28-11-11 BA Schalengreiferrechen en Final

OPERATING INSTRUCTIONS Bucket Rake Bar Screen SEWAGE TREATMENT PLANT BRAILA SGR 1700.70.
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ORDER NUMBER: 1501/ 2011
Bucket Rake Bar Screen
Frankenberger GmbH & Co. KG Vor dem hohen Stein 1 35415 Pohlheim/Garbenteich Phone: 0 6404 / 9194 - 0 Telefax: 0 6404 / 9194 - 91 Email: info@fsm-umwelt.de Internet: fsm-umwelt.de
Issue 11/11 Original operating instructions
Translation In case of delivery or later sale to EEA countries, the operating instructions must be translated accordingly into the user country s language. If any deviations occur in the translated text, the original operating instructions (German) must be used for clarification or the manufacturer must be contacted.
Copyright Passing on and reproduction of this document, utilisation and dissemination of its content are forbidden where not expressly permitted. Any violations shall obligate to paying damages. All rights reserved. 2
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Table of Contents
Table of Contents 1.1 Table of Figures Overview and Intended Use 2.1 Overview (1) Rake 2.2 Overview (2) Rake Head 2.3 Overview (3) Rake Head 2.4 Intended Use 2.5 Non-Intended Use Safety 3.1 Notes and Explanations 3.1.1 Plant marking 3.2 Integrated Safety Systems 3.3 Plant Interfaces Fig. 3-1 Interfaces 3.4 Safety Measures (to be taken by the operator) 3.5 Operator s Obligations 3.6 Safety Inspections 3.7 Special Safety Notes for Machines in Ex Protection General Danger Notes 4.1 Dangers 4.2 Danger Areas at the Plant 4.3 Operating and Maintenance Staff 4.4 Installation of Spare and Wear Parts 4.5 Switch-Off Procedures Installation 5.1 Transport and Packaging 5.2 Interim Storage 5.3 Transport to the Site of Set-up (by the customer) 5.4 Transport by Crane 5.5 Transport by Forklift Function 6.1 General Function Description 6.2 Electrical Control (for a suggestion, also see Chap. 7) 6.2.1 Regular Operation 6.2.2 Irregular Operation 6.2.3 Loose Rope Monitoring 6.2.4 Manual Operation 6.2.5 On-Site Control Points 6.3 Commissioning 6.4 Shutting Down 6.5 Reactivation Operating the Electrical Control Cabinet with Operating Panel Assembly and Disassembly Technology 8.1 Disassembly Bucket Rake with Rake, Guide and Support Rollers 8.2 Disassembly of Deflector Rollers, Loose Rope Swing Roller and Ropes 8.3 Disassembly Winch Drive, Rotary Encoder and Pendulum Roller Bearing 8.4 Slewing Ring Disassembly 8.5 Disassembly Wiper Pedestal Bearing and Spacer Rollers 8.6 Disassembly of Drive with Pressure Cylinder to Open and Close the Bucket Rake Maintenance 3 5 8 8 9 10 11 12 13 13 14 15 17 17 18 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 31 31 31 31 33 33 33 34 35 36 36 37 38 40 42 42 43 44 45 46 3
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9.1.1 Lubrication and test intervals for FSM-Bucket Rake Bar Screen 9.1.2 Lubricants and Fill Levels SEW Gear: 9.2 Inspection Interval Functional Test 9.3 Inspections 10 Interference, Cause, Removal 10.1 Possible Interferences of the Bucket Rake Bar Screen 10.2 Operational Interference Removal Bucket Rake Bar Screen 11 Emergency 12 Disassembly and Disposal 13 Annex 13.1 Technical Data 13.2 Spare Parts Bucket Rake Bar Screen
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1.1
Table of Figures
Fig. 3-1 Fig. 5-1 Fig. 5-2
Interfaces Transport by crane Transport by forklift
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For your notes
For your notes
Overview and Intended Use
2.1 Overview (1) Rake
The Bucket Rake Bar Screen comprises, among others, the following components:
1. 2. 3. 4. 5. 6.
Rake frame Rope drive Wiper sheet with Bucket Rake rate Ejection chute Guide rails Rake grid 8
2.2 Overview (2) Rake Head

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The Bucket Rake Bar Screen comprises, among others, the following components: 7. Pedestal bearing wiper 8. Position recognition Bucket Rake 9. Pendulum roller bearing rope winch 10. Loose rope monitor by switching vane and sensor 11. Rope winch with ropes 12. Ball rotating connection
2.3 Overview (3) Rake Head

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The Bucket Rake Bar Screen comprises, among others, the following components: 13. Guide rollers 14. Support rollers 15. Sensor for loose rope monitoring 16. Deflection roller 17. Drive to open and close the Bucket Rake 18. Rope winch drive 19. Cover hoods / inspection hoods with safety sensors (not in the figure)
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2.4
Intended Use
The Bucket Rake Bar Screen is used for mechanical cleaning of liquids, mainly community and industrial waters/sewage. For the technical data and performance information, see the type signs and hydraulic calculation by FSM company. The Bucket Rake Bar Screen is solely intended for industrial and commercial use. Intended use includes compliance with the operating, maintenance and service conditions indicated by the manufacturer. The general and special operational safety provisions must be met as well; in particular, the regulation for industrial safety (Betriebssicherheitsverordnung) from October 2002. This plant was solely determined for the above purpose. Any other, additional use or conversion of the plant without written coordination with the manufacturer shall be deemed non-intended. The manufacture shall not be liable for any damage resulting from this. The risk is with the operator exclusively. For plant operation, the operator must provide a specialist for sewage technology.
The machine is suitable for use in Ex- protection areas of zone 1. Additional information on the type sign: II 2 G Ex c IIB T3 II: 2: G: Ex: c: IIB T3: Device group II Device category 2 Potentially explosive gas atmosphere For Ex protection device For constructional safety (pursuant to DIN EN 13463-5 / 05 2004 ) Explosion group Temperature class (T3= max. (15,000) operating hours surface temperature 200 C)
Plant service life: (10) years or
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2.5

Non-Intended Use
Operation with non-intended or not-agreed technical data (flow rate, assignment, work temperature, operating voltage, Ex zone, etc.) Operation without the intended protective devices (covers at the machine, maintenance openings, terminal box lids of the electrical consumers, on-site friction points or terminal sockets, etc.) Cleaning of liquids that corrode the agreed machine materials
are deemed non-intended use; the risk for persons, other property, the machine or its operating behaviour, is with the operator exclusively. The Bucket Rake Bar Screen is suitable for operation in EX zone 1
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3.1
Safety
Notes and Explanations
marks a danger situation that will cause death or severe injury unless avoided. marks a danger situation that may cause death or severe injury unless avoided. marks a danger situation that may cause light to medium injury unless avoided.
Danger notes are framed and marked with a warning triangle.
Notes are framed and marked with a Hand .
Dangers from electrical power are framed and marked with the adjacent icon.
Crushing dangers are framed and marked with the adjacent icon.
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3.1.1
Plant marking
The information in these operating instructions applies only for the machine for which the order number is indicated on the cover sheet. The type sign with the machine no. is on the basic frame or frame of the plant. The type sign has the following information: - Name and address of the manufacturer - CE marking - Type designation and order number - Year of build - Ex protection marking (as indicated in Chap. 2.2) For all questions and spare parts orders, the correct type, year of build and order no. must be indicated. Only this permits proper and quick processing
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3.2 Integrated Safety Systems

Every plant must have an emergency stop button (red) to switch off the plant. Operation of this button, in particular in dangerous situations, must shut down the plant at once. The emergency stop button must be close to the machine and easily accessible. However, it is the user s responsibility to ensure that all protective devices required for secure use of the pant are present for operation and maintenance.
The installed safety devices must be inspected at regular test intervals (t = daily, w = weekly, m = monthly, j = annually). The inspection methods used are: S = visual inspection, F = functional test, M = measurement. Inspection Mains separation device (mains switch) Disconnects / connects the machine from / to the mains and is located at the electrical control cabinet. Interval j Method F
Before starting any maintenance, repair or cleaning work, the mains switch must be switched off and secured against reactivation with a padlock.
Emergency stop system The plant has an emergency stop system. The emergency stop button is located at the electrical control cabinet and / or in direct proximity of the machine. When operated, the plant is switched off at once and stopped. Pulling or turning the emergency stop button to the right unlocks it. Protective casing The upper part of the Bucket Rake Bar Screen s conveyor system is encased in a protective casing on the side of the support frame. Covers / inspection hoods The protective casing of the Bucket Rake Bar Screen includes lockable inspection openings that must only be opened by authorised specialist staff of the plant. The inspection lids are equipped with emergency stop sensors that automatically shut down the plant when opened. The inspection openings must be equipped with the corresponding warning notes (safety marking).
Inspection Interval Method m F
Inspection Interval Method j S
Inspection Interval Method m S
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Operation mode selection switch Among others, an operation mode selection switch is installed on the electrical control cabinet with operating panel and / or right at the machine, which can be used to put the plant in manual operation for inspection and maintenance work. Plant control Plant control is performed internally with a separate protective conductor (with GREEN/YELLOW line sleeve) .) .
Inspection Interval Interval m F
Inspection Interval Method j S+F+M
The electrical control cabinet with operating panel can only be opened with a special key. This key must only be handed to authorised persons.
The operating and maintenance staff is instructed in operation of the plant by FSM staff at the site of set-up if this is included in the order s scope of delivery. If there are any questions or insecurities, contact FSM. These operating instructions are part of the plant and must be available to the operating staff at all times. The included safety notes must be observed .
It is strictly prohibited to deactivate the safety devices or to change their effects .
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3.3
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Plant Interfaces
Fig. 3-1Interfaces
The plant has the following interfaces: 1. Drive to open and close the Bucket Rake 2. Rope winch drive 3. Wiper 4. Ejection chute 5. Raked goods ejection 6. Rake grid
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3.4
Safety Measures (to be taken by the operator)
These operating instructions must be kept for further use and a copy must be stored accessibly at the plant. The frequency of inspections and control measures must be complied with. The operator must ensure that the operating staff and specialists are fluent in spoken and written German.
The operator is obliged to have the plant inspected by a specialist before initial commissioning.
The operator is obliged to provide an officer to inspect the ropes 1x per month for strand breaks, wear, corrosion, crushing, damage and bends and to replace them if required. The ropes must be re-lubricated 1x per month with non-acidic grease. Note that the operator must instruct the operating and maintenance staff on the safety devices and dangers of the machine 1x per year and monitor compliance with the safety measures. The operator must ensure that the danger area of the machine cannot be entered by unauthorised staff. The operator must ensure that all electrical equipment and stationary electrical systems are inspected for proper condition and documented by an electrician 1x per year (see, e.g. BGV A3 electrical systems and equipment). The operator must ensure that the plant safety devices are inspected and documented by an expert at least 1x per year and at least every 4 years by a specialist (see, e.g. BGV D8 Winches, lifting and tractor devices).
The tasks described in these operating instructions are listed so that an instructed person will understand them in the chapters Operation and Operation Modes and that a specialist will understand them in the chapters Transport, Set-up, Assembly, Maintenance and Interference/Cause/Removal. The chapters Transport, Set-up and Assembly, Maintenance and Interference/Cause/Removal are intended for specialists only. Tasks described in this chapter must only be performed by specialists. Instructed Person Is a person who was instructed in the tasks assigned to him/her by a specialist, as well as on the 18
possible dangers in case of improper conduct, and trained if required, and instructed on required protective devices and measures. Specialist Is a person who has the technical training and experience, as well as knowledge of the relevant standards to assess the work assigned to him/her and to recognise possible dangers. Qualified persons Qualified persons are persons with technical training and experience leading to sufficient knowledge in the area of winches, lifting and tractor units and familiar with the relevant state work protection provisions, accident prevention provisions, directives and generally recognised technical rules (e.g. DIN standards, VDE provisions, etc.) so that they can assess the operationally safe condition of winches, lifting and tractor units. Experts Experts may be: Experts authorised by the employers liability insurance association to inspect cranes. Experts of the Technische berwachung (TV), Manufacturer s officers. Repairs must only be performed by specialist and service staff of FSM Frankenberger GmbH & Co. KG. Independent repairs by the operator are not permitted. Independent repairs by the operator are not permitted. In case of illegal manipulation of the machine, the warranty and liability claim towards the manufacturer shall lapse!
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3.5
Operator s Obligations
Biological or microbiological danger. Avoid contact with raked goods and sewage. Always comply with safety-technical, occupational medicine and hygienic provisions and directives. Wear protective goggles and protective gloves. Infectious diseases. Climbing aids may tilt or slip. Only use suitable and approved climbing aids. Secure climbing aids against tilting and slipping. Use fall protection. Falling into the open channel. At no time must the safety railing of an open channel be climbed over. If the channel is covered with a grid, the grid must not be removed. Danger of drowning. Operation of a defective or unsafe machine. After operating an emergency stop button, the machine must only be started up again when the reason for the emergency stop has been removed and safe operation can be warranted. Injury from unsafe machine. Suitable scaffolds, climbing aids and fall protection must be used for maintenance. Danger from falling. At least 3 persons must be deployed for repairs and maintenance. Danger of injury, danger from falling.
Protective gloves Always wear protective or rubber gloves when performing any cleaning, maintenance and repair work to avoid skin contact with the sewage.
Safety goggles must be worn during inspection, repair and maintenance of the plant!
Safety boots must be worn during inspection, repair and maintenance of the plant!
Observe hygiene especially because of biological dangers!
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Use suitable scaffolding, climbing aids and fall protection during inspection / maintenance and repairs. Warning of danger of falling!
No access for unauthorised persons Only persons and staff with the required specialist know-how must enter this area and perform work.
In the EEA (European Economic Area), national implementation of the framework directive (89/391/EEA) and the associated individual directives, specifically directives (00/54/EC; 03/10/EC; /09/104/EC) on the minimum provisions for safety and health protection when equipment is used by employees at work, each as amended from time to time, must be observed and complied with. In Germany, the regulation for industrial safety, dated October 2002, must be observed (implementation of the above directive in national law).
The operator must (where required) collect local operation permits and observe the connected requirements. Additionally, he must observe the local statutory provisions on safety of staff (accident prevention provisions), on safety of equipment (protective equipment and maintenance), on product disposal (waste law), on materials disposal (waste law), on cleaning (cleaning agents and disposal) and the environmental protection requirements. At commissioning, if it is performed by the operator, the local provisions, e.g. on electrical connections, must be observed.
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3.6
Safety Inspections
Performed by the manufacturer in the plant.

Risk assessment pursuant to EN ISO 14121 Airborne noise measurement according to Machinery Directive, Annex 1 Functional test
3.7
Special Safety Notes for Machines in Ex Protection
It is specially noted that machines in Ex protection version require that all components that may run hot or cause sparks in regular operation or during interferences are subject to special inspection and maintenance conditions. The inspections and maintenance must be logged in an explosion protection document.
Maintenance item
Operating hours
Maintenance if if if if if if if if
Pedestal bearing wiper after 7,500 hrs. Pendulum roller bearing rope drum Deflector rollers rope winches Ball rotating connection Guide rollers at the Bucket Rake carriage inspect, replace if required after 7,500 hrs Electrical drives and gears Electrical drives and gears
inspect, replace required after 7,500 hrs. inspect, replace required after 7,500 hrs. inspect, replace required after 7,500 hrs. inspect, replace required after 7,500 hrs. inspect, replace required after 7,500 hrs. inspect, replace required after 7,500 hrs. inspect, replace required inspect, replace if reinspect, replace quired required s. operating instructions s. operating inEMG structions EMG
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4.1
General Danger Notes

Dangers
The safety systems and safety documentation described in these instructions must be observed The electrical control cabinet is operated from the operating panel during operation.
Observe the crushing dangers during equipment, maintenance and repairs!
Observe all rotating and mobile components during equipment, maintenance and repairs Danger of pulling in! Wear close-fitting clothes in the danger area.
Observe danger from electrical current during equipment, maintenance and repairs!
Attention during equipment, maintenance and repairs Motors and gears may grow hot. Danger of burns! Gear oil may grow hot. Danger of burns!
Attention during equipment, maintenance and repairs Secure automatic machine start-up against reactivation
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Attention during equipment, maintenance and repairs Potentially explosive atmosphere possible; ventilate sufficiently before performing work!
4.2
Danger Areas at the Plant
The area around the plant is accessible for the operating person. Operation takes place by activating the operating elements on the electrical control cabinet with operating panel. The danger area for maintenance, cleaning and repairs is directly in the area of the raked goods receptacle, raked goods ejection and the area of the open inspection flaps. The danger area for maintenance, cleaning and repairs is directly in the area of the raked goods The danger area for equipment, maintenance and repairs is 1 m around the plant. The swivel range of the doors at the protective casing and the swivel range of the door at the electrical control cabinet must be considered as well. Keep the area around the plant free of objects
4.3
Operating and Maintenance Staff
Operating and maintenance staff are persons responsible for transport, assembly, installation, operation, equipment, maintenance and cleaning of the plant and removal of interferences. 1. The plant must only be operated by trained and authorised persons. 2. The responsibilities during plant operation must be determined clearly and complied with so that no unclear competences arise in the safety area. 3. For all work (operation, maintenance, repair, etc.) the switch-off procedures listed in the operating instructions must be complied with. 4. The operating person must not perform any work in a manner that impairs plant safety. 5. The operating person must ensure that only authorised persons work at the plant. 24
6. The operator must only operate the plant in proper condition. 7. The operating persons must report any changes at the plant that impair safety to the operator. 8. The operating staff must be equipped with the corresponding protective equipment by the operator as required according to the law and material to be processed.
4.4
Installation of Spare and Wear Parts
We expressly note that any spare parts and accessories that were not delivered by us are also not inspected and released by us. Installation and/or use of such products therefore may negatively change the machine s constructionally specified characteristics. FSM therefore assumes no liability for any damage resulting from use of non-genuine parts and non-genuine accessories. Standard parts can be procured via specialist trade.
4.5
Switch-Off Procedures
Before equipment, cleaning, maintenance or repair (only by specialists), the following shut-down procedure must be complied with: 1 Power down machine. - Switch mains switch at the control cabinet to 0 . - Ensure that no voltage is pending. - Ground machine. - Secure the mains switch against reactivation with a padlock - Cover and cordon off any adjacent live parts.
Close the opened electrical control cabinet with operating panel during cleaning so that no water or dust may enter. Danger to life in case of non-observance!
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5.1
Installation
Transport and Packaging
Tilting or dropping components. Observe the centre of gravity. Secure components against tilting. Lifting gear must be designed for parts weight. Use attachment points. Crane and stacker operation by authorised persons only. Impact and crushing injury.
Plants and machines by FSM are carefully inspected and packed before shipping, but damage in transport cannot be excluded. Delivery (also for spare and replacement parts) Incoming inspection: Check for completeness using the delivery documents! In case of damage Check the delivery for damage (visual inspection)! In case of complaints If the delivery was damaged in transport: Contact the last carrier at once! Keep the packaging (for inspection by the carrier or return) Packaging for return If possible, use the original packaging and packaging material. If both is no longer present: -Request a packaging company with specialists. -Put the machine on a transport pallet (must be designed for the weight). If there are any questions on packaging and transport protection, contact FSM. Packaging for truck transport For truck transport, the machine is put on a stable wood pallet or transport pallet, screwed on and secured with belts.
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5.2
Interim Storage
The freight packaging of the machine and spare and replacement parts is designed for storage of 3 months at delivery. Storage conditions Closed and dry room with a room temperature of 5 - 40 C.
Put desiccant in the electrical control cabinet with operating panel.
5.3
Transport to the Site of Set-up (by the customer)
Transport must be performed by specialists according to the local conditions.
The machine or transport unit is transported on transport pallets to the customer s site of set-up. The machine or transport unit may tilt during transport. Observe the centre of gravity (the centre of gravity is above the centre) and weight (see Technical Data). If required, secure the machine or transport unit with ropes before transport.
Transport must be performed by specialists according to the local conditions and any notes on the packaging material only.
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5.4 Transport by Crane
The crane must be designed for the weight of the transport units. The operating person must be authorised to operate the crane. Attach the transport unit to the crane under observance of the attachment points and using the corresponding attachment means (e.g. traverse, belt, multi-point suspension, ropes) and transport it.
Fig. 5-1 crane
Transport by
5.5 Transport by Forklift
The forklift must be designed for the weight of the transport units. The driver must be authorised to drive the forklift. Move the forklift fork between or below the transport pallet or transport unit spars. Ensure that the forklift fork is retracted enough (the forks must protrude on the opposite side). Lift the transport unit and transport it.
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Fig. 5-2
Transport by forklift
5.6 Set-up and Assembly
Incorrect assembly. Assembly by manufacturer's specialists. If assembly is performed by operator's staff, this staff must be trained for assembly. Observe assembly instructions. Use included assembly material. Consequential danger with potential injury. Electrical shock. When connecting the motor, improper work may cause electric shock to even uninvolved persons. Always connect protective ground to the marked protective ground terminal pursuant to DIN VDE 0100. When closing the terminal box, use the original seal. Closed any insertion openings you do not need dust- and water-tight or with suitable Ex-area plugs. Electrical shock possible. Assembly by specialists only. Assembly of electrical lines only when powered down. Use insulated tools. Electrical shock may cause severe or fatal injuries.
Set-up and assembly of the plant are performed by specialists of FSM or customer specialists that need to be trained for this work. Check the building structure for suitability of the plant load. Insert the filter rake plant in the intended channel opening using the corresponding lifting gear and attach the support frame to the intended attachment means. Connect the flushing water connection to the filter rake plant. Install the components of the filter rake plant using the assembly drawing. Screw the cable insertion for the main supply line into the electrical control cabinet with operating panel (mains switch). Connect the mains connection to the mains switch.
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Check all components in the electrical control cabinet with operating panel for tight fit. Tighten all screws and clamps (electrical control cabinet with operating panel, limit switch, electrical drive, etc.). The interfaces are shown in chapter 3.3 of these operating instructions.
Connections: Before commissioning of the plant, the operator must ensure that assembly and commissioning performed by the operator comply with the local provisions, e.g. for electrical connections.
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Function
6.1
General Function Description
The Bucket Rake Bar Screen comprises a basic frame, the Bucket Rake with wiper, the lateral guide for the Bucket Rake carriage, the rake grid, the rope drum and the required drives. In the further processing course of the raked goods, a container, conveyor or press may be located. The gross rake mechanically cleans liquids, mainly community and industrial sewage. The liquid flows through a channel into which the lateral guides for the Bucket Rake carriage are installed. Lifting and lowering the Bucket Rake takes place via rope drum with round strand ropes. The rake grid keeps back organic and inorganic coarse material. The retained coarse material covers the rake grid, reducing the free grid area. The throughput amount drops or the water level difference (calculated from water level height before and after the rake grid) increases. If a specified threshold value is exceeded, the Bucket Rake is moved down by the rope drum drive. The Bucket Rake enters the open channel s sewage until the lower end point is reached. The Bucket Rake is closed and then moved up with the collected coarse material. Before the upper end point is reached, the Bucket Rake hits the wiper, which wipes the raked goods from the Bucket Rake by even lifting. The raked goods slide down an ejection chute and into a container. The gross rake is automatically started and stopped via control depending on water level difference (or after a set interval).
6.2
Electrical Control (for a suggestion, also see Chap. 7)
6.2.1 Regular Operation

Use the selection switch Hand - 0 - Auto at the local control panel to pre-select the operating mode: In switch position Auto , the permissible movement directions are released and the gross rake automatically performs the cleaning programme. In switch position Hand , only the permitted motion directions are released. In switch position 0 , the plant is stopped. The following motion directions are possible: Open Bucket Rake , limited by limit switch or time. The limit switch is at the hydraulic linear drive. Time is implemented by a time component. Close Bucket Rake , limited by limit switch. The limit switch is at the hydraulic linear drive. Bucket Rake carriage down, limited by a rotary encoder. The rotary encoder is located at the rope drum.
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Bucket Rake carriage up, limited by a rotary encoder. The rotary encoder is located at the rope drum. Locking areas: To ensure that the gross rake does not cause any damage to the ejection chute or the rake grid, two locked areas were integrated in the control. Locked area 1: The first locked area is between the Bucket Rake carriage end position topand approx. 0.5m below the ejection chute. The Bucket Rake carriage can move down only at maximumpartially opened Bucket Rake in this locked area 1, so that the Bucket Rake teeth do not get caught at the ejection chute. Since the position Bucket Rake maximum partial openinghas no limit switch, this position is implemented with a timer unit. This means that this locked area 1 will only permit opening of the Bucket Rake to the maximumpartial opening. Opening of the Bucket Rake in partial steps is possible. When the Bucket Rake Bar Screen is in the maximumpartially opened condition, the Bucket Rake is closed a little in this position and repeated opening of the Bucket Rake is only possible after the Bucket Rake has closed completely and the limit switch Bucket Rake closedhas been operated. Locked area 2: The second locked area is directly adjacent to the first and located below the one described above. This locked area 2 goes down to the Bucket Rake carriage end position . To move the Bucket Rake carriage all the way down in this locked area 2, the Bucket Rake must be opened completely. This means that the limit switch Bucket Rake openmust be operated. Opening and closing the Bucket Rake is possible only with the Bucket Rake carriage stationary in this area. This is also possible in partial steps.
Automatic process of a cleaning cycle: The gross rake is in the initial position. The Bucket Rake carriage is on top and the Bucket Rake is maximumpartially opened. The starting command by the level measurement (water level difference measurement) or working time/break control starts downwards movement of the Bucket Rake carriage and full opening of the Bucket Rake . The carriage moves to the lower end position with the Bucket Rake open. When the end position is reached, the rope drum drive stops. The hydraulic linear drive closes the Bucket Rake , so that the raked goods in front of the rake grid can be taken up. When the Bucket Rake is closed, the rope drum drive changes its rotating direction and moves up with the full Bucket Rake . In a specified dripping position (above the rake grid), the Bucket Rake carriage stops for 15 seconds. After this item, the Bucket Rake carriage continues to move up. Before the upper end point is reached, the Bucket Rake moves past the ejection chute and then hits the wiper. While the Bucket Rake continually moves on to the upper end point, the wiper wipes the raked goods from the Bucket Rake . The raked goods fall into the ejection chute and slide down into a container, press or conveyor. 32
When the Bucket Rake has reached the upper end point, the rope drum drive is switched off. After a waiting time of 2 seconds, the Bucket Rake is moved to the position maximumpartially opened. The cleaning cycle is completed and the gross rake is in its starting position. The cleaning cycle is repeated until the water level difference undercuts the switch-off value. When the water level difference exceeds the switch-on value again, another cleaning cycle starts and the above function process is repeated. Starting a cleaning cycle: When the gross rake is in the starting position (Bucket Rake carriage on top and Bucket Rake maximumpartially opened) and the hand switch is put from zero to automatic operation, a cleaning cycle is always started, independent of level difference or working time.
6.2.2 Irregular Operation

If the level measurement fails, the rake is operated by work/break time control. If the following machines are subject to interference or operating mode -0- (off) is selected, the rake is switched off to prevent damage and overfilling. When operating the emergency stop button, the machines associated with the emergency circuit are switched off. Repeated start-up of the machines takes place after confirmation.
6.2.3 Loose Rope Monitoring

The rake is equipped with a loose rope monitoring unit for the Bucket Rake carriage. When the loose rope monitoring unit of the Bucket Rake carriage triggers during downward motion, the drive is stopped immediately and the following process is started: The rope drum drive changes its rotating direction and lifts the Bucket Rake carriage until the message loose rope monitoring Bucket Rake carriage is no longer pending. The drive stops again. The drive changes direction again and moves the Bucket Rake carriage to the lower end position to complete the clearing cycle When the loose rope monitoring unit triggers again before the lower end position is reached, the above process repeats. If the loose rope monitoring unit triggers three times in sequence during a cleaning cycle, the machine will switch to interference,
6.2.4 Manual Operation

The Toggle Switch Used to Select the Operating Mode is set to Hand Push the pushbutton Open Bucket Rake carriage : When the Bucket Rake carriage is in locked area 1, the opening process of the Bucket Rake is permitted until the maximumpartial opening is reached. When the Bucket Rake carriage is in locked area 2, the Bucket Rake can be opened all the way. 33
Pushing the pushbutton Close Bucket Rake : This process can be performed without limitation in the locked areas 1 and 2. Pushing the pushbutton Lower Bucket Rake carriage : In locked area 1, this process can only be performed at maximumpartial opening and is stopped at the end of locked area 1. In locked area 2, this process can only be performed at maximum opened Bucket Rake . When the Bucket Rake carriage reaches its lower end position, the downwards motion is stopped. Pushing the pushbutton Lift Bucket Rake carriage : In locked area 1, this process can only be performed with the Bucket Rake closed completely. In locked area 2, this process can be performed independently of Bucket Rake position.
6.2.5 On-Site Control Points

The on-site control point is structured as follows Emergency stop pushbutton Operating mode toggle switch Pushbutton open Pushbutton close Pushbutton up Pushbutton down
Hand 0 Auto open Bucket Rake close Bucket Rake Bucket Rake moves up Bucket Rake moves down
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6.3
Commissioning
If the operator performs installation, he is fully responsible for performance of commissioning by his employees or charged persons. Before commissioning, the operator must ensure that: All installation work has been completed. The downstream machines are ready for operation. The UVV and safety provisions of employers liability insurance associations, internal, regional or other supplementary requirements must be observed. If the machine is installed by FSM specialists, thorough instruction of the operating staff is included. If the operator performs installation, he must thoroughly instruct the operating staff and inform them of all danger points. Functional inspection and test run must only be performed by specialists or trained operating staff. The emergency stop switch must be freely accessible Regarding the drives, the gear ventilation rubber rings must be removed before commissioning. Large objects in front of the rake must be removed. Close all assembly openings and covers. Put the mains switch in the control cabinet to AUTOMATIC . Check all screw connections for tight fit. Check gear oil level Electrical motor rotational direction inspection Inspection of E-motor power consumption Inspection of emergency stop button function When all functions have been inspected and found to be OK, subject the machines to a test run of 15 min. During the test run, observe noise development and vibrations. After the test run, inspect the gear and motor for heating; gear and motor may reach a temperature of 60 - 70.
Manual Operation Mobile parts. Operation only with direct visual contact to the plant
Generally never reach into running machines!!
35
Before taking the Bucket Rake Bar Screen in operation, ensure that no one is working at it anymore !
6.4
Shutting Down
Work at electrically powered components is only permitted in the sewage treatment plan when the components were previously disconnected in the low-voltage system by the relevant electricians.
Put the mains switch in the control cabinet to STOPand secure against activation. Push the EMERGENCY STOP BUTTON for additional safety.
6.5
Reactivation
Recommissioning at electrically powered components is only permitted in the sewage treatment plan when the components were previously secured in the low-voltage system by the relevant electricians.
Manual Operation Mobile parts. Operation only with direct visual contact to the plant
Pull EMERGENCY STOP BUTTON. Put the switch in the control cabinet to AUTOMATICor HANDas desired.
36
7 Operating the Electrical Control Cabinet with Operating Panel

Controls and electrical engineering are performed by the customer.
37
Assembly and Disassembly Technology
Switch off machine. Comply with switch-off procedure. Repairs must only be performed when the machines are powered down and secured. Incorrect assembly. Assembly by manufacturer's specialists. If assembly is performed by operator's staff, this staff must be trained for assembly. Observe assembly instructions. Use included assembly material. Consequential danger with potential injury. Repairs must only be performed by the manufacturer's specialists. Repairs by operator s staff are prohibited. Severe injury from crushing or impact. Automatic start-up. Switch off plant before performing maintenance work and secure against reactivation. Never reach into the motion process. Danger of pulling in. Mobile parts. Switch off plant after switch-off procedure before starting Maintenance. Crushing. Mobile parts. safety devices must not be removed or rendered ineffective. Removed covers must be closed and locked after completing maintenance. Severe injury. Missing safety devices. Install disassembled safety devices properly again. Operation without functional safety devices is prohibited. Severe injury. Continuous operation during inspection. Do not reach into the machine s operating process. Catching and coiling possible. Electrical shock. Ingressing cleaning water may form conductive bridges. Never clean electrical devices directly with a water jet. Use brush. Severe injury by electrical shock. Electrical shock possible. Maintenance by specialists only. Disconnect control cabinet from the mains. Use insulated tools. Electrical shock may cause severe or fatal injury. Electrical shock possible. Maintenance by specialists only. Always perform switch-off procedure before maintenance. Use insulated tools. Electrical shock may cause severe or fatal injury. Manual operation. Mobile parts. Manual operation only with direct visual contact with the machine. two persons must be present. Special attention required. Injury from crushing, catching, coiling. Lack of safety. safety devices must not be removed or rendered ineffective. Openings must be closed and screwed shut at all times. Severe to fatal injury. Inflowing sewage. Before entry into the open channel, shut off the water supply. Drain residual water. Danger of drowning. Operation of a defective or unsafe machine. After operating an emergency stop button, the machine must
38
only be started up again when the reason for the emergency stop has been removed and safe operation can be warranted. Injury from unsafe machine. Hot motor or gear surface. Do not touch. Burns. Hot gear oil. Wait before oil change until the oil has cooled off. Wear protective gloves. Danger of scalding.
Repairs must only be performed by specialist and service staff of FSM Frankenberger GmbH & Co. KG. Independent repairs by the operator are not permitted. In case of illegal manipulation of the machine, the warranty and liability claim towards the manufacturer shall lapse! Disassembly of Bucket Rake with Rakes, Guide and Support Rollers
39
8.1
Disassembly Bucket with Rake, Guide and Support Rollers
End stop wiper
Move the Bucket Rake carriage to the top end position (in hand operation ) so that the wiper end stop is exposed To reach the end stops, the safety grids must be removed. Screw off the end stop on either side and secure the wiper so that it can be pulled up again later. Move the Bucket Rake carriage down until the wiper swings down freely.
Wiper Secure the Bucket Rake carriage (attach to crane), so that the carriage will not drop when the ropes are removed. Loosen and coil the ropes for up and down movement and the rope for opening and closing the Bucket Rake . Disassemble loose rope monitoring incl. sensor and parallel deflector roller completely.
Loose rope monitor and deflection roller and sensor Pull out the Bucket Rake and replace the rates, guide and support rollers.
For assembly, proceed in reverse order.
40
Bucket Rake carriage Guide rollers with gearing and safety rings
Support roller
Rakes
41
8.2
Roller
Disassembly of Deflector Rollers, Loose Rope Swing Roller and Ropes

Deflection roller Move the Bucket Rake carriage to the top end position (in hand operation ). Secure the carriage against falling and remove the ropes from the carriage. Uncoil ropes from the rope winch, release rope clamps and replace ropes. Remove attachment screws from the flanges (plug-on rings) and shafts, take off shafts and replace the deflector rollers. Disassemble attachment screw at the loose rope swing roller and replace roller.
8.3
Disassembly Winch Drive, Rotary Encoder and Pendulum Roller Bearing

Cap Move the Bucket Rake carriage all the way down (in hand operation ) and relieve the ropes. Disconnect the drive and secure against falling. Remove the cap, turn out the attachment screws and torque support attachment and remove them; then remove the drive. Remove the rotary encoder on the opposite side.
Rope winch drive
Torque arm
Lifting arm shaft
Move the Bucket Rake carriage to the top end position (in hand operation ). Secure the carriage against dropping and remove the ropes. Uncoil the ropes, loosen the rope clamps and replace the ropes.
Deflector roller
Attention ! Loosen the screws of the lifting arm shaft to the drive to open and close the Bucket Rake and secure them incl. flanges so that the rope winch can be lifted freely. 42
Pendulum roller bearing Screw off the pendulum roller casing lid, attach the rope winch to the lifting gear and lift with a crane. Remove and replace the pendulum roller bearing.
Rotary encoder
8.4
Slew ring
Slewing Ring Disassembly

Outer flange
Move the Bucket Rake carriage to the top end position (in hand operation ). Secure the carriage against falling and remove the ropes from the carriage. Uncoil ropes from the winch, release rope clamps and remove ropes (also see item 8.2). Disconnect the drive and secure against falling. Remove the cap, turn out the attachment screws and torque support attachment and remove them; then remove the drive. Remove the rotary encoder on the other side (also see item 8.3). Attention ! Loosen the screws of the lifting arm shaft at the drive to open and close the Bucket Rake and secure incl. flanges so that the rope winch can be lifted freely (also see item 8.3). Inner flange Screw the pendulum roller bearing casing lid off. Attach the rope winch to the lifting gear and lift with a crane. Deposit the rope winch on suitable blocks or other suitable devices. Remove the attachment screws of the shaft for the deflector roller and lifting arm shaft (also see item 8.3), as well as the slewing ring attachment and remove the outer flange. Remove the attachment screws of the slewing ring to the inner flange and remove the slewing ring. Multiple lifting gear and hanging curtains may be required, depending on options available. For assembly, proceed in reverse order.
43
8.5
Disassembly Wiper Pedestal Bearing and Spacer Rollers

Pedestal bearings Move the Bucket Rake carriage down (in hand operation ). Relieve the ropes and disconnect them from the carriage. Secure the wiper against dropping with suitable lifting gear. To reach the pedestal bearings and the end stops, the safety grids must be removed. Remove the wiper end stops so that the wiper swings freely downwards. Remove the attachment screws of the pedestal bearings. Catch the ejection chute with shaft and pedestal bearing with further lifting gear, remove it diagonally to the front and deposit it. Replace the pedestal bearings.
Safety grid
Loosen attachment screws and remove the wiper sheet with the spacer rollers. Replace the spacer rollers and assemble in reverse order.
Wiper sheet
Attachment screws
Spacer roller
44
8.6 Disassembly of Drive with Pressure Cylinder to Open and Close the Bucket Rake
Bucket Rake drive
Move clamshell gripper carriage (in "hand operation") to a position where the clamshell gripper can be opened fully. Open the Bucket Rake fully (in hand operation ) remove attachment screws of the lifting arm shaft and secure flanges (plug-on rings). Secure drive against dropping Loosen attachment screws at the drive, take out drive down-wards and replace.
close.
Pressure cylinder with eyelet
Lifting arm
45
Maintenance
Switch off machine. Comply with switch-off procedure. Repairs must only be performed when the machines are powered down and secured. Incorrect assembly. Assembly by manufacturer's specialists. If assembly is performed by operator's staff, this staff must be trained for assembly. Observe assembly instructions. Use included assembly material. Consequential danger with potential injury. Repairs must only be performed by the manufacturer's specialists. Repairs by operator s staff are prohibited. Severe injury from crushing or impact. Automatic start-up. Switch off plant before performing maintenance work and secure against reactivation. Never reach into the motion process. Danger of pulling in. Mobile parts. Switch off plant after switch-off procedure before starting Maintenance. Crushing. Mobile parts. safety devices must not be removed or rendered ineffective. Removed covers must be closed and locked after completing maintenance. Severe injury. Missing safety devices. Install disassembled safety devices properly again. Operation without functional safety devices is prohibited. Severe injury. Continuous operation during inspection. Do not reach into the machine s operating process. Catching and coiling possible. Electrical shock. Ingressing cleaning water may form conductive bridges. Never clean electrical devices directly with a water jet. Use brush. Severe injury by electrical shock. Electrical shock possible. Maintenance by specialists only. Disconnect control cabinet from the mains. Use insulated tools. Electrical shock may cause severe or fatal injury. Electrical shock possible. Maintenance by specialists only. Always perform switch-off procedure before maintenance. Use insulated tools. Electrical shock may cause severe or fatal injury. Manual operation. Mobile parts. Manual operation only with direct visual contact with the machine. two persons must be present. Special attention required. Injury from crushing, catching, coiling. Lack of safety. safety devices must not be removed or rendered ineffective. Openings must be closed and screwed shut at all times. Severe to fatal injury. Inflowing sewage. Before entry into the open channel, shut off the water supply. Drain residual water. Danger of drowning.
46
Operation of a defective or unsafe machine. After operating an emergency stop button, the machine must only be started up again when the reason for the emergency stop has been removed and safe operation can be warranted. Hot motor or gear surface. Do not touch. Burns. Hot gear oil. Wait before oil change until the oil has cooled off. Wear protective gloves. Danger of scalding.
Repairs must only be performed by specialist and service staff of FSM Frankenberger GmbH & Co. KG. Independent repairs by the operator are not permitted. In case of illegal manipulation of the machine, the warranty and liability claim towards the manufacturer shall lapse! Disassembly of Bucket Rake with Rakes, Guide and Support Rollers
47
9.1.1
Lubrication and test intervals for FSM-Bucket Rake Bar Screen

Depending on operating conditions (see SEW operating instructions), for synthetic oil no later than every 5 years, Miner. oil at least every 3 years
Gear SEW
Oil change
Gear EMG nance
The drive is service-life lubricated and does not require any mainte-
Pedestal bearings Pendulum roller bearing Slewing ring Guide rollers Deflection rollers Ropes / rope winches grease grease
grease grease quarterly monthly grease
quarterly quarterly
monthly
Check the ropes 1x per month for strand breaks, wear, corrosion, crushing, damage and bends and replace if necessary. Grease the ropes 1 x month with acid-free grease.
9.1.2
Lubricants and Fill Levels SEW Gear:

Oil / ISOViscosity
Gear type
Build Drive left Drive right
Usage area
Fill volume [L]
Rope drive
Worm gear SA 77
M1B
M1A
Drive filter band
1,8
CLP HC 460 Synth. oil
48
The following table lists the inspection and maintenance intervals. Maintenance must be performed when one of the two criteria of time or runtime applies. Maintenance must be performed for the criterion applying first. When maintenance is due, all maintenances that have a lower value must be performed as well. Wear parts must be replaced at the latest when the wear threshold is reached.
t = daily w = weekly m = monthly v = quarterly h = semi-annually j = annually
(or every 12 operating hours) (or every 85 operating hours) (or every 360 operating hours) (or every 1080 operating hours) (or every 2160 operating hours) (or every 4320 operating hours).
49
Regular inspections of the rake system are required. Units Measure / intervals Inspections Leaks Tight fit of screws Smooth running Rope Corrosion Damage Guide rollers Support rollers Spacer rollers Deflector rollers Pendulum roller bearing rope winch Pedestal bearing wiper Loose rope swing Roller Slewing ring EMG Drive tightness test EMG drive test of electrical connection Maintenance Greasing pendulum roller bearing Greasing pedestal bearing Greasing slewing ring Deflector rollers Greasing Guide rollers Oil change gear Oil change EMG drive Change EMG drive hydraulic oil Grease rope Inspection EMSR technology Emergency stop button Mechanical units t x x x x x x x x x x x x x x x x x x Filter rakes and press w m v h j
x x x x x See items 9.1.2 a 9.1.3 and operating instructions SEW
x x x
50
9.2
Inspection Interval Functional Test
Interval for single-shift operation W Emergency stop button Mains switch Operating elements Ropes Rotating points and arresting of the protective hood Check wires for tight fit Check all plug, screw and clamp connections for tight fit Rotary encoder Sensor loose rope swing X X X X X X X M X X 1 / 2J 1J
9.3
Inspections
Perform visual inspection in the electric control cabinet with operating panel and electric connections of the plant. Check: wiring for bends, abrasions or burns, covers or insulations for damage, plug, screw and clamp connections for tight fit, tighten if required If all functions are in proper condition, the machine is handed over to the operating person.
51
10
Interference, Cause, Removal
The facts and notes described in these instructions on "Interference, cause and removal" are performed so that they will be understood by persons with technical training (see Definition Chap. 3.4 "Safety Measures") in Electrical/ Electronics Mechanics/ maintenance areas. Staff must be provided with the corresponding tools and test equipment. Before any maintenance or repairs, all switch-off and safety procedures must be performed under all circumstances (see Chap. 4.5). If the indicated measures are not successful, contact FSM.
The description of the following operating interferences is to serve the operating person as a guideline for cause analysis and interference removal. In addition to operation without errors, warnings and alarm, operating conditions may occur that require actions by the operating person. The following chapters describe the most important operation interferences.
10.1
Possible Interferences of the Bucket Rake Bar Screen
Interferences may have the following causes: Improperly cleaned rake grid Rake drive does not switch on. Bucket Rake carriage does not move. Bucket Rake does not open or close
52
10.2
Operational Interference Removal Bucket Rake Bar Screen
Description of the following operational interferences is to support the operating person in cause analysis and removal of Bucket Rake Bar Screen interferences as guidelines.
Problem: Item 1
Bad or no cleaning of the rake grid Possible cause Rakes worn Rotary encoder defective Cause analysis Inspection on site Clamshell carriage stops (hand operation possible) Remedy Replace Replace
2 EMG- drive leaking 3 4 Solenoid coils defective EMG- drive defective 5
Bucket Rake does not open Replace/repair or close, not enough hydraulics oil Bucket Rake does not open Replace or close Bucket Rake does not open Replace or close
Problem: Item 1
Rake drive does not switch on Possible cause Cause analysis Defective coil Remedy Manufacturer, replace emotor Pinion replacement by qualified staff in EX drives or drive replacement Unlock emergency stop button
E-Motor
Transmission pinion between motor and gear brown Inspection on site off Emergency stop button The emergency stop button has triggered, function inspection
Overload protection
Protection switch triggered
Unlock the motor protection switch in the control cabinet of the local operating stand Bucket Rake / Bucket Rake carriage blocked by large material
Repeated triggering of the motor protection switch
Defective carriage casters or material coiled around the rollers 53
Slew ring defective and blocked. => Replace Oil level inspection in the worn gear, worm gear replacement
Problem: Item 1 2 3
Raked goods fall behind the rake Remedy Inspection on site, bearing replacement Inspection on site, bearing replacement Check tightness and function
Possible cause Ejection chute bearing defective Wiper bearing defective
Cause analysis Ejection chute does not return to its starting position Wiper does not wipe properly Bucket Rake does not close EMG- drive defecentirely tive/leaking
Problem Item 1 2 3
Rake drive turns but no raked goods are transported Possible cause Rope broken Slewing ring defective Pendulum roller bearing defective Cause analysis Inspection on site Slewing ring blocked Pendulum roller bearing blocked Remedy Replacement of ropes Replacement of slewing ring Pendulum roller bearing replacement
54
11
Emergency
In emergencies, push the emergency stop button at the electric control cabinet with operating panel and switch off the mains switch (must be secured against activation). Shut off the water connection. The emergency stop button can be unlocked by pulling or turning to the right.
12
Disassembly and Disposal
Disassembly Disassembly must be performed by specialists. Observe that the switch-off procedures must be complied with before starting disassembly work. Disposal The plant is mainly made of steel (except for electrical equipment) and must be disposed of according to the valid local provisions. Oils and cleaning agents must be disposed of according to the valid public provisions and manufacturer's information. Observe the manufacturers' safety datasheets.
55
13
Annex
13.1 13.2
Technical Data Spare Parts Bucket Rake Bar Screen
56
13.1
Technical Data
SGR 1700.70. 90 a) Dimensions - Rake width (effective) - Gap width - Setup angle
1700 mm 70 mm 90
b) Motor data winch drive Make Type Build Drive output Speed Voltage Frequency Current Protection category Oil fill level c) Motor data lifting shaft drive Make Type Drive output Adjustment path Adjustment force Return force Voltage Frequency Valve voltage Current Protection category Oil fill level
SEW SA87/ II2GD EDT100L4/BC2/HR/TF M3B 2.6 KW 12.0 1/min 400 V 50 Hz 10.3 / 5.90 A IP 55 6.0 l CLP HC 460 Synth. oil
EMG HKA-L 11/350 Ex II2G ck Ex e IIT4 0.9 KW 350 mm 11 kN (max. 19.5kN) 7 kN (max. 12.5 kN) 400 V 50 Hz 24 V DC 1.4 A IP 66 Shell Tellus T15
d) Rotary Encoder Make Type Voltage Power consumption Protection category
TR-Elektronik AMV70M 18-27 V DC < 180 mA IP 65
57
e) Sensor Make Type Voltage Power consumption Protection category
IFM
NI500A 7.5-30 V DC < 30 mA IP 67
13.2
Spare Parts Bucket Rake Bar Screen
Information for Bucket Rake Bar Screen SGR 1700.70. 90

Item 1 Item 1 Amount Make Designation SA87/ II2GD EDT100L4/BC2/HR/TF DS-SGR-SA87 23218 CCK 230.20.0500.013.01.1503 Abbreviation SEW
2 3 4
1 2 2
Torque support for brush drive Make Pendulum roller bearing Screw rings
FSM RHI Rothe Erde
Rotary encoder
AMV70M
TR electronic
6 7 8 9
1 1 1 2
Loose rope swing Roller for loose rope swing Sensor for loose rope swing Deflector rollers with plain bearing socket for drive rope IFM 500A
FSM FSM IFM FSM
10
Deflector rollers with plain bearing socket for rope to open and close the Bucket Rake
FSM
11
Guide rollers with plain bearing socket
FSM
12 13 14 15 16
2 2 3 1
Support rollers Spacer roller wiper Rake Bucket Rake drive Pedestal bearing for wiper HKA-L 11/350 Ex II2G ck Ex e IIT4 UCP 212
FSM FSM FSM EMG RHI 58
17 18 19
2 6 74 m
Pedestal bearing casing Surge gas dampener Rope
SNF 518 GS-19-150-CC-VAA 1960N/mm DIN3090 NG 12
RHI ACE Dolezych
59

28-11-11 BA Schalengreiferrechen en Final

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28-11-11 BA Schalengreiferrechen en Final

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OPERATING INSTRUCTIONS Bucket Rake Bar Screen SEWAGE TREATMENT PLANT BRAILA SGR 1700.70.

Bucket Rake Bar Screen

Issue 11/11 Original operating instructions

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Fig. 3-1 Fig. 5-1 Fig. 5-2

Interfaces Transport by crane Transport by forklift

Bucket Rake Bar Screen

For your notes

Bucket Rake Bar Screen

For your notes

Bucket Rake Bar Screen

Overview and Intended Use

2.1 Overview (1) Rake

Bucket Rake Bar Screen

2.2 Overview (2) Rake Head

Bucket Rake Bar Screen

2.3 Overview (3) Rake Head

Bucket Rake Bar Screen

Plant service life: (10) years or

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Danger notes are framed and marked with a warning triangle.

Notes are framed and marked with a Hand .

Bucket Rake Bar Screen

Bucket Rake Bar Screen

3.2 Integrated Safety Systems

Inspection Interval Method m F

Inspection Interval Method j S

Inspection Interval Method m S

Bucket Rake Bar Screen

Inspection Interval Interval m F

Inspection Interval Method j S+F+M

It is strictly prohibited to deactivate the safety devices or to change their effects .

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Safety Measures (to be taken by the operator)

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Observe hygiene especially because of biological dangers!

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Performed by the manufacturer in the plant.

Special Safety Notes for Machines in Ex Protection

Bucket Rake Bar Screen

General Danger Notes

Observe the crushing dangers during equipment, maintenance and repairs!

Bucket Rake Bar Screen

Danger Areas at the Plant

Operating and Maintenance Staff

Bucket Rake Bar Screen

Installation of Spare and Wear Parts

Bucket Rake Bar Screen

Bucket Rake Bar Screen

Put desiccant in the electrical control cabinet with operating panel.

Transport to the Site of Set-up (by the customer)

Transport must be performed by specialists according to the local conditions.

Bucket Rake Bar Screen

5.4 Transport by Crane

Fig. 5-1 crane

5.5 Transport by Forklift

Bucket Rake Bar Screen

5.6 Set-up and Assembly