Professional Documents
Culture Documents
Steel H Tube is extended surface tube with H shaped Plate Fins fused to the tubes
Extended surface assists improved heat transfer rates
About 2 to 4 times increased Heating Surface Area than plain surface in unit volume of Space
Advantages of Steel H
Compact Size Low Pressure Loss Less Tubes and Weight Lower Costs Proven Heat Transfer Rates Double H Inherent Stiffness
Low Temperature Economizers are the Steel H Economizers used at Up or Downstream of ESP
Generally called as GAS HEAT EXCHANGER (GHE) for Power Station Boilers GHE are used to enhance the system efficiency
Objectives of GHE
Reduces the exhaust gas temperature from 160 ~ 170 Deg C to about 120 Deg C
GHE shall assist to reduce the inlet gas temperature of
1. Desulphurization / Denitrification equipment 2. Next generation ESPs
Methods of Incorporation
GHE
Stack
FD Fan
Placed between ID Fan and FGD Heat from the flue gas is used to heat water Hot water drives Vapour Absorption Heat Pump VAHP produces chilled water for central air conditioning
APH FD Fan
GHE 1
Stack
GHE 1 is Placed between ID Fan and FGD GHE 2 is Placed before ESP Heat from the flue gas is used to heat water by GHE 1 and then by GHE 2 Hot water is used to drive VAHP VAHP provides chilled water for Central Air Conditioning Hot water can also be sent directly to main economizer
APH
Stack
FD Fan
Placed between ID Fan and FGD Heat from the flue gas is used to heat water Hot water then heats the air from Primary Air Fan
GHE FD Fan
Stack
Placed between ID Fan and FGD Heat from the flue gas is used to heat the over cooled flue gas after FGD The temperature of the flue gas is controlled to maintain the temperature in stack
APH
FD Fan
ESP
ID Fan
GHE
FGD
Stack
Placed between ID Fan and FGD Heat from the flue gas is used to condensate from turbine Hot condensate is then joined with the outlet of LP Heater
IN INDIA
BALCO
KORBA
270 MW BCPP (4 X 67.5 MW) 4 x 275 TPH Boilers 3 units installed 1 unit to be installed in next shutdown Performance of proposed design provides additional 10% duty
Existing Economiser
Type of Surface
Number of Plain Tubes Number of Finned Tubes Finned Length Tubes High Tubes Wide Water Paths No. of Tiers Tube diameter Tube thickness Tube material Fin thickness mm mm mm Mm
Greens Economizer
Combination of Finned & Plain Tube 112 1232 4250 24 56 56 2 44,5 4.5 min ASME SA210-C 3
Unit
Finned Tube
0 896 4280 16 56 56 3 51 4.5 avg (assumed) BS3059-2, Gr 440 2
Fin pitch
mm
18
Existing Economiser
Flue Gas Temperature Economiser inlet Economiser outlet Flue Gas Flow rate Flue Gas Velocity, Eco Inlet, (avg) Gas Draft Loss (over heating surface only) Feed Water Flowrate Economiser inlet Feed Water Pressure Loss (friction only) Feed Water Temperature Economiser inlet Economiser outlet Heat Duty C C MW 209 300 23.6 C C t/h 529 398 565.2
Greens Economiser
529 384.5 565.2 18.5 (inlet to bottom bank) 53 190 107 0.6
m/s
21
209 308 26
Essar
ESSAR, VADINAR 77 MW COGEN PLANT Total 3 units. 1 unit under installation Next 2 units will be installed in Next shut downs
Boiler OPERATING PRESSURE TEST PRESSURE WATER Inlet Temperature Outlet Temperature FLUE GAS Inlet Temperature Outlet Temperature TOTAL HEAT DUTY 500 C 210 C 17900 KW 175 C 256 C 175 TPH Babcock Make 81.5 KG/Cm2 122.25 KG/Cm2
Size
Material
TUBE
HEADER
DIN StW 22
Unit Feed Water Economizer Inlet Economizer Outlet Pressure Total Pressure Drop (friction) Flue Gas Flow rate Flue Gas Temperature Economizer Inlet Economizer Outlet Flue Gas Velocity t/hr C C Kg/cm (g) Kg/cm T/hr
m/s
10
10
mm WG MW
24 20.5
24 24.5
Unit Feed Water Flow Rate Feed Water Temperature Economizer Inlet Economizer Outlet Feed Water Pressure Total Pressure Drop (friction) Flue Gas Flow rate Flue Gas Temperature Economizer Inlet C C Kg/cm (g) Kg/cm T/hr t/hr
Existing 90 99 117 66
142.7 242
142.7 242
Economizer Outlet
Flue Gas Velocity Economizer, Average Total Draft Loss (Over Heating Surface Only) Heat Duty m/s mm WG MW
174
135-140
VEDANTA
Talwandi Sabo Power Ltd.
3 x 660 MW thermal power plant Plant at District Mansa, Punjab Talwandi Sabo Power Limited is a subsidiary of Sterlite Energy Ltd. Boiler supplied by Harbin Boiler Co Ltd.
R.K.M.
Powergen Pvt Ltd.
Uchpinda, CG
4 X 360 MW Thermal Power Plant 4 Units of Gas Heat Exchanger is Supplied GHE will be used to drive Vapour Absorption Machine of capacity 4 x 200 TR GHE is under installation phase
Greens Offers
Process and Design analysis for feasibility Waste Heat Recovery Techniques without hindering in current operation Cost saving methods by conserving the valuable resources Participation in making the plant environment friendly
Thank You