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KUMAR ORGANIC PRODUCTS LIMITED EQUIPMENT CARD
EQUIPMENT NAME REACTOR CODE CAPACITY MAKE LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME
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GLASS LINED REACTOR KGLR-07 4 KL SWISS GLASS COAT First floor of Plant I 570 Lit . IMPELLAR BLADE. 2004 SWISS GLASS COAT OF
MATERIAL OF CONSTRUCTION DESIGNED PRESSURE JACKET DESIGNED SHELL TEMP WORKING VOLUME VESSEL JACKET STIRRER THERMOWELL INSULATOIN MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED : : : : : : : : : : : : : : : 200C 4 KL MSGL MS MSGL MSGL ( 2020 mm Length) ROCK WOOL SLABS &CEMENTING 10 HP 1440 CROMPTON GREAVES GEAR BOX BONFIGLIOLI AS60 15:1 96 Hot oil Circulation & cooling by passing hot oil of jacket through HEAT EXCHANGER (KSSHE-02) . EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION Prepared By PD/F/16/00-03/05 : : : : MS Reactor KMSR-01 1200 Lit Plant I, 1st floor Checked By Approved by GEAR BOX TYPE / MODEL NO.: 6 kg/cm2
SPECIFICATION OF MOTOR
JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER
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250 lit Anchor 2000 Vijaya Industrial Engg. Ltd. MS MS MS MS Present 4 nos. Rock wool slabs with POP plastering and cement cladding
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05 1440 Crompton Greaves Radicon Greaves Ltd. 25 / 1 LV 57 Thermic Fluid (Sharp thermal system) Cooling tower water
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET AGITATOR THERMOWELL SUPPORTING LUGS INSULATION Prepared By PD/F/16/00-03/05
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SS Reactor KSSR-16 5000 Lit Plant II, 1st floor 450 lit Butterfly or Anchor 2009. Vijay engineering Banglore SS MS SS SS Present 4 nos. Present with cement plastering,al cladding Checked By Approved by
SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER SECONDARY CONDENSER
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7.5 1440 Crompton greaves Radicon greaves ltd. 14.6/1 98 Steam, cooling Cooling tower water ---------------
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER Prepared By PD/F/16/00-03/05
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SS Reactor KSSR-27 2500 Lit Plant III, 1nd floor 200 lit Double turbine 1986 Hitendra Metal and Allied Industries SS 316 MS SS 316 SS Present, 4 nos. Rock wool slabs with POP plastering and cement cladding
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7.5 1440 Crompton Greaves Radicon 15/1 96 Steam, cooling tower water & Brine Cooling tower water Checked By Approved by
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER
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SS Reactor KSSR-12 2500 Lit Plant III, 1nd floor 200 lit Double turbine 1986 Hitendra Metal and Allied Industries SS 316 MS SS 316 SS Present, 4 nos. Rock wool slabs with POP plastering and cement cladding
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7.5 1440 Crompton Greaves Radicon 15/1 96 Steam, cooling tower water & Brine Cooling tower water
EQUIPMENT NAME Prepared By PD/F/16/00-03/05
SS Reactor Checked By Approved by
REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER
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KSSR-14 2500 Lit Plant I, 1st floor 400 lit Double turbine 2003. ATS Chem, Hosur SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 03 1440 Mecon engg Radicon Greaves Limited 48/1 30 Steam, cooling tower water Cooling tower water
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL
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SS Reactor KSSR-19 2500 Lit Plant IV, 1st floor 400 lit Anchor 2001 ATS Chem, Hosur SS
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER SECONDARY CONDENSER
: : : : : : : : : : : : : : : :
MS SS SS Present 4 nos. Rock wool slabs with Aluminum cladding 7.5 1440 Crompton Greaves Radicon Greaves Limited 21/1 LY 52 Steam, cooling tower water and Brine Cooling tower water Brine
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO Prepared By PD/F/16/00-03/05
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SS Reactor KSSR-18 2500 Lit Plant IV, 1st floor 400 lit Anchor 2001 ATS Chem, Hosur SS MS SS SS Present 4 nos. Rock wool slabs with Aluminum cladding 7.5 1440 Crompton Greaves Radicon Greaves Limited 21/1 LY Checked By Approved by
AGITATOR RPM UTILITIES CONNECTED JACKET CONDENSER SECONDARY CONDENSER
: : : :
52 Steam, cooling tower water and Brine Cooling tower water Brine
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET
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Glass lined reactor KPPGLR-02 250 lit Pilot plant 95 lit Anchor 2004 Swiss Glass Coat Glass Line MS Glass Line Glass 4 nos LRV 2 HP 1440 Crompton Greaves Bon figlioli 30 : 1 48 Steam, Cooling water, Brine
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION YEAR OF MFG. SUPPLIER NAME MOC SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE LIGHTING PUMPS NO. OF BELTS V-BELT NO. UTILITIES CONNECTED REACTOR GLASS SIZE
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Photo oxidation reactor KAROR-01 100 lit Aroma Division 1996 AG Enterprises SS 316 0.5 HP 1395 Crompton Greaves 0.4 KW x 10 nos. 1 No. A46 Brine 480 x 150 x 10 mm
EQUIPMENT NAME REACTOR CODE Prepared By PD/F/16/00-03/05
: :
Photo oxidation reactor KAROR-02 Checked By Approved by
CAPACITY LOCATION YEAR OF MFG. SUPPLIER NAME MOC SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE LIGHTING PUMPS NO. OF BELTS V-BELT NO. UTILITIES CONNECTED REACTOR GLASS SIZE
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200 lit Aroma Division 2001 AG Enterprises SS 316 1 HP 925 Crompton Greaves 0.4 KW x 16 nos. 1 No. A55 Brine 466 x 135 x 10 mm
EQUIPMENT NAME EQUIPMENT CODE CAPACITY LOCATION YEAR OF MFG. SUPPLIER NAME SPECIFICATION MOTOR HP MOTOR RPM Prepared By PD/F/16/00-03/05
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Air compressor KAC 01 1 m3 /br Below RCC stair case of unit I 1992 Subam Engineering 3 HP 1440 Checked By Approved by
MOTOR MAKE DRIVER PULLEY DRIVEN PULLEY V-BELT NO. OF BELTS
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Crompton Greaves 6 12 B 74 1
EQUIPMENT NAME EQUIPMENT CODE LOCATION YEAR OF MFG. SUPPLIER NAME SPECIFICATION OF CHILLER NO. OF TUBE TUBE O.D. LENTH AREA TUBE SIDE SELL SIDE MOC SHELL MOC TUBE CONDENSER NO. OF TUBE TUBE O.D. LENTH AREA TUBE SIDE SELL SIDE MOC TUBE MOC SHELL
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Chilling plant KCP-01 Chilling plant 2012 KCPC-02 68 20 mm 2.4 M 4.0 M2 R22 gas Brine MS Cooper KCPC-02 38 20 mm 1.8 m 5.36m2 Cooling Water Freon Cooper MS
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
AROMA CONDENSER NO. OF TUBE TUBE O.D. LENTH AREA TUBE SIDE SELL SIDE MOC TUBE MOC SHELL
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KACPC-03 20 mm 1.95 m 8 m2 Cooling Water Freaon R22Gas Cooper MS
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME EQUIPMENT CODE LOCATION YEAR OF MFG. CAPACITY SUPPLIER NAME SPECIFICATIONS BLOWER AND DIESEL PUMP EQUIPMENT NO. MOTOR HP MOTOR MAKE CIRCULATION PUMP EQUIPMENT NO. MOTOR HP MOTOR MAKE PUMP MAKE CONNECTED LOAD HEATING COIL MODEL
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Thermic Fluid Heater KTFH-03 Boiler room, side of KTFH-01 2004 200000 Kcals/Hr M/s Thermax Ltd
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KTFH-BCDP 2.0 HP LAXMI HYDRAULICS PVT LTD KTFH CP 7.5 LAXMI HYDRAULIC PVT LTD KSB CPK PUMP 80 KW PRESENT TP
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME EQUIPMENT CODE LOCATION YEAR OF MFG. CAPACITY SUPPLIER NAME SPECIFICATIONS BLOWER AND DIESEL PUMP EQUIPMENT NO. MOTOR HP MOTOR MAKE CIRCULATION PUMP EQUIPMENT NO. MOTOR HP MOTOR MAKE PUMP MAKE CONNECTED LOAD HEATING COIL MODEL
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STEAM BOILER KB-05 Boiler room, side of KTFH-01 2004 200000 Kcals/Hr M/s Thermax Ltd
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KTFH-BCDP 2.0 HP LAXMI HYDRAULICS PVT LTD KTFH CP 7.5 LAXMI HYDRAULIC PVT LTD KSB CPK PUMP 80 KW PRESENT TP
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME EQUIPMENT CODE LOCATION TYPE OF EQUIPMENT MAKE CAPACITY HEAD PUMP PACKING SPECIFICATIONS MOTOR HP MOTOR RPM MOTOR MAKE COUPLING SIZE LIQUID HANDLED
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LLE Process pump KSSLLEP-01-05 Plant III, Ground floor CCR-25-160 Johnson Pumps (I) Ltd. 2m3/hr 25 mts MECHANICAL SEAL
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2 HP 2900 RPM CROMPTOM GREAVES m-100 5% NaOH solution & TCE solvent
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME EQUIPMENT CODE LOCATION TYPE OF EQUIPMENT MAKE CAPACITY HEAD SUPPLIER NAME SPECIFICATIONS MOTOR HP MOTOR RPM MOTOR MAKE COUPLING SIZE LIQUID HANDLED
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LLE Process pump KSSLLEGP-01 Plant III, Ground floor REG-50-SS Rovar 2m3/hr 25 mts AQUA ENGINEERING LTD.
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1.5 HP 960 RPM CROMPTOM GREAVES m-100 TCE containing TCS, Benzofuran and other impurities at 70-75C
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Year of mfg. Manufactured by Holding volume Column no. 1 Column no. 2 Column no. 3 Type of packing Material of construction Column shell Shell thickness Structural packing Supporting lugs No of supporing lugs Insulation Designing
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Liquid-Liquid Extractor KSSLLE-01 Plant III, Near KSSR-17 2004 HI TEK ENGINEERING 500 Lit / hr 600 Lit / hr 600 Lit / hr Sulzer type structural packing make by Hi Tek Engineering SS 316 3.0 mm SS 316 MS 6 Nos. for each column Glass wool insulation with aluminiam cladding To recover product Triclosan from solvent perchloro ethelene by extraction with 5% NaOH 625 LPH 625 LPH 5% Sodium Hydroxide for solution Per chloro ethelene containing TCS 75C
: : : : : : :
Basis of design Flow rate ML Solute Mother liquer Solvent extraction Temperature System description Extraction column Separator Distributor Bottom distributor Top distributor
: : : : : : : : : : 2 no each for each column 1 no each for each column 1 no each for each column
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME REACTOR CODE CAPACITY LOCATION JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME HEAT TRANSFER AREA MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX TYPE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET MECHANICAL SEAL TYPE MOC MAX TEMP MAX PV MAKE
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Glass Lined Reactor KPPGLR-02 250 lit Pilot plant, 2nd floor 95 lit A/E Anchor 2004 SWISS GLASS COAT 1.8 m2 Glass lined MS Glass Lined Glass Lined MS Glass wool insulation with aluminiam cladding 2 HP (3 phase) 1415 Crompton greaves Bonfiglioli AS 35/F 29.45 48 Hot water, Brine, Cooling water, steam
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Carbon vx Ceramic 220C Full vacuum to 6 kg/cm2 Burgman
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME REACTOR CODE LOCATION CAPACITY JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX TYPE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET DISTILLATION SETUP PRIMARY CONDENSOR SECONDARY CONDENSOR RECEIVER CAPACITY VACUUM TRAP CAPACITY
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SS 316 Reactor KPPSSR-02 Pilot plant, 3rd floor 300 lit 100 lit Anchor 2004 ATS Chem SS 316 MS SS 316 SS 316 MS Glass wool insulation with aluminiam cladding 2 HP (3 phase) Flame proof 1400 Kirloskar Electric Co. Ltd. Greaves gears Worm reduction gear 30 50 Hot water, Brine, Cooling water, steam 2 m2 (heat transfer area) 2 m2 (heat transfer area) 50 lit (SS 316) 200 Lit (SS 304)
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Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME REACTOR CODE LOCATION CAPACITY JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX TYPE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET DISTILLATION SETUP PRIMARY CONDENSOR SECONDARY CONDENSOR RECEIVER CAPACITY VACUUM TRAP CAPACITY
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SS 316 Reactor KPPSSR-03 Pilot plant, 2nd floor 300 lit 100 lit Anchor 2004 ATS Chem SS 316 MS SS 316 SS 316 MS Glass wool insulation with aluminiam cladding 2 HP (3 phase) Flame proof 1400 Kirloskar Electric Co. Ltd. Greaves gears Worm reduction gear 30 50 Hot water, Brine, Cooling water, steam 2 m2 (heat transfer area) 1 m2 (heat transfer area) 50 lit (SS 316) 200 Lit (SS 304)
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Prepared By
PD/F/16/00-03/05
Checked By
Approved by
EQUIPMENT NAME REACTOR CODE LOCATION CAPACITY JACKET CAPACITY STIRRER TYPE YEAR OF MFG. SUPPLIER NAME MATERIAL OF CONSTRUCTION VESSEL JACKET STIRRER THERMOWELL SUPPORTING LUGS INSULATION SPECIFICATION MOTOR HP MOTOR RPM MOTOR MAKE GEAR BOX GEAR BOX MAKE GEAR BOX TYPE GEAR BOX RATIO AGITATOR RPM UTILITIES CONNECTED JACKET
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SS 316 Reactor KPPSSR-04 Pilot plant, 2nd floor 350 lit 110 lit Anchor 2004 ATS Chem SS 316 MS SS 316 SS 316 MS Glass wool insulation with aluminiam cladding 2 HP (3 phase) Flame proof 1400 Kirloskar Electric Co. Ltd. Greaves gears Worm reduction gear 30 50 Hot water, Cooling water
: : : : : : : :
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name : Reactor code : Capacity : Location : Jacket capacity : Stirrer type : Year of mfg. : Supplier name : MATERIAL OF CONSTRUCTION Desinged pressure of : jacket Vessel Jacket Stirrer Thermowell Insulation SPECIFICATION Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm UTILITIES CONNECTED Jacket : : : : : : : : : : :
Glass Lined Reactor KGLR-08 4000 Lit Plant I, 1st floor 570 lit Impeller blade 2002 Swiss Glass Coat 6 kg/cm2 MS GL MS MS GL MS GL (2020 mm length) Rock wool slabs & Cementing 10 1450 Crompton Greaves BONFIGLIOLI 15:1 96
Hot oil Circulation & Cooling by passing hot oil jacket through heat exhanger
Equipment No. Prepared By
KAGF-01 Checked By Approved by
PD/F/16/00-03/05
Capacity : Location : Type of Equipment : MATERIAL OF CONSTRUCTION Vessel : Heater : Stirrer : SPECIFICATION Motor HP : Motor RPM : Motor make GEAR BOX Gear box make Gear box ratio Model Supplier Name : : : : :
80 lit In Unit I Glass Flask Reactor All Glass 3 KW x 2 No. Anchor 0.5 HP 1375 Remi Radicon 1 : 10 A162 M/s. Vinay Agencies, Bangalore
Equipment No. : Capacity : Location : Type of Equipment : MATERIAL OF CONSTRUCTION Vessel : Prepared By PD/F/16/00-03/05
KAGF-02 100 lit In Unit I Glass Flask Reactor All Glass Checked By Approved by
Heater Stirrer SPECIFICATION Motor HP Motor RPM Motor make GEAR BOX Gear box make Gear box ratio Model
: : : : : : : :
1.5 KW x 3 No. Anchor 0.5 HP 1375 Remi Radicon 1 : 10 A162
Equipment Name Equipment No. Location Capacity Machine serial no. Year of Mfg Supplier name Utilities connected No of trays MOC Working temperature Prepared By
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Vacuum Tray Drier KPPVTD-01 Pilot plant 10 kg. 3317 2004 Kothari Pharma Hot water, vacuum 6 SS 316 35 - 75C Checked By Approved by
PD/F/16/00-03/05
Equipment name : Equipment code : Location : Capacity : Year of mfg. : Supplier name : MATERIAL OF CONSTRUCTION Basket : Outer shell & top lid : SPECIFICATION Motor HP : Motor RPM : Motor make Motor bearing Driver pulley Driven pulley Prepared By : : : : PD/F/16/00-03/05
Flameproof centrifuge with inverter drive KPPCF-02 Pilot plant 48 basket 2000 Sukhras Machines SS 316 SS 316 15 1475 Crompton Greaves DE/NDE 6309 10 18 Checked By Approved by
V-Belt Legs
: :
C-18 4 nos. spring loaded support
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Prepared By PD/F/16/00-03/05
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MS Reactor KMSR-02 3000 Lit Plant I, 1st floor 200 lit Anchor 2004 Mecon engg.. MS MS MS MS Present 4 nos. Rock wool slabs with POP plastering and cement cladding
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05 1440 kirlosker Top gear transmission. Checked By Approved by
Gear box ratio Agitator rpm Utilities connected Jacket Condenser
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45/1 32 Thermic Fluid (Sharp thermal system) Cooling tower water
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser
: : : : : : : : : : : : : :
MS Reactor KMSR-03 3000 Lit Plant I, 1st floor 250 lit Anchor Vijay industrial engg ltd. MS MS MS MS Present 4 nos. Rock wool slabs with POP plastering and cement cladding
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3 1440 Crompton Greaves Radicon Greaves Limited 25/1 57 Thermic Fluid (Sharp thermal system) Cooling tower water
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
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MS Reactor KMSR-04 1000 Lit Plant III, 3st floor 250 lit Anchor 2000 Vijay industrial engg ltd. MS Graphite MS MS MS Present 4 nos. Rock wool slabs with POP plastering and cement cladding
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7.5 1440 Crompton Greaves Radicon Greaves Limited 25/1 57 Brine --
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Prepared By PD/F/16/00-03/05
: : : : : : : :
SS Reactor KSSR-08 3000 Lit Plant I, 1st floor 600 lit anchor 1999 Chemech engg industries. Checked By Approved by
Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser
: : : : : : : : : : : : : : : : :
SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 kirlosker Radicon Greaves Limited 29/1 30 Steam, cooling tower water Cooling tower water
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Prepared By PD/F/16/00-03/05
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SS Reactor KSSR-13 2500 Lit Plant I, 1st floor 400 lit Double turbine 2000 Shilpi process of equipments pvt,ltd SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton greaves. Checked By Approved by
Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser
: : : : : : :
Radicon Greaves Limited 15/1 96 Steam, cooling tower water Cooling tower water
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermo well Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser
: : : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-05 3000 Lit Plant II, 1st floor 250 lit anchor 2006 UNIMECH, GUJARAT. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding] 7.5 1440 Crompton greaves. Radicon Greaves Limited 30/1 61 Steam Cooling tower water
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser Secondary condenser
: : : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-04 (Disposed) 1000 Lit Plant II, 1st floor 225 lit Anchor 2000 Vijaya industrial engg pvt, ltd SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 05 1440 Cromption greaves. Elecon engg co-operative ltd 30/1 48 Steam, Cooling tower water brine
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Prepared By PD/F/16/00-03/05
: : : : : :
SS Reactor KSSR-06 1500 Lit Plant II, 1st floor 250 lit anchor Checked By
Approved by
Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser
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2000 Richard engg works. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 5 1440 Cromption greaves. Radicon Greaves Limited 30/1 50 Steam, Cooling tower water
Prepared By
Checked By
Approved by
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation
: : : : : : : : : : : : : :
MS Reactor KMSR-01 1200 Lit Plant I, 1st floor 250 lit Anchor 2000 Vijaya Industrial Engg. Ltd. MS MS MS MS Present 4 nos. Rock wool slabs with POP plastering and cement cladding
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser
: : : : : : : :
05 1440 Crompton Greaves Radicon Greaves Ltd. 25 / 1 LV 57 Thermic Fluid (Sharp thermal system) Cooling tower water
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermo well Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser Secondary condenser Prepared By PD/F/16/00-03/05
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SS Reactor KSSR-02 3000 Lit. Plant I, 1st floor 250 lit Butterfly 2003. AST Chem, Hosur. SS MS SS SS Present 4 nos. Rock wool slabs with POP plastering and cement cladding 05 1440 Kirlosker Elecon engg. co-operative ltd. 30/1 50 Steam, cooling tower water Cooling tower water Brine Circulation Checked By Approved by
: : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-04 2500 Lit Plant II, 1st floor 200 lit Anchor 1986 Hitendra Metal and Allied Industries SS 316 MS SS 316 SS Present, 4 nos. Rock wool slabs with POP plastering and cement cladding 03 1440 Mecon Engg. Radicon Greaves Limited 48/1 20 Steam, cooling tower water & Brine Cooling tower water
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-12 2500 Lit Plant I, 1st floor 400 lit Double turbine 2003. ATS Chem, Hosur SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 03 1440 Mecon engg Radicon Greaves Limited 48/1 30 Steam, cooling tower water Cooling tower water
: : : : : : : :
SS Reactor KSSR-21 1200 Lit Plant IV, 1st floor 200 lit Anchor 2001 ATS Chem, Hosur Checked By Approved by
: : : : : : : : : : : : : : : :
SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Radicon Greaves Limited 21/1 L 52 Steam, cooling tower water and Brine Cooling tower water
: : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-19 2500 Lit Plant IV, 1st floor 400 lit Anchor 2001 ATS Chem, Hosur SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Radicon Greaves Limited Checked By Approved by
Gear box ratio Agitator rpm Utilities connected Jacket Condenser Secondary condenser
: : : : :
21/1 LY 52 Steam, cooling tower water and Brine Cooling tower water Brine
: : : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-20 2000 Lit Plant II, 1st floor 400 Liters Anchor 2000 Richard engineering work. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 05 1440 Crompton Greaves Top gear transmission 30/1 52 Steam, cooling tower water Cooling tower water Brine
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-09 2000 Lit Plant III, 1st floor 320 Lit Double turbine 2000 Vijaya industrial engg pvt, ltd SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 05 1440 Crompton Greaves Radicon greaves ltd 15/1 96 Steam, cooling tower water Cooling tower water --
: : : : : : : :
SS Reactor KSSR-10 3500 Lit Plant III, 1st floor 500 Lit Double turbine 2000 Vijaya industrial engg pvt,ltd Checked By Approved by
Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Condenser Secondary condenser
: : : : : : : : : : : : : : : : :
SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding] 7.5 1440 Crompton Greaves Radicon greaves ltd 15/1 96 Steam, cooling tower water Cooling tower water --
: : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-15 5000 Lit Plant III, 1st floor 600 Lit Double turbine 2000 ATS chem. Hosur SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Elecon engg co-operative ltd Checked By Approved by
Gear box ratio Agitator rpm Utilities connected Jacket Condenser Secondary condenser
: : : : :
15/1 96 Steam, cooling tower water Cooling tower water --
: : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-16 5000 Lit Plant III, 1st floor 700 Lit Double turbine 2000 Shilpi process equipments pvt,ltd SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Radicon greaves ltd 15/1 96 Steam, cooling tower water Cooling tower water
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-17 1200 Lit Plant III, 1st floor 200 Lit Anchor 2000 Richard engg. works. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 05 1440 Crompton Greaves Redicon greaves ltd 18/1 80 Steam, cooling tower water Cooling tower water --
: : : : : : : :
SS Reactor KSSR-21 1200 Lit Plant III, 1st floor 200 Lit Anchor 2000 Richard engg. works. Checked By Approved by
: : : : : : : : : : : : : : : :
SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 05 1440 Crompton Greaves Elecon engg.s co-operative ltd. 245/1 60 Steam, cooling tower water Cooling tower water
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Prepared By PD/F/16/00-03/05
: : : : : : : : : : : : : : : :
SS Reactor KSSR-23 1200 Lit Plant III, 3st floor 250 Lit Anchor 2006 Vijay Engineering. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 5 Checked By
Approved by
Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : :
1440 Crompton Greaves Elecon engg co-operative ltd 40/1 36 Brine, Steam
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermo well Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-24 1500 Plant III, 3rd floor 250 Lit Anchor 2007 Vijay Engineering. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 05 1440 Crompton Greaves Elecon engg co-operative ltd 30/1 48 Brine, Steam
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : : : : : : : : : : : : : : : :
Glass lined Reactor KGLR-01 2500 lit Plant I 400 Lit Anchor 2000 Gujarat machinery maf ,ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Elecon engg co-operative ltd 15/1 96 Brine, cooling tower water, Steam.
Equipment name Reactor code Prepared By PD/F/16/00-03/05
: :
Glass lined Reactor KGLR-02 Checked By Approved by
Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : : : : : : : : : : : : : :
2500 lit Plant I 400 Lit Anchor 2000 Gujarat machinery maf ,ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Radicon greaves ltd 15/1 96 Steam, cooling tower water, Brine
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel
: : : : : : : : :
Glass lined Reactor KGLR-03 2500 lit Plant I 400 Lit 1996 Swiss glass coat equipment ltd. MSGL
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : : : : : : :
MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Elecon engg co-operative ltd. 15/1 96 Steam, , cooling tower water, Brine
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Prepared By PD/F/16/00-03/05
: : : : : : : : : : : : : : : : : :
Glass lined Reactor KGLR-04 4000 lit Plant I 552 Lit 1999 Gujarat machinery manf ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Checked By Approved by
Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Heat Exchanger for Cooling Thermic fluid
: : : : : :
Radicon greaves ltd. 15/1 96 Thermic fluid(Hot oil) CT Water
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermo well Supporting lugs Insulation Specification Motor HP Motor RPM Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket Heat Exchanger for Cooling Thermic fluid
: : : : : : : : : : : : : : : : : : : : : : : :
Glass lined Reactor KGLR-09 4000 Lit Plant III, 1ST Floor 570 Lit Impeller 2012 Swiss glass coat equipments ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding] 10 1450 Crompton Greaves Siemens 63:1 96 Thermic fluid( Hot oil) CT Water
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : : : : : : : : : : : :
Glass lined Reactor KGLR-06 2500 lit plant I 400 Lit Anchor type 1996 Swiss glass coat equipment ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Elecon engg co-operative ltd. 15/1 96 Steam, cooling tower water, Brine
Equipment name Reactor code Capacity Location Jacket capacity Prepared By PD/F/16/00-03/05
: : : : :
Glass lined Reactor KGLR-07 4000 lit plant III,1st1 floor 570 Lit Checked By Approved by
Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : : : : : : : : : : :
Impeller blade 2004 Swiss glass coat equipment ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves Banfigliali 15/1 96 Thermic fluid(Hotoil)
Equipment name Reactor code Capacity Location Year of mfg. Supplier name Material of construction Basket Outer shell and top lid Specification Motor hp Motor rpm Motor make Motor bearing Prepared By PD/F/16/00-03/05
: : : : : :
Flame proof centrifuge with inverter drive KCF-05 48 basket Plant IV ground floor 2000 Sukhras machines SS-316 SS-316 15 1475 Crompton Greaves DE/NDE 6309 Checked By
: : : : : : :
Approved by
Inverter Drive pully Driven pully V-belt Legs
: :
Kirlosker electrical ltd. 10 18 C-118 4 Numbers spring loaded
support. Utilities connected : Top lid opening compressed air (Hydraulic lifting ). Basket, pully chamber and bearing housing nitrogen gas for purging.
Equipment name Reactor code Capacity Location Year of mfg. Supplier name Material of construction Basket Outer shell and top lid Specification Motor hp Motor rpm Motor make Motor bearing Inverter Drive pully Driven pully V-belt Legs
: : : : : :
Flame proof centrifuge with inverter drive KCF-06 48 basket Plant IV ground floor 2000 Sukhras machines SS-316 SS-316 15 1475 Crompton Greaves DE/NDE 6309 Kirlosker electrical ltd. 10 18 C-118 4 Numbers spring loaded support.
: : : : : : : : :
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Utilities connected : Top lid opening compressed air (Hydraulic lifting ). Basket, pully chamber and bearing housing nitrogen gas for purging.
Equipment name Reactor code Capacity Location Year of mfg. Supplier name Specification Motor hp Motor rpm Motor make Motor bearing Heating type Temp range Application
: : : : : : : : : : : : : :
Fluid bed drier KFBD-01 60 KGS Plant IV ground floor 1997 Kothari pharma machine equipment pvt, ltd 10 2865 Crompton Greaves 6308/6208 Steam 40 TO 100 C Drying of TCS
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Reactor code Capacity Location Year of mfg. Supplier name Specification Motor hp Motor rpm Motor make Motor bearing Heating type Temp range Application
: : : : : : : : : : : : : :
Fluid bed drier KFBD-02 60 KGS Plant IV ground floor 2000 Grovers Bombay 10 2865 Crompton Greaves 6308/6208 Steam 40 TO 100 C Drying of TCS
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Make and model of pump Capacity Head Specification Motor hp Motor rpm Motor make Coupling size Mechanical seal Liquid handled Service
: : : : : : : : : : : : :
SS pump KSSP-01 Plant-I ground floor Process pump, Bangalore. 10 M3/Hr 20 M 03 3000 Crompton Greaves M-100 Mechanical seal. Nitro ether and TCE Transfer of nitro ether from KMSR-01,02,& 03 to KSSR-13
: : : : : : : : : : : : :
SS pump KSSP02 Plant-I ground floor Process pump, Bangalore. 10 M3/Hr 20 M 03 3000 Crompton Greaves M-100 Gland packing. Nitro ether and TCE Transfer of nitro ether from KSSR-08 & 14 to TCS-II
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
SS pump KSSP03 Plant-II ground floor Process pump, Bangalore. 05 M3/Hr 30 M 03 2830 Primo induction motor. M-100 Gland packing. TCE Transfer of TCE from KSST-01 & 02 to TCE batch tank.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
SS pump KSSP04 Plant-II ground floor Kirloskir. 03 M3/Hr 30 M 03 2830 Crompton Greaves M-100 Gland packing. Amino ether and TCE Transfer of filtrate from nutch filter to TCE recovery Reboiler or storage tank.
: : : : : : : : : : : : :
SS pump KSSP05 Plant-I ground floor Jonnson pump. 10 M3/Hr 20 M 03 2830 Crompton Greaves M-100 Gland packing. Nitro ether and TCE Transfer of nitro ether from KSSR-13 to KSSR-08 & 09
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
SS pump KSSP06 Plant-I ground floor Jonnson pump. 10 M3/Hr 20 M 03 2830 Crompton Greaves M-100 Gland packing. TCE MLR Transfer of TCE MLR to KSSR10
: : : : : : : : : : : : :
SS pump KSSP07 Plant-I ground floor Process pump, Bangalore. 10 M3/Hr 20 M 03 2830 Crompton Greaves M-100 Gland packing. TCE To transfer hydroxy ether from GLR-4,5,7 & 8to hydroxy ether stroge tank in LLE
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
SS pump KSSP08 Plant-III ground floor Process pump, bangalore. 10 M3/Hr 30 M 05 2850 Crompton Greaves M-100 Gland packing. TCE To transfer hydroxy ether from KSSR-15 & 16 to isolation stage.
: : : : : : : : : : : : :
SS pump KSSP09 Plant-III ground floor Process pump, bangalore. 03 M3/Hr 30 M 05 2850 Crompton Greaves M-100 Gland packing. TCE Transfer of washed TCE from KSSR-15 to TCE recovery i.e KSSR-10
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
SS pump KSSP10 Plant-III ground floor Process pump, bangalore. 10 M3/Hr 20 M 05 2900 Crompton Greaves M-100 Gland packing. TCE To pump washed TCE MLR from KSST-10 to KSSR-10
: : : : : : : : : : : : :
SS pump KSSP11 Plant-III ground floor KSB pump ltd. 05 M3/Hr 30 M 5.0 2900 Crompton Greaves M-100 Mechanical seal. Crude oil. Crude oil circulation
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
SS pump KSSP12 Plant-III ground floor KSB pump ltd. 05 M3/Hr 30 M 3.0 2900 Crompton Greaves M-100 Mechanical seal. Crude oil. Crude oil circulation
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
Cast Iron pump KCIP05 Plant-II 1st floor Process pump, bangalore. 10 M3/Hr 20 M 5 2830 Crompton Greaves M-100 Gland packing. TCE Pumping TCE layer KGLR04,05,06.07.08&09 to KLLEST-01
: : : : : : : : : : : : :
Cast Iron pump KCIP04 Plant-I ground floor Process pump, bangalore. 10 M3/Hr 20 M 2 2830 Crompton Greaves M-100 Gland packing. TCE Transfer of recovered TCE from KSSR-09 to GLR-04, 05,07, & 08.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Make and model of pump Capacity Vacuum Specification Motor hp Motor rpm Motor make Coupling size Mechanical seal Liquid handled
: : : : : : : : : : : :
SS pump KWRVP01 Plant-II ground floor Vind vacuum pump pvt, ltd. 330 M3/Hr 710 mmHG at NTP 15 2855 ABB Bangalore. M-100 Gland packing. water
Equipment name Equipment code Location Make and model of pump Capacity Vacuum Specification Motor hp Motor rpm Motor make Coupling size Mechanical seal Liquid handled
: : : : : : : : : : : :
SS pump KWRVP02 Plant-II ground floor Vind vacuum pump pvt, ltd. 330 M3/Hr 710 mmhg at NTP 15 2855 ABB, Bangalore. M-100 Gland packing. Water.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Make and model of pump Capacity Head Specification Motor hp Motor rpm Motor make Coupling size Mechanical seal Liquid handled
: : : : : : : : : : : :
SS pump KLLEP01 Plant-III ground floor Jonnson pump. 02 M3/Hr 25 M 2.0 2850 Crompton Greaves RRL-100 TCE/Ceramic Hydroxe ether. and TCE
Equipment name Equipment code Location Make and model of pump Capacity Head Specification Motor hp Motor rpm Motor make Coupling size Mechanical seal Liquid handled Prepared By PD/F/16/00-03/05
: : : : : : : : : : : :
SS pump KLLEP02 Plant-III ground floor Jonnson pump. 02 M3/Hr 25 M 2.0 2850 Crompton Greaves RRL-100 TCE/Ceramic Caustic soln.(5%) Checked By Approved by
: : : : : : : : : : : :
SS pump KLLEP03 Plant-III ground floor Jonnson pump. 02 M3/Hr 25 M 2.0 2850 Crompton Greaves RRL-100 TCE/Ceramic Triclosan extracted caustic soln.
Equipment name Equipment code Location Make and model of pump Capacity Head Specification Motor hp Motor rpm Motor make Coupling size Mechanical seal Liquid handled Prepared By PD/F/16/00-03/05
: : : : : : : : : : : :
SS pump KLLEP04 Plant-III ground floor Jonnson pump. 02 M3/Hr 25 M 2.0 2850 Crompton Greaves RRL-100 TCE/Ceramic Triclosan extracted caustic soln. Checked By Approved by
: : : : : : : : : : : :
SS pump KLLEP05 Plant-III ground floor Jonnson pump. 02 M3/Hr 25 M 2.0 2850 Crompton Greaves RRL-100 TCE/Ceramic TCE
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : :
SS pump KLLEP06 Plant-III ground floor Jonnson pump. 02 M3/Hr 25 M 2.0 2850 Crompton Greaves RRL-100 TCE/Ceramic Triclosan extracted caustic soln
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Year of mfg Manufactured by Column no. 1 Column no. 2 Column no. 3 Type of packing Material of construction Column shell Shell thickness Structural packing Supporting legs No of supporting legs Insulation Designing
: liquid- liquid extractor : KSSLLE-01 : plant III, near KSSR-17 : 2004 : HI TEK ENGINEERING Holding volume : 500 Lit/hr : 600 Lit/hr : 600 Lit/hr : sulzer type structural packing
Make by Hi Tek engineering. : SS-316 : 3.0 mm : SS-316 : MS : 6 Nos. for each column :Glass wool insulation with Aluminium cladding : To recover product Triclosan From solvent perchloroethelene By extraction with 5% NaOH Basis of design Flow rate ML Solute Mother liquer Solvent extraction Temperature Separator Distributor Bottom distributor Top distributor Equipment No Location Type of equipment Prepared By PD/F/16/00-03/05 : 1 no each for each column : 1 no each for each column : KJDSR-06 : plant III ( Near KSSR-17) : Distillation column(High vacuum) Checked By Approved by : 625 LPH : 625 LPH : 5% sodium hydroxide for Solution : per chloro ethelene containing TCS : 75 0c : 2 no each for each column
Capacity of System Capacity of still Year of mfg Supplier name Vessel Jacket Stirrer Thermo well Insulation Supporting legs Motor , H.P Motor, RPM Motor, make Make Pump seal Type MOC No of Belts Mechanical seal Jacket (Still) Jacket( Reboiler) Condensor Vapor column System
: 480 kgs. : i.steam-50lts ii.Thermo fluid-100lts. : 2003 year of commissioning apr2003 : Japro engineering (P) Ltd. Mumbai. Material of construction: : SS-316 : MS : Not applicable : SS-316 : glass wool matters. Covered by Aluminium sheer. : MS Specifications : I. 5 HP (Re Boiler pump) ii. 5 HP (Final Receive pump) : 2900 RPM : Crompton Greaves Pump type : KSB : pondy premier (Mechanical) : PBR : SS-316 : nil : pondy seal Utilities connected: : steam : Hot oil ( Thermic oil) : CT Water : CT Water : High Vacuum
Equipment name Prepared By
: Nutch filter Checked By Approved by
PD/F/16/00-03/05
Equipment code Location Capacity Year of mfg Supporting lugs MOC Utility connected
: KNF-01 : plant II ground floor : 350 Lit : 2000 : 3 nos : SS 316 : Vacuum line, amino ether Transfer pump.
Equipment name Prepared By
: Nutch filter Checked By Approved by
PD/F/16/00-03/05
Equipment code Location Capacity Year of mfg Supporting lugs MOC Utility connected
: KNF-02 : plant II ground floor : 350 Lit : 2000 : 3 nos : SS 316 : Vacuum line, amino ether Transfer pump.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Capacity Year of mfg Supporting lugs MOC Utility connected
: Nutch filter : KNF-03 : plant II ground floor : 350 Lit : 2000 : 3 nos : SS 316 : Vacuum line, amino ether Transfer pump.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Capacity Year of mfg Supporting lugs MOC Utility connected
: Nutch filter : KNF-04 : plant II ground floor : 350 Lit : 2000 : 3 nos : SS 316 : Vacuum line, amino ether Transfer pump.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation
: : : : : : : : : : : : : :
Glass lined Reactor KGLR-08 4000 Lit plant III,1st1 floor 570 Lit Impeller blade 2004 Swiss glass coat equipment ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding
Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : :
7.5 1440 Crompton Greaves Banfigliali 15/1 96 Thermic fluid(Hot oil)
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : :
CS pump KCSP03 Plant-I ground floor KSB Pump ltd 10 M3/Hr 60 M 5.0 2850 Crompton Greaves M-110 Mechanical seal. Hot oil .
: : : : : : : : : : : :
CS pump KCSP04 Plant-I ground floor KSB Pump ltd 10 M3/Hr 60 M 5.0 2850 Crompton Greaves M-110 Mechanical seal. Hot oil .
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : :
CI pump KCIP02 Plant-III ground floor Process pump, bangalore. 10 M3/Hr 30 M 3.0 2830 Crompton Greaves M-100 Gland packing. Spent acid Transfer of spent acid form GLR-04,05,07,& 08 to spent acid storage tank.
AROMA DIVISION
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment No. Capacity of reactor Location Jacket capacity Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Driver pulley Driven pulley V-Belt size No . of Belts Utilities connected Jacket Primary Condenser Secondary condenser
: : : : : :
KADSR-02 150 Lit Located in unit-I 30 Lit 1994 Hitendra Metal & Allied industries, Bangalore.
: : : : : : : : : : : : : : : : : : : : : :
SS-316 MS SS-316 SS Present 4 nos. Present with Aluminium cladding. 3.0 1440 REMI Radicon Greaves Limited 15/1 120 5 4 B-32 1 Thermic fluid oil. Cooling tower water Brine , vacuum.
Equipment Name Equipment code Reactor capacity Location Year of mfg Supplier name MOC Prepared By
: Photo oxidation reactor : KAROR-01 : 100 Lit. : Aroma division ground floor. : 1996 : AG enterprises. : SS-316
PD/F/16/00-03/05
Checked By
Approved by
SPECIFICATION Motor HP Motor RPM Motor make Lamps No. of belts V-Belt No. Utilities connected Reactor glass size : 0.5 : 1395 : Crompton Greavers. : 0.4KW x 10 Nos. : 1 No. : A46 : Brine : 480x150x10mm
: Photo oxidation reactor : KAROR-02 : 200 Lit. : Aroma division ground floor. : 2001 : AG enterprises. : SS-316 Checked By Approved by
PD/F/16/00-03/05
SPECIFICATION Motor HP Motor RPM Motor make Lamps No. of belts V-Belt No. Utilities connected Reactor glass size : 1.0 : 925 : Crompton Greavers. : 0.4KW x 16 Nos. : 1 No. : A55 : Brine : 466x135x10mm
: Photo oxidation reactor : KAROR-03 : 500 Lit. : Aroma division ground floor. : 2004 : AG enterprises. : SS-316 Checked By Approved by
PD/F/16/00-03/05
SPECIFICATION Motor HP Motor RPM Motor make Lamps GEAR BOX Gear box make Gear box ratio Agitator RPM UTILITY CONNECTED : mecon top entry agitator. : 7/1 : 200 : Brine : 2.0 : 1400 : Crompton Greavers. : 0.4KW x 20 Nos
Equipment name Equipment code Location Capacity of reactor Jacket capacity Year of mfg. Supplier name
: : : : : : :
SS reactor KASR-01 Unit-2 first floor, sodium plant. 600 Lit 150 Lit 1986 Hitendra Metal & Allied industries, Bangalore.
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Driver pulley Driven pulley Agitator RPM V-Belt size No . of Belts Utilities connected Jacket Primary Condenser
: : : : : : : : : : : : : : : : : : : :
SS-316 MS SS-316 SS Present 4 nos. Present with cement plastering. 3.0 1440 Kirloskar. Radicon Greaves Limited 13/1 6 1/2 144 B-56 2.0 Steam , brine. Cooling tower water
Equipment name Equipment code Location Capacity of reactor Jacket capacity Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Prepared By PD/F/16/00-03/05
: : : : : : :
SS reactor KASR-02 Unit-2 first floor, sodium plant. 800 Lit 200 Lit 1986 Hitendra Metal & Allied industries, Bangalore.
: : : : : : : : : :
SS-316 MS SS-316 SS Present 4 nos. Present with cement plastering.aluminium cladding. 5.0 1440 Crompton greaves. Checked By Approved by
Gear box Gear box make Gear box ratio Driver pulley Driver pulley Agitator rpm V-Belt size No . of Belts Utilities connected Jacket Primary Condenser
: : : : : : : : : : :
Radicon Greaves Limited 5.0/1 6 4 177 B-42 2.0 Steam , brine. Cooling tower water
Equipment name Equipment code Location Stirrer type Capacity of reactor Jacket capacity Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermowell Insulation Specification Motor hp Motor RPM Motor make Gear box Gear box make Gear box ratio Drive pulley Driven pulley Agitator RPM V-Belt size No . of Belts Lamps Utilities connected Jacket Primary Condenser
: : : : : : : : : : : : : : : : : : : : : : : : : : : : :
Photo oxidation reactor KAROR-03 Aroma plant, ground floor.. Double turbine. 500 Lts 20 Lts. 2004 AG enterprises. SS-316 SS-316 SS-316 SS-316 -NA2.0 1400 Crompton greaves. Mecon top entry agitator. 7:1 -NA-NA200 -NA-NA0.4KW x20 Nos. Brine. -NA-
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
Equipment name Equipment code Location Stirrer type Capacity of reactor Jacket capacity Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Thermo well Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Drive pulley Driven pulley Agitator RPM V-Belt size No . of Belts Lamps Utilities connected Jacket Primary Condenser
: : : : : : : : : : : : : : : : : : : : : : : : : : : : :
Photo oxidation reactor KAROR-02 Aroma plant, ground floor.. Single turbine. 200 Lts. 10 Lts. 2001 AG enterprises. SS-316 SS-316 SS-316 SS-316 -NA1.0 925 Crompton greaves. -NA-. -NA2 8 230 A55 1 Nos. 0.4 KW x 16 Nos. Brine. -NA-
Equipment name Equipment code Location Stirrer type Capacity of reactor Jacket capacity Year of mfg. Supplier name Material of construction Vessel Jacket Stirrer Prepared By PD/F/16/00-03/05
: : : : : : : : : : :
Photo oxidation reactor KAROR-01 Aroma plant, ground floor.. Single turbine. 100 Lts. 10 Lts. 1996 AG enterprises. SS-316 SS-316 SS-316 Checked By Approved by
Thermo well Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Drive pulley Driven pulley Agitator RPM V-Belt size No . of Belts Lamps Utilities connected Jacket Primary Condenser
: : : : : : : : : : : : : : : : : :
SS-316 -NA0.5 1395 Crompton greaves. -NA-. -NA2 8 348 A46 1 Nos. 0.4 KW x 10 Nos. Brine. -NA-
Equipment name Equipment code Location Year of mfg. Supplier name Make Date of Commissioning Specification of chiller Tube side Sell side Moc shell Moc tube Condenser Tube side Sell side Moc tube Moc shell motor HP Motor RPM Motor make Compressor pulley size Motor pulley size Belt size Motor bearing no Prepared By PD/F/16/00-03/05
: : : : : : : : : : : : : : : : : : : : : : : :
Chilling plant Kcp-01 Chilling plant 2004 Trade link (Hydrabad) Kirloskar pneumatic co ltd 12-01-2005 R22 gas Brine Ms Copper Kcpc-01 R22gas Cooling water Copper Ms 30 1470 Kirloskar Electric Co. Ltd. 16 15 mm 14 C112 (2 nos) 6312, 6309 Checked By Approved by
: : : : : : : : : : : : : : : : : : : : : : :
Glass lined Reactor KGLR-10 1600 lit plant I, II Floor 200 Lit Anchor type 2005 Swiss glass coat equipment ltd. MSGL MS MSGL MSGL Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 7.5 1440 Crompton Greaves BONFIGLIOLI 15/1 90 Steam, cooling tower water, Brine
Prepared By
PD/F/16/00-03/05
Checked By
Approved by
: : : : : : : : : : : : : : : : : : : : : : :
SS Reactor KSSR-25 1200 Lit Plant III, 3st floor 250 Lit Anchor 2006 Vijay Engineering. SS MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 5 1440 Crompton Greaves Elecon engg co-operative ltd 40/1 36 Brine, Steam
Equipment name Reactor code Capacity Location Jacket capacity Stirrer type Year of mfg. Supplier name Material of construction Vessel Prepared By PD/F/16/00-03/05
: : : : : : : : :
SS Reactor KSSR-26 1200 Lit Plant III, 3st floor 250 Lit Anchor 2006 Vijay Engineering. SS Checked By
Approved by
Jacket Stirrer Thermowell Supporting lugs Insulation Specification Motor hp Motor rpm Motor make Gear box Gear box make Gear box ratio Agitator rpm Utilities connected Jacket
: : : : : : : : : : : : : :
MS SS SS Present 4 nos. Rock wool slabs with POP[ plastering & Cement cladding 5 1440 Crompton Greaves Elecon engg co-operative ltd 40/1 36 Brine, Steam
Prepared By
PD/F/16/00-03/05
Checked By
Approved by

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KUMAR ORGANIC PRODUCTS LIMITED EQUIPMENT CARD

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KUMAR ORGANIC PRODUCTS LIMITED EQUIPMENT CARD

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15/1 96 Steam, cooling tower water Cooling tower water --

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KUMAR ORGANIC PRODUCTS LIMITED EQUIPMENT CARD

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