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The yarn analysis systems

Perfect partners for the ultimate in quality testing

USTER instruments provide the essential foundation for world - class quality control in areas such as evenness (the USTER TESTER 5 ) and strength measuring ( USTER TENSORAPID 4 , USTER TENSOJET 4 ). For those users who wish to extend their testing capabilities to include extra features such as twist, friction, splice and count measurement, USTER offers excellent options with instruments from the former ZWEIGLE company. In 2009, USTER enhanced its position as world leader in yarn testing and certification by acquiring and subsequently further developing the ZWEIGLE range of complementary products.

The advantages in terms of finished product quality and saleability in yarn trading are significant, with the USTER and ZWEIGLE ranges complementing each other perfectly to create the ultimate quality control solution. This synergy is illustrated superbly by the hairiness test ing combination of the USTER ZWEIGLE HL400 and the OH Sensor for the USTER TESTER 5 . The OH Module provides the industry standard H value for yarn hairiness the only benchmark accepted in yarn trading, as well as an early - warning signal for potential production problems. The USTER ZWEIGLE HL400 measures the actual hairiness length, with its sensitive measuring system assessing the level and number of protruding fibers in the yarn. This enables spinners to forecast accurately how the yarn will perform in subsequent processes, e.g., the entanglement of warp yarns, and how it will look in the final fabric an especially useful feature when engineering a new yarn type. It also helps mills decide on traveler changes and maintenance routines. A further example of the ZWEIGLE extra advantage is the USTER ZWEIGLE TWIST TESTER 5 , for accurate and precise analysis of yarn twist one of the key elements in any yarn specification. No other parameter has a greater impact on fabric handle and feel, or on a mills overall efficiency, and the proven ZWEIGLE expertise in this area is now enhanced as part of USTER s wide - ranging quality control portfolio.

Taking hairiness testing to another level

The hairiness of a yarn has a major impact on virtually every aspect of fabric quality across a wide range of textile end uses. The appearance and durability of the fabric are affected, as well as the productivity and efficiency of further manufacturing operations, by the degree of yarn hairiness. The latest USTER ZWEIGLE HL400 hairiness tester takes the globally established ZWEIGLE S3 hairiness value measurement to the next level. The instrument offers benefits in terms of improved accuracy and it now operates eight times faster than previous instruments, with a test speed of 400 m/min. So the task of hairiness analysis is no longer a bottleneck in the lab. The speed upgrade means more tests can be carried out and process control speeded up, while the instrument fits with the testing cycle of the USTER TESTER 5 . In addition the measurement is now independent from the operator influence due to the automatic calibration. The well - known ZWEIGLE S3 figure for the hairiness of a yarn is based on the number of protruding fibers of 3 mm

and longer, and this number allows for meaningful comparison and communication about hairiness levels. It also allows the spinner to forecast how the yarn will behave in subsequent processes and how the finished fabric will look and perform especially useful in engineering a new yarn. Any type of staple yarn can be tested like cotton, cotton blends and synthetics. Even more detail is available as the USTER ZWEIGLE HL400 can display the number of protruding fibers in seven different length categories. The instrument is of particular support when modifying machines. By combining the USTER ZWEIGLE HL400 with the USTER TESTER 5 and its special OH hairiness sensor, the spinner can manage every hairiness - testing requirement. The OH Module provides the H - value the acknowledged industry benchmark for hairiness, used in yarn- trading contracts and also acts as an early - warning mechanism at the production stage. Together, the two instruments amount to an integrated total solution for all hairiness - testing requirements.

Top: USTER ZWEIGLE HL400 Bottom: Ring spinning frame as origin of many hairiness problems

Enormous benefits in accurate assessment of hairiness Precise analysis of hairiness length Improved accuracy Test speed of 400 m/min Fits perfectly with USTER TESTER 5 Independent from operator influence due to automatic calibration Any type of staple yarn can be tested

Tensioning technology the key to accurate twist testing

Buyers and sellers of yarn know that twist is one of the most important parameters in specifying a yarn for many textile applications. Not only can the twist level in a yarn affect the look and performance of the finished product, it also has a direct impact on mill efficiency and profitability. The twist also has a significant influence on quality characteristics such as strength and elongation. Accuracy in determining twist levels is the major requirement, and to achieve this, it is important to have the best - possible technological solution. That is where the USTER ZWEIGLE TWIST TESTER 5 scores, with its specially developed tensioning system a fundamental prerequisite for correct measurement of yarn twist. This technical advantage means the USTER Z WEIGLE TWIST TESTER 5 works with the highest degree of precision available today. Its flexibility means it can accommodate different testing routines for various industry requirements, based on two versions: semiautomatic and fully automatic, the latter including automated sample preparation for even greater consistency of results. Special options include a dedicated test method for compact - spun yarns and an exclusive semiautomatic tester version for tire cord manufacturers, designed to meet the exacting standards of the automobile industry. The importance of measuring yarn twist is now further underlined and supported in the authoritative USTER STATISTICS benchmarks. USTER immediately added an extra chapter on yarn twist to the USTER STATISTICS data when the USTER ZWEIGLE TWIST TESTER 5 was added to the companys instrument range.

Correct measurement of yarn twist Specially developed tensioning system Different testing routines for various industry requirements Included in the USTER STATISTICS Exclusive for tire cord Top: USTER ZWEIGLE TWIST TESTER 5 semiautomatic version Bottom: USTER ZWEIGLE TWIST TESTER 5 automatic version

Friction measurement essential for productivity optimization during knitting

For knitters, the friction value is a vital component in the overall profile of a yarn, allowing them to assess how the yarn will perform during the knitting process, and what effect it will have on wear and tear of needles and other elements. What is required is an accurate evaluation of the optimum wax application for the yarn, since this information plays a decisive role in optimizing profitability: too little, too much or uneven wax application can mean high friction levels and consequent yarn breaks during knitting, as well as causing undue component wear; while the cost of wax and other chemicals agents must be balanced against this quality need. The USTER ZWEIGLE FRICTION TESTER 5 provides a valuable, practical solution. It features a specially designed waxing - arm attachment which recreates production scale waxing conditions in the laboratory allowing individual wax type comparisons to be made. The unit then determines the best wax application parameters for uniformity along the entire yarn length, so that friction values can be consistently analyzed. The friction value , together with the variation between samples, are the basic figures provided by the USTER ZWEIGLE FRICTION TESTER 5 , and this data is valuable not only to spinners and knitters but also to dyers in aiding dyestuff selection. The special demands on sewing threads during high - speed stitching call for extra attention to frictional characteristics based on the quality and consistency of lubrication which determine the threads sewability in penetrating the fabric smoothly and easily. For this application, a specific version of the USTER ZWEIGLE FRICTION TESTER 5 is available, geared to the precise testing needs of sewing threads.

Determination of best wax application parameters for uniformity Specially designed waxing arm Individual wax type comparisons possible Precise testing needs for sewing threads

USTER ZWEIGLE FRICTION TESTER 5

Complete package precise and reliable for count determination

Precise determination of the count in staple fiber yarns and rovings is a fundamental prerequisite of the entire textile spinning process, and the importance of absolute accuracy in count determination requires a totally reliable instrumentation package. This is the job of the classic USTER AUTOSORTER 5 , part of a complete laboratory solution from fiber through the entire spinning process, in combination with the USTER ZWEIGLE YARN and ROVING REEL . Together, these instruments are a must- have solution for every spinning mill. The USTER AUTOSORTER 5 determines both average yarn count and count variation of preparatory products and spun yarns. Used in tandem with USTER STATISTICS , the USTER AUTOSORTER 5 integrates with internationally accepted benchmarks, and guarantees modern, systematic and comparable yarn testing in the textile mill the first step to consistent yarn quality. The USTER ZWEIGLE REELS are widely recognized as standard equipment for precise electronic length measure ment. Both types are designed for automatic operation, with an optional semiautomatic model of the ROVING REEL also available. This essential count - measuring package features advanced guide elements and precise setting of the tensioning force. Samples are quickly and flexibly created on user- friendly equipment.

Top: USTER AUTOSORTER 5 Middle top: USTER ZWEIGLE YARN REEL Middle bottom: USTER ZWEIGLE ROVING REEL semiautomatic version Bottom: USTER ZWEIGLE ROVING REEL automatic version

Count in staple fiber yarns and rovings determined precisely Reliable package with USTER ZWEIGLE YARN and ROVING REEL Determines average yarn count and count variation of preparatory products and spun yarns Guarantees modern, systematic and comparable yarn testing USTER ZWEIGLE YARN REEL has precise electronic length measurement

Splice measurement for winding optimization

USTER ZWEIGLE SPLICE TESTER 4 : For yarn packages to meet todays more challenging quality standards, strong splices and hence splice control is a must. A typical sales - ready Ne 30 combed - cotton yarn contains at least 60 splices per 100 km half of which are due to bobbin changes in winding the package rather than yarn faults so it is vital to monitor the strength of splices continually, if overall yarn quality is to be maintained.

USTER ZWEIGLE YARN INSPECTION WINDER : Human expertise also plays a role in assessing yarn grades, as an extra check on the standard quality values obtained from traditional testing instruments. To assist in this, the USTER ZWEIGLE YARN INSPECTION WINDER offers a fast and simple overview of yarn quality data, highlighting parameters such as thick and thin places, neps, and hairiness, along with periodic faults.

To ensure splices are good enough defined as having at least 80 % of the strength of the yarn they join the USTER ZWEIGLE SPLICE TESTER 4 is the ideal instrument. It is a mobile unit that measures splice strength and elongation and can be used either in the laboratory or directly at the winding machine, for optimum flexibility and fast machine resetting where needed. The USTER ZWEIGLE SPLICE TESTER 4 is also the ideal partner for the USTER QUANTUM CLEARER in optimizing the entire winding process, and thus reducing the chance of quality claims at downstream processes. It works quickly, classifying splices efficiently and simply, so that winder performance is optimized.

The instrument interprets the numerical quality data from test instruments and presents it in an easy- to - read format.

Top: USTER ZWEIGLE SPLICE TESTER 4 Bottom: USTER ZWEIGLE YARN INSPECTION WINDER

USTER ZWEIGLE SPLICE TESTER 4 Splice strength and elongation measurement Continuous monitoring of splices Measures splice strength and elongation Using flexibility: In the laboratory or at the winding machine Ideal in combination with USTER QUANTUM CLEARER

USTER ZWEIGLE YARN INSPECTION WINDER Assessment of yarn grades Fast and simple inspection of yarn quality data Highlights thick and thin places, neps and periodic faults

The standard from fiber to fabric USTER is the worlds leading supplier of total quality solutions from fiber to fabric. USTER standards and precise measurement provide unparalleled advantages for producing best quality at minimum cost. Think quality Our commitment to state - of - the - art technology ensures the comfort and feel of the finished product satisfying the demands of a sophisticated market. We help our customers to benefit from our applied knowledge and experience to think quality, think USTER. Broad range of products USTER occupies a unique position in the textile industry. With our broad range of products, we have a wide reach across the textile chain that is unmatched by any other supplier in the market. Optimal service Know - how transfer and instant help we are where our customers are. A total of 200 certified service engineers worldwide grants fast and reliable technical support. Benefit from local know - how transfer in your specific markets and enjoy our service la carte.

USTER STATISTICS the textile industry standards We set the standards for quality control in the global textile industry. With USTER we provide the benchmarks that are the basis for the trading of textile products at assured levels of quality across global markets.

240842-18020/08.11/ Copyright 2011 by Uster Technologies AG

USTERIZED brand your products with quality USTERIZED stands for defined quality assured within the textile chain. We invite selected customers to join the USTERIZED Member Program. More information at www.usterized.com. USTER worldwide With three technology centers, five regional service centers and 50 representative offices around the world, USTER is always sure of delivering only the best to its customers. USTER committed to excellence, committed to quality. And that will never change.

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