Doc Rev.No & date.

:4 & 03/10/2011

PROCESS FLOW DIAGRAM

Nash Ind., ( BIA ) Bangalore
Part Name :
XPS FUSE HOLDER SPACER PLATE

Doc.Ref : NPD- F - 03 PFD No. : XPS/PFD/1 Rev &date:01; 12/10/2011

Part Number :5164922 Rev-5

DATE :

10-12-2011

Start (1.0 GI mm) 10 20 Punching RM Inspection RETRUN TO SUPPLIER

30

Deburing
Replace a good Part,& Validated at the program time of product lunching ,Revalidation & Re-approval in case of any change

40

CTQ Inspection

50

Final Inspection

Start/End
60

Packing

Despatch

Process Inspection/ Decission

END

Rework/Reject

Document

Transportation Link to next Operation

Num

Process Num

Prepared By : JPK

Approved By : JAYAPRAKASH.KARUR

NASH INDUSTRIES CONTROL PLAN

Proto type Part No : 5164922- REV 5 Part Name: XPS FUSE HOLDER SPACER PLATE Latest Change level : Rev 5 Plant : NASH INDUSTRIES Customer : GE-Medical System Part / Process no. Process Name / Operation Description. Machine, Device, Jig, Tools for Mfg. Prelaunch Production Control Plan No. : GE-XPS-CP1-2011

Doc. Ref. : NPD - F - 05

Rev. No. : 01 Date

Date (Orig) : 30.09.2011 Page: Customer Engg. Approval / Date. Customer Quality Approval / Date

: 03/10/2011
1 of 1

Key Contact Core Team Plant Approval / Date : Other Approval / Date :

H.Manjunath / Jayaprakash.Karur J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

Other Approval / Date Characteristics Product Spl. Char. Product / Process Class Specification/ Tolerance Methods Evaluation Measurement Techniques Size

No.

Process

Sample Freq

Control Method

Reaction Plan

1 2 10 RM Inspection ` CNC Punching Machine (Strippit V-20 LVD Make) Pnuematic Hand M/c with Disc Abrasive wheel (M/c Ingersoll Rand Make) 3 4 5 20 Punching

Weight Thickness Visual Inspection Chemical Composition Mechanical Properties Visual Inspection

As Per DC /P.O Steel Low Corbon Cr 2.5mm 0.1 Must be free from rust,dents, scratches Grade : As per standard Free from Dent & Burr ,Rust Enshuare tool & Program

Weighing Machine Micrometer Visually Third party Iab Verify T.C Visual

100% 5 Nos 5 Nos Sample Supplier All Parts

Every Lot Every Lot Every Lot Every 6 Month Every Batch Every component

MIS and Raw Material Test Certification Lab Test Certificate Material Spec visual

Reject /Send Back to supplier Reject /Send Back to supplier Rework & Segregate

30

Deburring

40

CTQ Inspection ( Validated at the program time of product lunching ,Revalidation & Re-approval in case of any change )

1 2 3 4 5 6 7 8 9 10 11 12 1 2

50

Final inspection

1 3 5 6 7 8 9 10 11 12
3 4

Free from all burr & sharp corners All micro joints to be removed Finishing Every component visual Visual All component Must be free from scratch & dent on the part & profile Refernce to GE Dwg.No.5164922-Rev-5 , Validate CNC Program , Approve First 5 smaple with all CTQ dimesion & Blank size ,thikness, etc Thickness GI 1.0mm 0.1 Micrometer Setup 5 No's Hole picth Height Gauge Setup 120.65mm 0.5 5 No's Hole picth CTQ 104.78mm 0.3 Height Gauge Setup 5 No's Hole picth Height Gauge Setup 124.2mm 0.3 5 No's Hole picth CTQ 116.08mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 98.04mm 0.3 Height Gauge Setup Inprocess 5 No's Hole picth CTQ 60.32mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 8.13mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 15.87mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 26.16mm 0.3 Height Gauge Setup 5 No's Diameter CTQ 7mm 0.3(6X) Pin Gauge Setup 5 No's Diameter CTQ 12mm 0.3(6X) Pin Gauge Setup 5 No's Finishing Must be free from scratch & Visual All components Everycomponent inprocess dent & burr Ensure Part has to be as per Check all the CTQ customer dwg & above CTQ achive Dimensions Visual All components Everycomponent inprocess status./WI Thickness GI 1.0mm 0.1 Micrometer Setup 5 No's Hole picth CTQ 104.78mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 116.08mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 98.04mm 0.3 Height Gauge Setup Inprocess 5 No's Hole picth CTQ 60.32mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 8.13mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 15.87mm 0.3 Height Gauge Setup 5 No's Hole picth CTQ 26.16mm 0.3 Height Gauge Setup 5 No's Diameter CTQ 7mm 0.3(6X) Pin Gauge Setup 5 No's Diameter CTQ 12mm 0.3(6X) Pin Gauge Setup 5 No's Check the DWG Note: Visual All components Everycomponent inprocess Refer Dwg Note for specila requirments & Parts Class

Rework & Segregate

Reject / rework

Reject / rework

Reject / rework

Reject / rework

Reject / rework Reject / rework

Label placement

As shown in the dwg

Ensure the label content as per the GEHC-Doc 46-274914 (Part no/rev/Manufacturing date/Suplier code/country of origin)
Example: (516405 Rev:9 30/09/2011 680323 Made in INDIA)

Visual

All components Everycomponent

inprocess

Visual

All components Everycomponent

inprocess

Reject / rework

1
60

Packing
Dispatch

Packing & Dispatch

2

As per customer requirement with Packing slip/ Tagged

Invoice/DC,

Visual
100% Visual

Every Lot

Dc/ Invoice

Recount & repack

Prepared By : JPK

AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

Approved By : JAYAPRAKASH.KARUR