2000 - 6700 1800 - 5900 1800 - 5900 2300 - 9100 2300 - 9100 3500 - 12400 3500 - 12400 4600 - 17900 4600 - 17900

Connection inlet/outlet, mm 285/288x205 500/453x322 500/453x322 320/322x229 320/322x229 285/288x205 285/288x205 285/256x183 285/256x183 360/361x256 360/361x256 360/361x256 360/361x256 455/453x322 455/453x322

Weight kg 67 123 123 105 105 110 110 112 112 150 150 232 232 292 292

Model NCF 30/15 NCF 120/15 NCF 120/15 NCF 30/25 NCF 30/25 NCF 40/25 NCF 40/25 NCF 50/25 NCF 50/25 NCF 80/20 NCF 80/20 NCF 120/25 NCF 120/25 NCF 160/25 NCF 160/25

Part no. 14520128 14520328 14521128 14520428 14521228 14520528 14521328 14520628 14521428 14520728 14521528 14520828 14521628 14520928 14521728

Fan diagram NCF Fans

Dimensions NCF Fans

x = Airflow m/h y = Total pressure Pa

Dimensions NCF NCF 30/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF 120/15 NCF 120/25 NCF 160/25 A B C D E F G H I J

NCF 30/15

705 785 880 785 880 880 1070 1070

708 791 883 773 883 881 1083 1083

529 612 652 643 703 769 839 905

280 314 278 251 353 445 351 446

201 225 201 178 252 318 251 317

250 315 250 250 400 500 400 500

216 269 329 255 329 323 337 337

234 289 337 337 337 337 395 395

10 (6x) 12 (6x) 12 (6x) 12 (4x) 12 (6x) 12 (6x) 14 (4x) 14 (4x)

450 500 560 450 560 560 670 670

32

Nederman NCF DX Fans

A new assortiment of NCF DX models are currently being introduced. For more information about this product, please contact your nearest Nederman dealer.

Part no. Voltage Frequency Phase

NCF DX 40/25 14530128 400V 50 Hz 3~

NCF DX 50/25 14530228 400V 50 Hz 3~

NCF DX 80/25 14530328 400V 50 Hz 3~

NCF DX 120/25 14530428 400V 50 Hz 3~

NCF DX 160/25 14530528 400V 50 Hz 3~

Fan diagram NCF DX Fans

x = Airflow m/h y= Total pressure Pa

33

Accessories for NCF fans

Inlet adaptor Model NCF 30/15 NCF 120/15 NCF 30/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF 120/25 NCF 160/25 Outlet adaptor Model NCF 30/15 NCF 120/15 NCF 30/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF 120/25 NCF 160/25 Flexible inlet adaptor Model NCF 30/15 NCF 120/15 NCF 30/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF 120/25 NCF 160/25 Flexible outlet adaptor Modell NCF 30/15 NCF 120/15 NCF 30/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF 120/25 NCF 160/25 Duct, mm 250 500 315 250 250 400 400 500 Part no. 14374438 14374441 14374439 14374438 14374438 14374440 14374440 14374441 Part no. 14374442 14374445 14374443 14374442 14374446 14374444 14374444 14374445 Part no. 14374447 14374450 14374448 14374447 14374447 14374449 14374449 14374450 Part no. 14374451 14374454 14374452 14374451 14374455 14374453 14374453 14374454 Inlet guard net for fan d315, 30/25 d400, 80/20, 120/25 d500, 120/15, 160/25 Outlet guard net for fan 30/15, 40/25 30/25 80/20, 120/25 120/15, 160/25 50/25 Fan with Sound Enclosure Size WxDxH, mm Weight, kg 267 403 305 310 312 350 512 572 d315, 30/15, 40/25, 50/25 14374456 14374457 14374458 14374459 Part no. Part no. Anti vibration mountings AM 25, 30/15 AM 30, 30/25, 40/25, 50/25, 80/20, 120/15 AM 50, 120/25, 160/25 14374435 14374436 14374437 Part no.

Fan outlet, mm 288x205 453x322 322x229 288x205 256x183 361x256 361x256 453x322

Duct, mm 315 500 400 315 250 400 400 500

14374460 14374461 14374462 14374463 14374464 Part no. 14540128 14541128 14541228 14541328 14541428 14541528 14541628 14541728

SE NCF 30/15 230/400V 2.2kW 50Hz SE NCF 120/15 400/690V 7.5kW 50Hz SE NCF 30/25 400/690V 4kW 50Hz SE NCF 40/25 400/690V 5.5kW 50Hz SE NCF 50/25 400/690V 5.5 kW 50Hz SE NCF 80/20 400/690V 7.5kW 50Hz SE NCF 120/25 400/690V 15kW 50Hz SE NCF 160/25 400/690V 18.5kW 50Hz

1100x1200x1300 1300x1400x1500 1100x1200x1300 1100x1200x1300 1100x1200x1300 1100x1200x1300 1300x1400x1500 1300x1400x1500

Duct, mm 250 500 315 250 250 400 400 500

Fan outlet, mm 288x205 453x322 322x229 288x205 256x183 361x256 361x256 453x322

Duct, mm 315 500 400 315 250 400 400 500

34

Airflow control

Fans designed to handle full-time use of all extraction arms in an installation risk being over-dimensioned. This is because the frequency of use at each workplace is generally significantly lower than a theoretical maximum design load. To deal with these situations there are Nederman solutions that offer considerable savings in power and maintenance costs. Noise levels will also be reduced if airflows can be kept to a minimum.

Nederman Fan Starter/Fan Contactor

The cost-effectiveness of the extraction system can be improved if the fan only operates when work is being carried out. A fan contactor can be activated via a sensor clamp attached to the earth cable of welding equipment or a switch in the hood. Installing a fan starter: reduces power costs minimizes the volume of heated air extracted air from the premises allows a stop delay of up to 5 minutes to ensure extraction of remaining dust and fumes

A conventional direct or Y/D- starter for NCF fans. Further details on request. Power 2.2 to 22kW Protection class IP65 Motor overload protector included Transformer 150VA included Control Voltage 24V AC Time relay for delayed fan stop when remote started

Fan Starter 400V/50Hz

Fan Starter 5.5

Motor power kW 2.2 - 5.5

400 x 400 x 200

Dimensions mm

For fan model N29, N40 NCF 30/15 NCF 30/25 NCF 40/25 NCF 50/25 NCF DX 40/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF120/15 NCF DX 40/25 NCF 50/25 NCF 80/25 NCF 120/25 NCF 160/25 NCF DX 120/25 NCF 160/25 NCF DX 160/25

Part no. 14514837

Fan Starter 5.5 PTC Fan Starter 11

4- 5.5 4 - 11

400 x 400 x 200 500 x 500 x 250

14515637 14514937

Fan Starter 11 PTC Fan Starter 18.5 Fan Starter 18.5 PTC Fan Starter 22 Fan Starter 22 PTC

4 - 11 15 - 18.5 15 - 18.5 18.5 - 22 18.5 - 22

500 x 500 x 250 500 x 500 x 250 500 x 500 x 250 500 x 500 x 250 500 x 500 x 250

14515737 14515037 14515837 14515537 14515937

35

Nederman Fan Inverter

The Nederman Fan Inverter detects the pressure changes in the extraction system and adjusts the speed of the fan accordingly. The fan inverter: ensures the correct airflow for any given combination of extractors in use reduces noise levels that would otherwise occur if the system were under-loaded activates the frequency controller via a timer, switching on and off depending on working hours The inclusion of manual or automatic dampers in the extraction system will also significantly improve its overall efficiency and reduce running costs. The diagram shows typical power savings in an extraction system when a fan inverter is installed.
Typical power savings with Nederman Fan Inverter

Fan Inverter Fan Inverter 1,1 Fan Inverter 1,5 Fan Inverter 2,2 Fan Inverter 3,0 Fan Inverter 4,0 Fan Inverter 5,5

Motor power kW 1,1

Dimensions mm 461 x 222 x 234 461 x 222 x 234 461 x 222 x 234 461 x 222 x 234 461 x 222 x 234 461 x 222 x 234 561 x 222 x 246 561 x 222 x 246 629 x 267 x 354 629 x 267 x 354 760 x 267 x 285 760 x 267 x 285 760 x 267 x 285

For fan model N24 N29* N40* NCF 30/15* N29 N40 NCF 30/15 N29 N40 NCF 30/15 NCF 30/25 NCF 40/25 NCF 50/25 NCF 80/20 NCF 120/15 NCF 120/25* NCF 120/25, NCF 160/25* NCF 160/25 NCF 240/25* NCF 240/25

Part no. 14517837 14517937 14518037 14511837 14511937 14512037 14512137

1,5 2,2 3,0 4,0 5,5 7,5 11 15 18,5 22 30 37

x= number of extractors open, y= fan power kW The grey area indicates saved power consumption

Fan Inverter 7,5 Fan Inverter 11 Fan Inverter 15 Fan Inverter 18,5 Fan Inverter 22 Fan Inverter 30 Fan Inverter 37

A modern frequency control for N series fans and NCF fans in process ventilation systems. Further details on request. Range 1.1 - 37 kW IP 54 (NEMA12) enclosure Built-In RFI-filter Class B Built-In motor overload protector Built-In Fan Timer real time clock for start and stop of system Built-In pressure transducer and PID controller for constant pressure, in extraction system. Keep constant airflow in extractors. Energy saving, noise reduction Pre-programmed for easy and quick commissioning Clear text display, multi language Parameter locking for security Diagnostics in the display Energy counter Possibility to measure and show airflow in display, accessory
36

14512637 14515137 14515237 14515337 14515437

* In many applications the maximum fan power output is not required and gives the possibility to use one size smaller Fan Inverter.

Nederman Fan Control

Nederman Motorized Damper

Less heated air is extracted to outside, and less electricity consumed if the fan only operates while the work is in progress. Two basic options give either the ability to switch on/off the fan manually at the hood, or automatically with a sensor clamp. Single phase power supply of the Operation Box, 110/120 - 220/240V, 50/60Hz. Consists of a fan contactor and an Operation Box The automatic Fan Control has a sensor clamp to be attached on the ground cable of the welding set for automatic start of the fan. It is able to detect currents from 8A The Operation Box consists of a transformer 30VA for the light kit in the extraction arm, a timer for delay of fan stop variable 0-5 minutes, two separate connections for sensor clamps The Operation Box can be controlled by any closing contact from other processes The Fan Contactor has a fan motor protection included.

The efficiency of a multi-extraction point system can also be improved if the fan only extracts air from the extraction points that are in use. A motorised damper can be activated via a sensor clamp attached to the earth cable of welding equipment or a switch in the hood.
A motorised damper

Model FCM 3/12.9 FCM 3/1.6-5 FCM 3/3.7-9

Phase 3 3

Amp 1-2.9 1.6-5

Fan 110 V 230 V N16 N24 400 V N16 N24 N24, N29, N40, NCF 30/15 N29 2,2 kW N40 2,2 kW NCF30/15 NCF30/25

Part no. Manuell 14514337 14512837

Part no. Automatic 14514137 14512737

Opens or closes the connection to the ducting system Allows a closing delay of up to 5 minutes to ensure extraction of remaining dust and fumes. Reduces energy costs and increases efficiency. Provides optimum airflow within a multi arm system, with the possibility of using a smaller fan and automatic start/stop. The motorised damper is available in two models. Manual, using a hood mounted switch set, or automatic using a sensor clamp for welding. Consists of a Motor Damper and an Operation Box Three damper sizes available diameter 125, 160 and 200 mm The Motor Damper Automatic has a sensor clamp to be attached on the ground cable of the welding set for automatic start of the fan and automatic control of the damper The Operation Box consists of a transformer 30VA for the light kit in the extraction arm, a timer for delay of damper closing variable 0-5 minutes, two separate connections for sensor clamps The Operation Box can be controlled by any closing contact from other processes Connect the Motor Damper to a Fan Contactor to start the fan.
Model Diameter mm 125 160 200 Part no. Manuell 14500191 14500291 14500391 Part no. Automatic 14500491 14500591 14500691

3.7-9

N40

14513237

14513137

FCM 1/2-7 FCM 1/5-12

1 1

2-7 5-12 N16 N24

N16 N24

14514437 14513637

14514237 14513537

MDM 125 MDM 160 MDM 200

37

Nederman Fan Contactor

Nederman Transformer

To start/stop a central fan in combination with a number of Nederman Motor Dampers. (Larger capacity fans may be remote controlled via a Nederman Fan Starter or Nederman Fan Inverter.) The Fan Contactor has a fan motor protection included. Protection class IP66. Coil 24V AC, from Operation Box or transformer.
Model FC 3/1 - 2.9 FC 3/1.6 - 5 FCA 3/3.7 - 9 Phase 3 3 3 Amp 1 - 2.9 1.6 - 5 3.7 - 9 110 V 230 V N16 N24 N40 Fan 400 V N16 N24 N24 N29 N40 NCF30/15 NCF30/25 Part no. 14514037 14512937 14513337 230/250V 50/60 1 24V 75 VA 3 x 20W Input Voltage 230/250V Hz 50/60 Phase 1 Output 24V 35 VA No. of light kits 1 x 20W Description Power supply to spotlight kits 24V 20W Power supply to spotlight kits 24V 20W Part no. 10363189

10361560

FCA 1/2 - 7 FCA 1/5 - 12

1 1

2-7 5 - 12 N16 N24

N16 N24

14513837 14513937

For more information see the Nederman Product Catalogue.

38

Capture at source High vacuum solutions

A Nederman High Vacuum System offers multi functionality. This means that our installations can be designed for any application: Welding fume extraction Grinding/sanding/cutting dust extraction Cleaning Metal chip extraction
Dimensioning Vacuum

Normally the vacuum is not calculated if the basis requirements below are met. If the installation for example contains much longer piping system please ask Nederman for advise. The procedures of how to make the right choice can best be illustrated by going through examples on the following page. In assistance to this, the sheets and diagrams will be helpful.
Basics

To dimension a high vacuum installation, the total airflow needed (m/h) must be established. This is much depending on the application and also on the use of automatic valves. To make it easier to determine which High Vacuum Unit to choose, the names of the products are related to their capacity. For example, a VAC 20-2500 provides an approximate airflow of 2500 m/h at a working vacuum of -20 kPa.
Airflow

Installations without automatic valves must be dimensioned for the full use of all outlets! The capacity of the vacuum unit and the pipe system must be large enough for all outlets connected at the same time. Installations with automatic valves can be reduced in size. The vacuum unit and also the pipe system can be made smaller. Due to the fact that the valves open and close automatically as soon as a tool is, respectively, switched on or off, the installation can be sized for the average amount of users at the same time. Even if this is possible also when using manual flap valves, it is now known that the valves will close as soon as the operation is discontinued, thus the vacuum level can be guaranteed. The average amount of users for which the installation is designed should be agreed upon together with the customer. It is known from experience that the amount of users on an average is about 30 % of the total amount. On larger installations, the required airflow can therefore be reduced to 30% of the flow for full use of all outlets. There are different simultaneous factors for dfferent applications as shown in the calculation sheets.

All values given for vacuum and flow as well as all other design parameters are based on some general basic rules. Total length from vacuum unit to the furthest away located inlet, Max 200 m. Main pipe diameter 100 mm. Max flow/main pipe 6-800 m/h (600 is the norm, 800 can be accepted intermittent) When required the main pipe system is build up by several 100 mm pipes. Dropper pipes 63 mm. Max length of a dropper pipe 15 m. Only one inlet (> 150 m/h)/dropper.
NOTE!

A high vacuum system needs a minimum pressure drop in the system to work properly as e.g. filter cleaning is based on a pressure difference in the system and the outside atmosphere. Using short hoses or big diameters in pipes and hoses, the pressure drop can be considerably lower the normal and therefore result in poor filter cleaning. When a system is used by few operators (compared to calculated simultaneous factor), the amount of air taken in at a specific inlet can me much higher than what is mentioned in the calculation sheets, or the velocity in the pipes might me to low to transport the material.

39

Calculation sheet
Application
Welding-on-torch 160-250 A

Airflow m3/h 80

Number of users Simultaneous factor x _________ x _________ x x

Total airflow m3/h

_________ (0.30) = _________ _________ (0.30) = _________

Welding-on-torch 315-500 A 125

Welding nozzle 40 mm Welding nozzle 50 mm Welding nozzle 63 mm

200 250 400

x _________ x _________ x _________

x x x

_________ (0.30) = _________ _________ (0.30) = _________ _________ (0.30) = _________

On-tool sanding 25 mm 125

x _________

_________ (0.25) = _________

On-tool grinding 25 mm 125 On-tool grinding 32 mm 200 On-tool grinding 38 mm 250

x _________ x _________ x _________

x x x

_________ (0.25) = _________ _________ (0.25) = _________ _________ (0.25) = _________

Application

Airflow m3/h

Number of users

Simultaneous factor

Total airflow m3/h

Bench grinder Bench grinder

2 x 38 mm 400 2 x 50 mm 400

x _________ x x _________ x

_________ _________

= _________ = _________

Belt grinding machine

1 x 63 mm 400

x _________ x

_________

= _________

Cleaning Cleaning

38 mm 250 50 mm 400

x _________ x x _________ x

_________ _________

= _________ = _________

Airflow in total ____________

40

Overview - capacities extraction/filter units

Extraction unit Type E-PAK 150 Airflow m3/h 110 290 500 800 1000 150 250 1500 2500 3000 4000 Vacuum kPa -15 -15 -15 -20 -15 -15 -15 -20 -20 -20 -20 Motor kW Filter Type Max Vacuum kPa -26 -30 -26 -35 -20 -22 -21 FlexFilter Single FlexFilter Twin FlexFilter Twin FlexFilter Single x 3 FlexFilter Single FlexFilter Single FlexFilter Single FlexFilter Twin FlexFilter Twin FlexFilter Twin C4000 FlexFilter Single RF -20.1 -21.5 -21.5 -22

Example (arrow): 7 grinding places ( 32 mm) and 2 cleaning places ( 38 mm)

Stationary/Semi-Portable

3.0 5.5 12.5 -15 15 3.0 5.5 22.0 30.0 37.0 45.0

A. All grinding places are permanently connected to the system. Floor cleaning is carried out after normal working hours and the equipment is disconnected when not in use, thus that airflow can be disregarded. Grinding: 7 x 200 m/h = 1400 m/h Cleaning: 2 x 250 m/h = 500 m/h Required airflow = 1400 m/h

E-PAK 300 E-PAK 500 FlexPak 800 FlexPak 1000 L-PAK 150* L-PAK 250*

Stationary -20 kPa

VAC 20-1500

If floor cleaning is to be carried out during normal working hours, 500 m3/h has to be added to the total airflow, thus a different choice of vacuum unit is required. Choice: 1 piece VAC 20-1500 (see A) B. All grinding places are equipped with automatic valves. Floor cleaning is carried out after normal working hours and the equipment is disconnected when not in use, thus that airflow can be disregarded. It has been agreed together with the customer that a simultaneous factor of 25 % is the average for his workshop. Grinding: 7 x 200 m/h x 0.25 = 350 m/h Cleaning: 2 x 250 m/h = 500 m/h Required airflow = 500 m/h The required airflow at cleaning will determine the choice of vacuum unit. Choice: 1 piece E-PAK 500 (see B)

VAC 20-2500 VAC 20-3000 VAC 20-4000

Stationary -30 -40 kPa RBU 1300 RBU 1600 RBU 1600 E RBU 2100 RBU 2100 E RBU 2600 Semi-Portable** C-PAK 201500 C-PAK 201500 B 1500 1500 -20 -20 30.0 30.0 1300 1600 1600 2100 2100 2600 -20 -20 -20 -20 -20 -20 22.0 30.0 37.0 37.0 45.0 55.0

-33 -33 -45 -33 -45 -45

-22 -22 -22

Problem

Titanium dust Magnesium dust Aluminium dust Textile Liquids Big materials wood industry) PVC-pipes Plasma cutting fumes Different applications High temperature Spiro pipes Explosive dusts

Remark

Self-igniting contact Nederman! Self-igniting contact Nederman! Risk of dust explosion depending on application - ask for specialist advice! Risk of clogging up filter and pipes - use preseparators! Risk of clogging up filter and pipes - use preseparators! Risk of clogging up pipes! Do not use PVC-pipes! Risk of static electricity! Risk of clogging up filter - ask for specialist advice! Do not mix too many applications with a too big difference of vacuum need! Gas welding - melting hoses ask for specialist advice! Risk for flat pipes. Higher pressure drop. Leakage. ASK FOR SPECIAL ADVICE

C-PAK 202500 -20 37.0 C4000 2500 * L-PAK see information in the Nederman Product Catalogue **Semi-Portable larg units for i.e. offshore industry and shipyards.

41

Dust explosions
On 1 July 2003, two ATEX directives became mandatory: The ATEX Directive 94/9/EC, which applies to equipment manufacturers and harmonizes the technical and legal standards to which equipment for use in potentially explosive atmospheres is manufactured. The ATEX Directive 99/92/EC, which applies to endusers and requires a complete, documented analysis to be conducted on sites that may have a potentially explosive atmosphere and that only ATEX certified electrical, mechanical and safety related systems are installed. The Directive 99/92/EC states that it is the responsibility of the user/employer to assess and classify the working environment as to whether there is a risk of explosive atmospheres, taking into account at least the following: the likelihood that explosive atmospheres will occur and their persistence. the likelihood that ignition sources, including electrostatic discharges, will be present and become active and effective. the installations, substances used, processes and their possible interactions. the scale of the anticipated effects. In short, the first step is to determine whether the risk is due to gas or dust, the second step is to determine the classification zone.
Classification zones for GAS

Zone 22: Place in which an explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation but if it does occur, will persist for a short period only. In addition, the kst-value (dust explosion constant) and temperature range must be established in order to complete the specification of the products.
Risk assessment

Due to the fact that most organic materials, synthetic materials and metals can explode, a great deal of attention has been given to dust explosions in recent years. The risk of a dust explosion requires the presence of three components: oxygen, a dust cloud with the necessary particle size and migration characteristics, and a source of ignition. Oxygen is always present to some extent. Dust a high concentration (> 40 g/m3) of most substances is required to create a risk of a dust explosion (a simple test, though not applicable to all materials: if you cannot see a 25 W light bulb from a distance of 2 m, then there is a risk of a dust explosion). If this is the case, the dust density is far higher than the hygienic limit, so it is most unlikely that such a zone will exist inside a working environment. This concentration level will only be found inside a filter, container or similar space and the Directives will not be applicable unless there is electrical equipment inside. Ignition a flame, heat or more likely static electricity can start an explosion. A Nederman extraction system comprises conductive parts, steel pipes, conductive hose couplers, valves in conductive plastic etc, to avoid sparks from static electricity. Nederman FlexFilter solutions are available for use in Zones 21 and 22. The Nederman Norclean line includes products for use in Zones 00, 01, 02 and 20. Risk assessments often show that there might be a high enough concentration of dust inside the filter to cause an explosion. In these cases, most filters can be supplied with an explosion relief panel. This must be vented or placed outdoors and surrounded by a clearly designated safety zone.

Zone 0: An area where an explosive atmosphere is continually present or present for long periods of time, for example inside liquid fuel tanks. Zone 1: An area where an explosive atmosphere is present in normal operation but not continually, for example refuelling areas. Zone 2: An area where an explosive atmosphere is not likely to occur in normal operation and if it does occur it will exist only for a short time, for example storage areas of solvent in sealed drums.
Classification zones for DUST

Zone 20: Place in which an explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods of time or frequently. Zone 21: Place in which an explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.

42

General design rules

a) Risk zone approx. 15 m (depending on material). b) Unit securely ancored to the floor. c) Max. 1 m length, min. 2 mm pipe thickness. No diameter reduction. d) Well displayed warning signs.

43

High Vacuum Units for non-explosive dust

Nederman E-PAK
Compact vacuum unit with direct-driven side-channel fan fitted as one unit on a steel profile frame together with starter, control unit and integrated 24 V transformer. Automatic start/stop, automatic filter cleaning. Filter separation in two stage. Central inlet with velocity reduction feature and bag type fine filters. Automatic filter cleaning by reversed air pulse. On-torch extraction for welding fumes, sanding, cutting tools and small grinders. Stationary or semi-portable installation.
Nederman E-PAK 150, 300 and 500 Fan diagram E-PAK 150

The units include 50 l bin with wheels. Inlet/outlet connection: 100/ 100 mm. Filter life: 4000-6000 h. Filtration: BIA category C.

Fan diagram E-PAK 300

Power Capacity free blowing Capacity at -15 kPa Max vacuum Filter area Noise level (ISO 11201) Weight Model

kW m /h
3

E-PAK 150 3 270 110 -26 3.4 63 194

E-PAK 300 5.5 450 290 -30 3.4 64 235

E-PAK 500 13 860 500 -26 3.4 67 333 Part no.

m3/h kPa m2 dB(A) kg

Fan diagram E-PAK 500

E-PAK 150, 3 x 400 V 50 Hz. Main fuse slow 16 A. Switch disconnector MS3-KG20 E-PAK 150, 3 x 230 V 50 Hz. Main fuse slow 20 A. Switch disconnector MS3-KG20 E-PAK 300, 3 x 400 V 50 Hz. Main fuse slow 16 A. Switch disconnector MS3-KG20 E-PAK 300, 3 x 230 V 50 Hz. Main fuse slow 25 A. Switch disconnector MS3-KG32 E-PAK 500, 3 x 400 V 50 Hz. Main fuse slow 35 A. Switch disconnector MS3-KG64 E-PAK 500, 3 x 230 V 50 Hz. Main fuse slow 50 A. Switch disconnector MS3-KG80

40051310 40122270 40051300 40122270 40051370 40122270 40051360 40122280 40051430 40122290 40051420 40122320

44

Dimensions Nederman E-PAK 150, 300 and 500

Nederman FlexPAK

Nederman FlexPAK800 and FlexPAK1000

Compact vacuum unit with direct-driven side-channel fan fitted as one unit on a steel profile frame together with starter, control unit and integrated 24 V transformer. Automatic start / stop and automatic filter cleaning. 70 l bin with wheels.
*) outlet diameter inner/outer (spiro) **) inlet outer diameter

Nederman E-PAK DX

You can order all the different models of E-PAK with explosion relief panel factory mounted as standard. All E-PAKs ordered this way will automatically be equipped with antistatic filter socks.
Description Part no.

The filter is based on a FlexFilter part giving possibilities to adapt several features like automatic emptying, RFcleaning, other filter materials, explosion relief panel etc. The Power Logic will automatically optimise the power consumption according to use. The unit is equipped with a frequency converter and a PLC control. The unit is designed for extraction of welding fume, grinding dust, metal turnings, composite materials, dust and particles. The FlexPak can also be used as a central extraction unit for cleaning systems for workplaces and machines. Filter: Two stage separation. Central inlet with velocity reduction feature and polypropylene coated bag type fine filters. Connection: Inlet : 150 / Outlet 160 mm.
Power rating Max. airflow Airflow at 15 kPa Airflow at 20 kPa Max vacuum Filter area Container volume Sound level ISO Model kW m /h
3

E-PAK 150 DX 50 Hz, 230 V E-PAK 150 DX 50 Hz, 400 V E-PAK 150 DX 60 Hz, 208 V E-PAK 150 DX 60 Hz, 230 V E-PAK 150 DX 60 Hz, 460 V E-PAK 150 DX 60 Hz, 575 V E-PAK 300 DX 50 Hz, 230 V E-PAK 300 DX 50 Hz, 400 V E-PAK 300 DX 60 Hz, 208 V E-PAK 300 DX 60 Hz, 230 V E-PAK 300 DX 60 Hz, 460 V E-PAK 300 DX 60 Hz, 575 V E-PAK 500 DX 50 Hz, 230 V E-PAK 500 DX 50 Hz, 400 V E-PAK 500 DX 60 Hz, 208 V E-PAK 500 DX 60 Hz, 230 V E-PAK 500 DX 60 Hz, 460 V E-PAK 500 DX 60 Hz, 575 V

40051307 40051317 40051327 40051337 40051347 40051357 40051367 40051377 40051387 40051397 40051407 40051417 40051427 40051437 40051447 40051457 40051467 40051477

FlexPAK800 15 800 35 6 70 70 1300

FlexPAK1000 15 1300 1000 20 6 70 70 Part no.

m3/h m3/h kPa m2 l dBA

FlexPak 800, 3 x 400 V 50 Hz Switch disconnector MS3-KG64 FlexPak 1000, 3 x 400 V 50 Hz Switch disconnector MS3-KG64

40050170 40050180

45

Fan diagram FlexPAK

Nederman C-PAK

Vacuum unit with V-belt driven high pressure fan. Fan unit, cyclone and starter are built into a heavy duty container. For welding extraction, on-torch or nozzles. Semiportable installations. Unit including Nederman FlexFilter cyclone for coarse separation. Manual start/stop. The units have four 100 mm (C-PAK 20-1500)/160 mm (C-PAK 20-2500) vacuum inlets with connection flanges suitable for the Nederman PAK hose and coupler system. Flow restrictor and combined back flush/start-up valve is standard.

Dimensions Nederman FlexPAK

Power Capacity at -20 kPa Max. flow at rated motor power Max vacuum Noise level (ISO 11201) At discharge air side Modell

kW m/h m/h kPa dB(A) dB(A)

C-PAK 20-1500 30 1500 3000 -22 77 87

C-PAK 20-2500 37 2500 3900 -22 77 87 Part no. 40051110 40051100 40051210 40051200

C-PAK 20-1500 C, 3 x 400 V 50 Hz. Mainfuse slow 63 A. Unit including Flex Filter cyclone for coarse separation.

* inner outlet diameter (spiro) ** outer inlet diameter

C-PAK 20-1500 C, 3 x 230 V 50 Hz. Mainfuse slow 100 A. Unit including FlexFilter cyclone for coarse separation. C-PAK 20-2500 Ci, 3 x 400 V 50 Hz. Mainfuse slow 100 A. Unit including FlexFilter cyclone for coarse separation. C-PAK 20-2500 Ci, 3 x 230 V 50 Hz. Mainfuse slow 160 A. Unit including FlexFilter cyclone for coarse separation.

Nederman FlexPAK DX
Model FlexPAK 1000 DX 50 Hz, 400 V FlexPAK 1000 DX 60 Hz, 460 V FlexPAK 800 DX 50 Hz, 400 V FlexPAK 800 DX 60 Hz, 460 V Part no. 40050290 40050300 40050280 40050270

Dimensions Nederman C-PAK

You can order all the different models of FlexPAK with explosion relief panel factory mounted as standard. All FlexPAKs ordered this way will automatically be equipped with antistatic filter socks.

46

High vacuum units

Nederman RBU
Powerful vacuum units with V-belt driven Roots pump. Equipped with accoustic enclosure. As standard supplied with vacuum and discharge silencers, universal valve including vacuum regulator, safety valve and back flush valve. Inlet 200 mm. Discharge 200 mm. RBU units are used for cleaning, swarf removal, grinding, sanding, welding and in installations where extra extraction power is needed e.g. heavy material or long piping systems.

Power Capacity at -20 kPa Free blowing Noise level (ISO11201) Max vacuum Weight

kW m3/h m3/h dB(A) kPa kg

RBU 1300 22 1300 1650 70 33 885

RBU 1600 30 1600 2000 70 33 915

RBU 1600 E 37 1600 2000 70 45 975

RBU 2100 37 2100 2600 70 33 1115

RBU 2100 E 45 2100 2600 70 45 1150

RBU 2600 55 2600 3200 70 45 1220

Fan diagram RBU

Dimensions

*) spiro

47

Nederman RBU 1300

RBU 1300 - 400 V Vacuum unit 400 V 50 Hz, Main fuse slow 50A Starter HVS PLC 4 Filter: FlexFilter single Filter control included in starter Maintenance switch MS6-KG64 RBU 1300 - 230 V 40122310 Part no. 40105010 40124430 40118600 Part no.

Nederman RBU 2100

RBU 2100 - 400 V Vacuum unit 400 V 50 Hz, Mainfuse slow 100 A Starter HVS PLC 6 Filter: FlexFilter Twin Filter control included in starter Maintenance switch MS6-KG100 RBU 2100 E - 400 V Starter HVS PLC 7 Filter: FlexFilter Twin Filter control included in starter Maintenance switch MS6-C80 40122380 40122330 Part no. Part no. 40105310 40124450 40118605

Vacuum unit 230 V 50 Hz, Mainfuse slow 80 A Starter HVS PLC 6 Filter: FlexFilter single Filter control included in starter Maintenance switch MS6-KG100

40105000 40124450 40118600 40122300

Vacuum unit 400 V 50 Hz, Mainfuse slow 100 A

40105410 40124460 40118605

Nederman RBU 1600

RBU 1600 - 400 V Vacuum unit 400 V 50 Hz, Mainfuse slow 63 A Starter HVS PLC 5 Filter: FlexFilter single Filter control included in starter Maintenance switch MS6-KG80 RBU 1600 E - 400 V Starter HVS PLC 6 Filter: FlexFilter single Filter control included in starter Maintenance switch MS6-KG100 RBU 1600 E - 230 V Starter HVS PLC 9 Filter: FlexFilter single Filter control included in starter Maintenance switch MS6-C125 40122390 40122330 Part no. 40122320 Part no. 40105110 40124440 40118600 Part no.

Nederman RBU 2600

RBU 2600 - 400 V Vacuum unit 400 V 50 Hz, Mainfuse slow 160 A Starter HVS PLC 8 Filter: FlexFilter Twin Filter control included in starter Maintenance switch MS6-C125 RBU 2600 - 230 V 40122390 Part no. 40105510 40124470 40118605 Part no.

Vacuum unit 400 V 50 Hz, Mainfuse slow 100 A

40105210 40124450 40118600

Vacuum unit 230 V 50 Hz, Mainfuse slow 250 A Starter HVS PLC 11 Filter: FlexFilter Twin Filter control included in starter Maintenance switch MS6-C316

40105500 40124500 40118605 40122400

Vacuum unit 230 V 50 Hz, Mainfuse slow 160 A

40105200 40124480 40118600

48

Nederman VAC

Vacuum unit with V-belt driven high-pressure fan. Equipped with accoustic enclosure suitable for outdoor installation and as standard supplied with silencer, combined start-up/back flush valve and flow restrictor (VAC 20-4000 without flow restrictor). High vacuum systems for welding extraction, on-torch or with nozzles. Dust extraction, on-tool grinding/sanding, floor cleaning. Stationary installations.

Power Capacity at -12 kPa Capacity at -20 kPa Max. flow at rated motor power Max. vacuum Noise level (ISO 11201) indoor Noise level (ISO 11201) outdoor Weight Connection inlet/outlet

kW m3/h m3/h m3/h kPa dB (A) dB (A) kg mm

VAC 12-3000 18.5 3500 -13.3 68.6 75.4 390 200/250 3000

VAC 20-1500 22 1500 2300 -20.1 66 70,5 530 200/200

VAC 20-2500 30 2500 3000 -21.5 70.5 74.5 560 200/200

VAC 20-3000 37 3000 3900 -21.5 68 74.5 620 200/250

VAC 20-4000 45 4000 5000 -22 68 74.5 620 200/250

Fan diagram VAC12

Dimensions Nederman VAC

Fan diagram VAC20

*) spiro

A=VAC20-1500, B=VAC20-2500, C=VAC20-3000, D=VAC20-4000

49

Nederman VAC 12-3000

VAC 12-3000 C - 400 V - Vacuum system with cyclone Vacuum unit: 400 V 50 Hz, Mainfuse slow 50 A Starter: HVS PLC 3 Cyclone: FlexFilter Cyclone Maintenance switch: MS6-KG64 Outdoor arrangement: Sheetmetal bend (inlet) Jet cap (outlet) Indoor arrangement: Silencer bend (inlet) VAC 12-3000 BF - 400 V - Vacuum system with filter Vacuum unit: 400 V 50 Hz, Mainfuse slow 50 A Starter: HVS PLC 3 Filter: FlexFilter Twin RF Maintenance switch: MS6-KG64 Outdoor arrangement: Sheetmetal bend(inlet) Jet cap (outlet) Indoor arrangement: Silencer bend (inlet) 40097060 40132540 40098000 40097060 Part no. 40132540 40098000 40102840 40124420 40118618 40122310 Part no.

Nederman VAC 20-2500

VAC 20-2500 BF - 400 V - Vacuum system with filter Vacuum unit: 400 V 50 Hz, Mainfuse slow 63 A Starter: HVS PLC 5 Filter: FlexFilter Twin Maintenance switch: MS6-KG80 Outdoor arrangement: Sheetmetal bend(inlet) Jet cap (outlet) Indoor arrangement: Silencer bend (inlet) VAC 20-2500 BF - 400 V - Vacuum system with Antisurge control 40097080 Part no. 40102451 40060201 40132540 40097090 40102450 40124440 40118605 40122320 Part no.

40102840 40124420 40118606 40122310

Vacuum unit: 400 V 50 Hz (with antisurge control factory mounted) Parts included: Antisurge control Starter, filter etc. same as for normal VAC 20-2500 400V 50 Hz

Nederman VAC 20-3000

VAC 20-3000 BF - 400 V - Vacuum system with filter Vacuum unit: 400 V 50 Hz, Mainfuse slow 100 A Starter: HVS PLC 6 Filter: FlexFilter Twin Maintenance switch: MS6-KG100 Outdoor arrangement: Sheetmetal bend(inlet) Jet cap (outlet) Indoor arrangement: Silencer bend (inlet) VAC 20-3000 BF - 400 V - Vacuum system with Antisurge control 40097080 Part no. 40102461 40060201 40132540 40098000 40102460 40124450 40118605 40122330 Part no.

Nederman VAC 20-1500

VAC 20-1500 BF - 400 V - Vacuum system with filter Vacuum unit: 400 V 50 Hz, Mainfuse slow 50 A Starter: HVS PLC 4 Filter: FlexFilter Single Maintenance switch: MS6-KG64 Outdoor arrangement: Sheetmetal bend(inlet) Jet cap (outlet) Indoor arrangement: Silencer bend (inlet) VAC 20-1500 BF - 400 V - Vacuum system with Antisurge control 40097080 Part no. 40102441 40060201 40132540 40097090 40102440 40124430 40118600 40122310 Part no.

Vacuum unit: 400 V 50 Hz (with antisurge control factory mounted) Parts included: Antisurge control Starter, filter etc. same as for normal VAC 20-3000 400 V 50 Hz

Vacuum unit: 400 V 50 Hz (with antisurge control factory mounted) Parts included: Antisurge control Starter, filter etc. same as for normal VAC 20-1500 400 V 50 Hz

Nederman VAC 20-4000

VAC 20-4000 BF - 400 V - Vacuum system with filter Vacuum unit: 400 V 50 Hz, Mainfuse slow 100 A Starter: HVS PLC 7 Filter: FlexFilter 3 pcs Maintenance switch: MS6-C80 Outdoor arrangement: Sheetmetal bend (inlet) Jet cap (outlet) Indoor arrangement: Silencer bend (inlet) VAC 20-4000 BF - 400 V - Vacuum system with Antisurge control 40097080 Part no. 40102481 40060201 40132540 40098000 Part no. 40102480 40124460 40118600 40122380

Vacuum unit: 400 V 50 Hz (with antisurge control factory mounted) Parts included: Antisurge control Starter, filter etc. same as for normal VAC 20-4000 400V 50 Hz

50

High vacuum arms

Nederman PowerBox
The Nederman PowerBox offers optimal access to compressed air, vacuum, and electricity (optional). The compressed air is available in three connections. Two of these are adjustable and one has none adjustable feed pressure. Suitable compressed air supply is max 10 bar. The vacuum is available in two female connections, diameter 38 mm with swivel function. The sliding valves offer an on/off function allowing tools and machines to be constantly connected. Nederman quick-couplers fit the vacuum connections allowing connection of hoses with diameter 19 to 63 mm. The electric sockets are available in several different types. The Nederman PowerBox comes also with tool holders suitable for a maximum weight of 10 kg. The Nederman PowerBox can be ordered with or without the Nederman Extension Arm. The Nederman Extension Arm gives you the freedom to work where you want and is easily positioned anywhere in the work area. See page 18 for more information on the Nederman Extension Arm.
Power 2 x 230 V, 50-60 Hz 10/16 A 2 x 250 V, 13 A 2 x 230 V, 50-60 Hz, 10/16 A 2 x 230 V, 50-60 Hz, 10/16 A 1 x 380-415V, 3P+N+E, 50-60 Hz, 16 A 2 x 230 V, 50-60 Hz 10/16 A 1 x 380-415 V, 3P+N+E, 50-60 Hz, 32 A 2 x 250 V, 13 A 2 x 100-130 V, 2P+E, 50-60 Hz, 16 A Part no.

Nederman Swing Arm SA-G

In order to gain maximum accessability, SA-G swing arms are used for grinding and sanding applications with on-tool extraction. The swing arm is designed with two swivel points and is built up from 60 mm extraction pipe for the inner arm and 50 mm for the outer arm. The swing arm is equipped with an integral compressed air supply and is ideal to be used together with a suitable automatic vacuum valve. Mounting: Recommended inlet height above floor: ~1.5 m. Recommended mounting bracket height ~4.5 m. Components included: Vacuum dropper hose 3 m (to grinder) and compressed air hose (quick couplers not included).

Reach incl. work hose Max load outer arm Length total - inner arm - outer arm Weight Part no.

m kg mm mm mm kg

SA-G 300 5 10 3000 1880 1120 22.5 40181020

SA-G 450 6.5 8 4500 3250 1120 28.5 40181030

SA-G 600 8 5 6000 3250 2620 33.0 40181040

PowerBox Basic PowerBox EUR PowerBox UK PowerBox FR PowerBox 16A EUR PowerBox 32A EUR PowerBox 2x110 V UK Power Kit

40186540 40186550 40186560 40186570 40186580 40186590 40186600 40186610

SA-G wall bracket

NOTE! If you order the Nederman Extension Arm along with the Nederman PowerBox, you must order the Power Kit to connect the two together, arm and PowerBox. The Nederman PowerBox, Nederman Extension Arm and Power Kit must be ordered separately. For a complete PowerBox, arm and Power Kit you should use 3 part numbers for ordering.

51

Nederman Swing Arm SA-GW

In order to gain maximum accessability, SA-GW swing arms are used for grinding and sanding applications with on-tool extraction in combination with on-torch extraction for welding. The swing arm is designed with two swivel points and is built up from 60 mm extraction pipe for the inner arm and 50 mm for the outer arm. The SA-GW arm has a reinforced wall bracket, an integral compressed air supply and a rail fitted to the inner section to mount the wire feeder. The swing arm is ideal to be used together with a suitable automatic vacuum valve. See installation alternatives below. Mounting: Recommended inlet height above floor: ~1,5 m. Recommended mounting bracket height: ~4,5 m. Components included: Vacuum dropper hose 3 m (to grinder). Compressed air hose (quick couplers not included). FS 38 hose 6 m ( to wirefeeder). T-piece. Hose couplers.

Reach Weight Part no.

BA 150 1.5 m 4.4 kg 40180000

BA 250 2.5 m 7.5 kg 40180010

BA 350 3.5 m 8.7 kg 40180020

BA brackets

A= bracket for wall mounting, B= bracket for bench mounting

Nederman Extension Arm for Balance Arms

In order to extend the reach of a balance arm, an extension arm can be used. The extension arm should be mounted to a rigid wall or other vertical surface. Mounting height: 2 m at minimum Extension arm with two (EA 250) or three (EA 450) adjustable friction-swivel point. The arm is made from rectangular steel profile for maximum torsional stability. Components included two resp. three friction brakes.
Reach incl. work hose Max. load - inner arm - outer arm Weight Part no. kg kg kg 50 10 54 40181050 50 10 60 40181060 50 10 65 40181070 m SA-G 300 5 SA-G 450 6.5 SA-G 600 8 Reach Reach including -BA 150 -BA 250 -BA 350 Max load inner arm Weight Part no. m m m kg kg 4.0 5.0 6.0 50 45 40180050 6.0 7.0 8.0 50 55 40180060 m EA 250 2.5 EA 450 4.5

Nederman Balance Arm BA

In order to gain maximum accessability, BA balance arms are used for welding extraction in combination with extraction nozzles. The balance arm is built up with two gas damper balanced sections. It has three swivel points, one at the base, one at the middle and one at the point where the nozzle is attached. The nozzle can therefore be moved to any chosen position within the reach of the balance arm. The friction for sideways movement is adjustable. The balance arm can be mounted in three different ways: to a wall, to a work bench or to an extension arm.
52

EA wall bracket

SA-GW wall bracket

High Vacuum Valves

Automatic vacuum valves
A wide range of automatic vacuum valves is the key to an efficient high vacuum system. The valve controls the capacity of the system and makes it easier to decide which unit youll need. All this will save operating costs. The range of valves can be used for welding, grinding, floor cleaning or other applications. TAV 50 can be fitted with a micro switch which is part of an AS-set (option). The switch controls the vacuum plant to make it stop when all valves are closed and to make it start again as soon as a valve is opened. A pilot signal cable and a suitable motor starter are required to execute this function.
TAV 50 vacuum valve kits TAV 50 FV For steel & spiro duct work. To be used with pneumatic tools. Valve opens automatically when a connected tool is started. Components included: 1 Joint sleeve. The compressed air supply to the tool is connected to the valve (1/2 connection). TAV 50 MV-W For steel & spiro duct work.To be used with welding torches or guns together with current sensors. Valve opens automatically when welding. Components included: 1 TAV 50 MV24V AC, 1 Joint sleeve, 1 Sensor ring, 1 Terminal box. NB. Valves require 24 V AC control (5 VA each) and compressed air supply. TAV 50 MV-G To be used with electrical grinding tools. Valve opens automatically when grinding tool is started. Components included: 1 TAV 50 MV230V AC, 1 Joint sleeve, 1 Sensor relay. NB. Valves require 230 V AC control and compressed air supply. TAV 50 FV / MV-G To be used with pneumatic or electrically operated tools. Valve opens automatically when a connected tool is started. Components included: 1 TAV 50 FV/MV230V AC, 1 Joint sleeve, 1 Sensor relay. NB. Valves require 230 V AC control and com-pressed air supply. TAV 50 FV / MV-W To be used for grinding and welding, nozzles or torches together with current sensors. Valve opens automatically when welding / grinding. Components included: 1 TAV 50 FV/MV24 V AC, 1 Joint sleeve, 1 Sensor ring, 1 Terminal box. NB. Valves require 24 V AC control (5 VA each) and compressed air supply. * Transformer 40 750100 is suitable TAV 50 PC For steel & spiro duct work. Pneumatically operated vacuum valve for 50 internal or 63 mm external connection. Single acting cylinder for open /close function. Components included: 1 Joint sleeve. Part no. 40060100

40060110

Nederman TAV 50

The TAV valve opens and closes by means of a pneumatic cylinder. The cylinder can be controlled by a flow sensing valve for pneumatic tools, or by a solenoid valve for electrical tools, welding and other applications. The TAV valve is suitable where automatic vacuum valves are required. The TAV valve can be used for welding, grinding, floorcleaning or other applications. The TAV valve can be fitted to the droppers or to swing arms. Connection: ID male coupler: 50 mm, OD: 63 mm. NB. All valves require AS-set for automatic start/stop of vacuum unit.

40060120

40060130

40060140

40147030

53

Manual vacuum valves

Nederman KV50
The KV 50 flap valve can be fitted to the droppers or to vacuum hoses. The valve is suitable for welding, floor cleaning and grinding in case automatic valves are not required. The flap valve is made of an electrically conductive plastics material. The 50 mm male quick couplers fit directly to the flap valve.

TAV 50 vacuum valve kits

KV 50 For mounting on steel ductwork. Components included: 1 Pipe coupler 40139350 KV 50-SP For mounting on spiro duct work. KV 50-HC KV 50 with hose coupler for 50 mm hose.

40146450

Part no.

40146457

40146455

AS-set

AS-set Micro switch Automatic start / stop of vacuum units for KV 50

40141550

Part no.

54

High Vacuum Starters

The starters are available in sizes from 11 kW to 55 kW and for 230, 400 and 500 V. Service hour meter is standard. The starters are designed according to CENELEC EN 60 204-1 standard. Dimensions L x W x H: 11 - 30 kW: 500 x 500 x250 mm and 37-55 kw 800 x 600 x 250 mm.
Power package size 1 2 3 4 5 6 7 8 9 10 11 Part no.

40124400 40124410 40124420 40124430 40124440 40124450 40124460 40124470 40124480 40124490 40124500

Nederman Advanced Starter

Equipped with all functions included in the High Vacuum Starter plus RF filter cleaning, service hour meter with warning function, week timer, summary alarms, automatic ideling and automatic emptying control. The Advanced Starter is also prepared for anti surge control, remote start/ stop, compressed air switch, fire alarm, differential pressure switch (filters), bin level indicator and master/slave start.
Main fuses, nominal motor current, motor overload setting etc. 50 Hz
Motor power kW 11 Supply voltage V Power package size 1 * 3 1 1 5 2 2 5 3 2 6 4 4 7 5 5 9 6 6 10 7 7 11 8 9 Recommended mains fuses (F1) 2* 50 35 25 63 35 35 80 50 35 80 50 50 100 63 63 160 100 80 200 100 80 250 160 125 A Nominal motor current 3* 34.5 20.0 16.0 47.0 27.0 22.5 56.5 32.0 25.5 65.5 37.5 30.0 89.0 51.5 41.0 111 64.0 51.0 135 77.5 62.5 162 93.0 74.5 A Motor overload settings (S1F) 4* 19.9 11.5 9.2 27.1 15.6 13.0 32.6 18.8 14.7 37.8 21.7 17.3 51.4 29.7 23.7 64.1 37.0 29.5 78.0 44.8 36.1 93.6 53.7 43.0 A Min cable area to motor (Z) 5* mm2 4 2.5 2.5 6 2.5 2.5 10 4 2.5 10 4 2.5 16 6 4 25 10 10 35 16 10 50 16 16

Recommended Maintenance switch (MS) 6* KG64 KG41 KG41 KG80 KG41 KG41 KG80 KG64 KG41 KG100 KG64 KG64 C80 KG80 KG64 C125 KG100 KG80 C316 C80 KG100 C316 C125 C80 Size

Part no. 401223 10 401223 00 401223 00 401223 20 401223 00 401223 00 401223 20 401223 10 401223 00 401223 30 401223 10 401223 10 401223 80 401223 20 401223 10 401223 90 401223 30 401223 20 401224 00 401223 80 401223 30 401224 00 401223 90 401223 80

230 400 500 230 400 500 230 400 500 230 400 500 230 400 500 230 400 500 230 400 500 230 400 500

15

18.5

22

30

37

45

55

1*) Main components specified in manual document. 2*) Recommended mains fuses are somewhat larger than normally required with Y/D-starting. Most high vacuum units are heavy started and therefore require specified fuses. Cartridge type fuses recommended. Automatic circuit breakers normally too fast. 3*) Different motors might have slightly different figures. 4*) For Y/D-starting, the motor overload relay is set 0.58 x nominal motor current. 5*) Listed cable area is minimum area at 40 C (104 F) ambient temperature. Several factors can influence required cable area. Installer is responsible for correct choice of cable. 6*) On most markets a maintenance switch is required. Listed switches are fitted with one auxiliary switch for wiring to starter terminals 1-2.

55

High Vacuum Dust Collectors

Dust collector with 2-stage filtration. Central inlet with velocity reducer. Fully automatic filter cleaning. Can easily be equipped with a great variety of filter materials, bins, emptying systems, explosion relief panels etc. Standard equipped with circular bags of polypropylene. PTFE or antistatic filters on request. Max air flow: 1600 m3/h. Max. vacuum: - 50 kPa. Separation: ~ 99.95 % (fine dust). Inlet/outlet: 200 mm. Bag type filters designed for dust, welding fume and debris.

Nederman FlexFilter

Capacity Filter area Filtration Dust bin Weight Part no.

m/h m l kg

FlexFilter Single 1600 12 BIA category S 70 184 40118600

FlexFilter Twin 3200 2x12 BIA category S 2x70 344 40118605

FlexFilter Single and Twin RF

FlexFilter Single RF Capacity Filter area Filtration Dust bin Weight Part no. l kg m/h m 1800 12 BIA category S 70 218 40118601 FlexFilter Twin RF 3600 2x12 BIA category S 2x70 399 40118606

Nederman FlexFilter standard models

FlexFilter Single and Twin*) height with 50 l bin. See level 7.

56

FlexFilter Single DX

FlexFilter Single with automatic emptying bin, high stand

FlexFilter Single DX Capacity Filter area Filtration Dust bin Weight l kg m/h m 1600 12 BIA category S 70 220 150 40118900

FlexFilter Single with automatic emptying bin (high stand) Capacity Filter area Dust bin Weight Dust bin Inlet / outlet Free hight under opened lid m/h m l kg l mm mm 1600 12 70 305 70 200 1093

Inlet / outlet
Part no.

mm

57

Nederman FlexFilter Cyclone

The cyclones are designed for welding fumes and moderate quantities of dust. Not suitable for light and fluffy material. If no optional filter unit is used, the cyclone can only be used with centrifugal fans. Cyclone inlet diametre 200 mm. Outlet 200 mm.

Selection Guide for customized FlexFilter Collectors

Top Module Standard top Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight. Weight 28 kg, 62 lbs. Single RF top Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight. Weight 46 kg, 101 lbs. Twin RF top Delivered including rubber sealing ring and steel ring. The weight is included in module weight. Weight 30 kg, 66 lbs. Cyclone top 30 kg, 66 lbs. Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight. Filter Modules Level 1. A

FlexFilter Cyclone Capacity Weight Dimensions H x D x W Dust bin Part no.

m3/h kg mm l

4000 188 2496 x 1015 x 800 70 40118618

Polypropylene filter Area 12 m , 129 square feet Weight 27 kg, 60 lbs. PTFE coated filter Area 12 m , 129 square feet Weight 27 kg, 60 Antistatic filter Area 12 m , 129 square feet Weight ~27 kg, 60 lbs. Cyclone insert Weight 23 kg, 51 lbs.

Level 2. A

B C

Polypropylene filters Area: 6 m , 64,5 square feet Weight 19 kg, 42 lbs. PTFE coated filters Area 6 m , 64,5 square feet Weight 19 kg, 42 lbs. Anti-static filters Area: 6 m , 64,5 square feet Weight 19 kg, 42 lbs. Coarse filter polypropylene Area 1,5 m, 27 square feet Weight 12 kg, 27 lbs.

E F H G

58

Housing Modules

Standard housing 50 kg, 110 lbs. Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight.

Level 3. A

Inlet Modules

Inlet 200 mm dia 19 kg, 42 lbs. Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight. Spacer 260 mm 14 kg, 31 lbs. Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight.

Level 5. A

Low housing 40 kg, 88 lbs. Delivered including rubber sealing ring and steel retainer ring. The weight is included in module weight.

Cone Modules

Standard cone 13 kg, 29 lbs.

Level 6. A

Leg Modules

Legs, Single, 2x24 kg, 2x53 lbs. (Kit with 2 legs) Legs recommended with collecting modules 7 A, B, C, F. Legs, Twin 73 kg, 161 lbs. (Kit with 3 legs) Legs recommended with collecting modules 7 A, B, C, F. Extra leg and spacer. Used only when an additional housing is added to the original configuration. Kit no 40 1178 21 Low stand, Single 110 kg, 242 lbs. h=1811 mm, w=1606 mm High stand, Single 150 kg, 330 lbs. h=2990 mm, w=1606 mm Low stand, Twin 130 kg, 286 lbs. h=1811 mm, w=2537 mm High stand, Twin 170 kg, 374 lbs. h=2990 mm, w=2537 mm Wall brackets, 2x18 kg, 2x40 lbs. (Kit with 2 brackets.) Used when wall mounting is preferred to floor mounting. One kit per collector housing required. Wall brackets can be used with any collector housing.

Level 4. A

Cone for Twin Valve Feedout Device 14 kg, 31 lbs. Fits with item H, level 7

C D E

F G

59

Collecting Modules

Standard bin 70 l, 18,5 gal. 10 kg, 22 lbs.

Level 7. A

Control units and accessories

Low bin 50 l, 13,2 gal. 8 kg, 18 lbs.

Filter alarm The Differential Pressure Swich indicates when the pressure drop across the filter. If the pressure drop exceeds ~4 kPa (16 in. W.G.) the sensor indicate dirty filters. If the pressure drop is not lowered after filter cleaning the filter must be changed. All necessary control equipment is included in the High Vacuum Advanced Starter (with PLC control). Bin Level Indicator The Bin Level Indicator indicates dust bin full. Including connection cable with adapters. All necessary control equipment is included in the High Vacuum Advanced Starter (with PLC control). Fire alarm A thermal fuse indicating a fire alarm in the collector. The temperature of the fuse is 140C. If the fuse should shut off the plant when alarming, the fire alarm should be connected to the Advanced Starter. All necessary control equipment is included in the High Vacuum Advanced Starter (with PLC control). Automatic Emptying Bin item 7D An extra shuttle valve can be needed depending on the dust collector configuration. Please order the following: All necessary control equipment is included in the High Vacuum Advanced Starter (with PLC control). All configurations: One valve TVS 200 DA

40780641

Part no.

40780710

40116540

Automatic Emptying Bin 15 kg, 33 lbs. An extra shuttle valve can be needed depending on the dust collector configuration. In this case please order the following: For all configurations: One valve TVS 200 DA, part no. 40117640 Additional for RF collectors: One shuttle valve, part no. 40617820 All necessary control equipment is included in the High Vacuum Advanced Twin Valve Feedout Device TVFD (PLC) 86 kg, 189 lbs. Fits with item C, level 6. All necessary control equipment is included in the High Vacuum Advanced Starter (with PLC control).

40117640 40617820 40117630

Additional for RF collectors One shuttle valve

Twin inlet /outlet pipe Necessary with Twin RF collectors. Two pipes are always included with Twin RF collectors. Including joints. Weight:13 kg, 29 lbs. May also be used with any Twin collector to connect the two inlets in parallel and/or the two outlets in parallel. Ensures equal load on both sides of the Twin collector. Order separately if required.

60

High Vacuum Pre-separators

Nederman KSA 70 metal chips separator
The KSA 70 has a cyclone inlet with an internal wing for highest separation efficiency. The KSA 70 should be equipped with a valve at the outlet, controlled pneumatically or electrically. The bottom lid which opens downwards is kept closed by the vacuum when the top valve is open. Pre-separation of metal chips and cutting fluids or similar materials near the work station to prevent wear on the pipe system.

Nederman GA 150 light material separator

Stationary pre-separator with straight inlet at the top and a replaceable textile filter sack. Used to separate coarse materials, light and larger objects, for example paper, textile, etc. Components included: Textile filter sack Nederman.

GA 150

Capacity Inlet / outlet Inlet / outlet Filter sack Dimensions H x Weight Part no. GA 150 KSA 70 Volume Inlet/outlet Weight Dimensions: H x KSA 70 with pneumatic control KSA 70 Toggle valve: 5/2 port Top valve: TAV 100 2PC Part no. Textile filter sack Capacity m3/h l mm kg mm 600 70 100 50 1300 x 400 Part no.

m3/h mm l mm kg

1000 100 150 1230 x 500 32 40 110400 40 110320

Nederman GA 200 coarse material separator

The GA 200 consists of a steel lid with a built in inlet and outlet for connection to the pipe work. The lid can be placed over a standard size 200 litre oil drum with a diametre of 600 mm. To empty the unit, the vacuum must be switched off and the lid removed. The lid must be connected with flexible hose. Pre-separation of coarse material, metal chips and cutting fluids. Note! Oil drum not included.

40110180 40680250 40146030

Pneumatic control for vacuum on / off and emptying through 5/2 port toggle valve which should be positioned near the user. Used when only one extraction point is connected to the KSA. The valve kit includes nipples and 6/4 mm flex tube (25 m). KSA 70 with electric control KSA 70 Control unit, KSA 70 Top valve: TAV 100 2PC/MV24VAC Part no.

40110180 40121080 40 146081 GA 200

Kit including control box with 24 V transformer universal relay switching the solenoid on TAV 100 MV/ 24VAC for vacuum on / off and emptying. Used when 2 or more points are connected to the KSA 70. The unit requires anexternal on / off switch which can be a separate switch or AS kit on KV50 or TAV 50.

Capacity Inlet / outlet . Diametre Part no. Part no. Oil drum

m3/h mm mm

800 100 610 40110200 40110220

61

Nederman GA Container Separator

The GA containers have a large volume fall chamber with a unique low velocity outlet for efficient separation. The containers are availiable in two versions, hydraulic slide loading and hydraulic hoist loading. When the container is filled up, it is loaded onto a vehicle and transported to where it can be emptied. The containers are connected to the vacuum system via quick connecting flanges and rubber hose. The choise of connecting flange decides the inlet diameter. The male part of the flange is welded to the GAC. Max vacuum: -50kPa. Pre-separation of coarse and fine debris in larger quantities. Bus cleaning, heavy industrial cleaning. Self contained handeling. Specify inlet / outlet diametres and positioning when ordering

Volume Effective volume Dimensions L x B x H, GAC hydraulic hoist Dimensions L x B x H, GAC hydraulic slide Weight Connection, inlet/outlet Part no. GAC hydraulic hoist Part no. GAC hydraulic slide

m3 m
3

GAC-9 9 6.5 3.0x1.9x2.2 3.0x1.9x2.5 1700 150 or 200 40119170 40119180

GAC-12 12 9 4.0x1.9x2.2 4.0x1.9x2.5 2200 150 or 200 40119190 40119200

GAC-15 15 11 5.0 x 1.9 x 2.2 5.0 x 1.9 x 2.5 2800 150 or 200 40119220 40119230

GAC-18 18 13 6.0 x 1.9 x 2.2 6.0 x 1.9 x 2.5 3350 150 or 200 40119240 40119250

m m kg mm

62

High Vacuum Dust Extraction Kits

A range of attachment kits are available to fit more than six hundred tools, and the system is suited to most sanding, grinding and cutting jobs. Can be attached to both electric and pneumatic tools. For more details on tools or applications, please ask your supplier for additional information!

Nederman dust extraction kits for grinders

Two different kit designs are available.

Dust extraxtion kits for rotating sanders

The fixed aluminium manifold is available in many models to fit different tools. A durable polyurethane hood snaps into the fixed manifold. The hood is available with or without brush for 125, 150 and 180 mm. (5 - 6 - 7).

One kit consists of two main parts, an extraction nozzle and a tool adapter. The unique design allows the nozzle to efficiently remove the dust without interfearing with the work. The adapter can hold the nozzle in two positions to match 180 mm (7) or 230 mm (9) grinding wheels.

1) Snap in hood without brush, 125 mm disc. 2) Snap in hood with brush 125 mm disc. 3) Snap in hood with brush 150 mm disc. 4) Snap in hood without brush 180 mm disc. 5) Snap in hood with brush 180 mm disc.

1) Polyurethane snap-in hood. 2) Dust flow. 3) Rotating disc. 4) Fixed aluminium manifold.

The other kit consists of three main parts, an aluminium manifold, a wheel guard and a snap-in plastic hood. There are a large number of manifolds machined to fit different tool makes and models. The wheel guard and the snap-in hood are available for 125 mm (5) and 180 mm (7) grinding wheels.
63

High Vacuum Ducting Accessories

Dropper Dropper for 100 mm steel ducting The dropper includes all necessary components for connection to the main ducting ( 100 mm) and for attaching the dropper pipe ( 63 mm) to the wall. The dropper pipe must be ordered separately. The dropper can be combined with a vacuum valve fitted to the inlet in order to connect vacuum hoses. To access the main ducting from floor level, droppers of a smaller diameter are used. To be used for welding, grinding, floor cleaning or other applications where hoses laying on the floor can be accepted. Inlet height above floor: 1.5 m. Components included:1 Junction, 1 Flex hose 1 m, 2 Brackets, 2 Clips1, 2 Pipe couplers Pipes 40060070 Part no. Bends Zinc plated steel bends 90 200 mm Weight: 4.8 kg Thickness: 2.0 mm C-radius: 300 mm 90 150 mm Weight: 7.0 kg Thickness: 4.5 mm C-radius: 210 mm 90 127 mm Weight: 3.5 kg Thickness: 2.0 mm C-radius: 300 mm 90 100 mm Weight: 2.0 kg Thickness: 4.0 mm C-radius: 100 mm 90 76 mm Weight: 1. 3 kg Thickness: 1.2 mm C-radius: 170 mm 90 63 mm Weight: 0.8 kg Thickness: 2.0 mm C-radius: 100 mm Bend 45 150 mm Weight: 4.9 kg Thickness: 4.5 mm C-radius: 210 mm Bend 45 127 mm Weight: 2.1 kg Thickness: 2.0 mm C-radius: 300 mm Bend 45 100 mm Weight: 0.95 kg Thickness: 4.0 mm C-radius: 130 mm Bend 45 76 mm Weight: 0.8 kg Thickness: 1.2 mm C-radius: 170 mm Bend 45 63 mm Weight: 0.6 kg Thickness: 2.0 mm C-radius: 100 mm Reinforced steel bends 40130420 40130430 Part no. 40134251

40130750

40134000

40131070

40134020

40130780

Hot dip galvanized steel pipes 200 mm. 6 m Weight: 7.3 kg/m Thickness: 1.5 mm 150 mm. 3 m Weight: 3.7 kg/m Thickness: 1.0 mm 150 mm. 6 m Weight: 5.5 kg/m Thickness: 1.5 mm 127 mm. 3 m Weight: 3.1 kg/m Thickness: 1.0 mm 100 mm. 3 m Weight: 2.4 kg/m Thickness: 1.0 mm 100 mm. 6m Weight: 2.5 kg/m Thickness: 1.2 mm 76 mm. 3 m Weight: 1.1 kg/m Thickness: 1.0 mm 63 mm. 3 m Weight: 1.8 kg/m Thickness: 1.2 mm 63 mm. 6 m Weight: 1.8 kg/m Thickness: 1.2 mm

Part no. 40130330 40130340 40130350 40130360 40130380 40130390 40130400

40134340

40134010

40131080

40134030

40134100

Bends made of steel with wear box for metal chips 90 100 mm, C-radius: 140 mm, X= 400 mm Y = 200 mm 90 63 mm, C-radius: 90 mm, X= 270 mm Y = 120 mm 45 100 mm, C-radius: 140 mm, X= 400 mm Y = 200 mm 45 63 mm, C-radius: 90 mm, X= 270 mm Y = 120 mm

Part no.

40134221 40134201 40134321 40134301

64

Junctions

Junction 150-150-150 Junction made of zinc plated steel. Used for joining 150 mm pipes. Weight: 2.8 kg Thickness: 3.0 mm Length: 400 mm Branch: 45 Junction 127-127-100 Junction made of zinc plated steel. Used mainly for mid-vacuum installations. Weight: 2.7 kg Thickness: 1.2 mm Lenght: 350 mm Branch: 45 Junction 127-127-76 Junction made of zinc plated steel. Used mainly for mid vacuum installations. Weight: 2. 2 kg Thickness: 1.2 mm Lenght: 300 mm Branch: 45 Junction 100-100-76 Junction made of zinc plated steel. Used mainly to connect to droppers. Weight: 1.8 kg Thickness: 1, 2 mm Lenght: 300 mm Branch: 45 Junction 100-100-63 Junction made of zinc plated steel. Used when connecting droppers or swing arms to main ducting. Weight: 1.5 kg Thickness: 2.0 mm Length: 280 mm Branch: 45 Junction 76-76-76 Junction made of zinc plated steel. Used when connecting several vacuum pipes. Weight: 1.3 kg Thickness: 1.2 mm Lenght: 270 mm Branch: 45 Junction 76-76-63 Junction made of zinc plated steel. Used mainly to connect droppers. Weight: 1.3 kg Thickness: 1.2 mm Lenght: 280 mm Branch: 45 Junction 63-63-63 Junction made of zinc plated steel. Used for joining 63 mm pipes or connecting droppers. Weight: 0.75 kg Thickness: 2.0 mm Length: 180 mm Branch: 45 Junction 150-150-100 Junction made of zinc plated steel. Used when connecting several vacuum pipes. Weight: 3.1 kg Thickness: 3.0 mm Length: 330 mm Branch: in line Junction 100-100-100 Junction made of cast aluminium. Used when connecting several vacuum pipes. Weight: 2.4 kg Thickness: 5.0 mm Length: 350 mm

40134150

Part no.

Junctions

T-Piece 200-200-200 Junction made of hot dip galvanized steel used between dust collectors and vacuum unit for parallel connection. Weight: 2.3 kg Length: 300 mm Thickness: 1.5 mm T-Piece 150-150-150 Junction made of hot dip galvanized steel used between dust collectors and vacuum unit for parallel connection. Weight: 2.7 kg Length: 250 mm Thickness: 2.5 mm

40130210

Part no.

40135610

40 130120

40135620

Reducers

Reducer 150-100 Reducer made of hot dip galvanized steel. Weight: 0.5 kg Length: 145 mm Thickness: 2.0 mm Reducer 100-63 Reducer made of hot dip galvanized steel. Weight: 0.4 kg Length: 125 mm Thickness: 4.0 mm Reducer 200-150 Reducer made of hot dip galvanized steel. Weight: 1.4 kg Length: 150 mm Thickness: 2.0 mm Reducer 160-150 Reducer made of hot dip galvanized sheet metal. Weight: 0.5 kg Length: 115 mm Thickness: 0.8 mm Reducer 150-127 Reducer made of hot dip galvnized steel. Weight: 0.6 kg Lenght: 120 mm Thickness: 1.5 mm Reducer 127-100 Reducer made of hot dip galvanized steel. Weight: 0.6 kg Lenght: 120 mm Thickness: 1.5 mm Reducer 127-76 Reducer made of hot dip galvanized steel. Weight: 0.4 kg Lenght: 120 mm Thickness: 1.2 mm Reducer 100-76 Reducer made of hot dip galvanized steel. Weight: 0.3 kg Lenght: 120 mm Thickness: 1.2 mm Reducer 76-63 Reducer made of hot dip galvanized steel. Weight: 0.2 kg Lenght: 75 mm Thickness: 1.2 mm Reducer 63-54 mm Reducer made of aluminium. Weight: 0.2 kg Lenght: 80 mm Thickness: 1.5 mm

40130700

Part no.

40135630

40130710

40130600

40130020

40130010

40135640

40135800

40135650

40135810

40130660

40135820

40130640

40135830

40130630

40135740

40135370

65

Ducting Accessories

Joint sleeve Used when extending pipes. 2 hose clips are included. Joint sleeve 200 mm Joint sleeve 150 mm Joint sleeve 100 mm Joint sleeve 63 mm Pipe coupler Used when extending pipes. A metalclamp with two adjustment screws and a rubber insert/sealing. The insert is in conductive rubber and therefor is no extra earthing/ground necessary. Pipe coupler 200 mm Pipe coupler 150 mm Pipe coupler 127 mm Pipe coupler 100 mm Pipe coupler 76 mm Pipe coupler 63 mm End cap Used to block the end of a pipe. End cap 200 mm End cap 150 mm End cap 100 mm End cap 63 mm Pipe clips For suspension of pipes together with universal bracket or universal profile. Consists of two halves, bolt and nut. Pipe clips 200 mm Pipe clips 150 mm.The two halves has different lengths. Pipe clips 127 mm Pipe clips 100 mm Pipe clips 76 mm Pipe clips 63 mm Pipe clamps Used when suspending pipes from the ceiling together with tie rod and eye socket. Pipe clamp 150 mm Pipe clamp 127mm Pipe clamp 100 mm Pipe clamp 76 mm Pipe clamp 63 mm Fastening clips Used for suspending pipes directly on wall or ceiling. The clips is delivered in kits of 10 pcs. Fastening clips kit RE150 (10 pcs) Fastening clips kit RE127 (10 pcs) Fastening clips kit RE100 (10 pcs) Fastening clips kit RE76 (10 pcs) Fastening clips kit RE63 (10 pcs)

Part no.

Ducting Accessories

40130940 40130950 40130960 40130970

Tie rod M8 Used when suspending pipes from the ceiling together with universal bracket or universal profile. Delivery length: 2 m Extension nut M8 Used when extending tie rods.

40 170360

Part no.

40170300

Eye socket M8 Used together with the tie rod.

40170310

40139400 40139360 40139410 40139370 40139420 40139350

Steel strap Made of perforated steel. Used when supporting pipes together with the tie rod. Delivery length: 25 m Universal bracket For suspending pipes. Universal bracket. Length: 150 m Universal bracket. Length: 300 m Universal bracket. Length: 450 m Universal profile For suspending pipes flush mounted to the wall. Universal profile. Length: 100 mm Universal profile. Length: 300 mm

40170270

40170010 40170020 40170030

40130060 40130050 40130040 40130030

40170060 40170070 40170080 40170260

40170220 40170210 40170230 40170190 40170180 40170170

Universal profile. Length: 2000 mm Universal nut M8 Used with the universal profile and the tie rod. Nut is equipped with a spring to facilitate installation. Beam clamp Used in pairs for securing universal profiles to construction beams where drilling is not allowed. Beam flange:25 mm at max.

40170250

40170620 40170670 40170330 40170590 40170660 Isolation valve diameter 160 mm Isolation valve diameter 100 mm Isolation valve diameter 200 mm 12374400 12374401 12374427

40170730 40170740 40170540 40170750 40170760

66

Capture at source Mid vacuum solutions

Our new line of mid vacuum systems are designed for handling light dust and shavings. The ability to adjust the extraction capacity saves energy and will reduce unnecessary noise. The extraction is integrated on fixed machines to capture the dust at source, and there are flap valves for work bench and floor cleaning.
School woodwork or small to medium sized carpentry workshops User friendly systems - basic technical solutions with advanced control technology

With Nederman Mid-Vacuum systems you will have efficient extraction and always use the correct capacity for the job avoiding unnecessary noise and saving energy. - The dust is captured directly at the source with internal extraction channels or by arms or shrouds - Cleaning of floors and benches - Ventilation (option) that will capture airborne particles over the work bench. This dust is the biggest environmental problem in these work shops.
Stationary Mid Vacuum Units

- Several running modes and fan sizes make it possible to adjust to your specific needs - Choose the correct running mode for every type of inlet and operation to minimize noise. - Level indicator (option) will stop the unit when the bin is full. - Large bin, 240 liters. - Easy bin handling with the built in carriage, saves time and gives less spillage when emptying. - No compressed air needed. - Automatic filter cleaning.
Field of application

The central vacuum unit is useful for - several simultaneous users - light material - voluminous material. Compact units have collection bin, filter and fan built into one cabinet to save floor space. The S-series has separate fan units. If you choose our frequency controlled units we can adjust the capacity to the actual work situation automatically. In combination with several sizes on the fan units you can always find the right solution for your need. Choosing the correct run mode will save energy, reduce noise and extend the life of the unit.

Customer: Wood work shops in schools Plastic industries Mechanical industries Orthopedic industries Laboratories Suitable materials: Wood dust and chips Plastic dust and granulate Glassfibre Metal grinding dust Textile dust Paper dust Applications: Machine extraction - directly from extraction outlets or existing extraction points on the machine Machine extraction indirectly by extraction arms Cleaning of light to medium heavy dust Ventilation improvement in demanding environment

1) Band saw 400-500 m/h 2) Drilling machine 200-300 m/h 3) Planing machine 500 m/h 4) Wood lathe machine with extraction arm 300-400 m/h 5-6) Cleaning outlets 250-500 m/h 7) Mid Vacuum Unit and Filter Unit

67

Mid Vacuum Units

Airflow for Mid Vacuum Applications
Wood lathe machine with manifold Wood lathe machine with extraction arm Smooth planing machine Planing machine Drilling machine Contour saw Jig saw Disc polishing machine Band saw Cleaning outlet Sandingmachine with platen backup Nozzle Circular saw bench, Table circular saw Application Airflow m3/h 600 - 800 300 - 400 500 500 200 - 300 100 - 150 100 - 150 400 400 - 500 250 - 500 400 200 - 400 500 - 600 S1-23 models Fan capacity Fan capacity free blowing Fan capacity maximum vacuum Power Unit capacity Maximum flow Maximum vacuum Weight Connections inlet/outlet . S1-23, 3x230 V 50 Hz Filter unit: F-180 Starter: SC 5,5 YD-230 Remote start and alarm: RSA 1 Level indicator (option): BAC level indicator S1-23 3x400 V 50 Hz Filter unit: F-180 Starter: SC 5,5 YD-400 Remote start and alarm: RSA 1 Level indicator (option): BAC level indicator S1-23 3x400 V 50 Hz with frequency converter Vacuum unit: S1-23 400 V 50 Hz Filter unit: F-180 Starter: SC 4 F-400 Remote start and alarm: RSA 2 Level indicator (option): BAC level indicator m3/h m /h
3

2300 (at -6 kPa) 2300 -10 5.5 1000 (at -9,5 kPa) 1550 -10 163 160/125 Part no.

kPa kW m /h
3

m3/h kPa kg mm

Vacuum unit: S1-23, 3x230 V 50 Hz

40108120 40114450 40125150 40780730 40780760 Part no.

Nederman S1 Mid Vacuum Units

Vacuum unit with belt driven high pressure, aluminium fan. Steel outher casing with fireproof sound insulation. One speed motor. For cleaning and extraction of light/medium heavy dust and shavings. Stationary installations. Noice level at specified capacity (ISO 11201) <65 dB(A).

Vacuum unit: S1-23 400 V 50 Hz

40108110 40114450 40125140 40780730 40780760 Part no.

40108110 40114450 40125180 40780740 40780760

The model for 400 V is also available with frequency converter to automatically optimise the power consumption according to use.

68

S1-28 models Fan capacity Power Unit capacity Maximum flow Maximum vacuum Connections inlet/outlet Model specific Fan capacity max. vacuum Weight Connections inlet/ outlet mm S1-28 3x230 V 50 Hz Filter unit: F-220 Starter: SC 7,5 YD-230 Remote start and alarm: RSA 1 S1-28 230 V kPa -12 kg 163 160/125 Fan capacity free blowing

m /h
3

2800 (at -6 kPa) 2800 7.5 1000 (at -11 kPa) 1650 -11,5 160/125 S1-28 400 V, freq. conv. -10

Dimensions S1 vacuum units

m3/h kW m3/h m3/h kPa mm

S1-28 400 V -12 250 160/125

163 160/125

Vacuum unit: S1-28 3x230 V 50 Hz

40108160 40114460 40125200 40780730 40780760 Part no.

Part no.

Level indicator (option): BAC level indicator S1-28 3x400 V 50 Hz Filter unit: F-220 Starter: SC 7,5 YD-400 Remote start and alarm: RSA 1 Level indicator (option): BAC level indicator S1-28 3x400 V 50 Hz, with frequency converter Vacuum unit: S1-28 400 V 50 Hz Filter unit: F-220 Starter: SC 7,5 F-400 Remote start and alarm: RSA 2 Level indicator (option): BAC level indicator Can also be delivered as SFV with integrated basic ventilation function. In this case the RSA 2 should be replaced with RSA 3.

Vacuum unit: S1-28 400 V 50 Hz

40108150 40114460 40125190 40780730 40780760 Part no.

40108150 40114460 40125230 40780740 40780760 40780490

69

Mid Vacuum Filters

Nederman F filters
Dust collection with two stage separation. Central inlets on top with velocity reduction and textile fine filters. Automatic filter cleaning by an electric filter shaker (0.06 kW, 230 V, 870 rpm). Steel outher casing. Dust bin: 240 liter on a trolley. Textfile filter for cleaning and extraction of light to medium heavy dust and shavings. Stationary installations. Separation: 99.9% (BIA Class C). Inlet connection: 150 mm and 2 x 100 mm. Outlet connection: 160 mm.
Dimensions F-180 and F-220 filters

F-180 and F-220 filters Capacity Weigth Dimensions H x D: Part no. filter Part no. level indicator (option) Filter area

m3/h m
2

F-180 2500 1,3 115 1920 x 895 40114450 40780760

F-220 3000 1,9 140 2295 x 895 40114460 40780760

kg mm BAC Level Indicator 50 pcs/kit

Part no. paper bag, 240 litres

40072235

40072235

Filter kits

Filter for F-180, 500x820 Filter for F-220, 500x1220 Filter for Compact unit, 500 x 620 Filter kit antistatic (pressure equalizing filter is included): Filter for F-180, 500x820 HEPA filter kits

40110930 40110940 40110960 40110980 Part no.

Part no.

HEPA filter kit MFS, a complete micro filter kit, easy to mount together with mid vacuum units and filters. Components included: Mounting plate for MFS (1 pc/set) Inlet/outlet bracket for MFS (2pcs/set) Filter brace (2 pcs/set) Filter, micro for MFS (1 pc/set)

70533001

70233002 70233000 70233003 70333001

70

Compact Mid Vacuum Units

Vacuum unit with belt driven high pressure, aluminium fan. Fan and filter fitted into one unit. Steel outher casing. One speed motor. Dust bin: 240 litre on a trolley. For cleaning and extraction of light to medium heavy dust and shavings. Stationary installations. Dust collection with two stage separation. Central inlets on top with velocity reduction and textile fine filters. Automatic filter cleaning by an electric filter shaker (0,06 kW, 230 V, 830 rpm). Separation: 99.9% (BIA class C). One model is equipped with frequency converter that will automaticly optimise the power consumption according to use.
Dimensions Compact vacuum unit

Compact Mid Vacuum Units Fan capacity at -4 kPa Fan capacity free blowing Fan capacity, max vacuum Power Unit capacity Maximum flow Maximum vacuum Noise level at specified capacity (ISO 11201) Connection inlet/outlet Dimensions HxD Weight

m /h
3

1200 1500 -10 3 1000 (at -4 kPa) 1300 -7,5 <65 100/100 2380x800 230

S1-15 C 3x230 V 50 Hz Starter SC 3 DS-230

m3/h kPa kW m3/h m3/h kPa dB mm mm kg

Compact unit S1-15 C 230 V 50 Hz Remote start and alarm RSA 1 Level indicator (option) BAC level indicator S1-15 C 3x400 V 50 Hz Starter SC 3 DS-400 Remote start and alarm RSA 1 Level indicator (option) BAC level indicator S1-15 C 3x400 V 50 Hz, with frequency converter Compact unit S1-15 C 3 x 400 V 50 Hz Starter SC 3 F-400 Remote start and alarm RSA 2 Level indicator (option) BAC level indicator Can also be delivered as SFV with integrated basic ventilation function. In this case the RSA 2 should be replaced with RSA 3.

40056140 40125050 40780730 40780760 Part no.

Part no.

Compact unit S1-15 C 400 V 50 Hz

40056130 40125040 40780730 40780760 Part no.

40056130 40125060 40780740 40780760 40780490

71

Mid Vacuum Starters

Starters with one speed running mode
One speed running mode. The starters are available in sizes from 3 kW to 7.5 kW. The starters are designed according to CENELECEN 60 204-1 standard. Dimensions: 400 x 400 x 200 mm. Weight: 17.6 kg. The starters are prepared for connection to automatic start/ stop, automatic filter cleaning and remote start/alarm.

Starters with frequency converter

Two running modes. Equipt with frequency converter which will automatically optimise the power consumptions according to use. The starters are available in sizes from 3 kW to 7.5 kW. The starters are designed according to CENELECEN 201-1 standard. Dimensions: 3-5.5 kW: 600 x 600 x300 mm and 7.5-11 kW: 800 x 600 x 300 mm. Weight: 3-5.5 kW: 42,5 kg and 7.5-11 kW: 56 kg. The starters are prepared for connection to automatic start/ stop, automatic filter cleaning and remote start/alarm. Can be delivered with integrated ventilation function. In these cases the RSA 2 should be replaced with RSA 3.
Mid Vacuum Starters with frequency converters SC 3 F-400, Frequency converter 3 x 400 V 3 kW SC 5.5 F-400, Frequency converter 3 x 400 V 5.5 kW SC 7.5 F-400, Frequency converter 3 x 400 V 7.5 kW Remote start & alarm: RSA 2 Remote start & alarm: RSA 3 Part no.

Mid Vacuum Starters 3 x 400 V

SC 3 DS-400, Direct starter 3 x 400 V, 3 kW SC 5,5 YD-400, YD starter 3 x 400 V, 5,5 kW SC 7,5 YD-400, YD starter 3 x 400 V, 7,5 kW Remote start and alarm: RSA 1 Mid Vacuum Starters, 3 x 230 V

40125040 40125140 40125190 40780730 Part no.

Part no.

40125060 40125180 40125230 40180740 40180490

S C 3 DS-230, Direct starter 3 x 230 V 3 kW S C5,5 YD-230, YD starter 3 x 230 V 5,5 kW S C 7,5 YD-230, YD starter 3 x 230 V 7,5 kW Remote start & alarm: RSA 1

40125050 40125150 40125200 40780730

72

Accessories
Electrical control equipment RSA 1 Remote start and alarm A complement to the starter and can be placed in the working area. Used for units with one speed motor. Equipt with: - on/off - indication lamp that indicate full bin (option) RSA 2 Remote start and alarm A complement to the starter and can be placed in the working area. Used for units with two speed motor. Equipt with: - on/off - normal/cleaning mode - indication lamp that indicate full bin (option) RSA 3 Remote start and alarm A complement to the starter and can be placed in the workin area. Used for units with basic ventilation mode. Equipt with: - on/off - normal/bench/floor cleaning mode - indication lamp that indicates full bin (option) BAC Level indicator Optical level indicator with connectionbox. Indicates full bin with a lamp on RSA. Part no. 40780730 Mid vacuum valves CAV 76 MA AS 76 mm Manual shut-off valve. CAV100 MA AS 100 mm Manual shut-off valve. CAV 76 EL 24 V DC 76 mm Electrical shut-off valve 40780490 CAV 100 EL 24 V DC 100 mm Electrical shut-off valve CAV 100 EL 24 V DC 100 mm Electrical shut-off valve 4078076 Mid Vacuum Arms FLEXI 115/50 arm Connection 50mm. Extraction arm with magnetic base and nozzle suitable for stationary drills, lathe etc. LUA 100 arm Connection 60 mm or 80 mm. Extraction arm for mounting on wall. Suitable for stationary drills, lathe etc. Nozzle must be ordered separatly, for example SK80 or CN 115/63. Part no. 40147560

40147570

40780740

40147630

40147620 40147640

Part no. 40147560

Mid vacuum valves KV50S AS Can be fitted to hose diameter 32, 38, 50 and 63 mm. The valve is mainly used in a mid vacuum solution. The flapvalve is made of galvanized steel, has a rubber seal and has a microswitch in the valve IP54. KV50 Flap valve For mounting in mid vacuum solutions 50 mm Components included: 1 Pipe coupler 40139350 AS set Micro switch Automatic start / stop of vacuum units for KV 50 Pilot cable White 2x0,75 24 V, 100mtr, halfspeed Pilot cable Brown 2x0,75 24 V, 100 mtr, fullspee Pilot cable Black 2x0,75 24 V, 100 mtr, from starter to control units CAV valves A shut-off valve were you can choose a manual or electrical control valve. The valve is made of galvanized steel. A built-in microswitch, IP54, is standard.

Part no.

40180320

40146450

SVA Lathe arm Connection: 80 mm. Lathe arm complete without hose. Big arm with gas dampers and lathe bracket.

40180340

40141550

40730403 40730980 40731000

73

Nozzles and manifolds SK80 Manifold Nozzle suitable for lathe machine. To be mounted on arms SVA or LUA 100.

Part no. 40290550

Nozzles and manifolds Fish tail nozzle FWN General purpose nozzle suitable for mounting to balance arms, magnet or suction base. Must be combined with nozzle extension when used with balance arm. FWN 200 / 50 Length: 200 mm. Male coupler section: 50 mm FWN 400 / 50 Length: 400 mm. Male coupler section: 50 mm Slotted nozzle SWN General purpose nozzle suitable for mounting to magnet or suction base. Must be combined with nozzle extension when used with balance arm. SWN 300 / 50 Male coupler section: 50 mm. Length: 300 mm SWN 500 / 50 Male coupler section: 50 mm. Length: 500 mm Welding Nozzles Accessories Magnetic base Magnetic base suitable for all nozzles. Diameter: 100 mm. Bolt: M10. Lifting capacity: 450 N

Part no.

BSM 63 Bandsaw Manifold universal Nozzle suitable for stationary band saws.

40180330

40290110

40290120

BSM 63 Bandsaw Manifold universal Nozzle suitable for stationary band saws.

40290560

40147630

40290130 40290140

Cleaning outlet 80 mm For floor installations.

40196460

Part no. 40290170

CWN-S Circular welding nozzle in coated aluminium with integrated silencer. Noise reduction compared to standard nozzles 9 dB (A). Suitable for mounting to balance arms, magnet or suction base. CWN-S 105/40 Diameter: 105 mm. Connection: 40 mm hose coupler CWN-S 105/50 Diameter: 105 mm. Connection: 50 mm hose coupler CWNS 105/63 Diameter: 105 mm. Connection: 63 mm hose coupler CWN-S 105/50L Same as CWN-S 105/50 but with an flexible steel tube extension.

40290330

40290230

Nozzle extension Used to extend the nozzle upwards. Fits all welding nozzles. NB. Must be used on FWN and SWN nozzles if fitted to balance arms. Height: 100 mm

40290200

40290240

40290240

40290270

Handle CWN-S To be fitted between extraction nozzle and balance arm.

40070420

74

Vehicle Exhaust Systems

Nederman provides internationally approved exhaust extraction systems for any size of workplace and any type of vehicle, covering needs from manufacturing and assembly plants to maintenance workshops and testing stations. There is also a special range of solutions for emergency vehicles. The guide below outlines the systems for different applications. NEDQuote is a powerful design and calculation program, and a unique tool in which different set-up scenarios for hoses, rails systems, filters and fans can be investigated.

Exhaust system guide

Stationary vehicles Hose reel Manufacturer Testing station/ inspection centre Production line Rectification area Single step Double step Multi step Brake testing Emission testing Repair shop - passenger cars Repair shop - heavy commercial vehicles Repair shop -public transportation Airports/Military facilities Repair bay Repair bay Repair bay Bus garage Inspection Repair bay x Tank repair Fire and rescue Parking bays Repair and service x x x x x x x x x x x (x) (x) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Single extraction x x (x) Rail 920 Track arm Rail 920 (x) x x x x x x Moving vehicles ALU Straight x x x x x x x x x x x Flowline separate return x x Magna Nozzles x x x x x x x x x x x x x x x x Stationary/ moving Hoses x x x x x x x x x x x x x x x x

Accessories for all exhaust systems

Nozzles

There is a full range of Nederman nozzles to suit all types of vehicles and exhaust extraction systems: for single or twin exhaust pipes for manual or automatic attachment and disconnection with or without CO probes. Nederman nozzles do not fit tightly onto the exhaust pipe. This allows ambient air to be sucked in to the hose, which acts as a coolant and thereby considerably extends its working life. See the Nederman Product Catalogue for further details.

Exhaust hoses

Nederman multi-purpose hoses are designed to withstand mechanical wear and contaminants in diesel and petrol engine exhaust fumes. Hoses are available for: all types of vehicles standard use, up to 150C heavy duty use, up to 300C or up to 650C. See the Nederman Product Catalogue for further details.

75

Systems for stationary vehicles

Making the right choice
These systems are used for extracting exhaust from parked vehicles. All three solutions offer simple installation and optimal extraction efficiency.
Extraction rates for stationary vehicles
Vehicle category Passenger cars Light commercial vehicles (LCVs) Heavy commercial vehicles (HCVs) Extraction rate m3/h 400 - 600 800-1000 1000-1200 Hose diameter, mm 75/100 125/150 150/200

Exhaust Hose reels

Extraction systems for stationary vehicles

Extraction system stationary vehicles Single/Twin exhaust extractor Hose reels Rail System 920 with 920/400 trolley Rail System 920 with 920/1500 trolley Trackarm x Single bay x x Multiple bay x (twin bay) x x x x (twin bay) Cars x x x x x x Heavy vehicles x

Hose reels have a great advantage in that they can be hoisted completely out of the way when not in use. They can be installed for single fan extraction or connected to ducting with a central fan serving a number of units. Hose reels can be operated manually, or electrically via pendant or remote IR control integrated in a gantry handling system with IR control for out-of-the-way storage fitted with a damper to reduce noise and unnecessary extraction of air when not in use In normal use, hose reel solutions are virtually maintenance-free.

Nederman Single/Twin Exhaust Extractor

The Nederman Single/Twin Exhaust Extractor is ideal for small workshops where an individual solution is required or where an additional extraction point is needed to expand an existing system. A damper can be fitted to reduce noise and unnecessary extraction of air when not in use. The Single/Twin Exhaust Extractor can be chosen with manual or balancer suspension equipment twin exhaust extractor for adjacent bays manual or automatic disconnector.

The Nederman Trackarm is designed for long reach applications for heavy vehicles such as construction plant, where there are limited options for installing extraction equipment. The Trackarm covers an area of up to 76 m is supplied with standard 150 mm hoses or heavy duty 200 mm hoses.

Nederman Trackarm

76

Further information can be found in the Nederman Product Catalogue.

Nederman Exhaust Rail System 920

The Nederman Exhaust Rail System 920 offers an ergonomic solution for extraction from repair or inspection bays. The trolleys and hoses are moved by hand between the vehicles and the number of trolleys required is determined by the frequency of use.

Exhaust Rail 920, horizontal unit (complete with suspension parts) Length 2.5 m Length 5 m Length 7.5 m Length 10 m Length 12.5 m Length 15 m Length 17.5 m Length 20 m Length 22.5 m

Part no. 20916020 20916120 20916220 20916320 20916420 20916520 20916620 20916720 20916820 20916920 20917020 20917120 20917220 20917320 20917420 20917520

The rail is available from 2,5m to 100 m, delivered in 5.0 m and/ or 2.5 m sections. Rail material: Aluminum; extruded, hardened, non-corrosive. Sealing lips: EPDM rubber; profiled, with inner low-friction layer, delivered in coils according to track length. End cover: Glass-fiber composite; lid of galvanized sheet metal. Brackets: Sheet metal; galvanized, with 100 mm threaded rods for alignment. Heat resistance: 150C (300F). Weight: 6.7 kg/m, including sealing lips.

Length 25 m Length 27.5 m Length 30 m Length 35 m Length 40 m Length 45 m Length 50 m

For lengths > 50 m, please contact your nearest Nederman dealer.

Pressure drop Exhaust Rail 920 and connections

y A

(m)

C
x

x = Air flow m/h y = Pressure drop Pa A = Top connection, B = End connection, C = Exhaust rail per metre Air flow recommendation for cross section: max. 2400 m/h Recommended distance max 1,5 m

77

Nederman Extraction Trolley 920/400

Trolley for stationary cars and vans. Extraction units are available with balancer for keeping the hose raised, and damper for automatic airflow control. Extraction units are easy to move, thanks to light-weight material and ball bearing wheels. One extraction unit can serve several work bays. Two units serve cars with twin exhaust pipes. (It is also possible to use a twin adapter on one trolley.) Manual disconnection of exhaust nozzles. The 920/400 trolley is designed for servicing passenger cars or light commercial vehicles. The maximum design airflow is 600 m/h per trolley. Recommended airflow per trolley for cars/vans: 400 m/h. The 920/400 trolley can be fitted with balancers for easier handling of the hose dampers to reduce noise and unnecessary extraction of air when not in use

Pressure drop extraction units 920/400

x = Air flow m/h y = Pressure drop Pa A = Trolley 100 mm with damper B = Trolley 100 mm without damper C = Extraction unit without damper, with hose 5 m / 100 mm D = Extraction unit with damper and hose 5 m / 100 mm The maximum design airflow is 600 m/h per trolley. Recommended airflow per trolley for cars/vans: 400 m/h.

Extraction unit 920/400, for stationary vehicles (trolley and hose, 100 mm, 5 m) Hose NR-B, with balancer and damper Hose NR-B, with nozzle storage Hose NR-CP, with nozzle storage Hose NR-B, with damper and nozzle storage Hose NR-CP, with damper and nozzle storage Extraction unit 920/400, for stationary vehicles (trolley and hose, 100 mm, 7.5 m) Hose NR-B, with nozzle storage Hose NR-B, with balancer and damper Hose NR-CP, with balancer and damper

Part no. 20915620 20915520 20915420 20915320 20915720 20915220 Part no. 20915120 20915020

78

Nederman Extraction Trolley 920/1500

High capacity trolley for stationary trucks and buses. The extraction units are easy to move, thanks to light-weight material and ball bearing wheels. Manual disconnection of exhaust nozzles. Extraction units are available with balancer or manual hose suspension, and automatic damper for airflow control. Recommended airflow per trolley for trucks/buses: 1000 m/h. NB! The Nederman Exhaust Rail System 920 can also be used for moving vehicles, in which case the rail is only fitted with one 920/1500 trolley. If several moving vehicles need to be serviced simultaneously, see the ALU System below.

Pressure drop Extraction Units 920/1500

x = Airflow m/h y = Pressure drop Pa A = Extraction unit - hose 6 m, 100 mm, with damper B = Extraction unit - hose 6 m, 150 mm, with damper C = Extraction unit - hose 5 m, 150 mm, with or without damper D = Trolley with damper E = Trolley without damper Recommended airflow per trolley for trucks/buses: 1000 m/h.

Extraction unit 920/1500, for stationary vehicles (trolley and hose, 150 mm, 5 m) Hose NR-B, with nozzle storage Hose NR-CP, with nozzle storage Hose NR-B, with damper and nozzle storage Hose NR-CP, with damper and nozzle storage Hose NR-B, with balancer and hose suspension Hose NR-CP, with balancer and hose suspension Hose NR-B, with damper, balancer and hose suspension Hose NR-CP, with damper, balancer and hose suspension

Part no. 20914620 20914520 20914420 20914320 20914220 20914720 20914120 20914020

79

Systems for vehicles in motion

In all these systems, hoses are connected to a trolley running along an overhead exhaust rail. Fans are connected to extraction units on top of or at the end of a rail.
Approximate extraction rates for moving vehicles
Vehicle category Passenger cars Light commercial vehicles (LCVs) Heavy commercial vehicles (HCVs) Extractionrate, m3/h 400 - 600 800 -1000 1000 -1200 Hose diameter, mm 75/100 125/150 150/200

Nederman Exhaust Rail System 920

The Nederman Exhaust Rail System 920 with a 920/1500 trolley offers an ergonomic solution for extraction from single moving vehicles. The system allows sideways connection of the nozzle up to 1,5 m from the rail, which can be up to 100 m long. Fans are connected to extraction units on top of or at the end of a rail. The maximum design airflow in the rail is 2400 m/h but by using multi top-extraction points the system can be configured to manage even greater total loads.
Pressure drop per metre Exhaust Rail 920

Summary of extraction systems for moving vehicles

Extraction system Rail System 920 with 920/1500 trolley ALU 150 ALU 250 MagnaRail MagnaTrack Single bay x Multiple bay Hose return Manual/ auto Manual/ auto Manual/ auto Auto Auto Cars/ LCVs x x (x) x x HCVs x x x x x

x x x x

x x Max 4 vehicles

x= Air flow m/h y= Pressure drop Pa Airflow recommendation for cross section: max. 2400 m/h

80

Nederman Extraction Trolley 920/1500

Pressure drop Extraction Units 920/1500

Efficient system for trucks, cars and vans in motion. With shock absorber on trolley and safety coupling on exhaust hose for maximum operational safety. Available with damper for automatic airflow control, as well as automatic disconnection of the nozzle. The 920/1500 trolley is specially designed for moving vehicles. The maximum design airflow is 1500 m/h per trolley. The 920/1500 trolley can be fitted with: balancers for easier handling of the hose dampers to reduce noise and unnecessary extraction of air when not in use automatic disconnection and safety devices

x= Air flow m/h y= Pressure drop Pa A= Extraction unit - hose 6 m, 100 mm, with damper B= Extraction unit - hose 6 m, 150 mm, with damper C= Extraction unit - hose 5 m, 150 mm, with or without damper D= Trolley with damper E= Trolley without damper Recommended airflow per trolley: max 1500 m/h.

Accessories for Exhaust Rail System 920

The number of outlets is decided by the number of trolleys in the rail and the length of the rail. Maximum flow per cross section of the rail should not exceed 2400 m/h.

Example of positioning outlets

Extraction unit 920/1500, for vehicles in motion (trolley and hose NR-CP, 6 m with balancer, safety coupling and shock absorber) 100 mm 150 mm 150 mm with damper 100 mm with automatic disconnection and nozzle no. 20806161 100 mm with damper, automatic disconnection and nozzle no. 20806161 150 mm with automatic disconnection and nozzle no. 20806561 150 mm with damper, automatic disconnection and nozzle no. 20806561 100 mm with damper

Part no. 20913020 20913120 20913220 20913320 20913420 20913520 20913620 20913720

Accessories

Top outlet 200 mm for 920 Damper, 100 mm Damper, 160 mm Balancer kit Safety coupling, 100 mm Safety coupling, 150 mm Motor operated wire return unit

20374246 20373752 20373796 20373759 20373797 20373798 20800844

Part no.

81

Nederman Exhaust Rail System ALU 150/250

ALU 150/250 is an advanced exhaust rail system for high frequency use, developed to meet the requirements from e.g. vehicle manufacturers and inspection centers. The ALU 150/ 250 offers a large number of features, such as automatic return of extraction units on a separate track (see ALU FLOWLINE), automatic disconnection of nozzles, and motorized hose hoists, make nozzle connection the only manual task. Combinations with automatic return in the suction rail can also be used in e.g. Heavy goods vehicle installations where only on vehicle is served at the time. NB! When using a straight rail solution one hydraulic limit stop (see accessories) must be attached in the end of the of each rail system.
Straight Exhaust Rail

Straight exhaust rail ALU 250 incl. suspension brackets Length 2.5 m Length 5 m Length 7.5 m Length 10 m Length 12.5 m Length 15 m Length 17.5 m Length 20 m Length 22.5 m Length 25 m Length 27.5 m Length 30 m Length 35 m Length 40 m Length 45 m Length 50 m

20910510 20910610 20910710 20910810 20910910 20911010 20911110 20911210 20911310 20911410 20911510 20911610 20911710 20911810 20911910 20912010

Part no.

Extraction volume up to 1200 m/h per extraction unit. Length of track: 2.5 m 100 m. Cross sectional area: 290 cm, corresponding to a duct diameter of 190 mm. Sealing lips material: EPDM rubber, delivered in coils according to track length. Inner end cover: Sheet metal, galvanised Weight: 13.2 kg/m including lip seals. Heat resistance: 150C. The rail comes in lengths from 2.5m to 100 m, delivered in 5.0 m and/or 2.5 m sections. Each delivery includes rubber lips, joint connectors, brackets, limit stops and end covers. Extension kits are available.
Straight exhaust rail ALU 150 incl. suspension brackets Length 2.5 m Length 5 m Length 7.5 m Length 10 m Length 12.5 m Length 15 m Length 17.5 m Length 20 m Length 22.5 m Length 25 m Length 27.5 m Length 30 m Length 35 m Length 40 m Length 45 m Length 50 m Part no.

For lengths > 50 m, please contact your nearst Nederman dealer.

20900510 20900610 20900710 20900810 20900910 20901010 20901110 20901210 20901310 20901410 20901510 20901610 20901710 20901810 20901910 20902010

Pressure drop Exhaust Rail ALU 150/250

x = Airflow m/h y = Pa/m A = ALU 150, B = ALU 250

For lengths > 50 m, please contact your nearst Nederman dealer.

82

The Nederman ALU-FLOWLINE Exhaust Extraction System is a fully automatic extraction and hose return system designed to meet the requirements of vehicle manufacturers and vehicle inspectorates. Vehicles moving along a manufacturing or inspection line with their engines running require a system that: extracts exhaust fumes continuously travels along with the vehicle is robust and very durable The ALU-FLOWLINE concept, based on Exhaust Rail System ALU 150, comprises three main parts: the exhaust rail system, the return track and the control equipment. Extraction units, comprising a trolley and hose, are connected to the exhaust pipes and travel along with the vehicles. Fumes are extracted until the nozzles are disconnected, manually or automatically, at the end of the exhaust rail. The hoses are then retracted and the extraction units return to their starting positions via bends and a parallel return track. ALU-FLOWLINE allows continuous extraction of exhaust fumes from a flow of vehicles in one direction.

Nederman ALU-FLOWLINE

System configuration - return via rail bends

Manual return of extraction unit Return track to the left or to the right of extraction track Extraction units with balancer for hose hoist Return bends and return track without power supply Manual or automatic disconnection

1) Driving direction 2) Exhaust rail 3) Return track

Motorized return of extraction unit

Return track to the right of extraction track Extraction units with balancer for hose hoist Return bends with power supply on outside Return track with power supply on outside Manual or automatic disconnection

1) Driving direction 2) Exhaust rail 3) Return track

Return track to the left of extraction track Extraction units with balancer for hose hoist Return bends with power supply on inside Return track with power supply on inside Manual or automatic disconnection

1) Return track 2) Exhaust rail 3) Driving direction

Return track to the right of extraction track Extraction units with motorized hose hoist unit Return bends with power supply on both sides Return track with power supply on outside Automatic disconnection

1) Driving direction 2) Exhaust rail 3) Return track

83

Return track to the left of extraction track Extraction units with motorized hose hoist unit Return bends with power supply on both sides Return track with power supply on inside Automatic disconnection

1) Return track 2) Exhaust rail 3) Driving direction

System configuration return via shifters

Motorized return of extraction unit

Special solutions for narrow installations (width less than C-C 2.4m) can be offered on special request. Please, contact Nederman for guidance.

1) Return track 2) Exhaust rail 3) Driving direction

84

Components for ALU-systems

Straight Return Track - without power supply

For manual return of extraction units. Length of track: 7.5 m 100 m. Delivered in 5.0 m and/or 2.5 m sections. Weight: 6.7 kg/m. Each delivery includes joint connectors and brackets, limit stops and end covers. Extension kits are available.

Straight Return Track - with power supply

For motorized return of extraction units, with 24 V DC power supply. Length of track: 7.5 m 100 m. Delivered 5.0 m and/or 2.5 m sections. Power supply: Double bus bar made of copper with plastic jacket under aluminum with fixing clamps. Weight: 8.4 kg/m including power supply. Each delivery includes joint connectors and brackets, limit stops and end covers. Extension kits are available.

Straight return track ALU 150/250 - without power supply Incl. suspension brackets Length 7.5 m Length 10 m Length 12.5 m Length 15 m Length 17.5 m Length 20 m Length 22.5 m Length 25 m Length 27.5 m Length 30 m Length 35 m Length 40 m Length 45 m Length 50 m

Part no. 20922810 20922910 20923010 20923110 20923210 20923310 20923410 20923510 20923610 20923710 20923810 20923910 20924010 20924110

Straight return track ALU 150/250, - with power supply Incl. suspension brackets Length 7.5 m Length 10 m Length 12.5 m Length 15 m Length 17.5 m Length 20 m Length 22.5 m Length 25 m Length 27.5 m Length 30 m Length 35 m Length 40 m Length 45 m Length 50 m

Part no. 20930310 20930410 20930510 20930610 20930710 20930810 20930910 20931010 20931110 20931210 20931310 20931410 20931510 20931610

For lengths > 50 m, please contact your nearest Nederman dealer.

85

Return Bends

One-piece aluminum profile, extruded and hardened. Radius:1200 mm, 180. Brackets made of cast steel. The distance between exhaust rail and return track (centre line to centre line) is defined by the length of the extension piece: 2400 mm (2 x 90 bends + joint connector) 3400 mm (2 x 90 bends + 1 short extension piece + joint connectors) 3900 mm (2 x 90 bends + 1 long extension piece + joint connectors)

1. For return track to the right of exhaust rail (in driving direction) Power supply outside One kit of extension bus bar included
Return Bend 180 ALU 150/250, R=1200 mm Incl. extension rail and suspension brackets C-C 2400 mm C-C 3400 mm C-C 3900 mm Part no. 20944910 20946510 20946610

Manual return of extraction units

Return bend without power supply. Return track to the left or right of exhaust rail (in driving direction).

2. For return track to the left of exhaust rail (in drivingdirection) Power supply inside One kit of extension bus bar included
Return Bend 180 ALU 150/250, R=1200 mm Incl. extension rail and suspension brackets C-C 2400 mm C-C 3400 mm C-C 3900 mm Part no. 20946710 20946810 20946910

Return Bend 180 ALU 150/250, R=1200 mm Incl. extension rail and suspension brackets C-C 2400 mm C-C 3400 mm C-C 3900 mm

Part no. 20945310 20945410 20945510

Motorized return of extraction units three options

3. For return track to the left or right side of exhaust rail (in driving direction) Power supply both sides For motorised hose hoist units 2 kits of extension bus bar included
Return Bend 180 ALU 150/250, R=1200 mm Incl. extension rail and suspension brackets C-C 2400 mm C-C 3400 mm C-C 3900 mm Part no. 20947110 20947210 20947310

Additional bus bar kits are included, each containing an entrance funnel. This makes sure that the current collectors move correctly into the bus bars. The bus bar kit should be mounted on the exhaust rail and/or the return track.
86

Nederman Extraction Units ALU 150/250

All extraction units are equipped with hose NR-CP, which is temperature resistant to +150 C at continuous use, and + 170C at intermittent use. Cast aluminum with stainless steel sliding plates. Steel frame with traversing gear. Four running wheels, four guide wheels, all ball bearing (sealed), Rollers made of reinforced polyamide. Crash-down prevention device. Weight: 10.7 kg. NB! When using automatic disconnection one automatic disconnection device(see accessories) must be attached on disconnection point on each rail system.

Pressure drop Extraction Units

x = Airflow m/h y = Pressure drop Pa Extraction unit with: A= hose 100 mm, 5m B= hose 150 mm, 7,5m C= hose 150 mm, 5m

NB! Please note that the pressure drop diagrams apply only to the rail, and extraction units. To calculate the required size of fan, the pressure drop from the duct system must be included. The negative pressure in the rail should not exceed 2000 Pa. If this happens, the extraction units become sluggish. Recommended airflow for engines running max. 1500 rpm: Car: 100 mm hose, 400 - 600 m/h. Light Commercial Vehicle: 150 mm hose, 800 - 1000 m/h. Heavy Commercial Vehicle: 150 mm hose, 1000 - 1200 m/h.
Extraction unit with manual return, manual disconnection, balancer 100 mm, 5 m hose with rubber nozzle 20805561 150 mm, 5 m hose with rubber nozzle 20805961 150 mm, 7.5 m hose with rubber nozzle 20805961 Extraction unit with manual return, automatic disconnection, balancer 100 mm 5 m hose with rubber nozzle 20806161 150 mm 5 m hose with rubber nozzle 20806561 150 mm 7.5 m hose with rubber nozzle 20806561 Extraction unit with motorized return Part no. 20900110 20900210 20902610 Part no. 20900310 20900410 20902710 Part no.

100 mm, 5 m hose with manual disconnection and rubber nozzle 20805561. Incl. drive unit and balancer. 150 mm, 5 m hose with manual disconnection and rubber nozzle 20805961. Incl. drive unit and balancer. 100 mm, 5 m hose with automatic disconnection and rubber nozzle 20806161. Incl. drive unit and hose hoist. 150 mm, 5 m hose with automatic disconnection and rubber nozzle 20806561. Incl. drive unit and hose hoist. 100 mm, 5 m hose with automatic disconnection and rubber nozzle 20806161. Incl. drive unit and balancer. 150 mm, 5 m hose with automatic disconnection and rubber nozzle 20806561. Incl. drive unit and balancer.

20945610 20945710 20945810 20945910 20949710 20949610

87

Electrical components for the motorized systems

Pressure drop outlets

1500 1250 1000 750 500 250

For systems that have motorized return with or without motorized hose hoist Nederman provide a main control box. The control box supplies up to 6 extraction units at the time. If there is a need of more units in the system - please contact Nederman for guidance. Nederman also provides the following features: Trolley on demand-device with makes it possible to line up the trolleys that are not in use for the moment and call one trolley at the time to the attachment point. See 20949810 or 20949910 in the accessory list. Ultrasonic sensors for making the trolley stop if a vehicle is interfering with the trolley route. See accessory list. Please contact Nederman for guidance.
Accessories Part no.

A B C D

x
500 1000 1500 2000 2500 3000 3500 4000

x= Airflow m/h y= Pressure drop Pa A= Top outlet, side 250 mm B= End outlet, 250 mm C= Top outlet, vertical 250 mm D= End outlet, 200 mm

Automatic disconnection device ALU 150/250 Hydraulic limit stop for ALU150/250 Top outlet, vertical 250 mm Top outlet, side 250 mm End outlet ALU 150 200 mm End outlet ALU 250 250 mm Wall bracket, length 0.6 m Wall bracket, length 1.5 m Extraction trolley for Nederman Fume Extractor Stiffener for Rail ALU 150/250, 10 pcs Extraction trolley Maxi, 200 mm, for high flow applications, ~3000 m3/h Main control box - ALU150/250 - Return system Ultrasonic sensor kit Call rope and sensor switch for return systems Call button and sensor switch for return systems

20940810 20941410 20940410 20940510 20940610 20940710 20947510 20947610 20940210 20941110 20940310 20946410 20946110 20949810 20949910

Pressure drop special trolleys

y A B

x x= Airflow m/h y= Pressure drop Pa A= Trolley for Nederman Fume extractor B= Extraction trolley Maxi

Example of positioning outlets

The number of outlets is decided by the number of trolleys in the rail and the length of the rail. Maximum flow per cross section of the rail should not exceed 2400 m/h.

88

Systems for emergency vehicles

Nederman MagnaSystem solutions
The Nederman MagnaSystem is a series of lightweight and easy to install exhaust extraction systems designed specifically for emergency vehicles and featuring 100% exhaust capture. The system can also be used in bus and coach garages if vehicles with similar exhaust positions and anchor plates always return to the same parking bays. It comprises two basic variants, MagnaRail and MagnaTrack. The MagnaSystem uses an electro-magnet to attach the exhaust hose and nozzle to the vehicle. When activated, the electro-magnet attaches to an anchor plate on the vehicle, holding the nozzle firmly on to the tail pipe. When leaving the parking bay : a radio link (optional) ensures that the extraction fan starts when the engine is turned on the hose unit follows the vehicle as it exits at a pre-set disconnection point, the electro-magnet is deactivated the nozzle is then instantly released, preventing stress on the tail pipe and risk of injuries due to recoil on release. The fan can be set to run after disconnection to ensure complete extraction of any remaining exhaust fumes. The anchor plate is mounted at a convenient height on the vehicle body enabling nozzle attachment while standing upright. An oversized nozzle permits an ambient air mix in the air stream, immediately reducing the emission temperature by up to 50 % at the point of capture. This prolongs component life and prevents burning hazards. Airflow recommendation: ambulances 600 m/h, fire trucks/buses 1000-1200 m/h.a

The anchor plate is the nozzle attaching point on the vehicle. It is mounted at a convenient height on the vehicle body enabling you to attach the nozzle while standing up right. The electro-magnet has an ergonomic handle and attaches instantly to the anchor plate on the vehicle.

A) The tension of a leaf spring in the hose holds the nozzle firmly to the exhaust pipe. B) An oversized nozzle permits an ambient air mix in the air stream immediately reducing the emission temperature up to 50 % at the point of capture.

Nederman Pneumatic Track System (PTS)

The system is based on a an expandable nozzle expanded by compressed air, fixing and sealing the nozzle tightly round the tail pipe. PTS is supplied with a choice of two different sized nozzles to fit the most common types of tail pipes. A quick coupler makes it easy to interchange the nozzles. PTS is perfect for stations where vehicles vary from time to time.

89

Selection Guide Nederman MagnaSystem

Feature The ultimate solution offering outstanding performance X X X X X X X (X)* X 30 18 12 12 15 X X X (X)* X X X X X X X MagnaRail For high-frequency/ high-speed applications MagnaTrack HS An economical alternative for lower speed and lower usage bays MagnaTrack S For stations with less usage demands MagnaTrack ST For stations with less usage demands MagnaStack

Serves up to 4 vehicles at a time Serves 1 vehicle at a time Drive-through traffic Normal exit speed (up to15 km/h, 10 mph) High exit speed (up to 25 km/h, 15 mph) Low level tail pipe High level tail pipe Vertical stack Automatic return (accessory) exit distance, m *) Also available for high level

90

Nederman MagnaRail

MagnaRail is a high capacity system designed to handle the highest operational requirements. Up to four vehicles can be attached to the same rail each with a designated disconnection point. For drive through application and vehicles with either high level or low level tail pipes.

MagnaRail track/exhaust rail (1)

Including: Busbar (2), Brackets (3), Trolley stop (4), End connection (5), Transformer (14)

Lenght, m / ft 2.5 / 8.2 5.0 /16.4 7.5 / 24.6

10.0 / 32.8 12.5 / 41.0 15.0 /49.2

20813864 20813964 20814064 20814164 20814264 20814364

Part no

Lenght, m / ft 17.5 / 57.4 20.0 / 65.6 22.5 / 73.8 25.0 / 82.0 27.5 / 90.2 30.0 / 98.4

20814464 20814564 20814664 20814764 20814864 20814964

Part no

Pressure drop Magna exhaust rail and connections

The cross section area of the suction rail (including lips) is equivalent to 160 mm.

The suction rail is formed in a configuration such that the extrusion serves not only as an exhaust duct, but also as the guide rail that the extraction trolley travels in. The rail is available in up to 30 m, increments of 2.5 m or 5 m. The fan/duct work can be connected to the rail via either a end outlet or one/several top outlets (depending on length of rail). Capacity: up to 4 vehicles at a time. For back in or drivethrough vehicles High exit speed: up to 25 km/h - 15 mph Exhaust pipes: low level or high level Option: Automatic return
13 2 14 1 3 15 4

x = Airflow m/h y = Pressure drop Pa A = Top connection straight B = End connection C = Exhaust rail per meter
MagnaRail Extraction Unit for low level pipes (LL)
Including: Trolley (6), Balancer (7), Shock absorber (8), Exhaust hose (9), Electro-magnet assembly (11), Anchor plate (12), Disconnection box (13)

8 6

Hose , mm / inch 160 / 6.3 160 / 6.3

Hose lenght, m / ft 3 / 9.8 4 / 13.1

5 10 b

130 / 5.1

130 / 5.1

4 / 13.1 3 / 9.8

20813464 20813564

20813364

Part no.

20813664

Accessories for Magna track/exhaust rail (1) Type

Top outlet 200 mm

20374246

Part no.

11 17 10 a 16

12

1. Exhaust rail 2. Busbar 3. Bracket 4. Trolley stop 5. End connection 6. Trolley 7. Balancer 8. Shock absorber 9. Exhaust hose 10 a Nozzle LL pipes 10 b Complete extraction unit for HL pipes 11. Electro-magnet assembly 12. Anchor plate 13. Disconnection box 14. Transformer 15. Automatic return (option) 16. Twist support (accessory) 17. Extension handle (accessory)

91

Pressure drop MagnaRail extraction units

Nederman MagnaTrack HS

MagnaTrack HS is designed to serve emergency stations with a high frequency of runs. It is available in lengths from 3,5 m to 18 m, and for vehicles with either high level or low level tail pipes. For high-frequency/high-speed applications. Capacity: 1 vehicle per system High exit speed: up to 25 km/h - 15 mph Exhaust pipes: high level or low level tail pipes
2

x = Airflow m/h y = Pressure drop Pa A = Extraction unit low level hose 4 m, 130 mm B = Extraction unit low level hose 4 m, 160 mm C = Extraction unit high level - hose 2 m, 160 mm.

3 11 2 12 1 5 6
1. 2. 3. 4. 5. 6. 7. 8 a. 8 b. 9. 10. 11. 12. Guide track Bracket Shock absorber Horizontal exhaust hose Trolley Balancer Vertical exhaust hose Nozzle for LL pipes Complete extraction unit for HL pipes Electro-magnet assembly Anchor plate Disconnection box Transformer

Nozzles for low level (LL) exhaust pipes (10 a) Type Standard LL HB 600 LL HB 600 LL HB 900 LL Distance exhaust pipe anchor plate Variable Fixed Fixed Fixed Hose mm / inch 160 / 6.3 160 / 6.3 130 / 5.1 160 / 6.3 Hose length mm / inch 1000 100 39.4 4 600 100 23.6 4 Part no 20802164 20802264 20802364 20802464

4 7

8b

600 100 23.6 4

900 100 35.4 4

10

Complete extraction unit for high level (HL) exhaust pipes (10 b)
Extraction trolley, Balancer, Disconnection box, Vertical hose, Electro-magnet assembly, HL nozzle and anchor plate

Type 160 / 6.3

Hose length, m / ft 2 / 6.6

Part no 20813764

Accessories for high level nozzles Type Twist support (16) Extension handle (17) Description Prevents nozzle from twisting and falling down Part no 20374364 20374359

8a
Complete extraction unit for high level (HL) exhaust pipes Part no. 20801964

Distance (mm) between exhaust pipe and anchor plate for the different types of nozzles: HB 600 LL 600 100 HB 900 LL 900 100 Standard LL 1000 200

1.1 m long

14. Extension handle (accessory)

13. Twist support prevents the nozzle from twisting and falling down (accessory).
MagnaTrack HS
Including: Guide Track (1), Mounting brackets for 2.4 m distance (2), Shock absorber (3), Horizontal hose (4), Transformer (12)

Track lenght m / ft 3.5 / 11.5

The MagnaTrack system is particularly well suited for areas where each vehicle has its own individual parking space as in fire stations, bus and lorry garages, etc.

5.9 / 19.4 7 / 22.9 9.5 / 31.2

20804164 20804264 20806864 20804364 20804464 20804564 20804664

Part no

11.8 / 38.7 15.3 /50.2 17.7 /58.0

92

Pressure drop MagnaTrack HS

Nederman MagnaTrack S

MagnaTrack S is an economical alternative to MagnaTrack HS. Designed to serve emergency stations with a normal frequency of runs and exit speed. Available in lengths from 5.9 m to 11.8 m. Capacity: 1 vehicle per system Normal exit speed: up to 15 km/h - 10 mph Exhaust pipes: low level tail pipes.
2 11 2 12 1 5

x = Airflow m/h y = Pressure drop Pa 1-7= Hose 130 mm A-G= Hose 160 mm 1,A = 3.5 m 2, B= 5.9 m 3, C= 7 m 4,D = 9.5 m 5, E= 11.8 m 6, F= 15.3 m 7,G =17.7 m

4 6 7

Elastic cord inside the hose

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Track Bracket Rubber stop Horizontal exhaust hose Trolley Elastic cord Vertical exhaust hose Nozzle Electro-magnet assembly Anchor plate Disconnection box Transformer

10

9
MagnaTrack HS extraction unit for low level (LL) pipes
Including: Trolley (5), Balancer (6), Vertical hose (7), Electro-magnet assembly (9), Anchor plate (10), Disconnection box (11)

Hose vertical mm / inch 160 / 6.3 160 / 6.3 130 / 5.1

Hose length vertical m / ft 4 / 13.1 4 / 13.1 3 / 9.8 3 / 9.8

Part no 20801864 20801764 20801664

Distance (mm) between exhaust pipe and anchor plate for the different types of nozzles: HB 600 LL 600 100 HB 900 LL 900 100 Standard LL 1000 200
8

130 / 5.1

20801564

MagnaTrack S Exhaust Unit

Including: Aluminum track (1), Mounting brackets for 2.4 m distance (2), Rubber stop (3), Horizontal hose (4), Extraction trolley (5), Elastic cord (6), Vertical hose (7), Electro-magnet assembly (9), Anchor plate (10), Disconnection box (11) and Transformer (12)

Nozzles for low level (LL) exhaust pipes (8a) Type HB 600 LL HB 900 LL Standard LL HB 600 LL Distance exhaust pipe anchor plate Fixed Fixed Variable Fixed Hose mm / inch 160 / 6.3 160 / 6.3 160 / 6.3 130 / 5.1 Hose length mm / inch 600 100 23.6 4 900 100 35.4 4 1000 100 39.4 4 600 100 23.6 4 Part no 20802264 20802464 20802164 20802364

Track/hose length horizontal, m / ft 5.9 / 19.4 9.5 / 31.2 5.9 / 19.4 9.5 / 31.2 7 / 22.9 7 / 22.9

Hose vertical, mm / inch 160 / 6.3 160 / 6.3 160 / 6.3 160 / 6.3 160 / 6.3 160 / 6.3 160 / 6.3 160 / 6.3

Hose length vertical, m / ft 3 / 9.8 3 / 9.8 3 / 9.8 4 / 13.1 4 / 13.1 4 / 13.1 4 / 13.1 3 / 9.8

Part no 20812564 20812664 20812764 20812864 20812964 20813064 20813164 20813264

11.8 / 38.7

Complete extraction unit for high level (HL) exhaust pipes including (8b):
Extraction trolley, balancer, disconnection box, vertical hose, electro magnet assembly, HL nozzle, handle and anchor plate

11.8 / 38.7

Nozzles for low level (LL) exhaust pipes (8) Type HB 600 LL HB 900 LL Standard LL Distance exhaust pipe anchor plate Fixed Fixed Variable Hose mm / inch 160 / 6.3 160 / 6.3 160 / 6.3 Hose length mm / inch 600 100 23.6 4 900 100 35.4 4 1000 100 39.4 4 Part no 20802264 20802464 20802164

Hose mm / inch 160 / 6.3 Accessories for high level nozzles Twist support (13) Type

Hose length m / ft 2 / 6,6

Part no 20801964

Extension handle (14)

1.1 m long

Prevents nozzle from twisting and falling down

Description

20374359

20374364

Part no

93

Pressure drop MagnaTrack S

x= Airflow m/h y= Pressure drop Pa A = 5.9 m B = 7.0 m C = 9.5 m D = 11.8 m

Nederman MagnaTrack ST

MagnaTrack ST is suitable solution for emergency stations with fewer runs. The free-hanging exhaust hose is equipped with a swiwel attached to a balancer which moves on the guide track. A switch on the guide separates the entire hose assembly from the vehicle in a one-step process when the block passes a specific point. Capacity: 1 vehicle per system Normal speed exit: up to 15 km/h - 10 mph Exhaust pipes: low level tail pipes
2 3

MagnaTrack ST dimensions and part numbers

Including: Aluminum track (1), Mounting brackets for 2.4 m distance (2), Rubber stop (3), Sliding block (4), Balancer (5), Swivel (6), Hose connector, Exhaust hose (7), Low level nozzle (8), Electro-magnet assembly (9), Anchor plate (10), Disconnection switch (11), Transformer (12)

Track length m / ft 6 / 19.7 7 / 22.9 9.5 / 31.1 12 / 39.4

Hose length m / ft 5 /16.4 5 /16.4 9 / 31.1 11.5 / 37.7

Hose mm / inch 125 / 5 125 / 5 125 / 5 125 / 5

Nozzle length m / ft 0.6 / 1.9 0.6 / 1.9 0.6 / 1.9 0.6 / 1.9

Nozzle mm / inch 130 / 5.1 130 / 5.1 130 / 5.1 130 / 5.1

Part no

20807264 20807164 20807364 20807464

11 12 1 2 7 4 5

Pressure drop MagnaTrack ST

10
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Track Bracket Rubber stop Sliding block Balancer Swivel Exhaust hose Nozzle Electro-magnet assembly Anchor plate Mechanical disconnection switch Transformer

x= Airflow m/h y= Pressure drop Pa A= 12 m B= 9.5 m C = 6 m and 7 m

9
Distance between exhaust pipe and anchor plate 600 100 mm

94

Nederman MagnaStack

MagnaStack is a 100 percent automatic exhaust extraction system for vertical stacks, based on the same technique as MagnaTrack. The extraction unit, however, is a hood enclosure, which automatically connects with the vertical exhaust stack as the vehicle is backed in to the parking bay. Guide arms position the laterally adjustable hood to the stack. The stack is attached to the hood with an electromagnet. As the vehicle moves towards the exit, the horizontal hose and extraction hood follow smoothly along the guide track. At the doorway the electric power is automatically switched off, instantly releasing the exhaust stack from the hood. Capacity: 1 vehicle per system Normal speed exit: up to 15 km/h - 10 mph Exhaust pipes: vertical stacks
Magna Stack is an exhaust extraction system designed for vehicles with stacks, i.e. vertical exhaust pipes. Since the extraction unit operates at a constant height from the floor the system is normally used in garages etc. where each vehicle has its own parking place.

Pressure drop MagnaStack

x = Airflow m/h y = Pressure drop Pa A=3m B=6m C=9m D = 12 m E = 15 m

2
1. 2. 3.

6 5
Track Exhaust hose Trolley 4. 5. 6. Extraction hood Electro-magnet Guide arms

Complete horizontal exhaust unit

Guide track with horizontal hose 160 mm (6)

Extraction unit (pos 3, 4, and 5) Type Complete extraction hood Part no 20805163

Lenght m / ft 3.0 / 10 6.0 / 20 9.0 / 30

Part no 20804263 20804363 20804463 20812663 20804563 20804663

10.0 / 33 12.0 / 40 15.0 / 50

Suspension devices (pos 6) Guide track Suspension device 20371306 Suspension device 20371307 20804263 3m 2 20804363 6m 2 20804463 9m 2 1 20812663 10 m 2 1 20804563 12 m 2 2 20804663 15 m 2 2

95

Pneumatic Track System (PTS)

4000 3500 3000 2500 2000 1500 1000 500 0 200 400 600 800 1000

14

12 10 6 4 2 0 8

16

Capacity: 1 vehicle per system Exhaust pipes: low level tail pipes Normal exit speed up to 25 km/h - 15 mph
11 10

Airflow, m3/h

A. With hose, hanging in loop (parking position) B. With hose pulled out (exit position)

Airflow recommendation: 600 m3/h (350 cfm)

12

4 5 6
PTS - Pneumatic Track system
Complete with track (1), Brackets (2), End stop (3), Sliding block (4) , Balancer (5), Hose suspension (6), Upper extraction hose (7), Safety coupler (female 9a), Upper air supply hose (10)

2 1

Track length m / ft 6 / 19.7

Upper hose length m / ft 5 / 16.4

Hose mm / inch 100 / 4

Part no 20807564

Nozzle kit for PTS (8)

Complete with Nozzle, Lower extraction hose, Lower air supply hose and safety coupler (male 9b).

9a 7

Nozzle mm /inch 160 / 6.3 125 / 5.0

Exhaust pipe mm / inch 70-125 / 2.8-5.0 50-85 / 2.0- 3.3

9b

Length incl. lower 4 hose m / ft 1.0 / 3.2 1.0 / 3.2

Grip length mm / inch 120 / 4.7 100 / 4

Part no

20867161 20867061

1. Guide track 2. Bracket 3. End stop 4. Sliding block 5. Balancer 6. Hose suspension 7. Upper exhaust hose 8. Nozzle kit 9. Safety coupler (female 9a + male 9b) 10. Integrated pneumatic air hose 11. Disconnection valve 12. Pressure sensor (option)

96

Pressure drop, in.w.c

PTS is suitable for stations where vehicles vary from time to time. The system is based on a nozzle expanded by compressed air, fixing and sealing the nozzle tightly round the tail pipe. PTS is supplied with a choice of two different sized nozzles to fit the most common types of tail pipes. A quick coupler makes it easy to interchange the nozzles.

Pressure drop with suspended hose

Pressure drop, Pa

4500

100

200

300

400

500

Airflow, cfm

600

Accessories for extended functions

MagnaSystems

A Nederman MagnaSystem can be equipped with a transmitter and radio receiver that starts the exhaust fan when the vehicle is started. The fan is running two minutes after the vehicle has departed, which ensures complete extraction of hazardous exhaust fumes.

Pneumatic Track System (PTS)

A Nederman Pneumatic Track System can be equipped with either a pressure sensor (that senses the pressure build-up from the exhaust fumes in the hose) or a radio transmitter and receiver to start the fan automatically.

Accessories

Pressure sensor, auto start (12) Radio transmitter, auto start/stop Radio receiver, auto start/stop

20807864 20801369 20802669

Part no.

Example of positioning outlets

1) Radio receiver. 2) Transmitter. 3) Anchor plate for electromagnet. 4) Alternative mounting plate for roll up doors with wide or narrow ribs.The radioreceiver, together with the transmitter, ensures that the exhaust system operates whenever an emergency vehicle is started.

Accessories (see pictures above) Top outlet 200 mm for MagnaRail Radio receiver (1) Radio transmitter (2) Pressure sensor for fan start Anchor plate for electromagnet (3) Anchor plate for roll up doors in 2 parts (4) Anchor plate for roll up doors in 3 parts (4) Transformer 230/24V 15VA for max 4 trolleys on MagnaRail Hydraulic shock absorber for MagnaTrack S (standard on MagnaTrack HS)

20374246 20802669 20801369 20807864 20372003 20371853 20371868 20374242 20374391

Part no.

97

Hose and Cable Reels

Workshops and factories always need efficient and reliable supplies of consumables such as oil, water, air and gas. Our range of retractable hose reels can be used in all types of industrial applications from vehicle lubrication to highpressure washing down in food processing plants. Some of the models are available in stainless steel and corrosion resistant versions, specially designed for use in aggressive environments and where extra demands are made on hygiene and cleanliness. The main advantage of self-retracting hoses and cables is that they remove the hazardous risks otherwise encountered when floor spaces get cluttered, a frequent cause of tripping accidents. They also leave the floor surfaces free for cleaning. Mechanical damage, caused by trucks driving over the hoses, falling objects or excessive wear, can also be avoided.
Hose Reel Selection Guide
Media Max. working pressure MPa Hose dimension Int. mm Maximum hose length m Serie 882 12 8 6 15 10 15 10 20 15 30 15 10 13 15 18/20 25 15 10 10 15 10 15 15 30 25 20 15 15 15 10 10 18 10 25 25 Serie 883 Serie 888/ 893 Serie 889* Serie 884 Serie 886* Serie 881 Serie 876

Thanks to our long experience in the field of retractable reels and hosing materials we can offer: A wide range of delivery solutions for liquid and gaseous consumables Reels and hoses that are suitable for all types of working environments Reels and hoses that meet strict hygiene requirements High quality equipment that is easy to install, operate and maintain. The tables below will help you compare the reels and select the right one for the application.

Air

1,0 1,0 1,0

6 8 10 10 12,5 19 25 12,5 10 19 25 12,5 6 2x 6,3 2x 10 1x 6,3 1x 10 2x 10 38 50

Air or water

1,5 1,5 1,5 1,5

High pressure water Oil Grease Oxygene/ Acetylene Oxygene/ LPG Vacuum

10 25 5,0 5,0 7,5 35 2,0 2,0 2,0 2,0 45 kPa (negative) 45 kPa (negative)

*) some articles available in Ex-versions.

Cable Reel Selection Guide

Voltage V 48 230 230 400 Amperage A 6 10 16 10 Power W 2300 3680 6900 IP-class Conductors No x area (mm2) 2x1,0 / 3x1,5 3x1,5 3x2,5 5x2,5 Serie 782 12 12 25 22 Max. cable length m Serie 793

IP 44 IP 44 IP 55 IP 55

98

Hose Reel Serie 882

Hose Reel Serie 893

Hose Reel Serie 883

Weight: 6 kg incl.hose

Weight: 12.8-17.4 kg incl.hose

Weight: 10.513 kg incl.hose

Hose Reel Serie 889

Hose Reel Serie 888

Hose Reel Serie 884

Weight: 12.917.6 kg incl.hose

Weight: 10.915.5 kg incl.hose

Weight: 2835 kg incl.hose

Hose Reel Serie 876

Cable Reel Serie 782

Hose Reel Serie 886

Weight: 2025 kg depending on length of hose

Weight: 3.95.0 kg incl.hose

Weight: 26 kg

Cable Reel Serie 793

Hose Reel Serie 881

Weight: 1416 kg Measures in mm

Weight: 23 kg

99

100

Nederman Sales Companies

Austria Tel: +43 1 889 6734 office@nederman.at Belgium Tel: +32 2 334 22 50 sales@nederman.be Canada Tel: +1-905 542 9296 Toll Free: +1-866 332 2611 info@nedermancanada.com China Tel: +86 21 5466 1710 robert.wang@nederman.se zili.zhang@nederman.se the Czech Republic Tel: +420 281 012 331-7 nederman@nederman.cz Denmark Tel: +45 70 200302 info@nederman.dk France Tel: +33 1 60 03 82 82 commercial@nederman.fr

Germany Tel: +49 7022 96000 nederman.gmbh@nederman.de India Tel: +91 98 4519 8193 shirish.sathe@nederman.se Tel: +91 98 1852 2271 manish.khanna@nederman.se Ireland Tel: +353 128 76073 info@nederman.ie the Netherlands Tel: +31 10 4357644 info@nederman-norclean.nl Norway Tel: +47 22 790 210 nederman@nederman.no Poland Tel: +48 32 201 97 92 info@nederman.pl Portugal Tel: +351 21 892 34 40 info@nederman.es

Romania Tel: +40 724 127 345 victor.ganea@nederman.se Tel: +40 722 631 416 doru.ciobotea@nederman.se Spain Tel. +34 91 659 24 30 nederman@nederman.es Sweden Tel: +46 16 16 07 50 Kundtjnst: +46 16 16 07 57 info@nederman.se United Kingdom Tel: +44 1772 334 721 info@nederman.co.uk USA Tel: 1-734-729-3344 Toll Free: 1-800-575-0609 info@nedermanusa.com

Other Countries:

Nederman International Tel: +46 42 18 87 00 Fax +46 42 14 79 71

Nederman is represented in: Australia, Austria, Bahrain, Belgium, Brazil, Bulgaria, Canada, China, the Czech Republic, Cyprus, Denmark, Egypt, Estonia, Finland, France, Germany, Greece, Hong Kong, Hungary, Iceland, India, Iran, Ireland, Italy, Japan, Korea, Latvia, Lithuania, Malaysia, the Netherlands, Norway, Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Serbia & Montenegro, Singapore, Slovenia, South Africa, Spain, Sweden, Switzerland, Taiwan R.O.C., Thailand, Turkey, United Arab Emirates, United Kingdom, USA.

14

No. 989000101 2005-10

www.nederman.com