G2DT/G2D Series

Sewage grinding, effluent and wastewater removal

Horsepower Max. head Max. flow rate Voltage Cable Bearing O-rings Shaft seal motor side Shaft seal medium side Volute type / material Discharge connection Inlet diameter Impeller type / material Impeller diameter Free passage Weight with cable Material Coating Cutter Cutter plate G2DT 2 56' 73 GPM 200V / 1 , 9.2 FLA, 60HZ 230V / 1 , 8.2 FLA, 60HZ 200V / 3 , 6 FLA, 60HZ 230V / 3 , 5.1 FLA, 60HZ 460V / 3 , 2.6 FLA, 60HZ 25' SOOW 12/6 AWG 12 Ball Bearing NBR 70 Lip Seal SiC Mech. Seal Cast Iron 1-1/4" NPT 8x .315" Radial Open (Cast Iron) 4.488" 0.276" 62 lbs 2K Epoxy, 80 m, (Black) 1.4112, 57 HRC (SST) 1.4112, 57 HRC (SST) G2D 2 82 75 200V / 1 , 13.8 FLA, 60HZ 230V / 1 , 12 FLA, 60HZ 200V / 3 , 8.6 FLA, 60HZ 230V / 3 , 7.3 FLA, 60HZ 460V / 3 , 3.7 FLA, 60HZ 25' SOOW 12/6 AWG 12 Ball Bearing NBR 70 Lip Seal SiC Mech. Seal Cast Iron 1-1/4" NPT 8x .315 Radial Open / Cast Iron 1 5.118"; 3 5.315" 0.276 3 64; 1 84 2K Epoxy, 80 m, (Black) 1.4112, 57 HRC (SST) 1.4112, 57 HRC (SST)

Superior Features

MULTI-CUT TM ADVANCED HIGH TORQUE CUTTING SYSTEM

 Maximum Torque Better disintegration of solids & fibrous matter  Adjustable Self-Cleaning Blades Longer blade life and lower maintenance costs  Intelligent Trash-Rejection Prevents clogging and preserves blades and motor

High Efficiency Motor

C  ontinuous-Duty Rated Maintains performance specifications at 100% duty cycle  Air-Cooled Outperforms oil-filled motors for superior cooling and longer life  Oil-Free Cleaner maintenance and no oil-disposal issues

Superior Seals
 ilicon-Carbide Mechanical Seals Superior abrasion resistance S Dry-Run Safe Conducts heat from the seal when pump is run dry  Double Seal With Leak Detection Redundant seals with alert system if  seals fail (*optional)

COMMERCIAL

G2DT/G2D Series
Dimensions

C D
GRINDER MODEL Delavan G2DT-01 G2DT-21 G2DT-03 G2DT-23 G2DT-43 G2D-01 G2D-21 G2D-03 G2D-23 G2D-43 mm 378.4 378.4 378.4 378.4 378.4 417 417 378.4 378.4 378.4

A in 14.9 14.9 14.9 14.9 14.9 16.42 16.42 14.9 14.9 14.9 mm 221.9 221.9 221.9 221.9 221.9 247 247 221.9 221.9 221.9

B in 8.73 8.73 8.73 8.73 8.73 9.72 9.72 8.73 8.73 8.73 mm 103 103 103 103 103 123 123 103 103 103

C in 4.06 4.06 4.06 4.06 4.06 4.84 4.84 4.06 4.06 4.06 mm 217.1 217.1 217.1 217.1 217.1 254.5 254.5 217.1 217.1 217.1

D in 8.55 8.55 8.55 8.55 8.55 10.02 10.02 8.55 8.55 8.55 mm 136.5 136.5 136.5 136.5 136.5 141 141 136.5 136.5 136.5

E in 5.37 5.37 5.37 5.37 5.37 5.55 5.55 5.37 5.37 5.37 mm 349.5 349.5 349.5 349.5 349.5 387 387 349.5 349.5 349.5

F in 13.76 13.76 13.76 13.76 13.76 15.24 15.24 13.76 13.76 13.76

Fast, Professional, Detailed Support

Tell Us about Your Specific Jobsite Requirements
You can count on us to deliver the very best solutions.

90 80 70 60 TDH (ft) 50 40 30 20 10 0 10 20 30 40 Flow Rate (GPM) 50 60 70 80

THD (ft)

Fast Turnaround with Your Custom Quotation

Our technical sales department will prepare a detailed quotation with drawings for your specific submittal package within 24 hours!

G2D Series G2DT Series

FUNCIONAMIENTO DE BOMBA FUERA DE CURVA

Quick Shipment Program

Fully Stocked U.S. Inventory - Our quick ship program can turn an order around in as little as 24 hours* includes U.S.-based factory-assembled components such as floats, brackets and guide rails, reducing jobsite labor everything you need for a fast, turnkey solution.
*Please allow additional time for orders requiring impeller trims or other requirements.

Best Efficiency Point

100 90 80 70

Best Efciency Point

TDH (ft)

60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90

Flow Rate (GPM) The curve reflects maximum performance characteristics without exceeding full load (Nameplate) horsepower. Operation is recommended near the Best Efficiency Point. Operating at the outer limits of the curve is not recommended. Performance curves are based on actual tests with clear water at 70F. and 1280feet site elevation. Conditions of Service: 60 20 GPM:______ TDH:______

G2DT Series Performance Data

Discharge: 1-1/4 Solids: 1/4

Wholesale Products Page: JP10074SSD-1 Section: Performance Data Dated: January, 2011

A B

Model mm G2DT-01 G2DT-21 G2DT-03 G2DT-23 G2DT-43 378.4 417

A in 16.42 mm 247

B in 9.72 mm 123

C in 4.84 mm 254.5

D in 10.02 mm 141

E in 5.55 mm 387

F in 15.24 kg

Weight lb

28.1 14.9 221.9 8.73 103 4.06 217.1 8.55 136.5 5.37 349.5 13.76

62

Component dimensions may vary 1/8 inch. Dimensional data not for construction purposes unless certified. Dimensions and weights are approximate. We reserve the right to make revisions to our product (s) and the product (s) specifications without notice.

G2DT Series Dimensional Data

Discharge: 1-1/4 Solids: 1/4

Wholesale Products Page: JP10074SSD-2 Section: Dimensional Data Dated: January, 2011

MODEL: G2DT Series Grinder Pumps

Model Motor type Frequency Voltage / tolerance F.L.A. R.P.M. cos phi cos phi-start Maximum ON-OFF cycles per hour Start Amp. (at H=3 ft and rated voltage) ISO-class Enclosure Winding protection / control unit required Ext. motor protection required Winding resistance Service Factor Standard Cable Ohm 7.5 1 4.8 1.18 1/h 13.3 20 Hz V A 1/min 1 ~200V 10% 9.2 3080 0.98 0.91 3 ~200V 10% 6.0 3150 0.82 0.78 Units G2DT-01 E 71-2/80 I G2DT-03 D 71-2/80 BN G2DT-21 E 71-2/80 I 60 1 ~230V 10% 8.2 3080 0.95 0.91 60 15.3 F IP 68 150 C Therm. / Yes Yes 7.5 1 25 ft SOOW 12/6 AWG 12 6.4 1.18 15 10 3 ~230V 10% 5.1 3150 0.84 0.78 3 ~460V 10% 2.6 3200 0.82 G2DT-23 D 71-2/80 BO G2DT-43 D 71-2/80 BM

G2DT Series Electrical Data

Discharge: 1-1/4 Solids: 1/4

Wholesale Products Page: JP10074SSD-3 Section: Electrical Data Dated: January, 2011

MODEL: G2DT Series Grinder Pumps

Units Max. head Max. flow rate Torque LRT/FLT/POT Bearing n.d.e. Bearing d.e. O-rings Shaft seal motor side Shaft seal medium side Volute type / material Discharge connection Cutter Plate Inlets x diameter Impeller type / material Impeller diameter Vane qty / height Free passage Total inertia Weight with standard cable Oil chamber qty / oil grade Materials of construction Coating Motor casing Bearing chamber Pump shaft Cutter Cutter plate 2K Epoxy, 80 m, black GG-20 cast iron 42CrMoS4 covered 440, 57 HRC SS in in in lb ft lbs in
3 2

G2DT-01 57 73 2.2 / 2.7 / 3.5

G2DT-03 56 75 6.6 / 2.7 / 6.3

G2DT-21 57 73 2.5 / 2.7 / 3.5 6202 2Z ball bearing

G2DT-23 56 75

G2DT-43

ft GPM lb/ft

6.6 / 2.7 / 6.3

3203 2rhg. angular contact ball bearing NBR 70 DIN 3771 mm mm 2 x 16 x 28 x 7 lip seal 16 x 18.8 SiC mech. seal 2 x 25 x 38 x 7 lip seal 25 x 24 SiC mech. seal M / GG-25 cast iron Thread 1 1/4 NPT in 8 x .315 open radial / GG-25 cast iron 4.488 5 / 0.236 0.276 0.059 62 23.2 / SAE 5W-15W (ISO 22-44) Mineral oil 2 x 16 x 28 x 7 lip seal 16 x 18.8 SiC mech. seal

G2DT Series Technical Data

Discharge: 1-1/4 Solids: 1/4

Wholesale Products Page: JP10074SSD-4 Section: Technical Data Dated: January, 2011

MODEL: G2DT Series Grinder Pumps

1.01 General
Contractor shall furnish all labor, materials, equipment and incidentals required to provide (Qty.) submersible centrifugal grinder sewage pump(s) as specified herein. The pump models covered in this specification are the G2DT Series pumps. The pump furnished for this application shall be MODEL _________ as manufactured by Jung Pumpen of Delavan, Wisconsin (800-642-5930).

2.01 Design Conditions

Each pump shall be rated _____ H.P., _____ volts, _____ phase, _____ hertz and operate at ______ RPM. The pump shall deliver _____ U.S. GPM/LPS at _____ feet/meters TDH., and pass a _____ inch solid. The reserve service factor shall be a minimum of _____. The specification submitted for approval shall state, in addition to flow and head capacity performance, solid handling capability, amp rating, and design impeller diameter.

3.01 Construction
Each pump shall be of the sealed submersible type, incorporating features normally found in pumps furnished for the heavy duty industrial or municipal markets. These features include: 3.02 The castings shall be constructed of epoxy coated cast iron. 3.03 The seal housing for the pump is cast iron. 3.04 The pump inlet shall be open and clear, without screening to provide access for sewage and solids. 3.05 All external mating parts shall be machined and Buna N, O-Ring sealed. 3.06 All fasteners exposed to the pumped liquid shall be 300 series stainless steel. As an optional feature include ____ seal leak probes in the seal chamber.

4.01 Electrical Power Cord

All power cords shall be SO-type water resistant UL or CSA approved, with double insulation, and sized as a function of Full Amp. draw.

5.01 Motor
The stator, rotor and bearings shall be mounted in a sealed submersible type housing. Single phase motors shall be split phase or capacitor start with centrifugal switch. Three phase motors shall be Polyphase. Full Load and Locked Rotor Amps. as well as Start and Run winding resistance shall be tabulated for each pump.

6.01 Bearings, Shaft And Mechanical Seal

An upper radial ball bearing and a lower double row angular contact ball bearing shall be required. The motor shaft shall be stainless steel and sealed from the pumped liquid with a silicone carbide mechanical seal and two lip seals.

7.01 Impeller
The impeller shall be a high capacity five vane design with pump out vanes on the back side. These vanes wash out grit and stringy material that will damage the shaft and mechanical seal.

G2DT Series Specification Data

Discharge: 1-1/4 Solids: 1/4

Wholesale Products Page: JP10074SSD-5 Section: Specification Data Dated: January, 2011

8.01 Control
All single phase pumps should be capable of automatic operation. 8.02 Pressure Switch - The Single Phase pumps are furnished with a pressure diaphragm switch that features a piggy-back plug that allows the pump to be operated manually without removal from the sump. 8.03 Float Switch - The Single Phase pump is supplied with a tilt-sensitive wide-angle float switch is sealed in a non-corrosive PVC enclosure. The unit is UL listed for water and sewage and CSA certified. The float switch shall also be fitted with a piggy-back plug that allows the pump to be operated manually without removal from the sump. 8.04 Manual Control - The Single Phase pumps are not supplied with any type of automatic control. A super or double wide angle piggy-back float switch can be supplied and fitted to these pumps.

9.01 Cutter Mechanism

The cutter and cutter plate shall consist of 440 stainless steel with a Rockwell C hardness of 55-60. The cutter plate shall have 8 oval holes that allow for the slurry to flow into the pump. The cutter shall have 3 blades designed to closely pass over the holes in the cutter plate to cut up the material into a fine slurry. The design shall not be considered equal to ring or radial cutters.

10.01 Painting
All cast iron parts shall be painted before assembly with a black high solids epoxy mastic and applied in one coat with a minimum thickness of 8 mils.

11.01 Serviceability
Components required for the repair of the pump shall be readily available within 24 hours. Components such as mechanical seals and bearings shall not be of a proprietary design and be available from local industrial supply houses. Special tools shall not be required to service the pump. A network of service stations shall be available nationwide in those cases where service requirements are beyond the scope of in-house service mechanics.

12.0 Support
Optional support legs are available, enabling pump to be a freestanding unit. The legs will be high enough to allow passage of solid matter below the housing.

13.01 Testing
All pumps shall be individually tested to include the following: 13.02 The pump and power cord shall be visually inspected for imperfections, cuts or nicks. 13.03 The pump shall have a ground continuity check and the motor chamber shall be Hi-potted to test for moisture content and/or insulation defects. 13.04 The motor and volute housing shall be pressurized and a 10 second air leak decay test run. 13.05 Oil is added by the tester and the pump is run. Voltage and current are monitored visually and electronically while the tester listens for any noise or malfunction.

14.01 Warranty
Standard warranty shall be 12 months from date of installation or 18 months from date of manufacture. Warranty repairs shall be provided by an authorized service station.

G2DT Series Specification Data

Discharge: 1-1/4 Solids: 1/4

Wholesale Products Page: JP10074SSD-6 Section: Specification Data Dated: January, 2011