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A fluid machine is a device which convert the energy stored by a fluid into mechanical
energy or vice versa. The energy stored by a fluid mass appears in the form of potential,
kinetic and intermolecular energy. The mechanical energy, on the other hand, is usually
transmitted by rotating shaft. Machines using liquid (mainly water, for almost all
practical purpose) are termed as hydraulic machines. In this chapter we shall discuss, in
general, the basic fluid mechanical principle governing the energy transfer in a fluid
machine and also a brief description of different kinds of hydraulic machines along with
their performance.
Similarly, fluid machines which convert shaft power to fluid power by raising the energy
content per unit mass of the fluid are classified as follows:
The path of water particles is wholly or mainly in the plane of rotation. i.e., the water
enters the runner at the outer periphery, flows inwards in the radial direction and leaves at
a different radius as shown in figure 4.1(b).
AXIAL FLOW MACHINES
The water mainly flows through the runner in a direction parallel to the axis of rotation as
shown in figure 4
In mixed flow the discharge in According to the action of water on moving blades,
the turbine way be placed in one of the two general categories: i Impulse ii Reaction.
In a hydroelectric power scheme, water in a very large quantity is stored in a high
level reservoir. In an impulse turbine, the water is brought to the turbine entrance
through penstock pipes ending in one or more fixed nozzles. The entire pressure
energy of water is converted into the kinetic energy of an unconfined jet. The jet of
fluid then strikes the blades of the runner and loses practically all of its kinetic
energy, i.e., the velocity of water at the exit of the runner is just sufficient to enable
it to move out the runner. The static pressure of water at the entrance to the runner
is equal to the static pressure at exit and the rotation of the wheel is caused purely
due to the tangential force created by the impact of the jet, and hence an impulse
turbine. The most common impulse turbine is called Pelton turbine.
The water strikes the blades or buckets of the runner in a direction tangential to the
path of rotation. The tangential direction is perpendicular to both axial and radial
directions as shown in figure 4.1(c).
EXCHANGE OF ENERGY
In the Euler equation for work done or energy transfer, in case of a series of radial
curved vanes was derived as,
Work done per unit mass per second = Vwiui ± Vwo uo
or Energy transfer, E/unit mass/s = Vwiui ± Vwo uo
o = Angle of the absolute velocity at the outlet with the direction of the vane
o = Angle of the relative velocity with the direction of motion of the vane
= Vane angle at the outlet
Vwo = Component of the absolute velocity in x-direction
Vfo = Velocity of whirl at the outlet
Vrwo = Component of the absolute velocity in y-direction
the first term represents the change in kinetic energy of the fluid. the second term
represents the effect of centrifugal head and represents the pressure change from
that.
The third term represents the pressure change due to the change in relative kinetic
energy. Second and third terms constitute static pressure effects.
Flow in the fluid machines can be tangential (tangent to the wheel, radial, axial
(Parallel to the shaft) or mixed (radial and axial).
• In a radial or mixed flow machine, all the three terms are effective as there is
change in absolute and relative velocities of the fluid as well as in the
peripheral velocity of the rotor.
• In an axial — flow machine, the second term is not involved as the fluid
remains at the same radial distance during its travel through the machine so
that a = u ; only first and third terms are effective.
In case of tangential flow machines also, the second term is ineffective because the
fluid enters and leaves at the same radial distance so that ui = uo. But usually,
tangential flow machines are impulse type of machines that work under constant
pressure (atmospheric). Neglecting the effect of elevation and friction, there is no
change in the relative velocities by the application of Bernoulli’ s equation. Thus the
third term also vanishes and the energy transfer is only due to the change in the
kinetic energy of the fluid.
The hydraulic turbine is a prime mover that uses the energy of flowing water and
converts is into the mechanical energy in the form of rotation of the runner. (A
prime mover is a machine which uses the raw energy of a substance and converts it
into the mechanical energy.) Since the fluid medium is water, these turbines are also
known as the ‘ water turbines’ . Hydraulic turbines coupled with hydro —
generators form the so —called ‘ hydrounits’ which are widely used now a days for
generating electrical power.
CLASSIFICATION OF TURBINES
Among different types of impulse turbines, Pelton wheel is the only turbine being
used at present. It was discovered in 1880 by an American Engineer Lester
A. Pelton. It operates under very high heads (upto 1800 m) and requires
comparatively lesser quantity of water.
From the head race in the mountains water is conveyed to the turbines installed in
the power house through the penstocks. The lower end of the penstock is joined with
a nozzle in the turbine casing. Water is delivered by the nozzle at a high velocity on
the buckets. These buckets are mounted on the periphery of a circular wheel (also
known as runner) which is generally mounted on a horizontal shaft. The quantity of
water coming out of the nozzle or nozzles can be controlled by regulators (governing
arrangement) in case of big installations and by hand wheels in case of small
installations.
The impact of water on the buckets causes the runner to rotate, thus develops
mechanical energy. After doing work on the buckets water is discharged in the tail
race. Being impulse turbine it must run at atmospheric pressure and therefore,
these are located above the tail race. The buckets are so shaped that water enters
tangentially in the middle and discharges backward and flows again tangentially in
both the direction to avoid thrust on the wheel (as shown in the line sketch).
Actually the jet is deflected by 1600. To produce electric energy these are coupled
with the electric generators.
FRANCIS TURBINE
The Francis turbine is mixed flow reaction turbine. This turbine is used for medium
heads with medium discharge. Water enters the runner and flows towards the
centre of wheel in the radial direction and leaves parallel to the axis of the turbine.
In big units stay vanes are provided which direct the water to the guide vanes. The
casing is also provided with inspection holes and pressure gauge connection.
The selection of material for the casing depends upon the head of water to be
supplied
For a head — upto 30 metres —concrete is used.
For a head — from 30 to 60 metres — welded rolled steel plates are used.
For a head of above 90 metres . — cast steel is used.
GUIDE MECHANISM
The guide vanes or wicket gates are fixed between two rings. This arrangement is in
the form of a wheel and called guide wheel. Each vane can be rotated about its pivot
centre. The opening between the vanes can be increased or decreased by adjusting
the guide wheel. The guide wheel is adjusted by the regulating shaft which is
operated by a governor. The guide mechanism provides the required quantity of
water to the runner depending upon the load conditions. The guide vanes are in
general made of cast steel.
In the Kaplan turbine the runner has 4 to 6 blades attached to the hub or boss. The
water enters the turbine in the axial direction. Since only a few blades are used the
contact surface with water and hence the frictional resistance is reduced. The blades
are made of stainless steel. The runner blades are so arranged that their angle of
inclination can be adjusted while running Hence the kaplan turbine is also called
variable pitch propeller turbine.
The whole mechanism is enclosed in a central boss, which is operated by the
governor through the action of servomotor. By this means, the blade angles are
automatically adjusted while running according to the power developed by the
turbine. In the Kaplan turbine both guide vane angle and runner blade angle may
be varied. This results in higher efficiency.
Working
The water from the scroll casing flows over the guide vanes. It is then deflected
through 90° and enters the adjustable runner vanes. The water enters with
maximum potential energy and with little kinetic energy. It flows through the
:‘ lades in the axial direction. The force exerted on the vanes causes the shaft to
rotate. In this turbine only 3 to 6 blades are used and they are fixed at equidistance.
The runner is in the form of boss having a bigger diameter. As the blades of the
runner as well as guide blades can be adjusted during operation, the governing of
the turbine is easy. The water after doing work passes on to the tail race through a
draft tube. The specific speed of this turbine is between 300 to 1000 rpm.
Hence for the condition of maximum hydraulic efficiency, the peripheral speed of
the turbine should reach one half the jet speed.
SPECIFIC SPEED
[ The speed of any water turbine is represented by N rpm. A turbine has speed,
known as specific speed and is represented by N
‘ Specific speed of a water turbine in the speed at which a geometrically similar
turbine would run if producing unit power (1 kW) and working under a net head of
1 m. Such a turbine would be an imaginary one and is called specific turbine.
Characteristic Curves of Hydraulic Turbines
Characteristic curves of a hydraulic turbine are the curves, with the help of which the
exact behavior and performance of the turbine under different working conditions, can be
known. These curves are plotted from the results of the tests performed on the turbine
under different working conditions.
The important parameters which are varied during a test on a turbine are :
1. Speed (W) 2.Head (H)
3. Discharge (Q) 4. Power (P)
5. Overall efficiency (ηo) and 6.Gate opening.
Out of the above six parameters, three parameters namely speed (N), Head (H) and
discharge (Q) are independent parameters.
Out of the three independent parameters (N, H, Q), one of the parameter is kept constant
(say H) and the variation of the other four parameters with respect to any one of the
remaining two independent variables (say N and Q) are plotted and various curves are
obtained. These curves are called characteristic curves.
Operating characteristic curves are plotted when the speed on the turbine is constant: In
case of turbines, the head is generally constant. As mentioned in Art. 18.13, there are
three independent parameters namely N, H and Q. For operating characteristics N and H
are constant and hence the variation of power and efficiency with respect to discharge Q
are plottes. The power and efficiency curves will be slightly away from the origin on the
x-axis, as to overcome initial friction certain amount of discharge will be required Fig.
Below shows the variation of power and efficiency with respect to discharge.
These curves are obtained from the speed vs. efficiency and speed vs. discharge curves
for different gate openings. For a given efficiency from the Nu vs. ηo curves, there are two
speeds. From the Nu vs. Qu curves, corresponding to two values of speeds there are two
values of discharge. Hence for a given efficiency there are two values of discharge.
Hence for a given efficiency there are two values of discharge for a particular gate
opening. The means for a given efficiency there are two values of speeds and two values
of the discharge for a given gate opening. If the efficiency is maximum there is only one
value. These two values of speed and two values of discharge corresponding to a
particular gate opening are plotted as shown in Fig. below. The procedure is repeated for
different gate opening and the curves Q vs. N are plotted. The points having the same
efficiencies as joined. The curves having same efficiency are called iso-efficiency curves.
These curves are helpful for determining the zone of constant efficiency and for
predicting the performance of the turbine at various efficiencies.
QUICK REVIEW
• A fluid machine is a device which convert the energy stored by a fluid into
mechanical energy or vice versa.
• In an impulse turbine, the water is brought to the turbine entrance through
penstock pipes ending in one or more fixed nozzles. The entire pressure
energy of water is converted into the kinetic energy of an unconfined jet.
• A machine wherein rotary motion is obtained by centrifugal forces which
result from a change in the direction of high velocity fluid jet that issues from
a nozzle.
• Gross head is defined as the difference between the head race level and the
tail race level when no water is flowing.
• The various energy (or .head) losses that may occur in a hydroelectric power
plant with reaction and impulse turbine units.
• The hydraulic efficiency of the turbine is the ratio of the power developed by
the runner to the net power supplied by the water at the entrance to the
turbine..
• The volumetric efficiency is the ratio of the quantity of water actually
striking the runner and the quantity of water supplied to the turbine.
• Energy transfer due to the second and the third parts takes place in the rotor
and is known as reactionary part
• Degree of reaction of a rotating fluid machine is defined as the ratio of the
second and third terms to all the three terms.
• The hydraulic turbine is a prime mover that uses the energy of flowing water
and converts is into the mechanical energy in the form of rotation of the
runner.
• Specific speed or type characteristic is used to know the type of turbine such
as Pelton wheel with single or multi jet.
Questions
PART –A
PART- B
1 The overall efficiency of a double jet Pelton wheel is 86.5%. If the shaft power of the
turbine is 700 kW under a head of 40 meters, find the diameter of the nozzle. Take Cv = 1
2. The following results were obtained in a test on a Pelton wheel turbine:
Head at the base of the nozzle = 34.5 metres
Discharge of the nozzle = 0.20 m3
Area of the jet = 80 cm
Shaft power developed = 55.20 kW
Power absorbed in mechanical resistance and windage = 3.30 kW Find i) Power lost in
the nozzle and ii) Power lost in the runner
4. A single jet Pelton wheel is supplied from a reservoir whose water level is 250 metres
above the centre of the nozzle. The supply pipe is 600 mm, r diameter and 5 kilometers
long. The friction coefficient for the pipe is 0.0075. The jet has a diameter of 100 into,
coefficient of velocity for the nozzle is 0.97 . The velocity of the buckets is 0.47 of the jet
velocity. The outlet vane angle is 15°.
5. A Pelton wheel utilizes 0.90 m3 of water and works under a head of 55 metres with a
bucket speed of 18 metres per second. If the vane angle at outlet is 15° and Cv = 0.98,
find the power developed and the hydraulic efficiency.
6. A Pelton wheel develops 6070 kW under a net head of 320 metres at a speed of 600
rpm. The overall efficiency is 8 The ratio of the jet diameter to the mean bucket circle
diameter is 1 /1 0. Find the number of jets, their diameter, the diameter of the turbine and
the quantity of water supplied to the turbine. Take Cv= 0.97 and bucket speed = 0.47 jet
speed.
7. An inward flow reaction turbine running at 500 rpm has an external diameter of 700
mm and a width of 180 mm. If the guide vanes are at 20°c to the wheel tangent and the
absolute velocity of water at inlet is 25 metres per second, find (a) the discharge of the
turbine (b) the runner vane angle at inlet.
8. The peripheral velocity at inlet of an inward flow reaction turbine is 30 m/s. The
velocity of whirl at inlet is 21.60 m /s and the velocity of flow at inlet is 3 m/s. If the
discharge of the turbine is 1180 liters/second, and the hydraulic efficiency is 80%. Find
the head on the turbine, the power developed by the turbine and the inlet vane angle.
Assume that the turbine is discharging radially at outlet.
10. A Kaplan turbine has a hydraulic efficiency of 90% and a mechanical efficiency of
93%, with a runner diameter of 6 meters and a boss diameter of 1.80 metres. If the
discharge of the turbine is 180 m calculate the head on the turbine and the shaft power of
the turbine. Assume that there is no whirl at outlet and the discharge is free. Neglect
losses.
11. A Kaplan tutbine develops a shaft power of 24650 kW at an average head of 39
metres. Assuming a speed ratio of 2, flow ratio of 0.6, diameter of the boss equal to 0.35
times the diameter of the runner and an overall efficiency of 90%. Calculate the
diameter, speed and the specific speed of the runner.
12. A Kaplan turbine runner is to be designed to develop 7360 kW of shaft power. The
net available head is 5.50 metres, Assume that the speed ratio is 2.09 and the flow ratio is
0.68, and the overall efficiency is 60%. the diameter of the boss is 1/3rd of the diameter
of the runner. Find the diameter of the runner, its and its specific speed.
13. A pelton wheel is to be designed for the following specifications:
Shaft Power = 11770 kW; Head = 380 metres ; Speed ; 750 rpm ; Overall efficiency =
86% Jet diameter not to exceed one-sixth the wheel diameter. Determine (i) The wheel
diameter, (ii) The number of jet 5 required, and (iii) The diameter of the jet. Take Kw1 =
0.985 and Kw1 = 0.45.
14. A Pelton wheel working under a head of 50 metres develops 90 kw of shaft power at
a speed of 250 rpm.. If the overall efficiency 82% and Cv= 0.975, find the jet diameter,
the diameter of the bucket circle, the size of the buckets and the number of buckets
required. Assume maximum efficiency condition that the peripheral velocity is 0.46 times
the velocity of the jet.
15. A pelton wheel working under a head of 50 metres is supplied with 0.85 cumec of
water. The bucket speed is 15.50 metres per second. Find the power developed and the
hydraulic efficiency of the turbine if the outlet vane angle is 15°. Take C = 0.98
16. The runner of a Kaplan turbine is 4 metres in diameter and the boss is 2 metres in
diameter. The turbine works under a head of 22 metres and develops 13980 kW of shaft
power. The overall efficiency is 85% and the hydraulic efficiency is 90%. At the extreme
edge of the runner if the guide blade angle is 40°, find the runner vane angles at inlet and
outlet at the extreme edge of the runner. Find also the speed of the turbine. Assume that
the discharge is radial at outlet.