Water Cooled Water Chiller

Water Cooled Water Chiller

Shandong Vicot Air Conditioning Co., Ltd.

Water Cooled Water Chiller

Content
Introduction1 Features..1 Nomenclature.....2 Optional accessories/function........2 Technical specification ......3 Capacities/power input in various conditions.........6 Dimension.......7 Wire connection in site .....10 Installation and maintenance......11

Water Cooled Water Chiller Introduction

Water cooled water chiller is one of the cooling system in central air conditioner, uses cooling tower to cool the water, and the cold water is cooling source. Water cooled water chiller has advantages of high efficient, low noise, reasonable structure, simple and stable operation, convenient installation and maintenance, which is comfortable central air conditioner that suitable for hotel, shopping mall, office building, exhibition mall, airport, gymnasium. VWSA series water cooled water chiller is the stable product developed by VICOT with the using of new technologies of international and domestic air conditioning industry, which is designed and produced according to international standard, adopting world famous high quality compressor, system accessories and computerized controller, with the reasonable match and structure design, its stable, high quality, low noise and no contamination to outdoor environment.

Features
1. Optimized design: The strong and weak electricity systems installed separately to ensure safety. Flexible high pressure system makes it lifetime longer. 2. Quality components selection: Compressors and refrigeration accessories (such as dry filter, thermal expansion valve, liquid supply solenoid, liquid level mirror, high/low pressure control devices) all chosen world-renowned brand products to ensure that the unit reached an excellent level of performance Using the most advanced DAE / DAC efficient heat transfer pipe, heat transfer surface with internal ribbed tube makes the heat transfer coefficient substantially increased; the heat exchanger unique structural design, the best way of copper tube layout and precision of refrigerant control technology, greatly improved the efficiency of heat transfer. 3. Simple and stable operation, Perfect control 1) Computerized control with standby manual operation system, 2) Compressor operation timing, 3) Compressor automatic start-up sequence, 4) Alarm signals, 5) Alarm reset, 6) Water temperature control, 7) Manual reset high pressure switch, Automatic reset low pressure switch Protections that ensure its safe and stable operation: 1) Reverse phase2) lack phase3) high/low pressure, 4) gas discharge, 5) Outlet water temp. too low (high), 6) water stopped, 7) antifreeze , 8)compressor overheat etc. High speed microprocessor is used. Reserved the terminal for SMS control Reserved the terminal for PC monitoring hardware With self diagnosis function, and automatically eliminate software problem, the capability of anti-interference is improved by the software uses redundancy and trap technology with WATCHDOG of hardware. Advanced touch screen is used, the lifetime of which is more than 1million times of consecutive touch. Digital display of: 1) Entering and leaving water temperature, 2) Temperature and differential settings, 3) Alarm description 4) Hour meters readout of operation and number of unit and compressor start-ups

Water Cooled Water Chiller Nomenclature

VWSA
Vicot water cooled water chiller

1200
Nominal Capacity When less than 1000kW shows three numbers

Optional Accessories/Function

1) PLC controller 2) Stepless variable capacity adjust 3) Soft starter 4) Heat recovery 5) Wooden box package 6) Rectangular base frame 7) Noise insulation box 8) Anti-corrosion type 9) Waterside 2.0 Mpa pressure bearing capacity 10) R407C, R410A, R134A refrigerant 11) Other optional accessories A: rubber absorber B: Spring absorber C: Remote control box.

Water Cooled Water Chiller

Specification

Model

VWSA400 kW BTU kW kW BTU kW A

400 1,365,000 83 381 1,300,000 86 185

VWSA430
430 1,468,000 88 410 1,400,000 92 185

VWSA480
480 1,638,000 97 457 1,560,000 101 218

VWSA560
560 1,911,000 113 533 1,819,000 118 234

VWSA660
660 2,252,000 135 629 2,146.000 140 275

VWSA760
760 2,594,000 154 724 2,470,000 160 339

Cooling capacity (R22) Total power input (R22) Cooling capacity (R407C) Total power input (R407C) Max. operating current Energy control range Refrigerant circuit Compressor qty. Compressor type Noisestandard NoiseNoise-proof Power Refrigerant Refrigerant Charge amount Cooled water inlet temp. Cooled water outlet temp. Cooled water flow Cooled waterside pressure drop Cooled water side connection pipe Cooling water inlet temp. Cooling water outlet temp. Cooling water flow Cooling water side pressure drop Cooling water side connection pipe Partial heat recovery capacity Partial heat recovery water flow Partial heat recovery pressure drop Total heat recoverycapacity Total heat recoverywater flow Total heat recoverypressure drop Length Width Height Operating WeightStandard Operating WeightNoise-proof

25%~100% 1 1 Semi-hermetic Twin Screw Compressor

dB(A) dB(A)
71 61 71 61 73 65 73 65 74 66 76 68

380V/3Ph/50Hz R22/R407C
kg m /h kPa
DN100
3

78

78

94
12 7

99

117

143

69

74

83 44

96

114

131

DN125 30 35

m /h kPa
3

83

88

99 44 DN125

114

135

157

KW BTU m /h Kpa KW BTU m /h Kpa

3 3

80 273,000 14 30 444 1,515,000 76 37 3,200 1,240 1,600 2,500 2,620

86 294,000 15 32 477 1,515,000 82 38 3,200 1,240 1,600 2,550 2,670

96 328,000 17 32 531 1,812,000 91 37 3,250 1,320 1,800 3,150 3,300

112 382,000 19 33 619 2,112,000 106 38 3,250 1,320 1,800 3,450 3,580

132 451,000 23 34 731 2,494,000 126 38 3,120 1,360 1,990 3,600 3,740

152 519,000 26 34 841 2,870.000 145 38 3,480 1,420 2,055 3,800 3,950

mm mm mm kg kg

. Note: Heat recovery is optional device, inlet water 40, outlet water 45. Water side Max. bearing pressure:1.0 MPa.

Water Cooled Water Chiller

Specification

Model

VWSA900

VWSA960

VWSA1120

VWSA1320

VWSA1520

Cooling capacity (R22) Total power input (R22) Cooling capacity (R407C) Total power input (R407C) Max. operating current Energy control range Refrigerant circuit Compressor quantity Compressor type Noisestandard noisenoise-proof Supply Power Refrigerant Refrigerant charge amount Cooled water inlet temp. Cooled water outlet temp. Cooled water flow Cooled waterside pressure drop Cooled water side connection pipe Cooling water inlet temp. Cooling water outlet temp. Cooling water flow Cooling water side pressure drop Cooling water side connection pipe

kW BTU kW kW BTU kW A

900 3,071,000 182 857 2,9245,000 189 2*185

960 3,276,000 194 914 3,119,000 202 2*218

1120 3,823,000 226 1,067 3,641,000 235 2*234 12.5%~100% 2 2

1320 4,505,000 270 1,257 4,290,000 281 2*275

1520 5,187,000 308 1,448 4,941,000 320 2*339

Semi-Hermetic Twin Screw Compressor dB(A) dB(A) 78 70 78 70 78 70 380V/3Ph/50Hz R22/R407C kg m3/h kPa 155 44 DN150 m3/h kPa 183 44 2*DN125 KW 180 615,000 31 34 995 3,395,000 171 39 4,090 1,465 1,965 4,150 4,310 198 44 2*DN125 192 656,000 33 32 1,062 3,624,000 183 37 4,045 1,460 2,010 4,650 4,830 165 44 DN150 2*78 2*94 2*99 12 7 193 45 DN150 30 35 228 45 2*DN125 224 764,320 39 32 1,238 4,225,000 213 39 4,045 1,460 2,010 5,400 5,610 269 45 2*DN150 264 901,000 45 33 1,463 4,992,000 252 39 4,435 1,420 2,075 6,400 6,650 313 45 2*DN150 304 1,038,000 52 34 1,682 5,740,000 289 38 4,690 1,440 2,215 8,000 8,320 227 45 DN200 262 45 DN200 2*117 2*143 78 70 79 71

Partial heat recovery capacity Partial heat recovery water flow Partial heat recovery pressure drop Total heat recovery capacity Total heat recovery water flow Total heat recovery pressure drop Length Width Height Operating WeightStandard Operating WeightNoise-proof

BTU m3/h Kpa KW BTU m3/h Kpa mm mm mm kg kg

Note: Heat recovery is optional device, inlet water 40, outlet water 45. Water side Max. bearing pressure:1.0 MPa.

Water Cooled Water Chiller

Specification

Model

VWSA1660

VWSA1800

VWSA1920

VWSA2080

VWSA2240

VWSA2480

VWSA2720

VWSA3100

kW

1,660 5,664,000 336 1,581 5,395,000 349 4*185

1,800 6,142,000 362 1,714 5,849,000 376 2*(185+218)

1,920 6,552,000 388 1,829 6,241,000 404 4*218

2,080 7,098,000 420 1,981 6,760,000 437 4*234

2,240 7,643,000 459 2,133 7,278,000 477 2*(234+275)

2,480 8,462,000 498 2,362 8,060,000 518 4*275

2,720 9,281,000 548 2,590 8,838,000 570 2*(275+339)

3,100 10,578,000 624 2,952 8,838,000 649 4*339

Cooling capacity (R22)

BTU

Total power input (R22) Cooling capacity (R407C)

kW kW BTU

Total power input (R407C) Max. operating current Energy control range Refrigerant circuit Compressor quantity Compressor type Noisestandard Noisenoise-proof Power supply Refrigerant Refrigerant charge amount Cooled water inlet temp. Cooled water outlet temp. Cooled water flow Cooled waterside pressure drop Cooled water side connection pipe Cooling water inlet temp. Cooling water outlet temp. Cooling water flow Cooling water side pressure drop Cooling water side connection pipe

kW A

6.25%~100% 4 4 Semi-Hermetic Twin Screw Compressor dB(A) dB(A) 79 71 80 72 80 72 81 73 81 73 81 73 83 75 83 75

380V/3Ph/50Hz R22 /R407C kg m /h kPa

3

4*78

2*(78+94)

4*94

4*99

2*(99+117) 12 7

4*117

2*(117+143)

4*143

286 45 2*DN150

310 45 2*DN150

331 45 2*DN150

358 46 2*DN150 30 35

386 46 2*DN150

427 46 2*DN200

468 46 2*DN200

534 46 2*DN200

m /h kPa
3

342 46 2*DN150

372 46 2*DN200 360 1,229.000 62 35 1,989 342 39 4,600 2,290 2,315 8,800 9,060

397 46 2*DN200 384 1,311,000 66 35 2,123 365 39 4,500 2,350 2,355 9,500 9,780

428 46 2*DN200 416 1,420,000 72 35 2,300 396 39 4,650 2,350 2,365 11,000 11,280

462 46 2*DN200 448 1,529,000 77 35 2,483 427 39 4,650 2,400 2,495 11,800 12,100

511 46 2*DN200 496 1,693,000 85 35 2,740 471 39 5,000 2,500 2,465 12,800 13,130

562 46 2*DN200 544 1,856,000 94 35 3,007 517 39 4,750 2,450 2,555 13,000 13,330

637 46 2*DN200 620 2,116,000 107 35 3,426 589 39 4,850 2,600 2,575 13,500 13,850

KW

332 1,133,000 57 35 1,836 316 39 4,320 2,290 2,210 8,500 8,750

Partial heat recovery capacity

BTU

Partial heat recovery water flow Partial heat recovery pressure drop Total heat recovery capacity Total heat recovery water flow Total heat recovery pressure drop Length Width Height Operating weightstandard Operating weightNoise-proof

m /h Kpa KW m /h Kpa mm mm mm kg kg
3

Note: Heat recovery is optional device, inlet water 40, outlet water 45. Water side Max. bearing pressure:1.0 MPa. The data above is subject to change without prior notice.

Water Cooled Water Chiller

Capacities/power input in different conditions

VWSA Cooling Capacity Correction coefficient Outlet Cooled Water temp.

5 7 9 11 13 15

Cooling water inlet temp.

25 1.01 1.07 1.12 1.18 1.25 1.31 26 1.00 1.05 1.11 1.17 1.23 1.29 27 0.99 1.04 1.09 1.15 1.21 1.28 28 0.97 1.03 1.08 1.14 1.20 1.26 29 0.96 1.01 1.07 1.12 1.18 1.25 30 0.95 1.00 1.05 1.11 1.17 1.23 31 0.94 0.99 1.04 1.09 1.15 1.21 32 0.92 0.97 1.03 1.08 1.14 1.20 33 0.91 0.96 1.01 1.07 1.12 1.18 34 0.90 0.95 1.00 1.05 1.11 1.17 35 0.89 0.94 0.99 1.04 1.09 1.15 36 0.88 0.92 0.97 1.03 1.08 1.14 37 0.87 0.91 0.96 1.01 1.07 1.12

VWSA Power input Correction coefficient Outlet Cooled Water temp.

5 7 9 11 13 15

Cooling water inlet temp.

25 0.863 0.877 0.890 0.903 0.917 0.930 26 0.886 0.900 0.913 0.927 0.941 0.955 27 0.910 0.924 0.938 0.952 0.966 0.981 28 0.934 0.949 0.963 0.977 0.992 1.007 29 0.959 0.974 0.989 1.003 1.018 1.034 30 0.985 1.000 1.015 1.030 1.046 1.061 31 1.011 1.026 1.041 1.057 1.073 1.089 32 1.037 1.053 1.068 1.084 1.101 1.117 33 1.064 1.080 1.096 1.113 1.129 1.146 34 1.092 1.108 1.125 1.142 1.159 1.176 35 1.120 1.137 1.154 1.171 1.189 1.207 36 1.149 1.166 1.184 1.202 1.220 1.238 37 1.179 1.197 1.215 1.233 1.251 1.270

Water Cooled Water Chiller

Dimension

1. VWSA400~760

Unit dimension

Foundation dimension

Model A B C D E F G H I J K L

VWSA400 1950 850 1600 3200 1240 212 2395 264 649 368 350 435

VWSA430 1950 850 1600 3200 1240 212 2395 264 649 368 350 435

VWSA480 2000 920 1800 3250 1320 224 2470 269 830 465 350 525

VWSA560 2000 920 1800 3250 1320 224 2470 269 830 465 350 525

VWSA660 1850 1000 1990 3120 1360 219 2320 330 877 452 350 524

VWSA760 2050 1100 2055 3480 1420 219 2640 312 918 506 400 574

Note: Cooling water below inlet and above outlet. Cooled water inlet at right and outlet at left (facing to the control box)

Water Cooled Water Chiller

Dimension

2. VWSA900-1520

Unit dimension

Foundation dimension

Mode
A B C D E F G H I J K L M

VWSA900

VWSA960

VWSA1120

VWSA1320

VWSA1520

2865 1121 1965 4090 1465 720 2643 171 288 982 425 290 321

2865 1171 2010 4045 1460 703 2643 171 288 1000 450 317 273

2865 1171 2010 4045 1460 703 2643 171 288 1000 450 317 273

3265 1160 2075 4435 1420 728 2980 192 304 993 450 347 238

3515 1160 2215 4690 1440 729 3230 192 304 1045 450 347 239

Note: Cooling water below inlet and above outlet. Cooled water inlet at right and outlet at left (facing to the control box)

Water Cooled Water Chiller

Dimension

3. VWSA1660-3100

Unit dimension

Foundation dimension

Model
A B C D E F G H I J K L M N O P Q

VWSA1660 2000 2050 2210 4320 2290 1160 465 3390 765 1222 350 305 647 900 1218 900 120

VWSA1800 2000 2050 2315 4600 2290 1300 380 3840 920 1340 348 355 647 900 1208 900 120

VWSA1920 2000 2110 2355 4500 2350 1250 479 3540 1015 1370 372 350 642 950 1223 950 120

VWSA2080 2000 2110 2365 4650 2350 1325 404 3840 1065 1390 373 350 642 950 1223 950 120

VWSA2240 2000 2160 2495 4650 2400 1325 304 4040 1090 1026 350 390 672 950 1253 950 120

VWSA2480 2000 2260 2465 5000 2500 1500 260 4480 970 1350 344 350 677 980 1307 980 120

VWSA2720 2000 2210 2555 4750 2450 1375 355 4040 1090 1475 350 390 662 1000 1273 1000 120

VWSA3100 2260 2360 2575 4850 2600 1295 436 3980 1060 1465 350 390 787 1050 1337 1050 120

Note: Cooling water below inlet and above outlet. Cooled water inlet at right and outlet at left (facing to the control box)

Water Cooled Water Chiller

Wiring connection at site 1. Power supply connection and internal wiring for one cooling circuit machine

Power connction and internal wiring diagram for one cooling cicuit machine (water cooled water unit)
electrical wiring diagram Control box
3PH 380Vac 50Hz QF0 L1 L2 L3 N PE XT1 L1 L2 L3 N PE
QF4 QF5 QF6

(220V) Earthing Cooling tower fan contactor cooling water pump contactor chilled water pump contactor
KM6

(10.5V) Terminal

PE 27 N 35
KM5

5 4 6 4 7 4 8 4 9 4 17

chilled water pump overload chilled water flow switch cooling water pump overload cooling water flow switch cooling tower fan overload remote control switch

KM4

KM5

KM6

FR4

FR5

FR6

N 38
KM4

U3 V3 W3 XT4 M 3~ XT4

U4 V4 W4

XT4

U5 V5 W5

PE

PE

M 3~

PE

M 3~

N 36 N 37 N

sysytem operation indicator system alarm indicator

starting box
3PH 380Vac 50Hz 5 3 N PE

4 18 external connection 4 bus terminal

Note: items within the broken line should be provided by the user.

2. Power supply connection and internal wiring for twin cooling circuits machine

Power connction and internal wiring diagram for double cooling cicuits machine (water cooled water unit)
electrical wiring diagram Control box
3PH 380Vac 50Hz QF0 L1 L2 L3 N PE XT1 L1 L2 L3 N PE
QF7 QF8 QF9

(220V) Earthing Cooling tower fan contactor cooling water pump contactor chilled water pump contactor
KM9

(10.5V) Terminal

PE 30 N 37
KM8

8 7 9 7 10 7 11 7 12 7 20 7 21 7

chilled water pump overload chilled water flow switch cooling water pump overload cooling water flow switch cooling tower fan overload remote control switch

KM7

KM8

KM9

FR7

FR8

FR9

N 40
KM7

U7 V7 W7 XT4 M 3~ XT4

U8 V8 W8

XT4

U9 V9 W9

PE

PE

M 3~

PE

M 3~

N 38 N 39 N

sysytem operation indicator system alarm indicator

starting box
3PH 380Vac 50Hz 5 3 N PE 3PH 380Vac 50Hz 5 3 N PE

external connection

bus terminal1

bus terminal2

Note: items within the broken line should be provided by the user.

Water Cooled Water Chiller

Installation and Maintenance
1. Room requirements 1 For a convenient operation and maintenance, there should be at least leave 1-1.5m space in front of the operation side, and enough space allow easy movement of people in other sides. 2 Good ventilation environment should be ensured in the operation room, the room temp will be increased as the environment temp is lower than the temperature of compressor gas discharge end and gas discharge pipe, and the machine room temperature should not beyond 35. 3 The operation room should be sound insulated according to specific situation so as to avoid the operation noise disturbs environment surrounding. It is better that main machine and pump not installed in the same room. 2. Handling Handle the machine carefully during lifting to avoid damage, especially no damage to compressor, control system, piping system etc.. Soft material should be used at the point of touching between the lifting rope and the unit. And to decrease the pressure on the unit, supporter bar between the rope and the unit is necessary for heavy unit. Crane can be applied during the handling, the lifting rope and the unit should be connected firmly, the unit should be horizontal without slope, and no rope touch on heat exchanger side, panel and the top of machine. 3. Installation To guarantee sound quality and perfect performance, each unit has been strictly tested before leaving factory. Great care should be required during handling and installation, no any damage on control system or on pipes is allowed. 1 Before open the package, move the unit to the installation site as close as possible and pay attention on keeping the unit to be vertical. 2 During the installation, the sling bearing capacity should be 3 times of the units weight, and no people under the suspending unit are allowed. Please refer to rating label for unit weight. 3 Must have horizontal level calibration after the unit is on the foundation and the horizontal deviation should be within 0.02%. 4 The direction of the water pipe connected with the unit should be in line with the specification and the pipeline diameter should not be too small. Water flow switch should be equipped on the pipeline and connected with the compressor. 5 Temperature and pressure indicators should be equipped at both inlets and outlets of the chilled water pipe and cooling pipe for the convenient monitoring on the units operation condition. 6 Power capacity provided should be big enough, power supply voltage fluctuation should be within 10%, the earthing should be well done. 4. Water system and piping 1 The installation should in line with the national and local authorities requirement. 2 Chilled water pipe must be insulated to avoid capacity loss and having condensed water. 3 For the sake of water quality, filter on input pipe is necessary. 4 Dimension of the joint of connection pipe should meet requirementrefer to Technical data 5 For the sake of automatically discharge air, supply water indirectly and expanding or shrinking of chilled water system, expansion tank is required. And it should 1.5m higher than the highest point of the water system. No valve is allowed in the pipe between the expansion tank and return water system. 6 The air discharge valve should be fixed the highest point of the chilled water system. After connection of the chilled water system finished, and pressure testing is acceptable, open the air discharge valve to exhaust the air in chilled water and close the valve after completely air exhausted. If the water or the pipe inside is not clean, it needs to clean the filter after half an hours pump operation. 7 Before the first running of the circulation water, close the input/output valve first, then open the bypass valve, run the water pump only to circulate the water in pipe to clean the pipe and clean the filter after that, then add clean water again to the system, then turn on the inlet/outlet valve and close the bypass valve for normal operation.

Water Cooled Water Chiller

8 Water segregator, water collector and water pressure balance valve are required when several units to be parallelized. 9 Water drain valve should be fixed at the lowest point of the water system. 10The design of water piping, please refer to the Air conditioning Design Manual, and the project operation and inspection refer to GB50243-1997 Ventilation & air conditioning project operation and inspection Norms. 11 Typical installation diagram of water system.

5. Power connection 1 Wire selection and connection should be carried out strictly according to requirement. 2 Should have earthing well done, no earthing to gas pipe, water pipe, telephone line, to avoid electric shock cause by bad earthing. 3 Ensure the phase sequence is correct, to avoid not running. 6. Maintenance 1 The qualified technician is required for the maintenance; all the protection devices and controller must be checked before restart. 2 Regular and correct maintenance is required for stability and good performance. Chilled and cooling water must be complete drained when long time no use to avoid possible freezing. 7. Notice 1 Antifreezer should be added in chilled water if water temp. set below zero or near zero. 2 Clean water system regularly. 3 Pay attention to antifreeze when ambient temp. is around 0 in winter. 4 Antifreezer or other antifreeze measure must be used in bad ambient (under 0 outdoor).