Standard Installation Criterion For DTAC 2G V10 1 ENG

HARDWARE INSTALLATION STANDARD FOR 2G SWAP
Hardware installation Criterion for Huawei 2G BTS/DBS swap DTAC Project

Draft Version V.10
Site Business Department Huawei Technology (Thailand) 8/12/2011

DTAC 2G SWAP PROJECT HUAWEI TECHNOLOGY (THAILAND) i
Content
1 2 3 4 Objective.................................................................................................................2 Define......................................................................................................................2 Installation Tools & Safety Tools ..........................................................................3 BTS Swap Scenario ...............................................................................................4
4.1 4.2 4.3 Ultrasite ........................................................................................................................... 4 FlexiEdge ........................................................................................................................ 5 Metrosite.......................................................................................................................... 6
HUAWEI Cabinet Installation.................................................................................7

5.1 5.2 5.3 5.4 5.5 Installing on the existing I-Beam ..................................................................................... 7 Installing on a cement floor in a room ............................................................................. 7 Installing in a container ................................................................................................... 7 Installing on wall /poles/pipe ........................................................................................... 7 Installing on the ground directly outside (Not recommend) ............................................ 8
Equipment Bayface & Board Layout ....................................................................9

6.1 6.2 Equipment Bayface ......................................................................................................... 9 Board Layout ................................................................................................................. 10
Circuit Breaker Assignment ................................................................................11

7.1 7.2 7.3 7.4 BTS3900A (DC: TMC + RFC) ....................................................................................... 11 BTS3900A (AC: APM30 + RFC) ................................................................................... 13 DBS3900 (AC: APM30 + RRU) ..................................................................................... 14 DBS3900 (DC: TMC + RRU) ........................................................................................ 15
Cable Inlet Assignment .......................................................................................16

8.1 8.2 Installing and Holding Waterproof flexible conduit ........................................................ 16 Cable Inlet Assignment ................................................................................................. 18 8.2.1 8.2.2 8.2.3 8.2.4 BTS3900A (DC: TMC + RFC) ............................................................................... 18 BTS3900A (DC: APM30 + RFC) ........................................................................... 19 DBS3900 (AC: APM30 + RRU) ............................................................................ 20 DBS3900 (DC: TMC + RRU) ................................................................................ 20
Internal Cable Wiring ...........................................................................................21

9.1 Wiring the Power and Signal Cables ............................................................................ 21 9.1.1 BTS3900A (DC: TMC + RFC) ............................................................................... 21
DTAC 2G SWAP PROJECT
HUAWEI TECHNOLOGY (THAILAND)
ii
9.1.2 9.1.3 9.1.4 9.2 9.3
BTS3900A (AC: APM30 + RFC) ........................................................................... 22 DBS3900 (AC: APM30 + RFC) ............................................................................. 23 DBS3900 (DC: TMC + RFC) ................................................................................. 23
Wiring the High Speed link cable .................................................................................. 23 Wiring the Transmission Cables ................................................................................... 24 9.3.1 9.3.2 BTS Using FE Cable ............................................................................................. 24 BTS Using E1 Cable ............................................................................................. 27 BTS Side ............................................................................................................... 28 Alarm Box Side ..................................................................................................... 29
9.4
Wiring the Alarm Cables ............................................................................................... 28 9.4.1 9.4.2
9.5
Internal Protection Ground ............................................................................................ 32
10 Label .....................................................................................................................33
10.1 10.2 Inside Cabinet Label ..................................................................................................... 33 Outside Cabinet Label ................................................................................................... 37
11 External Cable Wiring ..........................................................................................41

11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 DC power cable wiring .................................................................................................. 41 Jumper cable wiring ...................................................................................................... 42 RRU CPRI Optic & Power cable ................................................................................... 46 Ground cable ................................................................................................................. 50 TMA ............................................................................................................................... 53 Repeater........................................................................................................................ 55 Antenna ......................................................................................................................... 56 RRU ............................................................................................................................... 57 Wrapping Waterproof & PVC tape ................................................................................ 59
11.10 OCB (Outdoor Conversion Box).................................................................................... 61
12 Surge Protection ..................................................................................................62

12.1 12.2 12.3 12.4 12.5 12.6 Shield Feeder to earth (If any) ...................................................................................... 62 Shield to earth inside RRU3908V1 ............................................................................... 63 Shied to earth inside OCB ............................................................................................. 63 Shied to earth for DCDU (TMC cabinet) ....................................................................... 64 Shield to earth for APM30 cabinet ................................................................................ 65 Grounding Kit (Optional) ............................................................................................... 66
13 Others ...................................................................................................................67
13.1 To convey Antenna and RRU to the top of tower ......................................................... 67
iii
13.2 13.3
To convey the CPRI Optical fiber to the top of tower .................................................... 68 Check & Clean .............................................................................................................. 69
iv
Standard Installation Standard for DTAC Project
Huawei
Responsibility Sign Function / Position Date
Prepared by Somyos
Senior Supervisor
Approver Kittipon
Site Business Manager
Approver Teh Chai Seng
Project Director
DTAC
Responsibility Approver FO Team WASAN Approver Site implementation ATHIWAT Approver HW Standardized PRAWATCHAI Sign Function / Position Date
Objective
In order to set the standard installation criterion for 2G BTS swap for Huawei 2G BTS3900A or DBS3900 in DTAC project and also reference for acceptance
Define
To set the procedure and standard criterion in the project For subcontractor installation reference For Huawei inspector (QC) acceptance reference For DTAC acceptance reference
Installation Tools & Safety Tools
4
4.1
BTS Swap Scenario

Ultrasite
Swap existing Ultra site with BTS3900A (DC: TMC + RFC) or BTS3900A (AC: APM30 + RFC) The new equipment should be replaced the existing rack position, next to the rectifier as a nd first rack. For another side should be reserved for 2 RFC cabinet for future expansion. It is prohibited to wiring cable out from this side.
4.2
FlexiEdge
Swap existing FlexiEdge site with BTS3900A (DC: TMC + RFC) or DBS3900 (DC: TMC + RRU) The new equipment should be replaced the existing rack position, next to the rectifier as a first rack. In the case of FlexiEdge on stub platform, must adjust the existing C-Beam and put the new cross-beam for install the new BTS3900A.
Caution: Please refer to guide line, how to modify the existing beam for FlexiEdge on existing stub platform. How to move the existing bar or new add c-beam to support 620mm width of new cross beam, and if any holes have been drilled on site, galvanized spray should be used, for rust protection.
In case of FlexiEdge (feeder less), RRU will be mounted on the top of tower near antenna, the new platform will be made on the another side of stub to support new TMC cabinet, as shown below;
4.3
Metrosite
Swap existing Metro site with DBS3900 (AC: APM30 + RRU) RRU will be installed instead of existing Metrosite position (but if any position change from the existing, we should get approve from the DTAC, site by site) and find the neighborhood space for install the new APM30 cabinet. (Which can be wall mounted, attached to a pole or made the steel base for install the APM30 on the ground).
5
5.1
HUAWEI Cabinet Installation

Installing on the existing I-Beam
Due to the existing I-Beam are not fit with the new cabinet sizing, so cross-beam is needed (as specified specification) on the I-Beam fixing by bolt M12, plate washer and double nuts(not allow drilling any holes on the existing DTAC beam)
5.2
Installing on a cement floor in a room

By expansion bolt M12 with default accessory as shown below
5.3
Installing in a container
Use long Bolt M12, washer, double nut. Drill the hole through the floor, as shown below as a first priority. If impossible, tapping screw and top bay ladder fixing are also allowed (The existing hole shall be filled with silicone outdoor clear type, after remove)
5.4
Installing on wall /poles/pipe

The default installation kit shall be used or L Bar & U blot depending on the site situation (as picture below)
5.5
Installing on the ground directly outside (Not recommend)

For the flood reason, the steel galvanized stands should be provided and fix to the ground by expansion bolt M12, if the cabinet have to installed on the ground directly
Note: After installation done, please return the entire metallic hoop to DTAC and close with dummy and rubber seal, as shown below;
6
6.1
Equipment Bayface & Board Layout

Equipment Bayface
6.2
Board Layout
For BBU box, the boards has already finished installation during factory; No need to adjust; For RFC cabinet, MRFU has already finished installation during factory. No need to adjust; For every cluster, HUAWEI will send the following layout picture for every site. If you found BBU/RFC layout not the same, call HUAWEI OMC. Layout example:
If the site need to add UBRI or UTRP board, put UBRI as slot 2 and UTRP as slot 4; For SLPU: default as following. If the site has more than 4 E1, need to add UELP in BBUs slot 0; UELP UFLP USLP2 USLP2
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7
7.1
Circuit Breaker Assignment

BTS3900A (DC: TMC + RFC)
Add new DC Breaker 80A at Rectifier cabinet. After that wire DC power cable 25 sq.mm.to RFC at DCDU-01 (RFC), and wire power cable from DCDU-01 (RFC) to DCDU-03C (TMC) as shown below;
SPARE1 SPARE2
Add new Breaker 80A

SPARE1 SPARE2 FAN RFU5 RFU4 RFU3 RFU2 RFU1 RFU0
SPARE3 SPARE4 SPARE5 SPARE6 BBU SPARE7 FAN
For TMC, wire power cable from DCDU-01 (RFC)s Spare 2 (25A) to DCDU-03C (TMC) as shown below;
DCDU-01_RFC
SPARE2 RTN(+) INPUT NEG(-) OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON SPARE1 ON BBU ON FAN ON RFU5 ON RFU4 ON RFU3 ON RFU2 ON RFU1 ON RFU0 ON SPARE SPARE BBU 2 1 FAN RFU5 RFU4 RFU3 RFU2 RFU1 RFU0 SPD ALM
DCDU-01
Breaker DistributDistribution for DCDU-01(RFC) (Non Priority Load)

Marking Panel Capacity Configuration Voltage Distribute To SPARE2 25A LLVD -48V TMC SPARE1 12A LLVD -48V BBU 12A LLVD -48V FAN 12A LLVD -48V FAN RFU5 12A LLVD -48V RFU5 RFU4 12A LLVD -48V RFU4 RFU3 12A LLVD -48V RFU3 RFU2 12A LLVD -48V RFU2 RFU1 12A LLVD -48V RFU1 RFU0 12A LLVD -48V RFU0
11
DCDU-03C_TMC
RTN(+) INPUT NEG(-) OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON
Breaker Distribution for DCDU-03C(TMC11H) (Non Priority Load)

Marking Panel Capacity Configuration Voltage Distribute To SW0 12A LLVD -48V SW1 12A LLVD -48V SW2 12A LLVD -48V SW3 12A LLVD -48V SW4 12A LLVD -48V SW5 12A LLVD -48V SW6 12A LLVD -48V BBU SW7 6A LLVD -48V SW8 6A LLVD -48V FAN
Remark OT terminal 2 holes for DCDU (RFC) should be 25 sq.mm, M6 (2-25-6) as shown below (Its prohibited to cut the copper and use OT terminal 16 sq.mm for power cable 25 sq.mm)
Adding the new breaker to Non Priority Load side of Power Supply nd In case having 2 RFC cabinet, one more 63A breaker inside rectifier should be added.
PGND RTN(+)NEG(-)
SW0
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
LOAD0 LOAD1 LOAD2 LOAD3 LOAD4
LOAD5 LOAD6
LOAD7 LOAD8
SPD ALM DCDU-03C
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7.2
BTS3900A (AC: APM30 + RFC)

Add AC Breaker 32A to existing AC MDB. After that wire AC power cable not less than 3C x 6 sq.mm (Or 3C x 10 sq.mm) to APM30. And wiring the DC cable to RFC as detail below;
EPS 01B_APM30H
O:VRLA L1 N1
AC OUTPUT
-:Li-BAT
EPS 01B
PSU AC SPD 1 2 3 AC OUTPUT BATT RFC1 RFC2 TMC 15AT 15AT
NEG(-)
RTN(+)
TMC 0 1 2 15AT 3 15AT 4 5AT 5 5AT 6 5AT 7 5AT
L2 N2
L1
16AT
16AT
16AT
16AT
16AT
100AT
80AT
80AT
25AT
SW
L2
AC INPUT
L3
Breaker Distribution for APM30

Marking Panel Capacity Voltage Configuration Distribute To BATT 100A -48V N/A RFC1 80A -48V LLVD RFC1 RFC2 80A -48V LLVD TMC 25A -48V BLVD
Fuse Distribution for APM30

Marking Panel Capacity Voltage Configuration Distribute To SW0 15A -48V BLVD FAN SW1 15A -48V BLVD BBU SW2 15A -48V BLVD SW3 15A -48V BLVD SW4 5A -48V BLVD SW5 5A -48V BLVD SW6 5A -48V BLVD SW7 5A -48V BLVD
DCDU-01_RFC
SPARE1 RTN(+) INPUT NEG(-) OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON SPARE2 ON SPARE3 ON FAN ON RFU5 ON RFU4 ON RFU3 ON RFU2 ON RFU1 ON RFU0 ON SPARE SPARE SPARE FAN 3 1 2 RFU5 RFU4 RFU3 RFU2 RFU1 RFU0 SPD ALM
DCDU-01
Breaker Distribution for DCDU-01(RFC) (Non Priority Load)

Marking Panel Capacity Configuration Voltage Distribute To SPARE1 25A LLVD -48V SPARE2 12A LLVD -48V SPARE3 12A LLVD -48V FAN 12A LLVD -48V FAN RFU5 12A LLVD -48V RFU5 RFU4 12A LLVD -48V RFU4 RFU3 12A LLVD -48V RFU3 RFU2 12A LLVD -48V RFU2 RFU1 12A LLVD -48V RFU1 RFU0 12A LLVD -48V RFU0
Remark: The new breaker sizing that added into AC MDB should not be bigger than Main breaker.
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7.3
DBS3900 (AC: APM30 + RRU)

Add AC Breaker 32A to existing AC MDB. After that wire AC power cable not less than 3C x 6 sq.mm (Or 3C x 10 sq.mm) to APM30
EPS 01B_APM30H
O:VRLA L1 N1
AC OUTPUT
-:Li-BAT
EPS 01B
AC SPD 1 PSU 2 3 AC OUTPUT TMC DC BATT
NEG(-)
RTN(+)
NEG(-)
RTN(+)
OFF OFF
20 20
ON ON
TMC 0
L2 N2
15AT 15AT
1 2
OFF
20
ON
10 15AT SW
L1
16AT
16AT
16AT
16AT
25AT
100AT
3 15AT 4 5AT
OFF
20
ON
11
L2
OFF
AC INPUT
12
5 5AT 6 5AT 7 5AT
20
ON
L3
OFF
20
ON
13
Breaker Distribution for APM30 Fuse Distribution for APM30

Marking Panel Capacity Voltage Configuration Distribute To TMC 25A -48V BLVD BATT 100A -48V N/A Marking Panel Capacity Voltage Configuration Distribute To SW0 15A -48V BLVD FAN SW1 15A -48V BLVD BBU SW2 15A -48V BLVD SW3 15A -48V BLVD SW4 5A -48V BLVD SW5 5A -48V BLVD SW6 5A -48V BLVD SW7 5A -48V BLVD
Breaker Distribution for APM30

Marking Panel Capacity Voltage Configuration Distribute To SW8 20A -48V LLVD RRU1 SW9 20A -48V LLVD RRU2 SW10 20A -48V LLVD RRU3 SW11 20A -48V LLVD SW12 20A -48V LLVD SW13 20A -48V LLVD
Remark: The new breaker sizing that added into AC MDB should not be bigger than Main breaker
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7.4
DBS3900 (DC: TMC + RRU)

Add DC Breaker 63A (Or lower) at Rectifier cabinet. After that wire DC power cable 25 sq.mm.to TMC at DCDU-03 (TMC).
DCDU-03C_TMC
RTN(+) INPUT NEG(-)
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Breaker Distribution for DCDU-03C(TMC) (Non Priority Load)

Marking Panel Capacity Configuration Voltage Distribute To SW0 12A LLVD -48V RRU1 SW1 12A LLVD -48V RRU2 SW2 12A LLVD -48V RRU3 SW3 12A LLVD -48V SW4 12A LLVD -48V SW5 12A LLVD -48V SW6 12A LLVD -48V BBU SW7 6A LLVD -48V SW8 6A LLVD -48V FAN
Remark OT terminal 2 holes for DCDU (RFC) should be 25 sq.mm, M6 (2-25-6) as shown below (Its prohibited to cut the copper and use OT terminal 16 sq.mm)
OT terminal 16 sq.mm M6 should be used at equipment side (e.g. RRU BTS ground) and M8 at Ground bar side New Breaker current rating should not be more than the main breaker in the site.
PGND RTN(+)NEG(-)
SW0
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
LOAD0 LOAD1 LOAD2 LOAD3 LOAD4
LOAD5 LOAD6
LOAD7 LOAD8
SPD ALM DCDU-03C
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8
8.1

Cable Inlet Assignment

Installing and Holding Waterproof flexible conduit
Install Hot dip galvanized C-channels to hold the Waterproof flexible conduit as shown below, by using rivet 4mm, fixing c-channel with Huawei base; Hot dip galvanized C-channels should be 40x40x580mm with proper size of zinc conduit clamps (1, 3/4' or 1-1/2)
16
If any, cutting or drilling part, should be coated with cold galvanize spray or paint compound for rust protection.
Set the conduit sizing (for outdoor) as following:

Detail Waterproof Flexible Conduit and Sizing (inch) for Outdoor only.
1 2 3 4 5 6 7
DC power cable 25sq.mm (2 cores) for TMC AC Power cable (In case of APM30) Ground cable 16sq.mm LAN cable or E1 cable (for Transmission) LAN (3 lines) for Alarm Spare for Hi speed link cable and Communicate nd cable (for RFC 2 cabinet)** Spare
1 1-1/2 3/4' 3/4' 3/4' 1 1
Remark: **In case TMC with two RFC, if cabinet cannot installed side by side, the waterproof flexible conduit is needed for wiring the cable between the RFC cabinet. Both end of the flexible conduit should be equipped with connector or bushing and seal with outdoor clear type silicone
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8.2
8.2.1
Cable Inlet Assignment

BTS3900A (DC: TMC + RFC)
1 4 3
1) DC power cable 25sq.mm (Black Left, Red-Right) 3) LAN cable or E1 cable (for Transmission) 5) CMUA signal cable (Black LAN cable) 7) Power cable for DCDU01 to DCDU03
2) Ground cable 16sq.mm 4) LAN cable (3 lines) for External Alarm 6) High speed link cable for RFC cabinet
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8.2.2
BTS3900A (DC: APM30 + RFC)
1 2 4 3
1) AC power cable (from left to right/Inside out: Line-Blue, Neutral-Brown, GroundYellow-Green) 3) LAN cable or E1 cable (for Transmission) 5) CMUA signal cable (Black LAN cable) 7) Power cable for EPS to DCDU03
2) Ground cable 16sq.mm 4) LAN cable (3 lines) for External Alarm 6) High speed link cable for RFC cabinet
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8.2.3
DBS3900 (AC: APM30 + RRU)
1) AC power cable (Inside out: Line-Blue, Neutral-Brown, Ground- Yellow-Green) 3) LAN cable or E1 cable (for Transmission) 5) RRU power cable
2) Ground cable 16sq.mm 4) LAN cable (3 lines) for External Alarm 6) CPRI optical cable
8.2.4
DBS3900 (DC: TMC + RRU)
1) DC power cable 25sq.mm (Black Left, Red-Right) 3) LAN cable or E1 cable (for Transmission) 5) RRU power cable
2) Ground cable 16sq.mm 4) LAN cable (4 lines) for External Alarm 6) CPRI optical cable
20
9
9.1
9.1.1
Internal Cable Wiring

Wiring the Power and Signal Cables
BTS3900A (DC: TMC + RFC) For internal wiring cable, should be wired by following pictures. Left picture show the power cable wiring. Right picture show the Signal cable wiring.
P0 P1 P2 P3~P8 P9
For internal power cables:

rectifier to RFC DCDU-01 DCDU-03 SW6 to BBU power input RFC DCDU-01 Spare 2 to TMC Cabinet DCDU-03 DCDU-01 to MRFU power input DCDU-03 SW8 to TMC Fan
In case of 2
S0 S1 S2 S3 S4
nd
RFC, the 2
nd
RFCs internal power cables are the same.

For the sensor, Already wired in factory CMUAs COM_IN to UPEUs MON1 RFC Cabinet CMUAs COM_IN to UPEUs MON0 Not used in this project For the sensor, Already wired in factory
21
S5 S6
2 RFC Cabinet CMUAs COM_IN to 1 RFC CMUAs COM_OUT For the sensor, Already wired in factory
nd
st
9.1.2
BTS3900A (AC: APM30 + RFC)

AC input from rectifier To BBU Power input To RFC cabinets DCDU-01 DCDU-01 to MRFU power input To APM30s Fan Power input RFC Cabinet DCDU-01 to RFC Cabinets FAN Not used in this project
P0 P1 P2 P3~P8 P9 P10 P11~P18
S0 S1 S2 S3 S4
For internal signal cables:

Already wired in factory RFC Cabinet CMUAs COM_IN to UPEUs MON0 CMUAs COM_IN to UPEUs MON1 Already wired in factory Not used in this project
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S5~S6 S7~S10
Not used in this project For the sensor, Already wired in factory
In case using Huawei cabinet (TMC /APM30) with Huawei standard equipment (BBU, DCDU, SLPU). Its not necessary to install the ground cable for equipment because the Bar Mounting inside cabinet have already connected to the ground. Incase RFC 2 cabinet cannot install beside RFC 1 cabinet and have some space between them. The Installer has to request SFP, Optical cable (10/20m), and Communication alarm nd cable for connect the 2 RFC cabinet. 9.1.3 DBS3900 (AC: APM30 + RFC) The power and internal signal cables are the same like APM30 cabinet in BTS3900A; 9.1.4 DBS3900 (DC: TMC + RFC) The power and internal signal cables are the same like TMC cabinet in BTS3900A;
nd st
9.2
Wiring the High Speed link cable

For MRRU, connect the CPRI and Jumper/feeder as the RF connection picture HUAWEI send. The input port of MRRU should be CPRI_W; For example:
For MRFU, the MRFU slot no need to change. Connect the CPRI cable and jumper/feeder according to HW send RF picture. The input port of MRFU is CPRI_0;
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9.3
9.3.1
Wiring the Transmission Cables

BTS Using FE Cable For the site over IP, it uses the FE cable to connect the customer transmission device. For S1 connect from GTMUs FE0 port to UFLPs FE0 port (INSIDE). For S2: connect from UFLPs FE0 port (OUTSIDE) to customers transmission device. Notice: even the site right now is using E1 still need to connect S2 cables in case that later the site changes from E1 to IPRAN.
24
S1
S2
S1
The transmission device is ATN910. Connect the FE cable to FE0 port. S2
The transmission device is CX600. Connect to the following 11 Port. (the optical->electric module should already been put in the port by IPRAN team in advance) th th In case when the 11 port is occupied, use the 10 port instead.
th
25
If the transmission device is MW. Connect to FE port as shown below;
To set that the type of LAN cable must be FTP CAT5e type. LAN cable is use to connect between BBU and IPRAN equipment. For Indoor case, the LAN cable should be wired with PVC OD 25mm. Keep proper bending, Not too much or too less. Fix it with white cable tie. Tidiness should be the first to realize and the label should be shown clearly.
For Outdoor case, LAN cable should be wired in waterproof flexible conduit . If existing IPRAN equipment have been installed in 3G Outdoor cabinet and this cabinet does not have the cable hole for this LAN cable, The installer have to drill the new hole size at the bottom center position of the cabinet as shown below.
26
9.3.2
BTS Using E1 Cable For the site over D/W, means the site is over E1, the following S2 port uses the E1 cable to connect the customer transmission device. S1: from GTMU E1/T1 port to UELPs INSIDE port; S2: from UELPs OUTSIDE port to customers transmission device.
Every E1 trunk supports totally 4 E1. When making the ports of E1, make one more port for redundancy and packed it with a bag for dust-proof.
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9.4
9.4.1
Wiring the Alarm Cables

BTS Side S0~S3: using the black LAN cable delivered by HUAWEI;
Every 4 alarms use one LAN cable. For every GBTS, HUAWEI BTS connects 12 alarms to DTAC alarm box. Totally 3 LAN cable connect from USLP2 to external alarm box.
Alarm 9~12
Alarm 5~8
Alarm 1~4
To alarm box
Alarm 1~4: orange white/orange /green white/green /blue white/blue /brown white/brown
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Alarm 5~8: orange white/orange /green white/green /blue white/blue /brown white/brown Alarm 9~12: orange white /orange/green white /green/blue white /blue/brown white/brown 9.4.2 Alarm Box Side For the existing alarm box, there is one Krone/ two Krone/three Krone type. One Krone: the existing alarm mapping is as following:
Two Krone: the existing alarm mapping is as following:
Three Kroner: the existing alarm mapping is as following.
29
Remark: notice the remark on the site. For some site, the external alarm for BTS may not from the first port of Krone. For example: the following site, EXT_AL_I/P start from the port 7.
When swap to HUAWEI BTS, remove the old NSN BTS cables on alarm box. Wire the 3 LAN cables by following order: Port 1~4: orange white/orange/blue white/blue/green /green white /brown white/brown Port 5~8: orange white/orange/blue white/blue /green /green white /brown white/brown Port 9~12: orange white/orange /blue white/blue/green /green white/brown white/brown Remark: Notice that the order is not the same on USLP2 side; If one Krone (10 ports), loop back the last two ports directly to BTS site.
Adjust the sensor cables position, connects to the corresponding port:
30
When adjust, notice the old labels and wires color order. If some wires dont have label, check with DTAC FO for the usage of the wires and make the temporary labels before swap the alarm. For example, the following old connection doesnt have the label.
In certain case, need to combine 2 or 3 alarms into one alarm. Combine by following way:
31
In certain cases, the alarm port is not used, do the loop by following way:
9.5
Internal Protection Ground

By default, Huawei cabinet and Huawei equipment (BBU, SLPU, DCDU) will be connoted to earth by its bracket mounting ear, by default. So no internal ground cable is needed. But if rd Huawei equipment has to install in 3 party enclosure, internal ground cable is needed to be connected for protection.
32
2 stack cabinet should be ground connected together (TMC & RFC or APM30 and RFC), as shown below;
10
10.1
Label
Inside Cabinet Label
Label for BBU and MRFU CPRI connection
Label for Alarm LAN cables: ALM0 for 1st LAN Cable(Alarm 1~4), ALM1 for 2nd LAN Cable(Alarm 5~8), ALM2 for 3rd LAN Cable(Alarm 9~12)
33
Label for Internal communication cables MON0 of UPEU (MON0) to TMC or APM30 CMUA COM_IN. MON1 of UPEU (MON1) to RFC CMUA COM_IN, 2 RFC cabinet, Cascade 1ST RFC CMUA COM_OUT to 2nd RFC CMUA COM_IN
Label for UFLP s FE(OUTSIDE) port to customers transmission port
In case of E1 transmission, label the used E1 port of E1 truck to customers transmission
34
Label of internal breaker switch and fuse The internal switch assignment label should be attached to the cabinet door in order to identify each breaker/fuses equipments, inside the cabinet for the ease of maintenance. Material: Laminated paper printed label stick to cabinet door (inside) Size: As shown below (mm), Position: Space Inside cabinet door Font: Arial Narrow, Text height: 3mm BTS3900A DC
35
BTS3900A (AC)
DBS3900 (AC)
DBS3900 (DC)
36
10.2
Outside Cabinet Label

Label for Feeder Material: Stainless steel with incised black letters Size: 2x5cm, Position: Feeders Installed 30cm from connector by black cable tie Font: Arial Narrow, Text height: Not less than 4.4mm
Label for DC power cable and AC power cable Material: Laminated paper printed label stick to the cable directly Size: 1.3x5cm, Position: Both end, stick to cable directly Font: Arial Narrow, Text height: 3mm
37
Label for Circuit Breaker Material: Laminated paper printed label stick to the panel directly Size: 1.5 x 4cm, Position: Front Panel of Rectifier Breaker Font: Arial Narrow, Text height: 4.4mm BOLD
Label for Alarm Material: Laminated paper printed label with single hole with white cable tie Size: 1x5cm, Position: Both end, by white cable tie Font: Arial Narrow, Text height: 4.4mm
38
Label for BTS ground Material: Stainless steel with incised black letters Size: 1.3x5cm, Position: 10 cm from connector by black cable tie Font: Arial Narrow, Text height: 4.4mm
Label for DBS Material: Stainless steel with incised black letters Size: 1.3x5cm, Position: Feeders Installed 10cm from connector by black cable tie Font: Arial Narrow, Text height: 4.4mm
39
Label for TMA/MHA If any sector adopted TMA or MHA, it should be marked by label as follows; Material: Laminated paper printed label stick to the jumper directly Size: 1.3x5cm, Position: 10 cm from the connector, stick to jumper directly Font: Arial Narrow, Text height: 4.4mm
40
11
External Cable Wiring

ATN or E1 DDF
BTS3900A
DCDU-03
BBU 3900
1 4
DCDU-01
1 Rectifier cabinet
GRFU
2 Existing Feeder
3
Master ground bar
1) DC power cable 25 mm (Black ,Red) 3) PGND cable 16 mm
2) Jumper cable 1/2 / Male Angle, Straight Female 4) LAN cable or E1 cable (For Transmission)
11.1
DC power cable wiring

DC power should be 25 sq.mm. Wiring from Rectifier to DCDU-01 on cable ladder and fix with cable tie as shown below. (Incase Outdoor should be wiring inside Waterproof Flexible Conduit 1)
41
Add breaker on non-priority side for BTS, cascaded by 25 sq.mm cable from copper comb -48V bar and connect -48V DC power cable to DCDU, and connect (+0V) cable from DCDU to available slot on the main bus bar, as shown below;
Caution: - Ensure that the cables are connected to the correct polarities. - During installation of power cables ensure the bare connectors are taped with electrical tape to prevent short circuit.
11.2
Jumper cable wiring

Wire Jumper cable from RFC cabinet to existing Feeder cable. Jumper connector on cabinet side should be DIN-Male and Jumper connector on Feeder side should be DIN-Female as shown below. (In this project, all connector should follow existing nokia standard), keep the existing surge arrestor for re-use.
42
Outdoor scenario, both side of surge arrestor should be wrapped with rubber tape and PVC tape with black cable tie at both end of the tape as shown below, and ground cable should be 16 sq.mm (If theres no ground bar, C-taps/C-clamp is allowed to connect to the main ground)
For MRFU, the jumper goes as following: Front view:
43
Back view:
For indoor site, the feeder goes from back and climb on the cable ladder as above pictures. In case Surge Arrestors have been installed at the existing site, it is not necessary to dismantle it. New Jumper can connect to Surge Arrestor directly. And wrap the connector with Rubber tape and insulation tape for Outdoor case. For the surplus length of the jumper, the installer should wire the surplus length by roundabout ladder way. Fix it with Clamp nice and tidy.
44
Almost ladder are on the top. If the site has vertical Ladder ready, Jumper Clamp can be used for fixing the jumper along the existing vertical ladder to the top ladder. If the site does not have vertical ladder, the installer have to provide the new one (50 cm, Hot dip galvanized ladder)
Calibrate the Frequency band for which testing VSWR for 1800, connect the Test port extension cable on site master test port, take the DTF reading and its in limit then save it, Take the VSWR reading and if it is in limit then save it. VSWR of every RF jumper should not be more than 1.3 or existing VSWR, otherwise please check the connection of RF jumper
45
11.3
RRU CPRI Optic & Power cable

When wiring the cable from DBS3900 cabinet (APM30 or TMC) to outside. The cable should be fixed by Clamp. The distant between clamps must not less than 1 meter. Wire cable by follow Ladder way like below pictures. RRU power cable is wired from DC distributor and CPRI optic cable is wired from BBU3900 to RRU. Grouping each cable type in the same line and try to sort RRU power cable at the outside first for protect the CPRI cable purpose.
In case the ladder has no space on top, feeder/jumper can be wired under the ladder
46
Method for keeping surplus optical length on the ladder Spare all optical cable at the bottom of horizontal ladder. Do no left on tower. Keep it by separate by sector. The proper bending diameter is 40 cm. (Not less than 30 cm.). Fix it with Stainless cable tie as shown below;
For prevent cross sector problem. Mark the color tape for each sector for both optical cable and power cable every time before install.
47
CPRI/Jumper Line 1
CPRI/Jumper Line 2
48
Assign color for each sector as shown below, (Color tape must be Local 3M brand (No.35 or No.1710) for durability, COTRAN KC.61 and Chinese 3M No.1500 shouldnt be used)
When spread out cable from the roll should be set the roll in vertical to prevent the cable twist as shown below.
When wiring power cable and CPRI cable throught Feeder window. Cable gland 7/8 should be installed by separate power cable and CPRI cable in each hole. The above hole is for power cable and the bottom hole is for CPRI cable. Sealing with transparent outdoor type silicone(clear type) only. Cable hole position can be set by follow site appropriate.
49
11.4
Ground cable
The sizing of ground cable for BTS3900A, TMC, APM30, RRU, OCB should be copper 16 sq.mm. Green color. Wiring from the cabinet to existing Ground bar by install with OT terminal M8 JG2(2 holes), Washer, and Spring washer as shown below;
Caution: The proper size of hexagon compression tool should be used for each matching size of cable, below unmatch sample is not acceptable.
Set the prority for grounding on the tower, as follows; 1) Connect to bus bar installed on tower by using 2 holes cable lug.
50
2) Connect to the main ground cable from tower to ground
3) Connect to lightning protection ground cable
4) Connect between the tower segments connection. (If any additional ground cable, can be grounded to this cable by using C-clamps as shown below)
( 5) Run a new main ground cable from equipment to ground level and Connect the equipment on the tower to the new main ground cable with C-clamps. C-taps/C-clamp should be made of copper tin coated, for taps between the main ground (which might be AAC 95 or copper 70 sq.mm) and branch ground cable 16 sq.mm one or more together, wrap with rubber and pvc tape and tie with black cable tie at the both end. And black cable tie should be used to fix the branch cable along the way to taping point.
51
Multiple cables are allowed to be joined to C-clamps according to the descriptions below
MAIN 95 95 95
BRANCH 1*16 2*16 3*16
OVERALL BRANCH 16 32 48
C-CLAMP 95/50 95/50 95/50
Caution: cables when connected by C-Clamp should always follow the path of a lightning strike to ground, as shown below;
52
11.5
TMA
If the NSN site using the TMA, the old NSN jumper is connected to the Bias-Tee. When swap to HUAWEI , connect the new jumper to the Bias-Tee. No need to remove other connection: include the Bias-Tees power connection from PDU and the power supply from PDU(TMA Power Box in the following picture) ;
53
If the NSN site using MHA, the MHA is powered by NSN feeder from NSN BTS(Bias-tee is inside the NSN BTS); when swap , just remove the old jumper to HW new jumper
MHA
54
11.6
Repeater
If the old NSN site connects with Repeater, when swap, connect HUAWEI new jumper to the coupler. No need to remove other connection;
55
11.7
Antenna
To fix the bracket to antenna pipe, ensure that the bracket is tight enough and cannot be moved by shaking after installation
Check the position of antenna at the tower according to the specified height and azimuth using compass. GSM antenna install with the mounting pole or mounting kit. Mechanical tilt kit also install with antenna. Follow the GSM plan for antenna height, antenna model, azimuth, Mechanical & electrical tilt.
56
11.8
RRU
RRU can be installed to the leg of tower, pole, antenna mounting and the wall, depend on the site condition as shown below;
To wiring the RRU power cable and CPRI optical cable, please be careful its neat. Select the proper length for each tower height (try to minimize the surplus length), if any please coil by separate the sector under the horizontal ladder. RRU empty hole should be filled with waterproof filler in order to avoid the water leakage in to the cover. (Note 2G RRU3908V1, CPRI_W is located on the top, difference from RRU3804 on the bottom)
57
To prevent water leakage into the RRU cover, make sure all the surround rubber is in its place and screw firmly and tightly, on the cover screw
To install the Jumper, the connector torque should be 25 N-m for 7/16 DIN type connector and the bending radius should not be lower than 50 mm or Diameter 10 cm. After the connection point, jumper should go straight (Try to avoid bending or coil) before binding with cable tie for 2 jumper together as shown below;
58
11.9
Wrapping Waterproof & PVC tape

1. Hand and Equipment surface should be clean before and during wrapping always 2. Pull the tape and apply tensile till the tape reduce to 18mm width (Both waterproof and PVC tape) at least 3 round 3. Each round of the tape should be overlapped to the former round 1/2 4. Wrapping waterproof tape and PVC tape at least 3 round, start from lower to top, top to lower, and lower to top in order to avoid the water leak in to the tape and the total length of first round should be 15 cm from end to end, and increase 1 cm for each round 5. Its prohibited to use the end roll of the tape (which might stick with the paper) 6. Use cable tie at the both end of the tape 7. Use color marking tape wrap at 30 cm in order to specified the sector as shown below
59
Remark: it is prohibited to used the last 14 cm of the end roll, because the paper might stick into the wrapping part.
60
11.10
OCB (Outdoor Conversion Box)

4 sq.mm can be used up to 80m long, if longer than 80m long, 10 sq.mm should be used between the OCB, which can be used up to 200m long. OCB is need to convert the cable from 10 sq.mm to 4 sq.mm at the both end (RRU and DCDU side) and RRU and OCB should be earthed by grounding cable 16 sq.mm
61
12
12.1
Surge Protection
Shield Feeder to earth (If any)
Cut the insulation of feeder cable measuring the length of grounding cable from the bus bar according to the width of the grounding clamps. Install grounding clamp and waterproof it according to specified procedure, Length of cut insulation of feeder should correspond with the length of grounding clamp. The new grounding kit should depend on existing feeder grounding kit position, as shown below;
62
12.2
Shield to earth inside RRU3908V1
Inside RRU, remove its jacket/outer sheath but keep the shield, lock the ground clamp to shield layer of RRU power cable as shown below;
12.3
Shied to earth inside OCB
If any OCB, making the shield cable 4 cm (Both 10 sq.mm and 4 sq.mm.) and connected to the PGND inside the OCB as shown below (Sealed with silicone clear type both holes)
Remark: RRU and OCB should connect to earth by protection ground cable, in order to ensure that the surge projection is work
63
12.4
Shied to earth for DCDU (TMC cabinet)
Remove the jacket from the 20 cm and use the heat shrink D8/4 as shown below, shield should be separate for each RRU sector, its prohibited to bundle together, and connect to PGND port of DCDU, as shown below;
64
12.5
Shield to earth for APM30 cabinet
Remove the RRU power jacket inside TMC/APM30 in case of DBS and connect the shield to earth by using accessory kit as shown below
65
12.6
Grounding Kit (Optional)
Optional: beside above shield to earth for surge protection, this is optional for additional surge protection (The last position ground bar, before connect to the cabinet) Grounding kit connection method: 1. Remove RRU outer jacket around 55~60 mm 2. Wrap the shield layer with the ground accessory kit as shown below 3. Cable tie should be pulled firmly, 3 cable ties is needed 4. Cut the ties from head smoothly but no burr left 5. Water-proof tape and insulation tapes must b e wrapped follow this instruction fully 6. Wrapping the water-proof tape and insulation tapes 3 rounds just start from lower to top, top to lower, and lower to top, tie with cable tie at both end.
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13
13.1
Others
To convey Antenna and RRU to the top of tower
There should be at least 4 persons, 2 persons on tower, 2 persons on the ground, and convey as detail below; 1. Before convey, rope and pulleys should be checked every time 2. Tie the equipment (ANT or RRU) to the rope, if any jumper connected with equipment, it should be tie as well (We do recommend to install and wrap all the tape on the antenna side on the ground before convey to the top of tower) 3. Ground and Person on top should notified (shout) each other, before taking any action for Safety reason. 4. During convey, be careful of equipment to bump to the tower part. 5. Person on top have to installed all the equipment before untie the rope every time Remark: Prefer to connect the jumper and wrapping the tape on ground, as much as we can, instead of make it on the top of the tower which is more difficult, waste the time, more safety and neat.
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13.2
To convey the CPRI Optical fiber to the top of tower

1. Before convey, check the side of CPRI optical cable from its label (To RRU) 2. Tie the rope to the aramid yarn (Yellow) tightly, and keep the protection conduit till the optical cables reach the top of the tower 3. To pull the rope, there should be 4 persons in the site, as shown below 4. Before install, remove the protection conduit and aramid yarn before connect to RRU
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13.3
Check & Clean
After installation, Record the equipment serial numbers product codes on site, Map the layout of the new equipment and related cable connections. Take photos on key installation points of the base station according to related requirements in the engineering documents, Review the site quality report.
Cleaning the site is a must, and checking all belonging before leave
69

Standard Installation Criterion For DTAC 2G V10 1 ENG

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Standard Installation Criterion For DTAC 2G V10 1 ENG

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HARDWARE INSTALLATION STANDARD FOR 2G SWAP

Hardware installation Criterion for Huawei 2G BTS/DBS swap DTAC Project

Site Business Department Huawei Technology (Thailand) 8/12/2011

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

HUAWEI Cabinet Installation.................................................................................7

Equipment Bayface & Board Layout ....................................................................9

Circuit Breaker Assignment ................................................................................11

Cable Inlet Assignment .......................................................................................16

Internal Cable Wiring ...........................................................................................21

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

9.1.2 9.1.3 9.1.4 9.2 9.3

Wiring the Alarm Cables ............................................................................................... 28 9.4.1 9.4.2

Internal Protection Ground ............................................................................................ 32

11 External Cable Wiring ..........................................................................................41

11.10 OCB (Outdoor Conversion Box).................................................................................... 61

12 Surge Protection ..................................................................................................62

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

Standard Installation Standard for DTAC Project

Site Business Manager

Approver Teh Chai Seng

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

Installation Tools & Safety Tools

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

BTS Swap Scenario

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

HUAWEI Cabinet Installation

Installing on a cement floor in a room

Installing on wall /poles/pipe

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

Installing on the ground directly outside (Not recommend)

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

Equipment Bayface & Board Layout

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)

HARDWARE INSTALLATION STANDARD FOR 2G SWAP

DTAC 2G SWAP PROJECT

HUAWEI TECHNOLOGY (THAILAND)