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70024EL Date: August 2004
Industry Segment
Energy
Material Steel
Application
A hard oxide coating will gradually build up on the inside of power generation boiler tubes. The thicker the oxide layer, the less efcent the boiler becomes and additional heat build up will shorten the life of the boiler.
Your solution
The object of the test is to perform a separate thickness measurement of the steel tube wall and the oxide scale layer located on the ID of the tube. The interface echo from the tube-to-oxide is much smaller than the echo from the oxide-to-air interface, thus, the difculty is separating these two echoes from each other and making the measurement between the two echoes. Using a highly damped Alpha type straight beam Shear Wave probe is the key to obtaining thin oxide layer measurements. The shear waves have the velocity of L-waves which doubles the time resolution and enables the system to measure thinner layers than with conventional L-wave probes. Note: loose scale measurement is not possible Shear wave probe
Smaller separation
GE Inspection Technologies
The USN set up requires a simple set-up to make two thickness measurements. Set te USN to the immersion mode Set the water path velocity to the velocity of steel, shear wave Set the main velocity to the velocity of the oxide Set gates to ank detection Gate settings (echoes): 1st gate to inner surface of tube 2nd gate to inner surface of oxide
Ultrasonics
20 MHz crystal size. Special Y-Cut ceramic produces Shear wave and an excellent Alpha waveform Replaceable delay lines for easy change out.
Shear waves are being used for the thickness measurements thus an attenuative couplant is needed. SCL-70 couplant provides the best shear wave transmittion into the boiler tube.
Contact our global Application Centers for solutions to your inspection problems
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