n

ROLAND

MAN

R 700 System software for Klockner Moller CPU

14v-0307 39

Page

1 v.

Info 01/94 Gr. 15

Up to now, the following operative system software has been installed in the Klockner Moller CPUs of customers:

1.
2. 3.

M-EBE M-EBE

223.1 223.1-02

V1.21-e
v1.21

checksum 1825 checksum 257A

M-EBE 223.1-02 v1.0 checksum 248D is identical with 2E51, version designation has been corrected to 2E51 M-EBE 223.1-02 v1.21 checksum 2E51

4. 5.

checksum 0295 M-EBE 223.1-02 V1.24 is the latest version (as of Nov. lst, 1993) it can be used with a modem

Inadmissible system software:

1.
2.

M-EBE M-EBE

223.1 223.1

v1.21 V1.23

checksum E60F checksum DBSE

This software must not be used since it does not function on a multi-system. Software is inadmissible when: A. the supplement "-02" for multi-system designation of the system-E-Proms; is missing in the

B. both CPUs switch to "not ready" after 30 seconds (when using this system software). For correct function of CPU1 and CPU2, both CPUs must have the same hardware and system software version.

MAN ROLAND

Additional stop in the delivery R 700 line Series 701 to 710

C 14V-0308 39 Page 1 of 1 Info 2/94 Gr. 17

*******************+*****++*+++X~********** * For all mechanical jobs: Switch off the machine * * * and secure it against switching on! ***************************************************

On all R 700 presses from Series 701 to Series 710 an additional stop (screw M5 x 30) has to be installed at the switch protecting against sheets running back into the machine. The stop prevents damage to the switch. A 5,5 mm dia. hole needs to be drilled in the bracket. (Drawing no. 17 L 0742 33 - refer to fig. 1) In this hole, a screw (M5 x 30) is installed, together with washer and nut (refer to fig.2) fig. 2

Fiq.1
Bracket

5,5 mm dia. hole to be drilled on site /

n
Skizze Figure

MAN ROLAND

Einkleben R 700 Serie des Gewindestiftes 701 bis 711 Setscrew, cemented in place Series 701 to 711

0 Blatt 14v-0309 1 von39 1 Page 1 of 1

********************************************************

* Bei allen mechanischen Arbeiten Maschine ausschalten * * * und gegen Wiedereinschalten sichern ********************************************************

Bei dem Maschinentyp R 700 Serie 701 bis 711 mu8 der Gewindestift (M6 x 8) an der Verreibung Farbwerk A-Seite mit Loctite 223 E (blau) eingeklebt werden (s. Skizze).

Gewindestift (M6 x 8)

T==

***************************************************

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! **********+**************************+************* On all R 700 presses, from Series 701 to 711, the setscrew (M6 x 8) on the distributor drive mechanism on the drive side of the inking units must be cemented in place using Loctite 223 E (blue) - (Refer to figure below) FWa/HKoe

Farbwerktemperierung Ink unit temperature control Graph0 Metronic / Technotrans - allgemein / general -

0 14v-0310 39 Blatt 1 von 1 Page 1 of 1

I
*********************+****++++f******************~*************

Info 4/94 Gr. 7

* Bei allen mechanischen Arbeiten Maschine ausschalten * * * und gegen Wiedereinschalten sichern ********************************************************

Temperieraggregate von Graph0 Metronic werden ab Anlagen Nr. 2891 mit einem 4 bar Uberstromventil ausgestattet. Der Druck von 4 bar darf nicht uberschritten werden, da sonst Undichtigkeiten an der Farbwerktemperierung auftreten kiinnen, Mit Hilfe dieses Ventils ist der in der Anlage entstehende Druck begrenzt. Die Einstellung auf 4 bar wird werksseitig von Graph0 Metronic vorgenommen. Temperieraggregate von Technotrans sind werksseitig mit einem einstellbaren Bypass ausgestattet. GemaB Bedienungsanleitung ist der Druck auf 1,5 bis 2,5 bar
einzustellen.

WICHTIG: Bei Aufstellung derartiger Anlagen diirfenVeranderungen der Einstellungen bzw. der Einstellwerte nicht vorgenommen werden, da durch zu hohen Druck die Dichtigkeit des Systems in Frage gestellt wird.

***************************************************

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! ***************************************************

Temperature control devices with unit numbers above No. 2891 and made by Graph0 Metronic and are provided with a 4 bar spill valve. The pressure must not exceed 4 bar, otherwise leaks may occur on the ink unit temperature control. This device permits the limitation of the pressure generated. The pressure is factory-adjusted by Graph0 Metronic to 4 bar. Ink unit temperature controls by Technotrans are factory-equipped with an adjustable bypass. According to the operating instructions, the pressure has to be set to 1,5 to 2,5 bar. IMPORTANT: Whenever such devices are installed, the settings resp. the values must not be modified, since higher pressure may jeopardize the tightness of the system.

FWa/HKoe

Ink fountain roller drive

R 700

I Info
*********t*****************************************

5/94

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! ***************************************************

presses

Possible causes for failures of ink fountain roller motor drive shafts on R 700
Drive motor bevel gears (1) on operating side run dry. Lubricate" Drive side ink fountain roller clutch (2) is dry - no oil Cortec 329). "Lubricate with oil can (refer to Info 24/92)" Drive side ink fountain roller clutch (2) is rusted. "Remove rust, make operational". Compressed air water separator valve on pressure tank not operating. "Open valve, drain water",

Check: Ink fountain roller clutch to engage 5 sec. after press starts up. Ink fountain roller motor to switch on 5 sec. after press stops. Program level 782 (refer to list of programs) Function of magnetic valves,

Ink ductor roller drive

(2)

B 1)

Motor drive shaft

n
3racket \

MAN ROLAND

Brackets for ink doctor blade R 700 with PPL up to series 711

c 14v-0315 39 Page 1 of 1
4

***************************************************

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! ***************************************************

Info 6/94 Gr. 7

In R 700 presses with PPL, a chamfer must be filed into the groove in the drive side
ind operating side brackets of the ink doctor blade. rhis chamfer prevents contact with the guard, since it allows to lift the doctor Ilade when removing it. beginning with Series 712 the chamfers on the brackets are standard.

Doctor blade

Bracket F

Bracket

7
Drawi nq Only on presses with PPL File chamfer on groove (1,5 by 16 mm)

Supporting fixture for plate, blanket, impression cylinder and reversing drum on R 700 presses

C 14V-0316 39 Page 1 of 5 Info 7/94 Gr. 5

13

14

16

53

Impression cylinder

*-'-.

57,52,38,37,50,36

Roland

drawing

No.

743 T 3016

13-O

MAN ROLAND

Supporting fixture for plate, blanket, impression cylinders, transferters and reversing drums on R 700 presses

C 14V-0316 39 Page 2 Info 7/94 Gr. 5

St 37-2

BL 35x150~50

St 37-2 U 80x45~440

086 M 0187 45

MAN ROLAND

Supporting fixture for plate, blanket, impression cylinders, transferters and reversing drums on R 700 presses

C 14V-0316 39 Page 3 Info 7/94 Gr. 5

1 i i i i i i
I I ,

I
I
I ,

retaining ring 10x1

090 R 3007 40I

straight pin 16m 6x40

4
I

32

eye bolt M 16x80 DIN 444 C socket head cap screw socket head cap screw cross-hole nut DIN 1816 M30x1,5

length of thread 50 D16 F 7 similar to M 12x20 DIN 912 M 12x65 DIN 912 knurled!

NLM 718-16130 090 6 0201 40 090 B 0211 40 090 I 2511 40

53 54 55

1 1 1

56

dog point screw M6x14

NLM 300-06

MAN ROLAND

Supporting fixture for plate cylinders blanket cylinders and feed drums on R 700 presses

Impression cylinder

70,78

17

67

"
4

72 73 74 1 75 ) 76 1
I

4 2 2 2 1 1 2 2 1

fastening eye tubular strut 1 supports 1 arms I eye

I

C 35 K Rd 20x36 St 35 Rohr 32x4x326,5 St 37-2 U 65x42~548

DIN

668

080 B 2021 45 081 B 0439 45

DIN 2391

DIN 10261 085 A 2009 451 DIN 10261 085 A 2006 451 DIN DIN 668) 080 8 2035 45)
I
I f

1 St 37-2 U 50x38~82
1 C 35 K Rd 50x50
1

77 I 78 1 79 30

I front plate
1 protect. rubber (cement.) socket head cap screw saddle

1 Fl 100x25~65

1741 082 B 0582 451

Fl 42x1~210 Fa. Gummi Gilbert M 16x40 DIN 912 St 37-2 Bl. 80x102~126 DIN 1543

1 to be ordered1
090 B 0221 40 087 B 1247 45

Roland drawing No. 743 T 3016 13-O

MAN ROLAND

Supporting fixture for plate, blanket, impression cylinders, transferters and feed drums on R 700 presses

Reference numbers for cylinder supportinq fixture

Impression cylinder No.: Pase 1

1 to 11, 39 to 41, 48, 52, 56, 65

Blanket cylinder No.: Page 4

1 to 6, 12 to 19, 29 to 32, 42, 44, 45, 47, 53 to 56, 62, 66

Blanket cylinder No.: Pase 1

1 to 6, 12 bis 16, 18, 42, 44, 45, 53, 54, 56

Plate cylinder No.: Paqe 1

1 to 6, 23 to 28, 33 to 35, 43, 49, 52, 56, 58, 61, 63, 64

Transferter No.: Paqe 1

1 to 6, 36 to 38, 50, 52, 57, 60

Feed drum No.: Page 4

1 to 6, 17, 29 to 32, 39 to 41, 47, 48, 52, 53, 55, 56, 62, 66 to 70, 78 to 80

Support for side frames Side frame No.: Paqe 1

20 to 22, 46, 51 59

FWa/HKoe

MAN ROLAND

Ink fountain roller drive R 700

c 14v-0317 39

Page 1 of 1 Info 8/94 Gr. 11

**********************f***~~*************************

* For all mechanical jobs: Switch off the machine *

* and secure it against switching on! ****************t********************************** *

In order to correct resp. adjust the start of the sidelay movement, loosen Ml6 x 110 cap srew on feeder drive (refer to figure below); once the adjustment is completed, retighten with 50 Nm torque. Non-compliance may cause failure of the module.

7/ /

Fiqure

Tighten Ml6 x cap srew with

110

x_

3-

MAN ROLAND

Farbwerktemperierung - geschlossener Kreislauf R 600 / R 700 / R 800 Inking unit temperature control closed circuit R 600 / R 700 / R 800

0 14V-0318 39 Blatt 1 von 1

Page 1 of 1

!I! Korrektur !!! --__-_--______ Monteur-Info l/86 ist hiermit ungiiltig -------------- Bitte austauschen -_----_-______

------_-------

Info 9/94 Gr. 26

Betr.: Korrosionsschutzmittel Das in der Info 6/85 aufgefuhrte Korrosionsschutzmittel nicht mehr verwendet werden. Ab sofort ist nur noch das Korrosionsschutzmittel (RS-Nr. 094 S 0418 40) Bei Maschinen mit Farbwerktemperierung Korrosionsschutzmittel beigepackt. P-3 Ferrofos 8576 darf

Novamet zu verwenden.

ist ab der Serie 634/840 das neue

MuB eine Farbwerktemperierung gereinigt - ausgespult werden, so ist beim Befiillen mit Wasser nur noch das Korrosionsschutzmittel Novamet zuzugeben! WICHTIG: Beim Ausspiilen Wasser auffangen und nach den abwassertechnischen Bestimmungen entsorgen! Beim Befullen des Wassertankes muB das Mischungsverhaltnis des Herstellers werden (cd. 2 - 6 % Korrosionsschutzmittel pro 100 Liter Wasser). beachtet

ACHTUNG: Den obigen Mengenangaben sind pro laufende 5 Meter verlegtes Doppelrohr 0,25 Liter zu addieren (Hin- und Rucklauf 1 l/2").

-------__--___

!!! Correction I!! _--------_Erector's info l/86 invalid ____________-- Please exchange --------------

Re: Anticorrosive

aqent

The anticorrosive agent P-3 Ferrofos 8576 mentioned in info 6/85 must no longer be used. As of now, the anticorrosive agent Novamet is to be used exclusively (Roland order no.: 094 S 0418 40). Beginning with series 634/840, the new anticorrosive equipped with inking unit temperature control. agent is shipped with presses

For refilling with water - if an inking unit temperature control needs to be cleaned and flushed - only the anticorrosive agent Novamet must be added! IMPORTANT: When flushing, the water must be collected, disposal must be in accordance with the regulations for sewage! The mixture to be filled into the water tank must correspond to the directions of the manufactorer. Approx. 2 - 6 % of anticorrosive agent per 100 1 water. ATTENTION: For each 5 metres of piping (supply and return in a common rectangular jacket), 0,25 litres have to be added to above quantities (supply and return pipe 1 l/2"). FWa/HKoe

n
MAN ROLAND

Sheet ascent blast box R 700

c 14v-0319

39

Page

1 of 1

****t********************************************************

* For all mechanical jobs: switch-off machine and secure it * * * against switching on !
***********t*************************************************

Problem: edges of sheet folded over Some improvement was achieved by inserting nuts M8 between sheet ascent blast box and the angles on drive side and operating side.

gld versmn

new version

rework lockinq bores \

anqle without nuts

anqle with nuts

Insert nuts only on the two upper angles on the sheet ascent blast box. Locking bores in angles must be reworked.

*********tf*********************************************~**~*****

* ATTENTION: After inserting the nuts, the blast box must TIC& * make contact with the transferter grippers! * Free movement without contact must be ensured *********X*~~~X~~~~~**~******************************************

* * *

MAN ROLAND
-_----_--_a-we

Table of lubricants MAN Roland presses

.
!!! CORRECTION !!! __-_--_--_---_

Fitter Info 19/93 Page 3 is no longer valid ___-____________ Please replace ________________

Gr.

Info

11/94

The lubricant ESSO Millcot K 320 to lubricate the gripper cams is no longer to be used. It is replaced by "Kliiber Structovis CHD" as described in Info 19/93 Sheet 4

*** Note maintenance instructions ***

IA 8

c
c

5 s

s
Y

2
c

Gl
0

3
c-d

3 Gl
w

Setting of oscillation model R 700

timing

C 14V-0321 39 Page 1 of 1

Oscillation timing - Begin of distribution 0"; third ink from roller is at leading edge of plate (see fig. 2). - For setting, the hand terminal is used,

Info 12/94 Gr. 7

1. Plug hand terminal into respective unit. 2. Activate hand terminal (Red key on slide-in module in control cabinet on operating side). Press START on hand terminal. 3. Advance press to degree position corresponding to the unit (table below) 4. Select menue "Pas motors Individual adjustment" (menue item 6) by means of vertical arrow keys and "START". 5. Now change nominal value by way of vertical keys and advance press, until the oscillation lever is under tension load by one tooth (see fig. 1). 6. Set potentiometer on POS Drive to "0" (display on hand terminal "ACTUAL DISPLACEMENT") 7. Reset computer. Fia. 1

Damping unit Machine position in degrees for start of vibration 1st 2nd 3rd 4th 5th 6th 7th 8th printing printing printing printing printing printing printing printing unit unit unit unit unit unit unit unit 256" 340" 64" 148" 232" 316" 1;:: (tolerance -5" - t15")

Angular displacement between units 84"

Makinq a RESET Select Central Control menue GENERAL Press key F2 (SERVICE) Press key F8 (TEST) Select ESC the same text will be displaced as after switching the

After starting the programme, press to ON.

Blanket washer cassette R 700 Torsion spring Series 715 and up

____-___--_
!!! Correction !!! ____-__---_

Fitters info 24/93 is no longer valid -------- !!! Pleaese replace !!! ----_---*****************~****~***************************~

Info 14/94 Gr. 5

* For all mechanical jobs: Switch-off machine and * * * secure it against switching on !
*******************************~~~*****************

Beginning with series 715, the blanket washer cassette is provided with a new torsion spring RS-No. 92 E 3010 50 and with a guide RS-No. 5 W 1428 30. The torsion spring has 5 cylindrical windings and 2,5 tapered windings (refer to Fig. 1 below). When exchanging the spring, it is important to install it correctly. The spring is mounted on the shaft with the cylindrical part facing the shaft. IMPORTANT: Apply grease (GLS 37) to shaft before installing the spring. Subsequently, the guide (Fig. 2) is installed over the spring. The rear spring leg (cylindrical side No. 1) is outside the guide. (Fig. 1) Torsion spring RS-No. 92 E 3010 50 (Fig. 2) Guide RS-No. 5 W 1428 30

-Shaft

2.5 turns conical

5 turns cylindrical

Operation of machines with a central control console on weak supply networks or diesel generators

c 14v-0324 39 Page 1 of 1

Info 15/94 Gr. 15

When operating machines with a central control console on weak supply networks or on diesel generators, the error F03 or Fll may sporadically occur on the Simoreg-K-current rectifier for the main drive motor. The error message control console. "HA: Tachometer, trouble" appears on the central

On the Simoreg-K-current rectifier (from software version 3.2), the following additional settings of parameter L33 are possible The basic setting of the parameter L33 is 000. - Behaviour on networks with frequency instability The frequency rate of change can be set by Parameter L33 unit's position: L33 = xx0 . .. strong networks (normal setting) xx1 .*. weak networks xx2 .. . weak networks xx3 .. . weak networks (higher number corresponds rate of change) - Tachometer interruption monitoring

to faster

The response threshold for error message Fll can additiona 1lY be set by Parameter L33 ten's position: L33 = x0x .*+ response threshold = x1x . . response threshold x2x . .. response threshold x3x . .. response threshold

60V x P98/380 = 120V x P98/380 = 180V x P98/380 = 240V x P98/380

The c0mDan.v Siemens recommends the parameter setting L33 = 022 when oneratino the current rectifiers with a diesel qenerator

NOTE When the response threshold for the tachometer monitoring is increased, the current rectifier only shuts down at a higher speed when the tachometer actually fails. A higher armature current ripple may occur, when the frequency rate of change is increased.

n
MAN ROLAND

Ink unit temperature control

R 700

C 14V-0325 39 Page 1 of 1

Grease packinq in temperature ink fountain roller shaft.

control distributor

housinq on the

Info 16/94 Gr. 7

In order to prevent wear of the seals on the fountain roller shaft, the seals must always be lubricated. During assembly, the housing of the temperature control device (1) must be filled with Longtime Grease PDO (refer to fig). The area between sealing lip and dust lip (refer to fig. below) must be filled with lithium grease KP2K. Lubrication of the seals must be guaranteed at all times.

Fiq.

Lithium grease KP2K packing between sealing lip and dust lip d

Temperature control devices: Maintain operating pressure refer to Info 4/94

Drive motor Ink fountain roller

Conrac - Colour monitors on CC12 systems

Gr.15

Info 17/94

If need be, the Conrac - 19" colour monitors (order no.: D 372 3007 74, D 372 3042 74, D 372 3043 74) will be replac d by Panasonic - 17" colour monitors (order no.: D 372 0057 74).
To connect the new colour monitor to the Act on-PC the following parts are required: 1 x D 372 3103 74 VGA-graphic pc-board 1 x 0 98L 0720 44 monitor cable The new graphic pc-board must be installed into the housing of the old PC-board. For this purpose take the housing and the old graphic pc-board out of the Action-PC magazine, board position 9. Remove the black cover which is fastened with 6 screws. The old graphic pc-board is fastened to the housing with a screw. Loosen this screw and exchange the PC-boards. Fasten the new graphic PC-board, close the cover and reinstall it into the magazine. Connect the monitor cable to the monitor and to the graphic PC-board. The new graphic pc-board cannot be used in rel ation with a Japanese character set.

Transport / hoisting device - R 200 -

C 14V-0327 39 Page 1 of 1

With immediate effect, it is no longer acceptable to transport presses by means of hooks and wire ropes.

are used, the sling angle must

Tighten screws before pit the load.

e general safety must be in perfect nd must be fastened well.

Only hoisting devices developed by MAN Roland may be used. R 200: Hoisting device: RS-No 043 T 0174 13. Transport device: RS-No. 043 T 0152 13.

Hoisting device RS-No. 043 T 0174 13

RS-No. 043 T 0152 13

Recommendation for wash-up agents Automatic blanket washer (GTW) R 700 Status as per Mav 1994 1.) Uni-Wash R 700 Flp. 40C Druck - Chemie WiesenstraBe 10 72119 Ammerbruch Phone 07032/8765-O Fax 07032/9756-24 3.) Bijttcherin Blanket Flp. 40C Felix Bottcher GmbH & Co. Stolberger Str. 351-353 50933 Koln Phone 0221/4907-l Fax 0221/4907/435 5.) Roto-Wash 60 Flp. 60C DS Druckerei - Service GmbH SiemensstraBe 46 72766 Reutlingen Phone 07121/4815-O Fax 07121/481590

C 14V-0328 39 Page 1 of 1

1 hfo

1y94

24

Sicomat 92 Flp. 40C Siegel t Co. SchnieringstraBe 44 45329 Essen Phone 0201/34964 Fax 0201/350436 Solstar 4000 Flp, 45C Solco Offsetprodukte Handels GmbH Postfach 11 k7 42904 Wermelskirchen Phone 02193/530000 Fax 02193/530010 Uni Wash R 700-60 Druck - Chemie WiesenstraBe 10 72119 Ammerbruch Phone 07032/9765-O Fax 07032/976524 Flp. 60C

44

6.1

7.)

Wash V-60 Flp. 58C Warn Products Company GmbH Hans-Bockler-StraBe 16 47877 Willich Phone 02154/49010 Fax 02154/1499 (Flp. = Flash point)

8-l

Solstar 4060 Flp. 62C Solco Offsetprodukte Handels GmbH Postfach 11 47 42904 Wermelskirchen Phone 02193/530000 Fax 02193/530010

This recommendation refers to present legal regulations in Germany and to wash-up agent compositions in use as of April 1994. The wash-up agent manufacturer is responsible for uniform composition of the wash-up agent.

Recommendation

for UV wash-up aqents used on the automatic blanket washer

(GTW) R700

The chemical composition of UV inks differs entirely from that of conventional printing inks; consequently, inks can only be washed off with special wash-up agents The following products have proven as suitable - in laboratory tests as well as in field tests: Feboclean-UV: Felix Bottcher GmbH & Co. Stolberger Str. 351-353 D- 50933 Koln 41 Phone 0221/4907-O Fax 0221/4907-435 UV-temp: Hostmann - Steinberg GmbH Bremer Weg 125 D-29223 Celle Phone 05141/591-O

10 v 100 49

Fax

05141/591-202

Please note, that frequent wash-ups at short intervals may cause swelling of the wash-up roller. Such swelling phenomena usually subside again automatically during long press stops. To customers using a wash-up agent not listed above we recommend, that they contact the wash-up agent manufacturer, to obtain a certification of compatibility of the product with the wash-up device used in the R 700,

n
MAN

ROLAND

R 700 - Feeder Checking basic adjustment of the three approximity switches in the suction head

c 14v-0329 39 Page 1 of 3

I
S814 = pile control

Info 20/94 Gr. 15

S815 = suction head height adjustment DOWN and lower limit pile control S817 = suction head height adjustment UP

The approximity switches are located below the cover on the top of the suction head. green (power supply) yellow (activated, active "1") and is fixed by a 2.5 mm Allen screw to allow for vertical adjustment. Each approximity switch has two LEDs:

Checking basic adjustment of approximitv

switches

- use hand wheel to move pressure foot (feeder, operation side) to lowest point, turn the threaded spindle at the pressure foot to stop point (knurled wheel) - place palette on pile carrier board (without sheets) - move suction head height to middle position (keyboard tAB1A)

- move pile carrier board up to lo-15 mm below pressure foot (see that blowers and/or pneumatic stops at sheet tail end are not in the way), interrupt pile lift by "pile stop" button - turn the threaded spindle above the pressure foot down until the pressure foot touches the palette surface (tool: use thin paper strip as feeler gauge) - remove cover on the top of the suction head - see that only green LEDs of approximity are illuminated switches S814, 815, 817

R 700 - Feeder Checking basic adjustment of the three approximity switches in the suction head

c 14v-0329 39 Page 2 of 3

Info 20/94 Gr. 15

- feeler gauge 0.5 mm below the pressure foot = S815 yellow LED illuminated; otherwise release Allen screw and correct the height of the approximity switch as necessary - feeler gauge 2.5 mm below the pressure foot = S814 yellow LED illuminated = notes on adjustment same as with feeler gauge 0.5 mm - feeler gauge 5 mm below the pressure foot = S817 yellow LED illuminated = notes on adjustment same as with feeler gauge 0.5 mm - together with operator check pile lift and paper run! - put cover back in place

Important note! The minimum distance of the cover flap at its highest point to the approximity switch should be 0.2 mm. Otherwise extract holder and approximity switches and after releasing the holding bolts move according to need. See that the cover flap is in parallel position in relation to the approximity switch (adjustable only via supporting axes of the switch). Both mentioned settings affect switch hystereses significantly.

Note: We recommend to reduce the S814 dimension to two mm if you regularly print on very thin substrate.

R 700 - Feeder Checking basic adjustment of the three approximity switches in the suction head

Page 3 of 3

14v-0329 39

Info 20/94 Gr. 15

operation mode for pile carrier board control

in operation

set-up mode

S815: pile lift in long steps (lowest point)

pressure foot

control

S814: pile lift in short steps (pile control) S815: pile lift in long steps (lowest point)

control via sensor in the sheet flap

S817: suction head moves up S815: suction head moves down

) ) ) )

automatic control of optimal suction head height above paper pile

(S814 is not in function)

I
I

Hand wheel

I
I I

I
I

j /
L___

c
I

i
I

n
ROLAND MAN
*

R 700 - Lichtwellenleiter Fibre optic

0 Blatt 14v-0330 1 v. 39 1 Page 1 of 1 Info 21/94 Gr. 15

*~**~~~~*Q************~*********~***~~************~** *

* Erginzung zur Info 22/93, Gr. 15, Z 14V-0303 39 * ******t*f***~******************~******~**************

* *

Ab der Serie 714 werden neue Lichtwellenleiter (LWL) mit der Aufschrift "Siemens-Cupoflex" eingesetzt. Bei diesen Lichtwellenleitern Steckern nicht mehr iiber. steht die Faser an den

***************t************************************ *

* Amendment to Info 22/93, Gr. 15, C 14V-0303 39 * **t***~t***************~~~******~~**~***************

* *

Starting from series 714 the folowing fibre optics (LWL) marked "Siemens-Cupoflex" will be used. The fibre does not protrude at the plugs if these fibre optics are used.

Blanket washer Cassette - R 700 -

c 14v-0331 39 Page 1 of 1

---------- !!! Correction !!! --IIIITiIII Fitters info 14/94 is no longer valid -------- !!! Please replace !!! As of Series 703 a new torsion spring RS-No. 92 E 3010 50 with guide RS-No. 5 W 1519 30 and washers RS-No. 91 H 3552 t RS-No. 90 R 5160 has to be installed, The torsion spring has 5 cylindrical windings and 2,5 tapered windings (refer to fig. 1). To insure proper function, the spring must be installed correctly. IMPORTANT: The torsion spring is installed with the cylindrical part on the shaft. Before installation, apply grease (ELKALUB Special grease GLS 37) to shaft, then install spring together with guide and washers (refer to fig. 2). The rear spring leg (cylindrical side - (1)) fits into recess in the guide. T-is. 1 Torsion spring RS-No. 92 E 3010 50 Guide RS-No. 5 W 1519 30

Shaft

2,5 turns tapered

Fig. 2 Guide \

Stapelplatte Anleger Pile supporting plate - Feeder - R 700 -

0 14v-0332 39 Blatt 1 von 1

********************************************************

* Bei allen mechanischen Arbeiten Maschine ausschalten * * * und gegen Wiedereinschalten sichern ***************f*********~~*********************** Ab Serie 704 ist neben der Stapelplatte am Anleger eine Anschlagleiste
Nr. 3-080 979 zu montieren. (1)

Stapelplatte

Nr. l-074 134

+ -

.K--r--~
***************************************************

c +

4
I , ,

****************x**********************************
As of Series 704, a stop rail No. 3-080 979 has to be installed next to the feeder pile supporting plate. FWa/HKoe

Damping medium cooling unit Header - R 700 -

c 14v-0333 39 Page 1 of 1

***************************************************

Info
Gr.

24/94
8

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! *******************X~~~~~**************************

is important to install the return hoses from the water fountain to the header in the proper manner. Improperly laid hoses may cause the fountain to overflow. The return hoses must be installed so that neither kinks nor air pockets can result, otherwise there is no reliable free return flow, The return hoses must be shortened in such a manner, that the flow of the damping medium to the header is - as closley as possibe - vertical. The connecting sleeves or the return header must be set at an angle of 5" off the vertical (refer to Fig.).

It

Header: damping water fountain - return

To cooling uni\

Section A-A

n
MAN

ROLAND

Feeder Suction tape feed table - R 700 -

c 14v-0335 39
Page 1 of 1

*************************************************** * For all mechanical jobs: Switch off the machine * * * and secure it against switching on! ***************XX**t~~~~~*~~~~~******************** Suction tape feed table

Info Gr.

26/94 10

The suction makes the sheet attach to the suction tapes which transport it to the register mechanism. The suction tape feed table consists of two suction chambers in sequence. The suction in both chambers is adjusted to suit the printing substrate. The sucking power of the blower (2) for the first chamber, which is adjacent to the feeder, is regulated by means of the adjusting knob (l), which is provided with an indicator dial. The sucking power can be regulated from 0 - 10, depending on the running behaviour of the substrate, Turning the knob clockwise, the sucking power increases with dial numbers in ascending progression.

Vortex blower

closes at speeds > 8000 s/h

The sucking power of the vortex blower (4) for the second chamber, which is adjaceni to the register mechanism, is adjusted by means of the adjusting knob (3), which is also provided with a dial. The sucking power in this chamber can be read on the pressure gauge (5). The setting must be such, that the suction provided is just sufficent to transport the sheet - without buckling - to the register mechanism,

ROLAND MAN

- R 700 706 - to 716 PPL - Series

C Page 14V-0336 1 of 139

***************************************************

1 ;;fo

2;/94

* For all mechanical jobs: Switch off the machine * * and secure it against switching on! **~****~*******~X***~~***********~*************~***
PPL tail edqe rail For R 700 presses of series 706 to 716 the galvanized socket head srew M5 x 12 (7x) on the roller lever of the tail edge ral must be cemented in place. Use Loctite 242~ (blue) to cement these srews and mark with "green" safety laquer.

Skizze

,M5 x 12 qalvanized

(7x)

PPL tail edge rail MAN drawinq No. P 05 F 0467 15 lever

n
4

MAN ROLAND

Removal of drive gearing backlash - R700 Status 1, 1994

c 14v-0337 39 Sheet 1 of 3

************************************************** * For all mechanical jobs: Switch off the machine and * secure it against switching on !
******************X***********~~~*****************

*
*

Info 28/94 Group 2

Removal of drive play R 700 For presses with 2 drives Advance press until gripper shaft 1 on impression cylinder of unit X (refer to table on sheets 2-3) becomes visible at the opened cross walk. b) Open coupling and release motor brake. 4 Set l/l 00 mm dial gauge to leading edge of gap of impression cylinder X. d) Advance press manually by turning V-belt pulley, until the dial gauge indicates at least 0,3 - O,4 mm, then release and reset dial gauge to 0. 4 Again advance press manually by turning the V-belt pulley carefully, until the dial gauge reacts clearly (0,Ol to 0,02 mm) and release again immediately - the dial gauge should now indicate 0. From the rear drive (longitudinal shaft) apply load by carefully turning forward until the dial gauge 0 clearly reacts (0,Ol to 0,02 mm) and release again immediately. g>Close coupling cautiously - no relative movement between the coupling halves must occur - (up to the final and complete closing of the coupling turn press only manually)! After this setting, the drive gearing backlash is eliminated free from load. h) If the circumferential register achieved in this manner should be unsatisfactory, repeat procedure while the dial gauge indication mentioned in item (f) may be increased gradually and in steps up to a maximum of O,O7 mm. This setting must then be recorded in the fitters report as reference for later service work. For presses with 3 drives press until gripper shaft 1 on impression cylinder of unit Y (refer to table on sheets 2-3) becomes visible at the opened cross walk. b) Open both couplings and release motor brake. 4 Set l/100 mm dial gauge to leading edge of gap of impression cylinder Y. 4 Advance press manually by turning V-belt pulley, until the dial gauge indicates at least 0,3 - O,4 mm, then release and reset dial gauge to 0. 4 Again advance press manually by turning the V-belt pulley carefully, until the dial gauge reacts clearly (0,Ol to 0,02 mm) and release again - the dial should now indicate 0. From the center drive (forward longitudinal shaft) apply load by carefully turning forward until the 0 dial gauge clearly reacts (0,Ol to 0,02 mm) and release again immediately. d Close forward coupling cautiously - no relative movement between the coupling halves must occur (up to the final and complete closing of the coupling turn press only manually)! h) Advance press by turning the V-belt pulley forward until the gripper shaft 1 on the impression cylinder of unit Z (refer to table) becomes visible at the opened cross walk. 0 Set dial gauge to leading edge of gap of impression cylinder Z. 4 Advance press manually by turning V-belt pulley until the dial gauge indicates at least 0,3 - 0,4 mm, then release and reset dial gauge to 0. 1) Again advance press manually by turning the V-belt pulley carefully forward, until the dial gauge reacts clearly (0,Ol to 0,02 mm) and release again - the dial should now again indicate 0. 4 From the rear drive (rear longitudinal shaft) apply load by carefully turning forward until the dial gauge reacts clearly (0,Ol to 0,02 mm) release again immediately. Close rear coupling cautiously - no relative movement between the coupling halves must occur (up to 4 the final and complete closing of the coupling rotate press only manually)! After this setting, the drive gearing backlash is eliminated free from load. Advance a>

--I

Removal of drive gearing backlash - R700 Status July 1, 1994

c 14v-0337 39 Sheet 2 of 3

Info 28194 Group 2

Removal of drive play R700

If the circumferential register achieved in this manner should be unsatisfactory, repeat procedure while the dial gauge indication mentioned in items (f) and (m) may be increased gradually and in steps up to a maximum of 0,07 mm. This setting then must be recorded in the fitters report for the later service work. In case of unacceptable register in the area of unit 1 to 3, it is preferable to modify the dial gauge indication according to item (0, for the area behind unit 3, modify dial gauge indication according to item (m).

Table 1: Measuring location X, Y and Z for R700 configurations

of Series 710 and up

Configuration/Series

Power lead-in Unit 1, 3

2, 4

Dial gauge on Unit X 3

3

Dial gauge on Unit Y

R 703 HV (V) Series 718 and up R 704 R 704 up to Series 715 Series 716 and up _-

1, 3 2,4 1, 4 2, 4
1,3,5

3 3 3 3
3

R 704 TL (V) resp. R 704 HV (V) R 704 TL TL (V) R 705 R 705 TL (V)

:-I 4
4

R 705 TL TL (V) resp. R 705 HT IIV (V)

1,3,5

I 1 1

3
I -

IR--~
R 706 TL (V) lR706TLTL(V)resp.R706HTHV(V) R 707 R 707 TL (V) IR 708 JR 70X TL (V)

I
1

2-4 1,3,5 1,3,6

1,3,5

4
-

3
1

3
3

-I
---i

5 5 6
I

1,3,6
I )

I 1 1

3 3 3

1.3,6 1,336

6 6

MAN ROLAND

Removal of drive gearing backlash - R700 Status July 1, 1994

c 14v-0337 39 Sheet 3 of 3

Info 28194 Group 2

Table 2: Measuring location X, for R700 configurations

up lu Series 709

Configuration/Series

Power lead-in in Unit I 24

2, I

Dial gauge on Unit X 3 3 3 4 4 4 4 5

I I

Dial gauge on Unit Y

I I

Dial gauge on Unit Z

-

IR 704 TL (V)

I I I

I
IR 705 TL (V) R 706 R 706 TL (V)

294 3, 5 2, 4 2, 5 2, 5

I
I

I
I

R 707 IR 708 IR 708 TL (V)

3, 6

3, 6
3, 6

5 5

The first impression cylinder gripper shaft (leading edge of print) is identified by a yellow mark on the drive gear

PPL Segmentrollen - R 700 PPL Segment rollers - R 700 ********************************************************

0 14V-0338 39 Blatt 1 von 1

* Bei all en mechanischen Arbeiten Maschine ausschalten * * * und gegen Wiedereinschalten sichern **********************************************~********* Segmentrollen Ab Serie 706 mu8 der Anpressdruck der Segmentrollen von 4bar auf 2bar reduziert werden. Das Manometer zur Reduzierung des AnpreBdruckes ist unter dem FuOtritt auf der B-Seite befestigt. Durch die Reduzierung des AnpreBdruckes wird ein gleichmafligeres Aufbugeln der Druckplatte erreicht.

Ventilblock Valve block

26. 24 32 -+, 27 25
***************************************************

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! *************************************************** Seqment rollers Beginning with series 706, the pressure applied by the segment rollers must be reduced from 4 bar to 2 bar. The pressure gauge and the valve to reduce the pressure are located underneath the step on the operating side. Reducing the pressure facilitates a more even smoothing function during plating. FWa/HKoe

n
MAN

R700 - Delivery auxiliary pile

ROLAND

I
I

c14v-0340 39 Page 1 of 2

Info 30/94 Gr. 15

Adjustinq the limit switch with auxiliary pile change over - 5652 Limit switch upper limit auxiliary pile byte 7 bit 5 - S653 Limit switch lower limit auxiliary pile byte 7 bit 6

Limit switch in program control switch sear - S600 Pile down --> adjustment not changed - S613 Pile up --> adjustment not changed - S615 Switch over main pile to slow in non-stop operation --> adjustment a) drive auxiliary pile down to lowest position b) drive main pile with palette (as large as possible) about 5 cm below the auxiliary pile. From this point on S615 must be activated. - S621 Pile change mark __> adjustment not changed - S614 Switch over main pile to slow in normal operation __> should switch with the lower light barrier of the auxiliary pile - S618 Limit switch suction roller __> adjustment not changed - S822 Limit switch board/rake in end position for auxiliary pile operation Limit switch actuated (byte 12 bit 0 log -> 1) - S821 Limit switch main pile down for auxiliary pile operation --> Limit switch actuate (byte 12 bit 0 log -> 1) witch inserted rake

n
ROLAND

MAN

R700 - Delivery auxiliary pile

c14v-0340 39
Page 2 of 2

Info 30/94 Gr. 15

Cam switch at auxiliary pile

- S802 Limit switch automatic switch off/over on limit rake --> Adjustment with inserted rake - S803 Limit switch automatic switch off/over on limit board --> Adjustment with inserted board - S616 Limit switch for automatic switch off/over on with inserted rake/board --> May not be actuated with inserted rake/board Emergency off if main pile lifts auxiliary pile

Emerqencv off for angular rail hinged - B098 Approximity switch for angular rail hinged Adjustment --> With angular rail flipped open byte 12, bit 3, log -> 0 mandatory Light barriers in untr iggered state must have log -> 1

-1
a

ROLAND ____________

MAN

Druckschalter (32bar) - R 700 Pressure switch (32bar) - R 700 -

0 14v-0341 39 Blatt 1 v. 1 Page 1 of 1

!!!

Korrektur !!!

-------------

Monteur-Info 25/94 ist hiermit ungiiltig __________ Bitte austauschen _--____________ ***************i***~~****************************~~~~*** * Bei allen mechanischen Arbeiten Maschine ausschalten * f * und gegen Wiedereinschalten sichern **********************~~****~*************************** An den Druckschaltern (32bar) durfen keine vorgenommen werden. Die Druckschalter sind Schraubenlack gesichert. Der Druckschalter (32bar) befindet sich an Bei Lackmaschinen ist der Druckschalter am

Info 31/94 Gr. 1

Veranderungen an der Einstellung schon voreingestellt und mit grunem der letzten Druckeinheit. Lackmodul.

Druckschalter (32bar) ,,,,Pressure switch (32bar)

!!! Correction !!! ____________ info 25/94 is no longer valid __---___- !!! Please replace !!! ----------******~*******f+~~~~~~*****~***********************
__---___---_

* For all mechanical jobs: Switch off the machine * * * and secure it against switching on! **********~******~********************************* The setting on the pressure switsches (32bar) must not be modified. The pressure switches are pre-set, the setting is locked with green sealin laquer. The pressure switch (32bar) is located on the last printing unit - on coating FWa/HKc presses it is located on the coating module.

Pile hoist motor - R700 -

C 14V-0342 39 Sheet 1 of 1

) Ig::
**************************************************

* For all mechanical jobs: Switch off the machine and * secure it against switching on !
*********************************************~~***

*
A

When loosening the brake bearing end plate (1) of the pile hoist motors and delivery, care must be exercised to prevent the keys (2) from dropping into the motor housing. The brake bearing end plate is only to be loosened resp. tightened for replacement or for adjustments. Inexpert assembly will cause failure of the pile hoist motors,

Pile hoist motor with brake

(1) brake bearing end plate

MAN ROLAND

Adjustment of the detector on the Impression ON/OFF pneumatic cylinder - R 700 -

c 14v-0343 39 Sheet 1 of 1

***************************************************~~**** * For all mechanical jobs: Switch off the machine * and secure it against switching on! *************************************************~~**** Procedure to adiust the detector on the pneumatic cylinder - Press must be switched off - The pneumatic cylinders must be without any pressure. * *

Info 33/94 Gr. 6

01. Replace presently installed pneumatic cylinders by new ones. Remove detectors from old cylinders. The detectors remain connected to the SPS-distributor. 02. Switch press to ON and put on SAFE. Wait until the pressure has built up. 03. Fasten detectors temporarily approximately in the center of the rods on the pneumatic cable entry opening on the detectors must point downward. cylinders. The

04. While press is at standstill simulate the Impression ON condition by manually operating the magnetic valve of the pneumatic cylinder. To avoid damage to the press, it is imperative to observe the following sequcncc: First Impression ON, Stage 1, then Impression ON, Stage 2
05. Slide detectors on each pneumatic

cylinder from the center of the rod upward, until the LED on the detector lights up; slowly continue to slide detector further up, until the LED goes out again. Then, slide detector carefully downward, until the LED just lights up again.

06. Tighten detectors in this position. On presses up to Series 713, the rods on the pneumatic cylinders are provided with two detectors. The lower detectors are adjusted in the same fashion as the upper ones; the rod, however, is pushed downward. The lower detectors are adjusted in Impression OFF position 07. Manually switch impression pressure to OFF Again, it is imperative to observe the sequence: First Impression OFF, Stage 2, then Impression

OFF, Stage 1

08. Check - by repeatedly switching the impression pressure ON and OFF - if the LED always lights up, whenever the piston is fully extended. lmpression pressure may be switched ON an OFF manually or by actuating the respective key on the control console. IMPORTANT: For manual control it is imperative to always observe the proper sequence for Impression ON/OFF Stage l/2 - (refer to above.)

MAN ROLAND

Water fountain fitting - R 700-

c 14v-0344 39
Sheet 1 of 1

************************************k*******************

* For all mechanical jobs:Switch

off the machine * and secure it against switching on! *******************************************************

* *

Info 34194 Gr. 8

Beginning with Series 7 16, the water fountains on R 700 presses are provided - as standard feature - with new nipples bearing the part number RS-No. 093 E 0838 40. The new nipples are made of brass, with a chromium coating; the old style nipples were made from steel and provided with a zinc coating.

On all presses of Series 701 to 708 the fittings have to be replaced. On presses of Series 709 to 715, the fittings have to be checked and - where necessary - exchanged. To check, if the fitting is of the old type or already of the new style, use a magnet. The new type fitting is not magnetic, whereagainst the old type fitting is magnetic.

Water fountain

Water feed

Fitting, made from chromium-plated brass RS-No. 093 E 0838 40 Series 7 16 and UD

Pneumatic

cylinder for Impression ON/OFF (32 bar) pressure switch - R 700 -

c 14v-0345 39 Sheet 1 of 1

*****************************f***********~***~*~**~*********

* For all mechanical jobs: Switch off the machine * and secure it against switching on! **********it***~***************************************

* *

When replacing the pneumatic cylinder RS-No. 094 K 1371 50 and RS-No. 194 K 1371 50 for the impression ON/OFF control with the pneumatic cylinder RS-No. 194 K 1382 50 and 294 K 1382 50, it i important to rotate the pressure switch (32 bar) 90 in clockwise direction. The sight glass of the prcssurl switch thus points upward (installation position). The pressure switch (32 bar) must be rotated 90; otherwise there will be a collision between the electric terminals of the pneumatic cylinder and those of the pressure switch (32 bar). The pressure switch (32 bar) is installed on the last printing unit. On coating machines the pressure switch is installed on the coating module.
./----.,

Pressure switch (32 bar)

__-\ \ \

/I
. --_-.

//
--__A---

/ 1

Pneumatic

cylinder

For adiustment

of the detectors on the Dncumatic cvllindcrs for Imtxcssion

ON/OFF refer to Info 33/94

MAN ROLAND

Procedure to cement tool tray Series 716 and up - R 700 -

C 14V-0346 39 Sheet 1 of 1

**********************************************************

* For all mechanical jobs: Switch off the machine * and secure it against switching on! *************k*************************************~**~

* *

LEYL

Presses of Series drive side guard The bottom side Before applying IMPORTANT:

7 16 and up are equipped with tool trays; these tool trays are cemented to the top of the frame. of the tool trays is adhesive-backed and provided with a protective foil. the tool tray, clean surface of the guard frame (de-grease). Install trays only after the press is assembled. One tray per unit.

\ :: ,~__-_-_-_-_-_-_-_----------______________________--_--------_-_-_

//i ;

1I

Tray RS-No.

Tray r-l Operating side Drive side

Guard frame

MAN ROLAND

Ink fountain end plate -R700-

c 14 v-0347 39 Sheet 1 of 1
4

********************************************** * For all mechanical jobs: Switch off the machine * and secure against switching on! ********************************************** * *

Info 37/94 Gr. 7

--I

ReDlacement of the end plates When replacing the ink fountain end plates, it is important, that the end plates are assembled with their true side against the ink fountain. Each end plate has a straight surface and a bevelled ond. The bevelled side must be mounted facing the ink fountain roller. c ATTENTION:For assembly, the contact surfaces of the end plates must be sealed with oil-resstant and acid-resistant sealants such as Terostat 33. \

--I

End plate: drive side RS-No. 07 C 4985 30 operating side RS-No. 07 C 4984 30

MAN ROLAND

Feeder Suction tape feed board - R 700-

c 14 V-0348 39 Sheet 1 of 1

********************************************** * For all mechanical jobs: Switch off the machine * and secure against switching on! ********************************************** * *

Info 38/94 Gr. 10

Suction tane feed board. preen transnort tapes In order to avoid arc-shaped sheet travel, the transport tapes from feeder to press must be parallel. - To check parallelism: - measure distance between tapes (refer to fig. 1) - meausre distance between tapes (refer to fig. 2) r

If the distances do not coincide, correct by adjusting the screws (fig. The screws (3) are e :entric. Turning the screws (3) up or down changes the angle of the transport roller (4).

Correct distance: Distance (1) = X Distance (2) = 2 mm max.

MAN ROLAND

Desiccators for compress air/Compressors asof Series 717 R 700 -

c 14 v-0349 39 Sheet 1 of 1
4

1 Info 39/94
**********************************************

* For all mechanical jobs: Switch off the machine * and secure against switching on! **********************************************

* *

On all R 700 presses of Series 7 17 and up, desiccators for compressed separator are to be installed for the compressed air system. For the installation Compressed of the desiccator consult Compressed

air with a separate oil/water

Air System Drawing RS-NO. 710 K 1427 38.

Air System R 700 ) pressure air tank with

- Compressor ) Desiccator for compressed air with separate oil-water-separator water collector ) maintenance unit ) press The oil-water-separator Comnressor is connected to the disiccator.

On new installations, the compressor is bolted to the floor. The respective plugs and rubber cushions are packed separately and shipped with the compressor.

Oil-water-separator

qompressor

/Maintenance

unit

MAN ROLAND

Zugentlastungen Pull relief

0 14 v-0350 39 Blatt 1 v. 1 Info 40/94 Gr. 15

Es ist wihrend der Installation einer Maschine unbedingt auf die korrekte Kabelverlegung und auf erforderliche Zugentlastungen
zu achten!

When installing a machine, make sure that the cables are laid correctly and that the pull relief is sufficient!

DBie/ABo

n
CE-sien:

MAN ROLAND

- CE Information EC machinery directives from Jan. 1st. 1995

c 14v-0351 39 Sheet 1 of 2

Info 4 l/94

01.

The CE-sign is an administrative sign. It is primarily determined for the customer an ultimate buyer. For the market supervisory authorities the CE-sign indicates that the designated product corresponds to the requirements of harmonized technical directives, essentially to the safety requirements. Starting from Jan. lst, 1995 the CE-sign will be applied to MAN Roland printing prcsscs.

02.

The machine to be delivered and the instructions manual and documentation to be supplied with it correspond to the fundamental safety and health requirements of the EC-machinery directives. The machine has the CE-sign. Thus, the delivered mounting instructions must be strictly observe{ when the machine is installed.

03.

The CE-sign does not only signalize that the EC-machnery directives are observed, but it also indicates that all directives relevant for the respective machine are observed.

04.

If the machine is modified without the written consent of MAN Roland, the EC-declaration of conformity and the CE-sign will become invalid. Modifications are admissible only on consultation with and with the consent of MAN Roland.

05.

On delivery of the machine, the new acceptance report and the declaration of conformity handed over. This declaration documents that the accepted machine complies with the CE-directives.

will bc

n
01.

MAN ROLAND

- CE Information EC machinery directives from Jan. 1st. 1995

c 14 v-0351 39 Sheet 2

Most imnortant noints relating to the commissioning

and repairing of machines

For new installations and for putting a machine into operation always follow the instructions mounting, commissioning and acceptance.

fo

02.

Any modifications

to the electrical control require the consent of MAN Roland Offenbach.

03.

Once the commissioning of the machine is terminated, the safety measures contained in the operating manual must be pointed out to the operators.

04.

Switches with a forced contact distance are installed for safety devices protecting persons. These switches are designted by

05.

Switches of the brand Schmersal are used from series 264/717/868. Switches of other brands must not be used, even if they are designated as described. The mass on the actuators does not correspond to that of other manufacturers. If an exchange becomes necessary, this switch should always be ordered from the sales partner / MAN Roland.

06.

When installing a safety limit switch always observe the settings given in the commissioning instructions. The max. opening values listed here must not be exceeded.

07.

All safety switches with long holes for fixation must be secured against being displaced (e.g. by loose screws). To secure the switches use safety plates or pins.

08.

Normally we deliver complete machines. The CE-sign is on the type plate of the machine. This means that the machine has to be accepted as specified in the acceptance report when hande over to the customer. The complete instructions manual in German and the language of the user country are included i this. (Valid only for EC-countries)